DC Motor
DC Motor
1
Introduction: What are DC
Machines?
Are DC generators that convert mechanical energy to DC electric energy.
Are DC motors that convert DC electric energy to mechanical energy.
2
Introducti
on
DC machine can be used as a
motor
or as a generator.
DC Machine is most often
used for a motor. Cutaway view of a dc motor
DC motors are found in many special industrial
environments Motors drive many types of loads from
fans and pumps to presses and conveyors
The major advantages of dc machines over generators
are easy to
control speed and torque regulation.
However, their application is limited to mills, mines and
trains. As examples, trolleys and underground subway cars
may use dc motors.
In the past, automobiles were equipped with dc dynamos to
charge 3
Types of DC
Motors
DC motors are classified according to electrical connections of
armature windings and field windings.
Armature windings: a winding which a voltage is induced
Field windings: a winding that produces the main flux in
machines
4
DC Machines
Construction
DC motor stator with poles visible
Rotor of a dc motor
5
DC Machines
Construction
YOKE FIELD
DC machines, like S WINDING
other . +
. +
electromechanical BRUSH
AXIS
energy conversion ARMATURE
_
devices have +
two sets of electrical
+ +
windings
field windings BRUSH ARMATURE
- on stator +
+
+ CONDUCTORS
. +
amarture FIELD
. N +
POLES
windings - on
the rotor.
MAIN FIELD AXIS
6
DC Machines
Construction
The stator of the dc motor has
poles, which are excited by
dc current to produce
magnetic fields.
In the neutral zone, in the
middle between the poles,
commutating poles are placed
to reduce sparking of the
commutator. The
commutating poles are
supplied by dc current.
Compensating windings are
mounted on the main poles.
These short-circuited windings
damp rotor oscillations.
7
DC Machines
Construction
The poles are mounted on an
iron core that provides a closed
magnetic circuit.
The motor housing supports
the iron core, the brushes and
the bearings.
The rotor has a ring-shaped
laminated iron core with slots.
Coils with several turns are
placed in the slots. The
distance between the two legs
of the coil is about 180
electric degrees.
8
DC Machines Construction
The coils are connected in
series through the
commutator segments.
The ends of each coil
are connected to a
commutator segment.
The commutator consists of
insulated copper segments
mounted on an insulated
tube.
Two brushes are pressed to
the commutator to permit
current flow.
The brushes are placed
in the neutral zone, where
the magnetic field is close
to zero, to reduce arcing.
9
DC Machines
Construction
The commutator switches
the current from one
rotor coil to the adjacent
coil,
The switching requires the
interruption of the coil
current.
The sudden interruption of
an inductive current
generates high voltages .
The high voltage produces
flashover and arcing
between the commutator
segment and the brush.
1
0
DC Motor
Operation
1
1
Current in DC
Motor
1
2
Magnetic Field in DC
Motor
1
3
Force in DC
Motor
1
4
Basic Principle of
Operation
The generated voltage of a DC machines having (p) poles and (Z)
conductors on the armature with (a) parallel path between brushes
as below :
E A pZ K
2
where Ka= pZ /(2πa) = machine constant
1
5
Basic Principle of
Operation
1
6
Basic Principle of
Operation
The induced or generated DC voltage (EA) appearing between the
brushes is a
function of the field current (IF) and the speed of rotation () of the
machine.
This generated voltage is :
Where
K’ = voltage constant
= rotation per min
If the losses of the DC machine are neglected, the electrical power is
equal to the
mechanical power
E A I A m
1
7
DC Motor Equivalent
Circuit
The
brush
voltage
drop
RA
External variable
resistor used to
control the amount Armature circuit
of current in the (entire rotor
field circuit structure)
Field Coils
1
8
Simplified Equivalent
Circuit
The brush drop voltage (Vbrush ) is often only a very tiny fraction of the
generated voltage in the machine – Neglected or included in RA.
Internal resistance of the field coils is sometimes lumped
together with the variable resistor and called RF - Combining Radj
with field resistance (RF).
1
9
The Magnetization Curve of a DC
machine
The internal generated voltage in the EA
motor K
From the equation,
EA is directly proportional to the
flux () in the motor and speed
of the motor ().
