Sag TCH GBL V BDD 5001

Descargar como docx, pdf o txt
Descargar como docx, pdf o txt
Está en la página 1de 36

DESIGN BASIS

FOR CONSTRUCTION

8/07/15

DDS

SOM

PAM

FOR APPROVAL

20/05/15

DDS

SOM

PAM

R E V.

DESCRIPTION

D ATE

BY

REVIEWED BY

APPROVED BY

REPSOL EXPLORACIN Y PRODUCCIN PER

DESIGN BASIS

ESTE DOCUMENTO ES PROPIEDAD DE REPSOL Y NO EST


PERMITIDA SU DIFUSIN, COPIA O MODIFICACIN SIN
ESC. S/E
UNA PREVIA AUTORIZACIN ESCRITA.

TECHINT N
REV. 0
REPEXSA N

INDEX
1.

OBJECTIVE................................................................................................................................................................4

2.

SCOPE.........................................................................................................................................................................4

3.

REFERENCES............................................................................................................................................................4

4.

DEFINITIONS AND ABBREVIATIONS.................................................................................................................5

SISTEMA DE CONTROL
INTEGRADO

CDIGO: P.GIP.004.02-

Versin: 01

DESIGN BASIS

Elabor:
Ingeniero de
Instalaciones

Fecha de Aprobacin: 24/06/2013

Revis:

Aprob:

Director Ingeniera de
Director Ingeniera de Instalaciones
Instalaciones

5.

BACKGROUND OF THE PROJECT......................................................................................................................5

6.

PRODUCTION PROFILES......................................................................................................................................7

7.

DESIGN CASE............................................................................................................................................................8

8.

GAS FEED COMPOSITION....................................................................................................................................8

9.

PRODUCT SPECIFICATIONS, DESTINATIONS AND BATTERY LIMIT CONDITIONS...........................8

10.

ENVIRONMENTAL ISSUES................................................................................................................................8

11.

CONTROL SYSTEMS AND SAFETY INSTRUMENTED SYSTEMS............................................................9


11.1
11.2
11.3
11.4
11.5

SAFETY INSTRUMENTED SYSTEM (SIS)................................................................................................................9


SHUTDOWN AND CONTROL VALVES SYSTEM.......................................................................................................9
HIPPS..................................................................................................................................................................10
CHOKE VALVES...................................................................................................................................................10
METERING SYSTEM.............................................................................................................................................10

12.

LAY OUT................................................................................................................................................................11

13.

DESIGN CRITERIA.............................................................................................................................................11

13.1
13.2
13.3
13.4
13.5
13.6
13.7
13.8
13.9
13.10
13.11
13.12
13.13
13.14
13.15
13.16

GENERAL.............................................................................................................................................................11
LOGISTIC CONSTRAINTS......................................................................................................................................11
PRODUCTION PLATFORMS....................................................................................................................................12
PIG LAUCHER AND RECIEVER.............................................................................................................................13
DRAINAGE AND VENT SYSTEMS..........................................................................................................................13
CHEMICAL INJECTION SYSTEM............................................................................................................................14
FLOWLINES..........................................................................................................................................................15
ELECTRICAL SYSTEM..........................................................................................................................................16
EMERGENCY POWER DIESEL GENERATOR..........................................................................................................16
CONTROL SYSTEM AND COMUNICATIONS.......................................................................................................16
WORKERS MODULE........................................................................................................................................17
CATHODIC PROTECTION..................................................................................................................................17
PROCESS PIPPING............................................................................................................................................17
FIRE AND GAS PROTECTION SYSTEM...............................................................................................................18
FIRE FIGHTING SYSTEM....................................................................................................................................18
OVERPRESSURE PROTECTION, RELIEF AND BLOWDOWN SYSTEMS..................................................................18

14.

EXISTING INSTALLATIONS............................................................................................................................18

15.

ENGINEERING DESIGN BASIC DATA...........................................................................................................19

15.1
15.2
16.

ENGINEERING UNITS...........................................................................................................................................19
SITE CONDITIONS................................................................................................................................................20
APPENDIX............................................................................................................................................................21

16.1 APPENDIX 1 FEED GAS COMPOSITIONS.............................................................................................................21


16.1.1
Kinteroni UPPER NIA PVT (Table 16)......................................................................................................22
16.1.2
Sagari UPPER NIA PVT (Table 16)..........................................................................................................22
16.2 APPENDIX 2 PRODUCTION PROFILES................................................................................................................23

SAG-TCH-GBL-V-BDD-5001-Rev. 0

SISTEMA DE CONTROL
INTEGRADO

CDIGO: P.GIP.004.02-

Versin: 01

DESIGN BASIS

Elabor:
Ingeniero de
Instalaciones

16.3
16.4
16.5
16.6

Fecha de Aprobacin: 24/06/2013

Revis:

Aprob:

Director Ingeniera de
Director Ingeniera de Instalaciones
Instalaciones

APPENDIX 3 NUEVO MUNDO INLET CONDITIONS............................................................................................27


APPENDIX 4 PLATEAU RATE.............................................................................................................................28
APPENDIX 5 NUEVO MUNDO SUCTION PRESSURE...........................................................................................29
APPENDIX 6 PIPELINES TOPOGRAPHY..............................................................................................................30

SAG-TCH-GBL-V-BDD-5001-Rev. 0

SISTEMA DE CONTROL
INTEGRADO

CDIGO: P.GIP.004.02-

Versin: 01

DESIGN BASIS

Fecha de Aprobacin: 24/06/2013

Elabor:
Ingeniero de
Instalaciones

Revis:

Aprob:

Director Ingeniera de
Director Ingeniera de Instalaciones
Instalaciones

1. OBJECTIVE
The objective of this document is to set the basis of design to be used during the Detail engineering stage of the project.
This basis of design document shall be complete and clear enough to allow the performance of all required studies from
all the disciplines involved in.

2. SCOPE
Sagari Project new facilities and existing Kinteroni, intended to increase activities in this area due to natural gas
production at reservoir in Block 57 in Peru (Sagari AX and Sagari BX). The design basis is based on the Conceptual
Basis provided by Repsol and updated.

3. REFERENCES
SAG-EPmCm-ITB-C1-R0 Invitation to Bid, Project Description
SAG-TCH-GBL-V-BDD-0001 Design Basis
SAG-TCH-GBL-V-FI-0001 Operating and Control Philosophy
SAG-TCH-GBL-H-PC-0012 (CTR-807) - Environmental and Safety Premises Review
SAG-TCH-GBL-H-PC-0013 - (CTR-810) ESHIA and Environmental Statement Review Report
EIA Estudio de Impacto Ambiental
SAG-TCH-GBL-I-MAT-0002 Cause & Effect Matrix
SAG-TCH-110-V-PID-5002 P&ID Pig Receiver Sagari AX
SAG-TCH-110-V-PID-5003 P&ID Pig Launcher Sagari AX
SAG-TCH-100-V-PID-5001 P&ID Pig Receiver Kinteroni)
SAG-TCH-GBL-E-BBD-0001- Electrical Design Philosophy
SAG-TCH-GBL-P-ES-0001 - Piping Class
SAG-TCH-V-FI-0003 Drain System Philosophy and the document.
SAG-TCH-GBL-C-ES-5005- EARTHWORKS AND OPEN DRAINAGE
458-NO032 MG - Prevention and mitigation of fires, explosions and toxic releases
0

03-00008GU - Safeguarding design guide

SAG-TCH-GBL-V-BDD-5001-Rev. 0

SISTEMA DE CONTROL
INTEGRADO

CDIGO: P.GIP.004.02-

Versin: 01

DESIGN BASIS

Elabor:
Ingeniero de
Instalaciones

Fecha de Aprobacin: 24/06/2013

Revis:

Aprob:

