Sag TCH GBL V BDD 5001
Sag TCH GBL V BDD 5001
Sag TCH GBL V BDD 5001
FOR CONSTRUCTION
8/07/15
DDS
SOM
PAM
FOR APPROVAL
20/05/15
DDS
SOM
PAM
R E V.
DESCRIPTION
D ATE
BY
REVIEWED BY
APPROVED BY
DESIGN BASIS
TECHINT N
REV. 0
REPEXSA N
INDEX
1.
OBJECTIVE................................................................................................................................................................4
2.
SCOPE.........................................................................................................................................................................4
3.
REFERENCES............................................................................................................................................................4
4.
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5.
6.
PRODUCTION PROFILES......................................................................................................................................7
7.
DESIGN CASE............................................................................................................................................................8
8.
9.
10.
ENVIRONMENTAL ISSUES................................................................................................................................8
11.
12.
LAY OUT................................................................................................................................................................11
13.
DESIGN CRITERIA.............................................................................................................................................11
13.1
13.2
13.3
13.4
13.5
13.6
13.7
13.8
13.9
13.10
13.11
13.12
13.13
13.14
13.15
13.16
GENERAL.............................................................................................................................................................11
LOGISTIC CONSTRAINTS......................................................................................................................................11
PRODUCTION PLATFORMS....................................................................................................................................12
PIG LAUCHER AND RECIEVER.............................................................................................................................13
DRAINAGE AND VENT SYSTEMS..........................................................................................................................13
CHEMICAL INJECTION SYSTEM............................................................................................................................14
FLOWLINES..........................................................................................................................................................15
ELECTRICAL SYSTEM..........................................................................................................................................16
EMERGENCY POWER DIESEL GENERATOR..........................................................................................................16
CONTROL SYSTEM AND COMUNICATIONS.......................................................................................................16
WORKERS MODULE........................................................................................................................................17
CATHODIC PROTECTION..................................................................................................................................17
PROCESS PIPPING............................................................................................................................................17
FIRE AND GAS PROTECTION SYSTEM...............................................................................................................18
FIRE FIGHTING SYSTEM....................................................................................................................................18
OVERPRESSURE PROTECTION, RELIEF AND BLOWDOWN SYSTEMS..................................................................18
14.
EXISTING INSTALLATIONS............................................................................................................................18
15.
15.1
15.2
16.
ENGINEERING UNITS...........................................................................................................................................19
SITE CONDITIONS................................................................................................................................................20
APPENDIX............................................................................................................................................................21
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16.3
16.4
16.5
16.6
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1. OBJECTIVE
The objective of this document is to set the basis of design to be used during the Detail engineering stage of the project.
This basis of design document shall be complete and clear enough to allow the performance of all required studies from
all the disciplines involved in.
2. SCOPE
Sagari Project new facilities and existing Kinteroni, intended to increase activities in this area due to natural gas
production at reservoir in Block 57 in Peru (Sagari AX and Sagari BX). The design basis is based on the Conceptual
Basis provided by Repsol and updated.
3. REFERENCES
SAG-EPmCm-ITB-C1-R0 Invitation to Bid, Project Description
SAG-TCH-GBL-V-BDD-0001 Design Basis
SAG-TCH-GBL-V-FI-0001 Operating and Control Philosophy
SAG-TCH-GBL-H-PC-0012 (CTR-807) - Environmental and Safety Premises Review
SAG-TCH-GBL-H-PC-0013 - (CTR-810) ESHIA and Environmental Statement Review Report
EIA Estudio de Impacto Ambiental
SAG-TCH-GBL-I-MAT-0002 Cause & Effect Matrix
SAG-TCH-110-V-PID-5002 P&ID Pig Receiver Sagari AX
SAG-TCH-110-V-PID-5003 P&ID Pig Launcher Sagari AX
SAG-TCH-100-V-PID-5001 P&ID Pig Receiver Kinteroni)
SAG-TCH-GBL-E-BBD-0001- Electrical Design Philosophy
SAG-TCH-GBL-P-ES-0001 - Piping Class
SAG-TCH-V-FI-0003 Drain System Philosophy and the document.