The field current (IF) in dc
machines produces a field
magnetomotive force (mmf)
This magnetomotive force
(mmf) produces a flux () in
the motor in accordance with
its magnetization curve.
The magnetization curve of a ferromagnetic
IF mmf flux material ( vs F)
2
0
The Magnetization Curve of a DC
machine
given as
i n d KI A
2
2
The equivalent circuit of Separately Excited
DC Motor
I F VF IL A
RF
I
VT I A RA
EA
2
3
The equivalent circuit of a Shunt
DC Motor
I F VT
RF
A shunt dc motor is a motor VT E A I
whose field circuit get its power
A RA
directly across the IL I A F
armature terminals of the I
motor.
2
4
How Shunt response to load? - Speed-
Torque Characteristics
Consider the DC shunt motor. From the Kirchoff’s
Law
VT E A I A R A
Induced Voltage VT K
I A RA
E A K
Substituting the expression for
induced voltage between VT and
EA .
VT K I A RA
I A d
Since then,K
current IA can be
expressed as RA
VT K K AR
Finally, solving for the motor's speed
K (K)2
VT
yield
2
5
Speed-Torque
Characteristics
This equation is a straight line with a negative slope. The graph
shows the torque-speed characteristics of a shunt dc motor.
RA
K (K)2
VT
2
6
Speed-Torque
Characteristics
Affect of Armature Reaction (AR) will reduce flux as the load
also
increase
increase),
( so it will increase motor speed E A
(). =>
If the motor has compensating winding, the flux K () will
be constant.
RA
(K)2
VT
K
2
7
Speed-Torque
Characteristics
In order for the motor speed to vary linearly with torque, the
other term in
this expression must be constant as the load changes.
The terminal supplied by the dc power source is assumed to be
constant – if not, then the voltage variations will effect the
shape of the torque-speed curve.
However, in actual machine, as the load increase, the flux is
reduced because of the armature reaction. Since the
denominator terms decrease, there is less reduction in speed
and speed regulation is improved (as shown in previous
slide).
If a motor has compensating windings, of course there will
be no flux- weakening problem in the machines, and the flux
in the machine will be constant
2
8
Speed Control of Shunt DC
Motor
2
9
1 : Changing The Field
Resistance
VT
1. Increasing RF causes IF
F to
decrease.
2. Decreasing
R IF
decreases .
3. Decreasing A K
lowers E
4. Decreasing A by V
A T E A
E increasing I RA
5. Increase IA by in d (K I A )
increasing
with the change in IA dominant over the change in flux
().
6
.
ind load
Increasing τind makes and the speed ω
increases. 3
0
1: Changing The Field
Resistance
7. Increasing speed to increases E = K
A
again.
in d at a higher
9. Decreasing IA decreases
speed ω
Decreasing RF would reverse the whole load
process, and
until
the speed of the motor in d would drop.
3
1
2: Changing The Armature
Voltage
Armature voltage control of a
shunt (or separately excited) dc
motor.
3
3
3 : Inserting Resistor in Series with
Armature Circuit
Add resistor in
series with RA
Equivalent circuit of DC
shunt motor
The effect of armature resistance
speed control on a shunt motor’s
torque – speed
characteristic
The above equation shows
if RA increase, speed will
Equivalent circuit of DC decrease
shunt motor
3
5
The Series DC
Motor
Equivalent circuit of a
series DC motor.
VT E A I A (RA RS )
3
6
Induced Torque in a Series
DC Motor
The induced or developed torque is given by ind
The flux in this motor is directly proportional to its
KI
armature
A current. Therefore, the flux in the motor can be
given by
cI A
where c is a constant of proportionality. The induced torque in
this machine is thus given by
2
in d KI A KcI A
This equation shows that a series motor give more torque per
ampere than any other dc motor, therefore it is used in applications
requiring very high torque, example starter motors in cars, elevator
motors, and tractor motors in locomotives.
3
7
The Terminal Characteristic of a
Series DC Motor.