Director Ingeniera de
Director Ingeniera de Instalaciones
Instalaciones

NFPA 72 - National Fire Alarm & Signaling Coding


SAG-TCH-GBL-V-FI-0011 - Fire and Gas Protection Philosophy

SCOR N-02 - Fixed Installations for Fire Prevention


SAG-TCH-GBL-V-FI-0012 - Fire Fighting Design Philosophy
0

API Standard 521 - Pressure Relieving and Depressuring Systems


API Standard 520 - Sizing, Selection and Installation of Pressure-relieving Devices
PI-SUP-51 - Surface Facilities Relief Systems
PI-SUP-54 - Design Criteria Technical Specification
SAG-TCH-GBL-V-FI-0002 Overpressure Protection, Relief and Blowdown Philosophy
SAG-TCH-GBL-A-ES-0001 - MODULAR BLDG SYSTEM SP
SAG-TCH-GBL-V-MC-0005 - MECHANICAL DESIGN TECHNICAL NOTEWALL THICKNESS
CALCULATION

4. DEFINITIONS AND ABBREVIATIONS


KIN

Kinteroni Field

NM

Nuevo Mundo Compression Plant

FO

Optic Fiber

CP

Cathodic Protection

WHCP Well Head Control Panel


0

ESDV Emergency Shut Down Valve


HMI

Human Machine Interphase

5. BACKGROUND OF THE PROJECT


Block 57 is located in the Ucayali and Madre de Dios Basins in the eastern Peruvian rainforest. This block is located
between the provinces of Satipo in the department of Junn, Atalaya in the department of Ucayali, and La Convencin in
the department of Cusco. It is bordered by Block 90 to the north and Block 56 and 58 to the south, and is about 500 km
distance to the east of Lima city.

SAG-TCH-GBL-V-BDD-5001-Rev. 0

SISTEMA DE CONTROL
INTEGRADO

CDIGO: P.GIP.004.02-

Versin: 01

DESIGN BASIS

Fecha de Aprobacin: 24/06/2013

Elabor:
Ingeniero de
Instalaciones

Revis:

Aprob:

Director Ingeniera de
Director Ingeniera de Instalaciones
Instalaciones

Block 57 contains two gas and condensate discoveries (Kinteroni and Sagari) in the high-quality sandstones of Upper
NIA, Lower NIA, NOI and ENE.
Logistic base for development of Sagari project shall be located at Nuevo Mundo. This location is on the banks of
Urubamba River. Staff movement will be by plane to Nuevo Mundo and helicopter to Sagari and Kinteroni platform.
River transportation will be considered for load movement to Nuevo Mundo and transportation by helicopter to the
production platforms. As a restriction, it must be considered that Urubamba River has a navigable season from November
to March. Therefore, heavy loads have to be transported from November to March.
Sagari and Kinteroni platform shall be remote and unattended locations placed to the North West of Nuevo Mundo
station. There are neither roads nor rails close to these platforms. A severe constraint for this project is that, for
environmental reasons, facilities and ducts must use the minimum space possible.
Figure 1. Location of Kinteroni and Sagari Fields at Block 57

Studies started in early 2008 for the development of Kinteroni project. One study was conducted to assess the feasibility
of different options for the development of Kinteroni and the use of Nuevo Mundo as an intermediate station. These
studies also were carried out to investigate those alternatives regarding the production and transportation scheme and to
determine the most suitable one.
In 2009-2010, the Conceptual Engineering and FEED were carried out for the development of Kinteroni project which

SAG-TCH-GBL-V-BDD-5001-Rev. 0

SISTEMA DE CONTROL
INTEGRADO

CDIGO: P.GIP.004.02-

Versin: 01

DESIGN BASIS

Elabor:
Ingeniero de
Instalaciones

Fecha de Aprobacin: 24/06/2013

Revis:

Aprob:

Director Ingeniera de
Director Ingeniera de Instalaciones
Instalaciones

finally concluded with the Detailed Engineering and construction in 2011-2012.


The study for the first stage of compression at Nuevo Mundo station was conducted in 2012 with a Feasibility study and
the Conceptual Engineering. Finally, engine-driven reciprocating compression was the selected option. The Front End
Engineering Design for the first stage of compression was developed by Repsol Per Business Unit together with
Pegasus. An update of the documents to reach 268 MMSCFD capacity of the plant has been developed by Repsol
Engineering Division in Madrid.
During 2013 a Visualization Study was carried out for the new Sagari AX/BX fields. Following the release of this
document a Conceptual Engineering Design has been performed to determine the final GTS selected alternative to
accomplish with the 268 MMSCFD capacity.
The goal of this document is to state the Basis of Design that will lead to the successful completion of the studies.
Figure 2. Block Diagram for actual and future installations at Block 57

6. PRODUCTION PROFILES

Production profiles from both Sagari wells and the existing Kinteroni wells are shown in Appendix 2.

The estimated working conditions at Nuevo Mundo are shown in Appendix 3.

Plateau Rate is shown in Appendix 4 and Nuevo Mundo Suction Pressure in Appendix 5.

SAG-TCH-GBL-V-BDD-5001-Rev. 0

SISTEMA DE CONTROL
INTEGRADO

CDIGO: P.GIP.004.02-

Versin: 01

DESIGN BASIS

Elabor:
Ingeniero de
Instalaciones

Fecha de Aprobacin: 24/06/2013

Aprob:

Revis:

Director Ingeniera de
Director Ingeniera de Instalaciones
Instalaciones

7. DESIGN CASE
It will be considered one design case for the new surface facilities for a plateau of wet gas of 268 MMSCFD.
The lifetime of this project is 30 years.
0

8. GAS FEED COMPOSITION


Gas composition for Sagari AX/BX and Kinteroni may be found in Appendix 1.

9. PRODUCT SPECIFICATIONS, DESTINATIONS AND BATTERY LIMIT CONDITIONS


The following table includes product specification in addition to destination and Battery Limit conditions.
Table 1. Battery Limit Conditions
Product

Product specifications

Wet Gas

None

Origin/Destinations
Origin:
Sagari BX- Sagari AX
Destination:
- Kinteroni

P (psig)

2300 max

Nuevo Mundo

2100 max

Malvinas

1300 min

T (F)

See Profile
120

10. ENVIRONMENTAL ISSUES


Environmental design criteria shall ensure that Sagari facilities meet Peruvian law, Repsol norms and those requirements
arising from EIA process.
The order of importance for codes and standards applicable to the Project will be:

EIA requirements.

Country or locals statutory laws and regulatory requirements.

Repsol norms (EPPs, EDs,etc).

The more stringent norms above mentioned will be taken as reference for this project when several of them
indicate different values for the same aspect.
See document SAG-TCH-GBL-H-PC-0012 (CTR-807) Environmental and Safety Premises Review for
detailed information about the environmental design criteria for the project.
As well as the document SAG-TCH-GBL-H-PC-0013 "(CTR-810) ESHIA and Environmental Statement
Review Report".
The environmental issue have been shown in the final EIA document reported to the Peruvian Authorities.

SAG-TCH-GBL-V-BDD-5001-Rev. 0

SISTEMA DE CONTROL
INTEGRADO

CDIGO: P.GIP.004.02-

Versin: 01

DESIGN BASIS

Elabor:
Ingeniero de
Instalaciones

Fecha de Aprobacin: 24/06/2013

Revis:

Aprob:

Director Ingeniera de
Director Ingeniera de Instalaciones
Instalaciones

11. CONTROL SYSTEMS AND SAFETY INSTRUMENTED SYSTEMS

11.1

SAFETY INSTRUMENTED SYSTEM (SIS)

Shutdown levels for the operation of Sagari platforms must consider interaction with the existing facilities and must be
numbered as: Levels 3 and 4. They must be in accordance to the existing document SAG-TCH-GBL-I-MAT-0002 Cause
& Effect Matrix.