SAG-TCH-GBL-C-ES-5005- EARTHWORKS AND OPEN DRAINAGE
458-NO032 MG - Prevention and mitigation of fires, explosions and toxic releases
0
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Kinteroni Field
NM
FO
Optic Fiber
CP
Cathodic Protection
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Block 57 contains two gas and condensate discoveries (Kinteroni and Sagari) in the high-quality sandstones of Upper
NIA, Lower NIA, NOI and ENE.
Logistic base for development of Sagari project shall be located at Nuevo Mundo. This location is on the banks of
Urubamba River. Staff movement will be by plane to Nuevo Mundo and helicopter to Sagari and Kinteroni platform.
River transportation will be considered for load movement to Nuevo Mundo and transportation by helicopter to the
production platforms. As a restriction, it must be considered that Urubamba River has a navigable season from November
to March. Therefore, heavy loads have to be transported from November to March.
Sagari and Kinteroni platform shall be remote and unattended locations placed to the North West of Nuevo Mundo
station. There are neither roads nor rails close to these platforms. A severe constraint for this project is that, for
environmental reasons, facilities and ducts must use the minimum space possible.
Figure 1. Location of Kinteroni and Sagari Fields at Block 57
Studies started in early 2008 for the development of Kinteroni project. One study was conducted to assess the feasibility
of different options for the development of Kinteroni and the use of Nuevo Mundo as an intermediate station. These
studies also were carried out to investigate those alternatives regarding the production and transportation scheme and to
determine the most suitable one.
In 2009-2010, the Conceptual Engineering and FEED were carried out for the development of Kinteroni project which
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6. PRODUCTION PROFILES
Production profiles from both Sagari wells and the existing Kinteroni wells are shown in Appendix 2.
Plateau Rate is shown in Appendix 4 and Nuevo Mundo Suction Pressure in Appendix 5.
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7. DESIGN CASE
It will be considered one design case for the new surface facilities for a plateau of wet gas of 268 MMSCFD.
The lifetime of this project is 30 years.
0
Product specifications
Wet Gas
None
Origin/Destinations
Origin:
Sagari BX- Sagari AX
Destination:
- Kinteroni
P (psig)
2300 max
Nuevo Mundo
2100 max
Malvinas
1300 min
T (F)
See Profile
120
EIA requirements.
The more stringent norms above mentioned will be taken as reference for this project when several of them
indicate different values for the same aspect.
See document SAG-TCH-GBL-H-PC-0012 (CTR-807) Environmental and Safety Premises Review for
detailed information about the environmental design criteria for the project.
As well as the document SAG-TCH-GBL-H-PC-0013 "(CTR-810) ESHIA and Environmental Statement
Review Report".
The environmental issue have been shown in the final EIA document reported to the Peruvian Authorities.
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11.1
Shutdown levels for the operation of Sagari platforms must consider interaction with the existing facilities and must be
numbered as: Levels 3 and 4. They must be in accordance to the existing document SAG-TCH-GBL-I-MAT-0002 Cause
& Effect Matrix.
11.2
Self-actuating shutdown valves shall be located at the inlet and outlet of Sagari AX platform and the
inlet of Kinteroni installation. These valves must have a bypass line for pressurization during start-up.
It is a valve arrangement with ball and globe valves sequentially installed.
o
The valves are located at the Production Header inlet (see SAG-TCH-110-V-PID-0002 P&ID
Pig Receiver Sagari AX), at the SA-KIN Flowline inlet (see SAG-TCH-110-V-PID-0003 P&ID
Pig Launcher Sagari AX) and inlet in Kinteroni (see SAG-TCH-100-V-PID-0001 P&ID Pig
Receiver Kinteroni)
Self-actuating block valves shall have pressure regulators, air filters, air filter regulator, air accelerator,
intrinsically safe position indicators (open/closed), local control panel (with local trip and local partial
stroke) and solenoid valves. These valves must close at a minimum differential pressure drop per time
of 45 psi/min.