To determine the terminal characteristic of a series dc motor, an
analysis will be based on the assumption of a linear magnetization
curve, and the effects of saturation will be considered in a graphical
analysis
IA ind
Kc
3
8
The Terminal Characteristic of a
Series DC Motor.
Also, EA = K, substituting these expression
yields:
VT K ind A RS)
Kc (R
We IA ;
know
c
Substituting the equations so the induced torque equation can
written as
K
ind c
2
VT 1
R A RS
Kc Kc
ind
One disadvantage of series motor can be seen immediately
from this equation. When the torque on this motor goes to
zero, its speed goes to infinity.
In practice, the torque can never go entirely to zero,
because of the mechanical, core and stray losses that
must be overcome.
4
0
The Terminal Characteristic of a
Series DC Motor.
However, if no other load is connected to the motor, it can turn
fast enough to seriously damage itself.
NEVER completely unload a series motor, and never connect one to
a load by a
belt or other mechanism that could break.
4
1
Speed Control of Series DC
Motor
Method of controlling the speed in series motor.
1. Change the terminal voltage of the motor. If the terminal voltage is
increased, the speed also increased, resulting in a higher speed for
any given torque. This is only one efficient way to change the speed
of a series motor.
VT 1
R A RS
Kc Kc
ind
2. By the insertion of a series resistor into the motor circuit, but this
technique is very wasteful of power and is used only for
intermittent period during the start-up of some motor.
4
2
The Compounded DC
Motor.
series series
shunt
shunt
The equivalent compound DC motor (a) Long-shunt connection
(cumulative compounding) (b) Short-shunt connection (differential
compounding)
A compound DC motor is a motor with both a shunt and a series
field
Two field windings : One is connected in series with armature
(series field) and the other is connected in parallel with the
armature (shunt field).
4
3
The Compounded DC
Motor.
series series
shunt
shunt
If the magnetic fluxes produced by both series field and shunt field
windings are in same direction, that is, additive, the dc motor is
cumulative compound. If the magnetic fluxes are in opposite, the dc
motor is differential compound.
4
4
The Compounded DC
Motor.
series series
shunt
shunt
4
5
The Compounded DC
Motor.
The Kirchhoff’s voltage law equation for a compound dc
motor is:
VT E A I A (R A
RS )
The currents in the compounded motor are
related by :
VT
IF
I A IL IF F
I F* I N
F
NSE A
F
AR
F NF
I
NSE = winding turn per pole on series
winding
NF = winding turn per pole on shunt
winding
4
7
The Torque Speed Characteristic of a Cumulatively
Compounded DC Motor
It combines the best features of both the shunt and the series
motors. Like a series motor, it has extra torque for starting; like
a shunt motor, it does not over speed at no load.
At light loads, the series field has a very small effect, so the motor
behaves
approximately as a shunt dc motor.
As the load gets very large, the series flux becomes quite
important and the torque speed curve begins to look like a series
motor’s characteristic.
5
0
Speed Control in the Cumulatively
Compounded DC Motor
5
1
DC Motor
Starter
In order for a dc motor to function properly on the job, it must have
some special control and protection equipment associated with it. The
purposes of this equipment are:
5
2
DC Motor Problem on
Starting
DC motor must be protected from physical damage during the
starting period. At starting conditions, the motor is not turning, and
so EA = 0 V.
Since the internal resistance of a normal dc motor is very low, a
very high current flows, hence the starting current will be
Consider the high,
dangerously dc shunt
could severelyVdamage the motor, even if
I E V
motor:
they last for only a moment. A R A R A
T A T
Pin =VTIL
Pout =out m
5
5
DC Motor Efficiency
Calculations
Electrical or Copper losses : Copper losses are the losses that
occur in the Armature and field windings of the machine. The
copper losses for the armature and field winding are given by :
Armature Loss PA = Must consider RS for series
Field
IA RA Loss FP F=
2
and compound DC Motors
PA = Armature I 2R F
Brush Losses : The brush drop loss is the power loss across
the contact potential at the brushes of the machines. It is
given by the equation:
PBD = VBDIA
5
6
DC Motor Efficiency
Calculations
Magnetic or core loss : These are the hysteresis and eddy
current losses occuring in the metal of the motor.