Level 3 Plant shutdown without venting (general shutdown)

Level 3A Shutdown with closure of subsurface valves (SCSSV) ESD-003A

Level 3B Shutdown without closure of subsurface valves (SCSSV) ESD-003B

Level 4 General Cluster Shutdown - ESD-004

11.2

SHUTDOWN AND CONTROL VALVES SYSTEM

Self-actuating shutdown valves shall be located at the inlet and outlet of Sagari AX platform and the
inlet of Kinteroni installation. These valves must have a bypass line for pressurization during start-up.
It is a valve arrangement with ball and globe valves sequentially installed.
o

The valves are located at the Production Header inlet (see SAG-TCH-110-V-PID-0002 P&ID
Pig Receiver Sagari AX), at the SA-KIN Flowline inlet (see SAG-TCH-110-V-PID-0003 P&ID
Pig Launcher Sagari AX) and inlet in Kinteroni (see SAG-TCH-100-V-PID-0001 P&ID Pig
Receiver Kinteroni)

Self-actuating block valves shall have pressure regulators, air filters, air filter regulator, air accelerator,
intrinsically safe position indicators (open/closed), local control panel (with local trip and local partial
stroke) and solenoid valves. These valves must close at a minimum differential pressure drop per time
of 45 psi/min.

Possible erosion by condensate droplets and/or solids (sand) must be considered for the specification
of internal materials of regulating valves.

Any automatic valve furnished with pneumatic actuators must always turn into fail safe mode in case
of an air shortage or power outage, unless another action was specified.

SAG-TCH-GBL-V-BDD-5001-Rev. 0

SISTEMA DE CONTROL
INTEGRADO

CDIGO: P.GIP.004.02-

Versin: 01

DESIGN BASIS

Fecha de Aprobacin: 24/06/2013

Elabor:
Ingeniero de
Instalaciones

11.3

Revis:

Aprob:

Director Ingeniera de
Director Ingeniera de Instalaciones
Instalaciones

HIPPS

The purpose of the HIPPS system is to ensure a safe operation while avoiding the installation of a relief system in Sagari
AX/BX.

Overpressure protection system shall consist of shutting off the gas-condensate flow onto the
production cluster. HIPPS valves shall close the high pressure source before the operating pressure
reaches the design pressure thus avoiding system loss of containment and avoiding the use of flares
and safety relief devices.

For fire case, thermal switches will be installed to activate emergency isolation for closing the wells.

It has been agreed with Peru Business Unit to use the following criteria for the design of the system at shut off
conditions.
Table 2. Design Criteria at Shut off Conditions
HIPPS set pressure (psig)

Wellhead design (psig)

Christmas Tree design (psig)

2350 (1)

2700 (2)

5000

(1) HIPPS set pressure was defined during FEED stage at 2350 psig in order to avoid overpressure for
any scenario at Kinteroni inlet facilities.
(2) This design pressure applies to the section between the Choke Valves and HIPPS.

11.4

CHOKE VALVES

Two automatic choke valves, provided by the drilling contractor, are to be installed for each wellhead at Sagari AX and
BX. The same considerations taken into account for shutdown and control valves apply in this case:

Possible erosion by condensate droplets and/or solids (sand) must be considered for the specification
of internal materials of regulating valves.

Any automatic valve furnished with pneumatic actuators must always turn into fail safe mode in case
of an air shortage or power outage, unless another action was specified.

11.5

METERING SYSTEM

A multiphase flow metering unit is to be considered at the outlet of each well due to the limitations to install a
conventional test separator which would require an overpressure protection system.

SAG-TCH-GBL-V-BDD-5001-Rev. 0

10

SISTEMA DE CONTROL
INTEGRADO

CDIGO: P.GIP.004.02-

Versin: 01

DESIGN BASIS

Fecha de Aprobacin: 24/06/2013

Elabor:
Ingeniero de
Instalaciones

Revis:

Aprob:

Director Ingeniera de
Director Ingeniera de Instalaciones
Instalaciones

Multiphase flow meters are to be installed per well and mounted on its production pipeline. In the
Warehouse (at Nuevo Mundo location) one spare multiphase flow meter shall be available.

Flow indicator transmitters shall be installed on the chemical injection system.

12. LAY OUT


Sagari wells are located at North West of Kinteroni pad and there are two pads. A lay out will be developed for the
proposed facilities and a routing of the flowlines between Sagari AX & BX and Kinteroni. UN Peru will provide enough
information about topography to enable the performance of the study.
Pipelines Topography shows in Appendix 6.

13. DESIGN CRITERIA

13.1
GENERAL
Design considerations shall consider that Sagari wells will be remote operated and the access will be by helicopter during
both construction and operation life of the wells.
13.2
LOGISTIC CONSTRAINTS
Barge and other logistical services must be committed in timely manner to take advantage of the river flood stage during
December-March period in order to have timely support services for the Construction and Operations teams at Nuevo
Mundo.
Major equipment shall be transported by barge from Pucallpa or through the Amazon River (from Brazil) to Nuevo
Mundo during the raining season to take advantage of river flood stage conditions of the Urubamba River.
At least, the equipment has to include lifting eyebolts to let hoisting with trucks equipped with winch and boom or
telescopic boom truck mounted crane.
Access from Nuevo Mundo site to Sagari pads or the path of the flowlines shall be by helicopter with a weight
transportation limit of 9.5 ton and an approximate size of 15 m x 5 m x 5 m.
Diesel transportation shall fulfill Decreto Supremo 026-94-EM Reglamento de Seguridad para el Transporte de
Hidrocarburos, Ttulo V, Medio Areo, Captulo I, Por Aeronaves y Helicpteros. Every aircraft used for hydrocarbon
transportation must fulfil safety dispositions by respective Aviation Authority, as well as obligations rose from this
regulation. Hydrocarbon transport shall be authorized and shall be within quantity and weight limits according to the
aircraft that is used.
13.3

PRODUCTION PLATFORMS

The production platforms must consider, at least, these facilities:

SAG-TCH-GBL-V-BDD-5001-Rev. 0

11

SISTEMA DE CONTROL
INTEGRADO

CDIGO: P.GIP.004.02-

Versin: 01

DESIGN BASIS

Elabor:
Ingeniero de
Instalaciones

Fecha de Aprobacin: 24/06/2013

Revis:

Aprob:

Director Ingeniera de
Director Ingeniera de Instalaciones
Instalaciones

Wellhead production pipelines.


Wellhead control panel.
HIPPS valves.
Multiphase metering system.
Production manifold.
Pig launcher.
Pig receiver.
Field instrumentation.
Instrument air system.
Chemical injection system.
Power distribution.
Transformers.
Emergency power generation (diesel).
Integrated control system (PCS and SSS) with Delta V and the existing Delta V SIS.
Fire and gas detection system.
Cathodic protection system.
CCTV system.
Anti-intrusion system.
Access control system.
Workers module

Diesel generator, chemical injection, instrument air, WHCP packages and Knock Out drum and reinjection Pumps shall
be sheltered.
0

The existing services and utilities in Kinteroni and Nuevo Mundo are appropriate for the operation of Sagari production,
some modifications and new installation will be implemented in order to carry out the new production of Sagari. Please
refer to Item 14 of this document.

The production platforms design must follow the next guidelines:

A cluster-type design shall be used: each well will connect to only one production manifold per
platform. Gas-condensates shall be transported through a multiphase pipeline to Nuevo Mundo
(depending on transport alternative) to be compressed and boosted to Malvinas Plant.

The above mentioned facilities must be designed for a safe operation. They will have to be distributed
in a minimum footprint in order to avoid further deforestation in the surrounding Amazon jungle.

Additionally, every reasonable effort shall be made to reduce power consumption in the production
platforms.

The production platforms shall be remotely controlled, monitored and operated from Nuevo Mundo
control room (at Unit 300).

SAG-TCH-GBL-V-BDD-5001-Rev. 0

12

SISTEMA DE CONTROL
INTEGRADO

CDIGO: P.GIP.004.02-

Versin: 01

DESIGN BASIS

Elabor:
Ingeniero de
Instalaciones

Fecha de Aprobacin: 24/06/2013

Revis:

Aprob:

Director Ingeniera de
Director Ingeniera de Instalaciones
Instalaciones

Personnel and maintenance shelter and services shall be considered.