Possible erosion by condensate droplets and/or solids (sand) must be considered for the specification
of internal materials of regulating valves.
Any automatic valve furnished with pneumatic actuators must always turn into fail safe mode in case
of an air shortage or power outage, unless another action was specified.
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HIPPS
The purpose of the HIPPS system is to ensure a safe operation while avoiding the installation of a relief system in Sagari
AX/BX.
Overpressure protection system shall consist of shutting off the gas-condensate flow onto the
production cluster. HIPPS valves shall close the high pressure source before the operating pressure
reaches the design pressure thus avoiding system loss of containment and avoiding the use of flares
and safety relief devices.
For fire case, thermal switches will be installed to activate emergency isolation for closing the wells.
It has been agreed with Peru Business Unit to use the following criteria for the design of the system at shut off
conditions.
Table 2. Design Criteria at Shut off Conditions
HIPPS set pressure (psig)
2350 (1)
2700 (2)
5000
(1) HIPPS set pressure was defined during FEED stage at 2350 psig in order to avoid overpressure for
any scenario at Kinteroni inlet facilities.
(2) This design pressure applies to the section between the Choke Valves and HIPPS.
11.4
CHOKE VALVES
Two automatic choke valves, provided by the drilling contractor, are to be installed for each wellhead at Sagari AX and
BX. The same considerations taken into account for shutdown and control valves apply in this case:
Possible erosion by condensate droplets and/or solids (sand) must be considered for the specification
of internal materials of regulating valves.
Any automatic valve furnished with pneumatic actuators must always turn into fail safe mode in case
of an air shortage or power outage, unless another action was specified.
11.5
METERING SYSTEM
A multiphase flow metering unit is to be considered at the outlet of each well due to the limitations to install a
conventional test separator which would require an overpressure protection system.
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Multiphase flow meters are to be installed per well and mounted on its production pipeline. In the
Warehouse (at Nuevo Mundo location) one spare multiphase flow meter shall be available.
13.1
GENERAL
Design considerations shall consider that Sagari wells will be remote operated and the access will be by helicopter during
both construction and operation life of the wells.
13.2
LOGISTIC CONSTRAINTS
Barge and other logistical services must be committed in timely manner to take advantage of the river flood stage during
December-March period in order to have timely support services for the Construction and Operations teams at Nuevo
Mundo.
Major equipment shall be transported by barge from Pucallpa or through the Amazon River (from Brazil) to Nuevo
Mundo during the raining season to take advantage of river flood stage conditions of the Urubamba River.
At least, the equipment has to include lifting eyebolts to let hoisting with trucks equipped with winch and boom or
telescopic boom truck mounted crane.
Access from Nuevo Mundo site to Sagari pads or the path of the flowlines shall be by helicopter with a weight
transportation limit of 9.5 ton and an approximate size of 15 m x 5 m x 5 m.
Diesel transportation shall fulfill Decreto Supremo 026-94-EM Reglamento de Seguridad para el Transporte de
Hidrocarburos, Ttulo V, Medio Areo, Captulo I, Por Aeronaves y Helicpteros. Every aircraft used for hydrocarbon
transportation must fulfil safety dispositions by respective Aviation Authority, as well as obligations rose from this
regulation. Hydrocarbon transport shall be authorized and shall be within quantity and weight limits according to the
aircraft that is used.
13.3
PRODUCTION PLATFORMS
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Diesel generator, chemical injection, instrument air, WHCP packages and Knock Out drum and reinjection Pumps shall
be sheltered.
0
The existing services and utilities in Kinteroni and Nuevo Mundo are appropriate for the operation of Sagari production,
some modifications and new installation will be implemented in order to carry out the new production of Sagari. Please
refer to Item 14 of this document.
A cluster-type design shall be used: each well will connect to only one production manifold per
platform. Gas-condensates shall be transported through a multiphase pipeline to Nuevo Mundo
(depending on transport alternative) to be compressed and boosted to Malvinas Plant.
The above mentioned facilities must be designed for a safe operation. They will have to be distributed
in a minimum footprint in order to avoid further deforestation in the surrounding Amazon jungle.