5
7
DC Motor Efficiency
Calculations
Rotational losses is when the mechanical losses, Core losses and
Stray losses are lumped together. [pg. 193 Electromechanical
Energy Devices and Power System, ZIA A. ZAMAYEE & JUAN L.
BALA JR.]
Pinput Plosses
X100%
Pinput
5
8
Speed
Regulation
The speed regulation is a measure of the change speed from no-
load to full load. The percent speed regulation is defined
Speed Regulation
nl fl X100%
(SR): fl
or
nl fl X100%
fl
+VR = Dropping
characteristics
-VR = Rising characteristic
6
1
Equivalent Circuit of DC
Generators
6
2
Separately Excited Generator
IL
IA
A separately excited DC generator is a generator whose field current is
supplied by
a separately external DC voltage source
The terminal characteristic of a separately excited dc generator (a) with and (b) without
compensating windings (EA = K)
6
5
Control of Terminal
Voltage
We control torque-speed in DC Motor, while in DC Generator we
control VT
VT = EA – IARA
I A IF IL
VT E A I A RA
V
IF T
R
F
EA, then VT increase and cause further increase IF, which further
increasing
the flux and so on.
Voltage buildup
occurred in
discrete steps
EA may be a volt
or two appear
at the terminal
during start-up
6
9
Voltage Buildup in A Shunt
Generator
Several causes for the voltage to fail to build up during starting
which are :
• Residual magnetism. If there is no residual flux in the
poles, there is no
Internal generated voltage, EA = 0V and the voltage will never
build up.
Critical
resistance
7
1
Voltage Buildup in A Shunt
Generator
7
1
The Terminal Characteristic of a Shunt DC
Generator
7
3
The Series DC Generator
7
4
Terminal Characteristic of a Series
Generator
The magnetization curve of a series DC generator looks very much like the
magnetization curve of any other generator. At no load, however, there is
no field current, so VT is reduced to a very small level given by the
residual flux in the machine. As the load increases, the field current
rises, so EA rises rapidly. The IA (RA
+ RS) drop goes up too, but at first the increase in EA goes up more
rapidly than the
IA(RA + RS) drop rises, so VT increases. After a while, the machine
approaches
saturation, and EA becomes almost constant. At that point, the 7
5
The Cumulatively Compounded DC
Generator
7
6
The Cumulatively Compounded DC
Generator
I * N SE
NF I
F A
F
I N F
FAR
7
7
The Cumulatively Compounded DC
Generator
The other voltage and current relationships for this generator are
I A IF IL
VT
I F E I (R R )
A A A S
F
VT
R
7
8
The Cumulatively Compounded DC
Generator
7
9
The Terminal Characteristic of a
Cumulatively Compounded DC
Generator
When the load on the generator is increased, the load current IL also
increases. Since IA = IF + IL, the armature current IA increases too.
At this point two effects occur in the generator:
8
0
Voltage Control of Cumulatively
Compounded DC Generator
8
1
Analysis of Cumulatively
Compounded DC Generators
The equivalent shunt field current Ieq due to the effects of the
series field and armature reaction is given by
I eq N SE I A FAR
NF NF
I F* IF
The total effective shunt field
eq
current is
I
where,
NSE = series field
turns NF = shunt
field turns FAR =
armature force IA =
armature current
8
2
Field
Resistance
IA (RA +
RS )
I A IL
IF
I F VT
RF
VT
E A I A (R A RF )
And the equivalent shunt field current due to the series field and
armature
reaction is given by : I eq N SE I A FAR
N F N F
I F* I F Ieq
o
I F*
N SE
NF I
F A
r
I N F
FAR
8
5
Voltage Control of Differentially
Compounded DC Generator
Two effects occur in the terminal characteristic of a differentially
compounded DC generator are
Since both effects tend to decrease VT, the voltage drop drastically
as the load is increased on the generator as shown in next slide
8
6
Voltage Control of Differentially
Compounded DC Generator
8
7
Voltage Control of Differentially
Compounded DC Generator
8
8