13.4

PIG LAUCHER AND RECIEVER

Pig launchers and pig receivers shall be installed in Sagari BX, Sagari AX and Kinteroni cluster which will strictly
depend on the selected transport alternative.
In this equipment, a tool is introduced for internal cleaning and inspection in pipelines. Smart pigs accomplish these tasks
in pipelines: internal inspection, georeference, determination of problems such as corrosion, deformation and others.
Cleaning pigs shall be scrapper and sponge type.

13.5

DRAINAGE AND VENT SYSTEMS

Drainage facilities will collect gas and liquids produced by vent and drainage operations of the platform. A system will be
defined so that safety and environmental requirements are fulfilled.
Liquid drains coming from chemical injection system, diesel system and any spill produced in traps zone, knock out
drum, reinjection pumps basin, drains in production lines and instrument air package will be collected in a liquid drain
vessel.
Vapours coming from well pad, manifold (cellar) and traps vents will be conducted to a Knock Out Drum in order to
separate any liquids. Liquids from knock out drum will be sent to liquid drain vessel mentioned above and re-injected to
flowline through drain pumps and reinjection pumps, and vapours from KOD will be sent to an Enclosed Flare.
During pigging or manual depressurization operations the Enclosed Flare shall be in operation in order to receive and
burn the possible vapors.
0

In the Heliport area, all channels are excavated in soil coated with HDPE geomembrane.The system includes new and
existing channels.
All the drainage in this area is sending to a chamber which has a valve outlet, and the drains are delivering to the ground
(rain water). During a discharge operation this valve shall be closed and just in case some spill goes to the chamber the
drains shall be collected by a flight pump (in the warehouse) to a drain drum.

The rain water collected by these channels, for both internal and external drainage system in operation platform, and in
heliport area, shall pass through the skimmers located in the facilities before being discharged to the ground.
0

For more details about the Drain System please refers to Drain System Philosophy SAG-TCH-V-FI-0003 and the
EARTHWORKS AND OPEN DRAINAGE document SAG-TCH-GBL-C-ES-5005 where the open drain was explained.

13.6

CHEMICAL INJECTION SYSTEM

The internal-corrosion protection system must be designed to cope with the maximum expected pressure and flow rate in
Sagari cluster. To guarantee the mechanical integrity of facilities along the project life, a continuous injection system of

SAG-TCH-GBL-V-BDD-5001-Rev. 0

13

SISTEMA DE CONTROL
INTEGRADO

CDIGO: P.GIP.004.02-

Versin: 01

DESIGN BASIS

Fecha de Aprobacin: 24/06/2013

Elabor:
Ingeniero de
Instalaciones

Revis:

Aprob:

Director Ingeniera de
Director Ingeniera de Instalaciones
Instalaciones

corrosion inhibitor must be provided. Becorin corrosion inhibitor was defined during FEED Phase I for Repsol.
A discontinuous injection system of hydrate formation inhibitor is required to avoid the formation of solid compounds
and gas hydrates during start-up/shut-down operations, and gas cooling taking place on transport to Nuevo Mundo and
Malvinas Plant. To this end, Methanol was selected as a hydrate formation inhibitor.
According to Becorin provider recommendation the injection of corrosion inhibitor at Sagari AX and BX will be similar
as Kinteroni Facilities.
0

For Methanol injection a Dynamic Study has been taken place during Phase II, the following flow rates have been
defined for each well pad.
Sagari AX:

Corrosion Inhibitor (Continuous) BECORIN: 0.82 BPD


Hydrate Supresor (Discontinuous) Methanol: 120 BPD
Becorin Drum: 23,8 BBL
Methanol Drum: 14,3 BBL

Corrosion Inhibitor (Continuous) BECORIN: 0.82 BPD


Hydrate Supresor (Discontinuous) Methanol: 192 BPD
Becorin Drum: 23,8 BBL
Methanol Drum: 52 BBL

Sagari BX:

0
The scaling Index provides information about the possibility of a scale to form; the Scaling Index has been calculated
considering both Sagari and Kinteroni fields at nominal production rate.
According to the results obtained for Dynamic Study during FEED Phase I, CaCO3 scaling has been predicted for the 8
flowline in year 2029, when a wet gas rate in the order of 15 MMscf/day is delivered from Sagari-BX. CaCO3 scaling is
not an issue for both 14 and 16 flowlines.
Due to these results, a connection for a future scaling inhibitor is installed in each production manifold at Sagari AX and
BX.
The refilling of chemical drums shall be by gravity from Heliport area to drums. Both injection systems have a spare
pump.

0
0

According to the Methanol Study (by TEA) in Sagari AX three pumps will be in operation during schedule stop up to
year 2020. At this time an increase in capacity (pumps and tank) should be necessary due to the biggest amount of water
prediction.
According to the Methanol Study (by TEA) in Sagari BX at reduced rate for year 2029, it is necessary operate with two
pumps. From year 2020 to 2029 it is necessary to increase the capacity (pumps and tank) in order to manage an
scheduled shut down.
Due to the bigger capacity of Methanol drum at Sagari BX (52 BBL) than AX (14,3 BBL), it is necessary to install two
drums each one with 26 BBL.

13.7
FLOWLINES
Flowlines will be designed by use of ASME B31.8 and API 5L codes with material type Gr70.

SAG-TCH-GBL-V-BDD-5001-Rev. 0

14

SISTEMA DE CONTROL
INTEGRADO

CDIGO: P.GIP.004.02-

Versin: 01

Fecha de Aprobacin: 24/06/2013

Elabor:

DESIGN BASIS

Revis:

Ingeniero de
Instalaciones

Aprob:

Director Ingeniera de
Director Ingeniera de Instalaciones
Instalaciones

Thickness, however, will be verified with ISO 13623. The most stringent result will be used.
Sizing of the flowlines shall follow the following criteria:
Table 3. Criteria for Flowlines Sizing

Type of fluid

V (ft/s)

Gas
Liquid
Gas/Liquid
Pressure relief (Gas/Liquid)

Vg < 0.9 Vc*


3 < Vl < 15
10 < Vf < Vc*
V <= 0.8 Mach

Vc Erosional flow velocity (transport of multiphasic fluid): it is defined as the velocity that may cause erosion to
the pipe and post corrosion:

V e=

C
1

f 2
Where
Ve = erosional velocity, ft/s
f = fluid density, lb/ft3
C = constant.
API RP (Recommended Practice) 14E recommends C values lower than 100 for situations where erosion may be
under control, and a range of 150-200 for fluids solids free. The minimum velocity is set by composition and type of
fluid (solids content, paraffins content, etc).
The purchased pipelines are the following:

NOMINA
L
DIAMETE
R
(inches)
8
8
14
14

NOMINAL
WALL
THICKNESS
(inches)

DESIGN
FACTOR

DESIGN
PRESSURE
(psi)

0.500
0.562
0.625
0.750

0.72
0.60
0.72
0.60

2400
2400
2400
2400

STEEL
GRADE
X70
X70
X70
X70

PSL2
PSL2
PSL2
PSL2

TYPE OF
PIPE
HFW
SMLS
HFW
SMLS

For more details please refer to SAG-TCH-GBL-V-MC-0005 MECHANICAL DESIGN TECHNICAL NOTE
WALL THICKNESS CALCULATION.

SAG-TCH-GBL-V-BDD-5001-Rev. 0

15

SISTEMA DE CONTROL
INTEGRADO

CDIGO: P.GIP.004.02-

Versin: 01

DESIGN BASIS

Elabor:
Ingeniero de
Instalaciones

13.8

Fecha de Aprobacin: 24/06/2013

Revis:

Aprob:

Director Ingeniera de
Director Ingeniera de Instalaciones
Instalaciones

ELECTRICAL SYSTEM

Electrical System Design Criteria are described in document SAG-TCH-GBL-E-BBD-0001.

13.9
EMERGENCY POWER DIESEL GENERATOR
Sagari AX and BX pads will have an emergency power diesel generator in case of a cut in the provision of electricity.
The capacity will be such to fulfil critical electrical requirements and feed the Worker Module.
A Diesel Tank will be installed taking into consideration 5 days of storage.