Additionally, every reasonable effort shall be made to reduce power consumption in the production
platforms.
The production platforms shall be remotely controlled, monitored and operated from Nuevo Mundo
control room (at Unit 300).
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13.4
Pig launchers and pig receivers shall be installed in Sagari BX, Sagari AX and Kinteroni cluster which will strictly
depend on the selected transport alternative.
In this equipment, a tool is introduced for internal cleaning and inspection in pipelines. Smart pigs accomplish these tasks
in pipelines: internal inspection, georeference, determination of problems such as corrosion, deformation and others.
Cleaning pigs shall be scrapper and sponge type.
13.5
Drainage facilities will collect gas and liquids produced by vent and drainage operations of the platform. A system will be
defined so that safety and environmental requirements are fulfilled.
Liquid drains coming from chemical injection system, diesel system and any spill produced in traps zone, knock out
drum, reinjection pumps basin, drains in production lines and instrument air package will be collected in a liquid drain
vessel.
Vapours coming from well pad, manifold (cellar) and traps vents will be conducted to a Knock Out Drum in order to
separate any liquids. Liquids from knock out drum will be sent to liquid drain vessel mentioned above and re-injected to
flowline through drain pumps and reinjection pumps, and vapours from KOD will be sent to an Enclosed Flare.
During pigging or manual depressurization operations the Enclosed Flare shall be in operation in order to receive and
burn the possible vapors.
0
In the Heliport area, all channels are excavated in soil coated with HDPE geomembrane.The system includes new and
existing channels.
All the drainage in this area is sending to a chamber which has a valve outlet, and the drains are delivering to the ground
(rain water). During a discharge operation this valve shall be closed and just in case some spill goes to the chamber the
drains shall be collected by a flight pump (in the warehouse) to a drain drum.
The rain water collected by these channels, for both internal and external drainage system in operation platform, and in
heliport area, shall pass through the skimmers located in the facilities before being discharged to the ground.
0
For more details about the Drain System please refers to Drain System Philosophy SAG-TCH-V-FI-0003 and the
EARTHWORKS AND OPEN DRAINAGE document SAG-TCH-GBL-C-ES-5005 where the open drain was explained.
13.6
The internal-corrosion protection system must be designed to cope with the maximum expected pressure and flow rate in
Sagari cluster. To guarantee the mechanical integrity of facilities along the project life, a continuous injection system of
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corrosion inhibitor must be provided. Becorin corrosion inhibitor was defined during FEED Phase I for Repsol.
A discontinuous injection system of hydrate formation inhibitor is required to avoid the formation of solid compounds
and gas hydrates during start-up/shut-down operations, and gas cooling taking place on transport to Nuevo Mundo and
Malvinas Plant. To this end, Methanol was selected as a hydrate formation inhibitor.
According to Becorin provider recommendation the injection of corrosion inhibitor at Sagari AX and BX will be similar
as Kinteroni Facilities.
0
For Methanol injection a Dynamic Study has been taken place during Phase II, the following flow rates have been
defined for each well pad.
Sagari AX:
Sagari BX:
0
The scaling Index provides information about the possibility of a scale to form; the Scaling Index has been calculated
considering both Sagari and Kinteroni fields at nominal production rate.
According to the results obtained for Dynamic Study during FEED Phase I, CaCO3 scaling has been predicted for the 8
flowline in year 2029, when a wet gas rate in the order of 15 MMscf/day is delivered from Sagari-BX. CaCO3 scaling is
not an issue for both 14 and 16 flowlines.
Due to these results, a connection for a future scaling inhibitor is installed in each production manifold at Sagari AX and
BX.
The refilling of chemical drums shall be by gravity from Heliport area to drums. Both injection systems have a spare
pump.
0
0
According to the Methanol Study (by TEA) in Sagari AX three pumps will be in operation during schedule stop up to
year 2020. At this time an increase in capacity (pumps and tank) should be necessary due to the biggest amount of water
prediction.
