Thyristor Converters

Thyristor Converters

The thyristor rectifier is an established and reliable technology that has been used for decades in AC-DC conversion applications with great success. Ador Powetron provides 6 pulse, 12 pulse, 24 pulse and 48 pulse thyristor converters across the world for various application and of various ratings.

When linked to the grid, this topology frequently necessitates a more sophisticated transformer design, harmonic filters, and power factor correction (PFC) equipment. Ador offers complete power conversion solution including input transformers and rectifier cabinets, with and without PFC and Harmonic filters based on the electrolyser requirements.

Specification

Thyristor Rectifier

Input Voltage Range

0.4 – 40 kV (to transformer)

Max Output Voltage / Current

1500 V / 60,000 A

Maximum Power

100 MW

Power Factor

> 0.8 (>0.9 with passive filter)

ThDi

< 10 % (<5% with passive filter)

Output ripple

< 5 %

Efficiency

> 97 % @ rated output with nominal voltage

ADOR Thyristor Converter for AC-DC Conversion

Input Voltage

11 KV / 22 KV / 33 KV / Customized

Frequency

50 / 60 Hz

Maximum MVA

25 MVA (Higher MVA on request)

DC Voltage Range

Up to 1,500 V

DC Current Range

Up to 60,000 A

Tap changer 

 OCTC (Off Circuit Tap Changer)

Pulses

6 / 12/ 18/ 24 / 48 / Multi Pulse

Installation

Transformer: Outdoor / Indoor / E – House

Rectifier       : Indoor / E – House / Container

Cooling

Transformer: ONAN/ ONAF/ OFWF

Rectifier       : Natural air cooling / Forced air cooling /

                        DM Water cooled

System efficiency

>97%

Transformer fluid

Mineral / Silicon / Customized

Harmonic and Power Factor correction unit

Can be offered optionally. Harmonic option suitable to  meet IEEE519 requirements

PLC

Siemens / Alen Bradley / customized

Controls

Mainly Constant current with voltage limit / Constant Voltage with current limit

Control accuracy

1%   

Communication

Modbus / Profibus / customized protocols

Interconnection between Transformer and Rectifier

Busduct with busbars (Copper / Aluminium)

Transformer accessories

Conservator

Gas and Oil Relay

Silicagel Breather

Filter valve, Drain Valve

OTI / WTI

MOG

Radiators (welded / detachable as per rating)

Rollers (as required)

Rectifier protections

Snubber protection for Thyristors

High Speed semiconductor fuse for Thyristor protection

Solid state current limit

Over temperature protection for Thyristors

Phase failure detection & protection

Over current trip protection

Auto/Manual mode of control is available.

Local/Remote control is available

Soft start

Standards

IEC 61378

IEC 60146

EN 50178

IEC 60076

IEC 61439

Compliances

Low Voltage Directive 2014/35/EU

Electromagnetic Compatibility Directive 2014/30/EU

 Marking

A Thyristor Rectifier is a power conversion device that efficiently converts AC to DC, offering high efficiency and excellent control over the voltage and current output. YonderH2 specializes in providing these rectifiers, ensuring precise regulation in industrial applications where power conversion is critical.

The main advantage of a thyristor rectifier is its ability to handle large power loads with minimal energy loss. A thyristor is a four-layer semiconductor device, commonly known as a silicon-controlled rectifier (SCR), that operates through different conduction modes. It features three junctions (J1, J2, and J3), where J1 and J3 are forward biased, while J2 is reverse biased in the reverse blocking mode. When a gate trigger or gate pulse is applied at the gate terminal, the device is triggered into conduction, allowing current to flow.

YonderH2’s systems provide superior current regulation, making them ideal for applications requiring phase control and precise voltage regulation. These rectifiers efficiently manage high voltage operations while ensuring protection against dv/dt failures. Additionally, in gate turn-off thyristors (GTOs), the SCR in the ON state can be actively turned off using a negative gate signal. If excessive voltage is applied, avalanche breakdown may occur, affecting device stability.

Alongside thyristor rectifiers, YonderH2 also offers IGBT rectifiers, which provide high switching efficiency, fast response times, and reduced power losses. IGBT rectifiers are particularly useful in applications demanding precise control and high-frequency switching, making them a versatile solution for modern power conversion systems.

YonderH2’s
thyristor rectifiers, IGBT rectifiers, and converter transformers are used across various applications, from motor drives to DC transmission systems, offering robust solutions with advanced control for both low and high-power environments.

Frequently Asked Questions

What are the key advantages of Yonderh2's Thyristor Converters?

Yonderh2’s Thyristor Converters offer high efficiency (>97% at rated output), superior load current regulation, and are suitable for rugged applications. They support multiple pulse configurations (6, 12, 24, 48 pulses) to meet diverse project requirements.

How do Yonderh2's Thyristor Converters ensure optimal power quality?

These converters can be equipped with harmonic filters and power factor correction units, achieving a power factor greater than 0.9 and Total Harmonic Distortion (THDi) below 5%, ensuring compliance with IEEE519 standards.

What is the maximum power capacity of Yonderh2's Thyristor Converters?

Yonderh2’s Thyristor Converters can handle up to 100 MW, with output voltages up to 1,500 V and currents up to 60,000 A, making them ideal for large-scale industrial applications.

Are Yonderh2's Thyristor Converters customizable for specific project needs?

Yes, Yonderh2 offers customizable solutions, including various installation options (indoor, outdoor, E-House, containerized), cooling methods, and transformer configurations to align with specific project requirements.

How do Yonderh2's Thyristor Converters compare to IGBT Converters for hydrogen production?

While both technologies are effective, Thyristor Converters are often preferred for large-scale hydrogen production due to their high current and voltage handling capabilities, durability, and cost-effectiveness.

What maintenance is required for Yonderh2's Thyristor Converters?

These converters are designed for reliability and longevity, requiring minimal maintenance. Regular inspections and adherence to operational guidelines will ensure optimal performance over their lifespan.

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