13.10

CONTROL SYSTEM AND COMUNICATIONS

The existing Control System and Safety System in existing facilities Nuevo Mundo and Kinteroni is based on the Delta V
and Delta V SIS technology belonging to Emerson Process.
The design of ESD, DCS and F&G systems for new facilities in Sagari AX and Sagari BX will continue the standards of
existing facilities, Kinteroni and Nuevo Mundo.
The primary communication between Kinteroni /Nuevo Mundo existing facilities and new facilities in Sagari AX and
Sagari BX will be implemented through a backbone optical fiber single-mode and for secondary communication as
redundant network will be used the LDS optical fiber, both located parallel to the flowlines.
Facilities for a future satellite back up installation will be left in the new locations Sagari AX and Sagari BX.
The process control system shall be permanently monitored from Nuevo Mundo facilities through the mentioned
redundant optic fibre network.
CCTV facilities will be designed based on REPSOL TI requirements and related ED-V specifications.

13.11

WORKERS MODULE

A Worker module shall be installed at Sagari AX and BX for 8 (eight) people with all the basic services needed for a
several days stay (fifteen days).

Modules shall be factory supplied with all required electrical, sanitary and HVAC installations. These installations shall
be provided with connection devices between module and site electrical and sanitary networks.
For more details and design basis see SAG-TCH-GBL-A-ES-0001 MODULAR BLDG SYSTEM.

13.12

CATHODIC PROTECTION

A Cathodic Protection System will be installed for the new Flowlines and buried pipes of the facilities at locations Sagari
AX and BX. The cathodic protection of well casings is outside the scope of this project.
It will be comprised of two main barriers. The first one will consist of high quality external coatings as the primary
means of preventing external corrosion, combined with a secondary cathodic protection system.
The main cathodic protection system will comprised of impressed current through rectifiers. The new Cathodic
Protection System shall be compatible with the existing systems. Buried valves shall be protected through CP system for
main flowlines. The buried pipes inside the Sagari AX and BX locations will be protected by distributed galvanic anodes.

SAG-TCH-GBL-V-BDD-5001-Rev. 0

16

SISTEMA DE CONTROL
INTEGRADO

CDIGO: P.GIP.004.02-

Versin: 01

DESIGN BASIS

Fecha de Aprobacin: 24/06/2013

Elabor:
Ingeniero de
Instalaciones

Revis:

Aprob:

Director Ingeniera de
Director Ingeniera de Instalaciones
Instalaciones

All the buried pipes (flowline or pipes inside the Sagaris facilities) have a cathodic protection system.

13.13

PROCESS PIPPING

Piping in process areas will be designed with ASME B31.3 code. For more details see SAG-TCH-GBL-P-ES-0001
Piping Class for Sagari Project
0

13.14

FIRE AND GAS PROTECTION SYSTEM

Fire and Gas Protection System was designed according to Repsol Standards 458-NO032 MG, 03-0008GU and NFPA
72.
The design bases are detailed in the Fire and Gas Protection Philosophy document SAG-TCH-GBL-V-FI- 0011.

13.15 FIRE FIGHTING SYSTEM


Firefighting System was designed according to Repsol Standards SCOR N-02 Fixed Installations for Fire Prevention and
03-0008 GU.
The design bases are detailed in the Fire Fighting Design Philosophy SAG-TCH-GBL-V-FI-0012.

13.16 OVERPRESSURE PROTECTION, RELIEF AND BLOWDOWN SYSTEMS


The design of these systems was based in API Standards 520 and 521 and Repsol Standards: PI-SUP-51 and 54.
The design bases are detailed in the Overpressure Protection, Relief and Blowdown Philosophy SAG-TCH-GBL-V-FI0002.

14. EXISTING INSTALLATIONS


The battery limit of Sagari Project Flowlines is Kinteronis facilities where the 14 flowline interconnects at the outlet of
Launcher Trap (100-L-001).
The vent of the Pig Receiver Trap at Kinteroni (100-L-1501) and the depressurization line from the 14 flowline are
delivered to Knock Out Drum 100-D-001 at Kinteroni Flare System. It should be noted that the depressurization is a
manual and scheduled operation in order to not affect the normal operation at Kinteroni.
The only pneumatic control valve (ESDV-1101) at Trap Receiver is fed by the Instrument Air System of Kinteroni
connected at the header nearby the Pig Trap Receiver.
The drains of the trap are sent to Kinteroni Drain Open System at a header located near the trap.
For Control System and Communications please refer to Item 13.10. Furthermore, at Kinteroni Control Room all the
instrumentation shall be installed in the existing control room. Also the communication by optic fiber will be installed in
the existing Control Room.
At Nuevo Mundo Control Room the Leak Detection System will be in N-02stalled in two HMI and some Screen will be
updated.
For Electrical System please refer to Item 13.8. A new Electrical Station will be installed at Kinteroni facilities in order to
accommodate an Elevator Transformer and the Switchgear Medium Voltage. Some modification shall be taken place at
the Exisiting Electrical Station.

SAG-TCH-GBL-V-BDD-5001-Rev. 0

17

SISTEMA DE CONTROL
INTEGRADO

CDIGO: P.GIP.004.02-

Versin: 01

Elabor:

DESIGN BASIS

Ingeniero de
Instalaciones

Fecha de Aprobacin: 24/06/2013

Aprob:

Revis:

Director Ingeniera de
Director Ingeniera de Instalaciones
Instalaciones

15. ENGINEERING DESIGN BASIC DATA


15.1

ENGINEERING UNITS
Table 4. Engineering Units

Discipline

Quantity name

Unit name

Unit Symbol

Length (all disciplines except Piping and


Civil, which must be in SI)
Weight

Feet
Inches
Pounds [kilograms]
Degrees Fahrenheit [Degrees
Celsius]
Mol
Hour
Ampere
Centipoise
Pounds per square inch [bar]
Square feet
Square inches
Grades
Horse power [kilowatts]
Kilovolt
Std conditions Millions of cubic
feet.
Std conditions Millions of cubic
feet. Per day
Barrels
Barrels per day
Meters per second [feet per
second]
BTU (British Thermal units) per
hour
Curie
Joules
Joules per millimetre
Inch [millimetre]
Ampere
Kilovolt Volts (for tension lower
than 1 kV)
Kilowatt Kilovoltampere
Henry
Hertz

ft
in
lb [kg]

Temperature
Amount of substance
Time
Electric current
Dynamic viscosity
Pressure
Area
Angle
Power
Voltage
Process, Pipelines, Piping,
Mechanical/Vessels

Gas volume
Gas flow rate
Liquid Volume
Liquid flow rate
Velocity
Heat flow
Radiation (Radiography)
Impact energy
Heat input
Thickness and corrosion allowance
Electric current
Voltage

Electrical, Instrumentation
& Control

Power
Inductance (for re-actors)
Frequency

SAG-TCH-GBL-V-BDD-5001-Rev. 0

18

F [ C]
mol
h
A
cP
psig [barg]
ft2
in2
HP [kW]
KV
MMSCF
MMSCFD
BBL
BPD
m/s [ft/s]
BTU/h
Ci
J [N-m]
kJ/mm
in [mm]
A
kV V
kW - kVA
H
Hz

SISTEMA DE CONTROL
INTEGRADO

CDIGO: P.GIP.004.02-

Versin: 01

Fecha de Aprobacin: 24/06/2013

Elabor:

DESIGN BASIS

Ingeniero de
Instalaciones

Discipline

Quantity name

Director Ingeniera de
Director Ingeniera de Instalaciones
Instalaciones

Unit name

Civil

Aprob:

Revis:

Unit Symbol

INTERNATIONAL METRIC SYSTEM

15.2

SITE CONDITIONS
Table 5. Site Conditions
LOCATION

Geo-reference (UTM)

K: N: 8727,211.2 E: 691,684.10

Kinteroni (K)

NM: N: 8723,350.06 E: 701. 885.87

Nuevo Mundo (NM)

PA: N:8703.970 E: 728.740

Pagoreni A (PA)

MA: N: 8`690.719 E: 701, 885.37

Malvinas (MA)
Elevation (m) above sea level (masl)

K: 406 / NM: 365 / PA: 401 / MA: 377

Predominant Topography

Jungle landscape. Rough terrain, high and low hills, with


different levels of dissection towards the central part, and a
wide floodplain to the east, runs on the Urubamba river.