According to the Methanol Study (by TEA) in Sagari BX at reduced rate for year 2029, it is necessary operate with two
pumps. From year 2020 to 2029 it is necessary to increase the capacity (pumps and tank) in order to manage an
scheduled shut down.
Due to the bigger capacity of Methanol drum at Sagari BX (52 BBL) than AX (14,3 BBL), it is necessary to install two
drums each one with 26 BBL.
13.7
FLOWLINES
Flowlines will be designed by use of ASME B31.8 and API 5L codes with material type Gr70.
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Thickness, however, will be verified with ISO 13623. The most stringent result will be used.
Sizing of the flowlines shall follow the following criteria:
Table 3. Criteria for Flowlines Sizing
Type of fluid
V (ft/s)
Gas
Liquid
Gas/Liquid
Pressure relief (Gas/Liquid)
Vc Erosional flow velocity (transport of multiphasic fluid): it is defined as the velocity that may cause erosion to
the pipe and post corrosion:
V e=
C
1
f 2
Where
Ve = erosional velocity, ft/s
f = fluid density, lb/ft3
C = constant.
API RP (Recommended Practice) 14E recommends C values lower than 100 for situations where erosion may be
under control, and a range of 150-200 for fluids solids free. The minimum velocity is set by composition and type of
fluid (solids content, paraffins content, etc).
The purchased pipelines are the following:
NOMINA
L
DIAMETE
R
(inches)
8
8
14
14
NOMINAL
WALL
THICKNESS
(inches)
DESIGN
FACTOR
DESIGN
PRESSURE
(psi)
0.500
0.562
0.625
0.750
0.72
0.60
0.72
0.60
2400
2400
2400
2400
STEEL
GRADE
X70
X70
X70
X70
PSL2
PSL2
PSL2
PSL2
TYPE OF
PIPE
HFW
SMLS
HFW
SMLS
For more details please refer to SAG-TCH-GBL-V-MC-0005 MECHANICAL DESIGN TECHNICAL NOTE
WALL THICKNESS CALCULATION.
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ELECTRICAL SYSTEM
13.9
EMERGENCY POWER DIESEL GENERATOR
Sagari AX and BX pads will have an emergency power diesel generator in case of a cut in the provision of electricity.
The capacity will be such to fulfil critical electrical requirements and feed the Worker Module.
A Diesel Tank will be installed taking into consideration 5 days of storage.
13.10
The existing Control System and Safety System in existing facilities Nuevo Mundo and Kinteroni is based on the Delta V
and Delta V SIS technology belonging to Emerson Process.
The design of ESD, DCS and F&G systems for new facilities in Sagari AX and Sagari BX will continue the standards of
existing facilities, Kinteroni and Nuevo Mundo.
The primary communication between Kinteroni /Nuevo Mundo existing facilities and new facilities in Sagari AX and
Sagari BX will be implemented through a backbone optical fiber single-mode and for secondary communication as
redundant network will be used the LDS optical fiber, both located parallel to the flowlines.
Facilities for a future satellite back up installation will be left in the new locations Sagari AX and Sagari BX.
The process control system shall be permanently monitored from Nuevo Mundo facilities through the mentioned
redundant optic fibre network.
CCTV facilities will be designed based on REPSOL TI requirements and related ED-V specifications.
13.11
WORKERS MODULE
A Worker module shall be installed at Sagari AX and BX for 8 (eight) people with all the basic services needed for a
several days stay (fifteen days).
Modules shall be factory supplied with all required electrical, sanitary and HVAC installations. These installations shall
be provided with connection devices between module and site electrical and sanitary networks.
For more details and design basis see SAG-TCH-GBL-A-ES-0001 MODULAR BLDG SYSTEM.
13.12
CATHODIC PROTECTION
A Cathodic Protection System will be installed for the new Flowlines and buried pipes of the facilities at locations Sagari
AX and BX. The cathodic protection of well casings is outside the scope of this project.
It will be comprised of two main barriers. The first one will consist of high quality external coatings as the primary
means of preventing external corrosion, combined with a secondary cathodic protection system.