ENVIRONMENTAL AND WEATHER CHARACTERISTICS


Max: K:100F / NM 100
F / PA:100 F, MA: 100F

Ambient Temperature

Min: K52F / NM 52F / PA:


52 F / MA: 52F

Average: K 76.1F /NM 76.1 F / PA:76.1 F, MA: 72F


Barometric Pressure

Average: 14.07 (psia)

Relative Humidity

Max: 100%

Min: 40%

Average: 80%
Annual Average Precipitation: 2,845.9 mm,

Monthly: 736 mm, for the Winter season (November to


March)

The weather station at Nuevo Mundo is located


at the south-eastern area, and has a registry of
two (02) years (2002 to 2004), with an annual
average of 3,679.8 mm.

Design Rainfall for drainage: 40 mm/h

DESIGN (For buildings, structures, equipment and others): Supplied by Customer

SAG-TCH-GBL-V-BDD-5001-Rev. 0

19

SISTEMA DE CONTROL
INTEGRADO

CDIGO: P.GIP.004.02-

Versin: 01

Fecha de Aprobacin: 24/06/2013

Elabor:

DESIGN BASIS

Revis:

Ingeniero de
Instalaciones

Wind

Director Ingeniera de
Director Ingeniera de Instalaciones
Instalaciones

Average Velocity:

4-5 knots (6.75 8.44 ft/s) and


direction predominant to the
North.

Max Velocity:

75 km/h (68.3 ft/s)


Norm. E.020 Reglamento
Nacional de Edificaciones

Predominant direction:

Kinteroni: North and NM: NO

Code:

Reglamento Nacional de
Edificaciones (RNE)

Zone: 2 Factor Z: 0.3

Norm E.030 Reglamento


Nacional de Edificaciones

Wind (ctd.)

Seismic Design:

16. APPENDIX
16.1

APPENDIX 1 FEED GAS COMPOSITIONS


Table 6. Kinteroni and Sagari AX/BX gas compositions (dry basis)
GAS COMPOSITION (% mole fraction, dry basis)
COMPONENTS
Nitrogen
Carbon Dioxide
Methane
Ethane
Propane
i-Butane
n-Butane
i-pentane
n-Pentane
n-Hexane
Mcyclopentane
Benzene
Cyclohexane
n-Heptane
Mcylohexane
Toluene

SAG-TCH-GBL-V-BDD-5001-Rev. 0

N2
CO2
CH4
C2H6
C3H8
C4H10
C4H10
C5H12
C5H12
C6H14

20

Aprob:

MW

KINTERONI

28,01
44,01
16,04
30,07
44,1
58,12
58,12
72,15
72,15
86,18
84,16
78,11
84,16
100,2
98,19
92,14

1,63 (1)
0,62
82,06
7,13
3,1
0,49
1,08
0,47
0,51
0,58
0,09
0,06
0,13
0,36
0,14
0,06

SAGARI
AX/BX
1,84
0,07
80,67
8,26
3,65
0,52
1,15
0,41
0,47
0,58
0,05
0,02
0,07
0,45
0,15
0,04

SISTEMA DE CONTROL
INTEGRADO

CDIGO: P.GIP.004.02-

Versin: 01

DESIGN BASIS

Elabor:
Ingeniero de
Instalaciones

Fecha de Aprobacin: 24/06/2013

Revis:

Aprob:

Director Ingeniera de
Director Ingeniera de Instalaciones
Instalaciones

GAS COMPOSITION (% mole fraction, dry basis)


COMPONENTS
n-Octane
E-Benzene
m-Xylene/ p-Xylene
o-Xylene
n-Nonane
n-Decane
C11
C12
C13
C14
C15
C16
C17
C18
C19
Total

MW

KINTERONI

114,2
106,2
106,2
106,2
128,3
142,3
156,3
170,3
184,4
198,4
212,4
226,4
240,5
254,5
268,5

0,32
0,01
0,04
0,01
0,26
0,25
0,18
0,13
0,1
0,07
0,05
0,03
0,02
0,01
0,01
100

SAGARI
AX/BX
0,41
0,01
0,05
0,01
0,28
0,26
0,18
0,13
0,09
0,06
0,04
0,03
0,02
0,01
0,01
100

Notes:
(1) The nitrogen % mole fraction in this table was adjusted according to the PVT data provided (in the Basis of
Design the indicated nitrogen % mole fraction is 1,96).
Schlumberger Surface Samples are available for the described fields. This composition is a typical composition for the
wells and was being taken into account for the development of the detail Engineering Phase.
Due to the GOR varies according to the production profiles (see Appendix 2), the composition must modify accordingly.

16.1.1

Kinteroni UPPER NIA PVT (Table 16)

201100008 Repsol
Kinteroni 2 Upper NIA PVT Report with CVD 08012011.pdf

SAG-TCH-GBL-V-BDD-5001-Rev. 0

21

SISTEMA DE CONTROL
INTEGRADO

CDIGO: P.GIP.004.02-

Versin: 01

DESIGN BASIS

Elabor:
Ingeniero de
Instalaciones

16.1.2

Fecha de Aprobacin: 24/06/2013

Revis:

Aprob:

Director Ingeniera de
Director Ingeniera de Instalaciones
Instalaciones

Sagari UPPER NIA PVT (Table 16)

PVT SAGARI UPPER


NIA.pdf
Note that all developed documents in the Conceptual Engineering Design did consider the specific composition for each
field as represented in the previous table.

SAG-TCH-GBL-V-BDD-5001-Rev. 0

22

SISTEMA DE CONTROL
INTEGRADO

CDIGO: P.GIP.004.02-

Versin: 01

Elabor:

DESIGN BASIS

Ingeniero de
Instalaciones

16.2

Fecha de Aprobacin: 24/06/2013

Aprob:

Revis:

Director Ingeniera de
Director Ingeniera de Instalaciones
Instalaciones

APPENDIX 2 PRODUCTION PROFILES

Next tables show the production profiles of Sagari and Kinteroni fields (REPSOL). Wellhead pressure profiles are also
shown in these tables.
During the FEED stage, REPSOL clarified that the column Gas Rate not includes the free water and add the Oil Rate
column.
0

These Tables shall be taken into consideration for developing the simulation report and the Material Balance, all the data
and documents shall be in accordance with them.
Table 7. Production Profile for Sagari BX

Sagari BX

Oil Rate

Gas Rate

Water Rate

Liquid Rate

Pressure

Temperature

STB/day

MMSCFD

STB/day

STB/day

psig

Date

01/03/2014

01/03/2015
No production
01/03/2016

01/03/2017

01/03/2018

762.6

49,951

1.0

763.6

2173.94

120.03

01/03/2019

627.0

46,669

17.1

644.1

2092.23

118.00

01/03/2020

572.6

46,513

49.2

621.8

2103.63

117.98

SAG-TCH-GBL-V-BDD-5001-Rev. 0

23

SISTEMA DE CONTROL
INTEGRADO

CDIGO: P.GIP.004.02-

Versin: 01

Fecha de Aprobacin: 24/06/2013

Elabor:

DESIGN BASIS

Ingeniero de
Instalaciones

Aprob:

Revis:

Director Ingeniera de
Director Ingeniera de Instalaciones
Instalaciones

01/03/2021

282.7

22,426

63.6

346.3

1983.87

100.95

01/03/2022

202.6

18,053

86.9

289.5

1901.12

97.37

01/03/2023

363.7

41,186

205.3

569.1

1753.91

115.54

01/03/2024

70.9

8,162

81.6

152.5

1754.75

88.41

01/03/2025

208.3

31,428

316.6

524.9

1568.10

109.83

01/03/2026

55.9

8,829

155.5

211.5

1543.24

89.78

01/03/2027

109.2

22,479

453.3

562.5

1363.42

104.43

01/03/2028

62.1

14,813

440.3

502.5

1261.85

98.09

01/03/2029

49.5

15,153

586.5

636.0

1097.60

99.97

01/03/2030

30.1

12,093

608.5

638.6

995.11

97.61

01/03/2031

20.3

10,571

679.6

699.9

921.39

97.14

01/03/2032

12.2

8,082

651.6

663.7

863.59

94.70

01/03/2033

7.6

6,178

603.7

611.3

817.76

92.54

SAG-TCH-GBL-V-BDD-5001-Rev. 0

24

SISTEMA DE CONTROL
INTEGRADO

CDIGO: P.GIP.004.02-

Versin: 01

Fecha de Aprobacin: 24/06/2013

Elabor:

DESIGN BASIS

Ingeniero de
Instalaciones

Aprob:

Revis:

Director Ingeniera de
Director Ingeniera de Instalaciones
Instalaciones

01/03/2034

6.8

6,429

737.9

744.7

740.40

94.30

01/03/2035

5.3

6,125

655.2

660.5

741.26

93.09

01/03/2036

0.0

0.000

0.0

0.0

869.13

122.93

01/03/2037

0.0

0.000

0.0

0.0

739.41

125.01

01/03/2038

0.5

0.748

156.1

156.6

624.74

82.17

01/03/2039

0.4

0.766

185.1

185.5

567.34

82.42

01/03/2040

0.5

0.868

241.4

241.8

516.48

83.08

01/03/2041

1.7

3,460

892.8

894.5

452.98

93.32

01/03/2042

0.0

0.000

0.0

0.0

-4245.78

101.37

*The information shown in this table refers to the inlet conditions at the 8 flowline SAGARI BX-SAGARI AX.
*Information provided by Peru Business Unit considering their validated most profitable production profile.
*Data 2032 onwards has been deleted. It is considered that a flow under 10MMSCFD creates operations instability.

SAG-TCH-GBL-V-BDD-5001-Rev. 0

25

SISTEMA DE CONTROL
INTEGRADO

CDIGO: P.GIP.004.02-

Versin: 01

Fecha de Aprobacin: 24/06/2013

Elabor:

DESIGN BASIS

Ingeniero de
Instalaciones

Aprob:

Revis:

Director Ingeniera de
Director Ingeniera de Instalaciones
Instalaciones

Table 8. Production Profile for Sagari AX


0
Sagari AX + Sagari BX

Oil Rate

Gas Rate

Water Rate

Liquid Rate

Pressure

Temperature

STB/day

MMSCFD

STB/day

STB/day

psig

Date

01/03/2014

01/03/2015
No production
01/03/2016

01/03/2017

01/03/2018

2270.0

150

3.0

2273.1

2119.61

115.07

01/03/2019

1917.7

143

52.8

1970.4

2046.73

114.10

01/03/2020

2513.0

206

203.0

2715.9

2059.09

126.44

01/03/2021

1971.9

180

393.0

2365.0

1937.97

128.68

01/03/2022

1544.3

160

552.1

2096.4

1795.87

126.65

01/03/2023

1374.2

159

735.1

2109.4

1701.58

119.48

SAG-TCH-GBL-V-BDD-5001-Rev. 0

26

SISTEMA DE CONTROL
INTEGRADO

CDIGO: P.GIP.004.02-

Versin: 01

Fecha de Aprobacin: 24/06/2013

Elabor:

DESIGN BASIS

Ingeniero de
Instalaciones

Aprob:

Revis:

Director Ingeniera de
Director Ingeniera de Instalaciones
Instalaciones

01/03/2024

1196.5

168

990.2

2186.7

1643.6

132.15

01/03/2025

943.1

153

1273.9

2217.1

1503.03

121.40

01/03/2026

745.6

153

1567.5

2313.1

1406.34

130.32

01/03/2027

597.0

148

2069.4

2666.4

1278.83

124.47

01/03/2028

442.2

144

2567.1

3009.4

1155.82

127.36

01/03/2029

310.3

134

3219.6

3530.0

1000.63

126.30

01/03/2030

211.4

119

3683.3

3894.6

889.33

125.60

01/03/2031

142.3

99

3858.6

4000.9

811.46

122.63

01/03/2032

116.4

102

4493.6

4610.1

745.26

125.75

01/03/2033

62.0

61

3574.0

3636.0

692.56

118.50

01/03/2034

55.0

61

3883.8

3938.8

621.57

115.15

01/03/2035

70.4

89

5258.5

5328.9

614.89

126.22

01/03/2036

43.1

62

4137.7

4180.8

696.98

122.93

01/03/2037

38.0

61

4683.4

4721.3

600.5

125.01

SAG-TCH-GBL-V-BDD-5001-Rev. 0

27

SISTEMA DE CONTROL
INTEGRADO

CDIGO: P.GIP.004.02-

Versin: 01

Fecha de Aprobacin: 24/06/2013

Elabor:

DESIGN BASIS

Ingeniero de
Instalaciones

Aprob:

Revis:

Director Ingeniera de
Director Ingeniera de Instalaciones
Instalaciones

01/03/2038

28.7

51

4789.8

4818.5

537.38

121.94

01/03/2039

25.2

49

5284.0

5309.2

514.03

123.59

01/03/2040

20.2

43

5333.2

5353.4

494.84

123.53

01/03/2041

16.8

37

5638.2

5654.9

504.78

117.59

01/03/2042

5.6

13

2504.5

2510.2

609.93

101.37

*The information shown in this table refers to the inlet conditions at the 14 flowline SAGARI AX- KINTERONI. It
refers to the total flow from SAGARI AX/BX.
*Information provided by Peru Business Unit considering their validated most profitable production profile.

SAG-TCH-GBL-V-BDD-5001-Rev. 0

28

SISTEMA DE CONTROL
INTEGRADO

CDIGO: P.GIP.004.02-

Versin: 01

Fecha de Aprobacin: 24/06/2013

Elabor:

DESIGN BASIS

Ingeniero de
Instalaciones

Aprob:

Revis:

Director Ingeniera de
Director Ingeniera de Instalaciones
Instalaciones

Table 9. Production Profile for Kinteroni

Sagari BX +Sabari AX + Kinteroni

Oil Rate

Gas Rate

Water Rate

Liquid Rate

Pressure

Temperature

STB/day

MMscf/day

STB/day

STB/day

psig

01/03/2014

1544.1

93,696

0.0

1544.1

2154.40

118.46

01/03/2015

1542.9

94,170

3.5

1546.4

2153.53

118.16

01/03/2016

2652.8

176,049

18.9

2671.7

2066.99

126.04

01/03/2017

2269.7

177,609

46.1

2315.7

1937.30

124.94

01/03/2018

3135.5

222,039

25.1

3160.6

2057.81

107.38

01/03/2019

2783.0

221,055

82.7

2865.8

1985.52

107.55

01/03/2020

3133.6

265,012

228.2

3361.8

1952.15

110.90

01/03/2021

2758.9

265,447

440.2

3199.1

1843.68

112.06

01/03/2022

2392.3

265,481

623.5

3015.8

1715.02

112.18

01/03/2023

2119.8

265,567

821.4

2941.2

1615.29

110.37

Date

SAG-TCH-GBL-V-BDD-5001-Rev. 0

29

SISTEMA DE CONTROL
INTEGRADO

CDIGO: P.GIP.004.02-

Versin: 01

DESIGN BASIS

Fecha de Aprobacin: 24/06/2013

Elabor:
Ingeniero de
Instalaciones

Aprob:

Revis:

Director Ingeniera de
Director Ingeniera de Instalaciones
Instalaciones

01/03/2024

1799.2

265,908

1083.4

2882.6

1539.41

112.60

01/03/2025

1522.1

265,440

1400.8

2922.9

1403.40

110.63

01/03/2026

1227.3

265,107

1715.7

2943.1

1298.03

112.07

01/03/2027

1006.9

265,558

2254.5

3261.3

1154.69

110.14

01/03/2028

779.9

265,798

2796.0

3575.9

1016.16

109.90

01/03/2029

590.5

265,503

3518.8

4109.3

842.27

109.02

01/03/2030

407.0

230,736

3984.2

4391.2

730.04

107.55

01/03/2031

300.5

210,770

4220.2

4520.7

677.48

107.66

01/03/2032

210.6

181,455

4789.2

4999.8

592.50

103.54

01/03/2033

161.3

161,493

4029.1

4190.3

528.36

102.38

01/03/2034

128.8

140,769

4292.4

4421.3

435.14

98.56

01/03/2035

112.1

133,926

5522.7

5634.8

425.42

102.78

01/03/2036

79.3

107,429

4411.7

4491.0

409.93

85.15

01/03/2037

85.1

134,403

5141.6

5226.7

419.77

99.62

SAG-TCH-GBL-V-BDD-5001-Rev. 0

30

SISTEMA DE CONTROL
INTEGRADO

CDIGO: P.GIP.004.02-

Versin: 01

DESIGN BASIS

Fecha de Aprobacin: 24/06/2013

Elabor:

Aprob:

Revis:

Ingeniero de
Instalaciones

Director Ingeniera de
Director Ingeniera de Instalaciones
Instalaciones

01/03/2038

75.0

133,367

5342.0

5417.0

424.09

105.66

01/03/2039

48.0

85,146

5545.0

5593.0

392.31

101.83

01/03/2040

41.1

78,624

5603.0

5644.1

380.56

100.78

01/03/2041

35.7

72,003

5906.6

5942.3

393.49

100.92

01/03/2042

22.4

46,670

2771.3

2793.6

404.42

101.26

*The information shown in this table refers to the inlet conditions at the 16 flowline KINTERONI- NUEVO MUNDO.
It refers to the total flow from SAGARI AX/BX and KINTERONI.
*Information provided by Peru Business Unit considering their validated most profitable production profile.

16.3

APPENDIX 3 NUEVO MUNDO INLET CONDITIONS


Table 10. Nuevo Mundo Estimated Inlet Conditions

Nuevo Mundo

Oil Rate

Gas Rate

Water Rate

Liquid Rate

Pressure

Temperature

STB/day

MMscf/day

STB/day

STB/day

psig

01/03/2014

1544.1

93,696

0.0

1544.1

1950

101.13

01/03/2015

1542.9

94,170

3.5

1546.4

1950

101.12

01/03/2016

2652.8

176,049

18.9

2671.7

1950

106.26

01/03/2017

2269.7

177,609

46.1

2315.7

1825

105.89

Date

SAG-TCH-GBL-V-BDD-5001-Rev. 0

31

SISTEMA DE CONTROL
INTEGRADO

CDIGO: P.GIP.004.02-

Versin: 01

DESIGN BASIS

Fecha de Aprobacin: 24/06/2013

Elabor:
Ingeniero de
Instalaciones

Aprob:

Revis:

Director Ingeniera de
Director Ingeniera de Instalaciones
Instalaciones

01/03/2018

3135.5

222,039

25.1

3160.6

1950

102.16

01/03/2019

2783.0

221,055

82.7

2865.8

1875

102.12

01/03/2020

3133.6

265,012

228.2

3361.8

1800

103.41

01/03/2021

2758.9

265,447

440.2

3199.1

1675

103.61

01/03/2022

2392.3

265,481

623.5

3015.8

1525

103.26

01/03/2023

2119.8

265,567

821.4

2941.2

1400

102.10

01/03/2024

1799.2

265,908

1083.4

2882.6

1300

102.54

01/03/2025

1522.1

265,440

1400.8

2922.9

1125

101.10

01/03/2026

1227.3

265,107

1715.7

2943.1

950

97.19

01/03/2027

1006.9

265,558

2254.5

3261.3

975

98.96

01/03/2028

779.9

265,798

2796.0

3575.9

825

97.99

01/03/2029

590.5

265,503

3518.8

4109.3

650

97.63

01/03/2030

407.0

230,736

3984.2

4391.2

525

96.49

SAG-TCH-GBL-V-BDD-5001-Rev. 0

32

SISTEMA DE CONTROL
INTEGRADO

CDIGO: P.GIP.004.02-

Versin: 01

DESIGN BASIS

Fecha de Aprobacin: 24/06/2013

Elabor:
Ingeniero de
Instalaciones

Aprob:

Revis:

Director Ingeniera de
Director Ingeniera de Instalaciones
Instalaciones

01/03/2031

300.5

210,770

4220.2

4520.7

475

95.89

01/03/2032

210.6

181,455

4789.2

4999.8

400

98.12

01/03/2033

161.3

161,493

4029.1

4190.3

350

98.54

01/03/2034

128.8

140,769

4292.4

4421.3

275

85.50

01/03/2035

112.1

133,926

5522.7

5634.8

250

80.83

01/03/2036

79.3

107,429

4411.7

4491.0

250

100.77

01/03/2037

85.1

134,403

5141.6

5226.7

250

81.14

01/03/2038

75.0

133,367

5342.0

5417.0

250

82.03

01/03/2039

48.0

85,146

5545.0

5593.0

250

100.75

01/03/2040

41.1

78,624

5603.0

5644.1

250

99.85

01/03/2041

35.7

72,003

5906.6

5942.3

250

99.88

01/03/2042

22.4

46,670

2771.3

2793.6

250

99.99

*Information provided by Peru Business Unit considering their validated most profitable production profile.
*The information shown in this table refers to the arrival conditions at NUEVO MUNDO.
*The end of the first stage of compression will occur in 2028/2029 as per the previous data (740psig suction pressure).

SAG-TCH-GBL-V-BDD-5001-Rev. 0

33

SISTEMA DE CONTROL
INTEGRADO

CDIGO: P.GIP.004.02-

Versin: 01

DESIGN BASIS

Fecha de Aprobacin: 24/06/2013

Elabor:
Ingeniero de
Instalaciones

16.4

Aprob:

Revis:

Director Ingeniera de
Director Ingeniera de Instalaciones
Instalaciones

APPENDIX 4 PLATEAU RATE


Figure 3. Plateau Rate (Dry Gas)

SALES DRY GAS


300
250
200

MMSCFD Dry Gas

150
100
50
0
Mar/14

SAG-TCH-GBL-V-BDD-5001-Rev. 0

Aug/19

34

Feb/25

Aug/30

Jan/36

Jul/41

Jan/47

SISTEMA DE CONTROL
INTEGRADO

CDIGO: P.GIP.004.02-

Versin: 01

Elabor:

DESIGN BASIS

Ingeniero de
Instalaciones

16.5

Fecha de Aprobacin: 24/06/2013

Aprob:

Revis:

Director Ingeniera de
Director Ingeniera de Instalaciones
Instalaciones

APPENDIX 5 NUEVO MUNDO SUCTION PRESSURE


Figure 4. Nuevo Mundo Suction Pressure

Nuevo Mundo Inlet Pressure


2500

2000

1500
psig
1000

500

0
Mar/14

Aug/19

SAG-TCH-GBL-V-BDD-5001-Rev. 0

Feb/25

35

Aug/30

Jan/36

Jul/41

Jan/47

SISTEMA DE CONTROL
INTEGRADO

CDIGO: P.GIP.004.02-

Versin: 01

DESIGN BASIS

Elabor:
Ingeniero de
Instalaciones

16.6

APPENDIX 6 PIPELINES TOPOGRAPHY

Sagari Listado de
Puntos.xlsx

SAG-TCH-GBL-V-BDD-5001-Rev. 0

36

Fecha de Aprobacin: 24/06/2013

Revis:

Aprob:

Director Ingeniera de
Director Ingeniera de Instalaciones
Instalaciones

También podría gustarte