The main cathodic protection system will comprised of impressed current through rectifiers. The new Cathodic
Protection System shall be compatible with the existing systems. Buried valves shall be protected through CP system for
main flowlines. The buried pipes inside the Sagari AX and BX locations will be protected by distributed galvanic anodes.
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All the buried pipes (flowline or pipes inside the Sagaris facilities) have a cathodic protection system.
13.13
PROCESS PIPPING
Piping in process areas will be designed with ASME B31.3 code. For more details see SAG-TCH-GBL-P-ES-0001
Piping Class for Sagari Project
0
13.14
Fire and Gas Protection System was designed according to Repsol Standards 458-NO032 MG, 03-0008GU and NFPA
72.
The design bases are detailed in the Fire and Gas Protection Philosophy document SAG-TCH-GBL-V-FI- 0011.
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ENGINEERING UNITS
Table 4. Engineering Units
Discipline
Quantity name
Unit name
Unit Symbol
Feet
Inches
Pounds [kilograms]
Degrees Fahrenheit [Degrees
Celsius]
Mol
Hour
Ampere
Centipoise
Pounds per square inch [bar]
Square feet
Square inches
Grades
Horse power [kilowatts]
Kilovolt
Std conditions Millions of cubic
feet.
Std conditions Millions of cubic
feet. Per day
Barrels
Barrels per day
Meters per second [feet per
second]
BTU (British Thermal units) per
hour
Curie
Joules
Joules per millimetre
Inch [millimetre]
Ampere
Kilovolt Volts (for tension lower
than 1 kV)
Kilowatt Kilovoltampere
Henry
Hertz
ft
in
lb [kg]
Temperature
Amount of substance
Time
Electric current
Dynamic viscosity
Pressure
Area
Angle
Power
Voltage
Process, Pipelines, Piping,
Mechanical/Vessels
Gas volume
Gas flow rate
Liquid Volume
Liquid flow rate
Velocity
Heat flow
Radiation (Radiography)
Impact energy
Heat input
Thickness and corrosion allowance
Electric current
Voltage
Electrical, Instrumentation
& Control
Power
Inductance (for re-actors)
Frequency
SAG-TCH-GBL-V-BDD-5001-Rev. 0
18
F [ C]
mol
h
A
cP
psig [barg]
ft2
in2
HP [kW]
KV
MMSCF
MMSCFD
BBL
BPD
m/s [ft/s]
BTU/h
Ci
J [N-m]
kJ/mm
in [mm]
A
kV V
kW - kVA
H
Hz
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Discipline
Quantity name
Director Ingeniera de
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Unit name
Civil
Aprob:
Revis:
Unit Symbol
15.2
SITE CONDITIONS
Table 5. Site Conditions
LOCATION
Geo-reference (UTM)
K: N: 8727,211.2 E: 691,684.10
Kinteroni (K)
Pagoreni A (PA)
Malvinas (MA)
Elevation (m) above sea level (masl)
Predominant Topography
Ambient Temperature
Relative Humidity
Max: 100%
Min: 40%
Average: 80%
Annual Average Precipitation: 2,845.9 mm,
SAG-TCH-GBL-V-BDD-5001-Rev. 0
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Wind
Director Ingeniera de
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Instalaciones
Average Velocity:
Max Velocity:
Predominant direction:
Code:
Reglamento Nacional de
Edificaciones (RNE)
Wind (ctd.)
Seismic Design:
16. APPENDIX
16.1
SAG-TCH-GBL-V-BDD-5001-Rev. 0
N2
CO2
CH4
C2H6
C3H8
C4H10
C4H10
C5H12
C5H12
C6H14
20
Aprob:
MW
KINTERONI
28,01
44,01
16,04
30,07
44,1
58,12
58,12
72,15
72,15
86,18
84,16
78,11
84,16
100,2
98,19
92,14
1,63 (1)
0,62
82,06
7,13
3,1
0,49
1,08
0,47
0,51
0,58
0,09
0,06
0,13
0,36
0,14
0,06
SAGARI
AX/BX
1,84
0,07
80,67
8,26
3,65
0,52
1,15
0,41
0,47
0,58
0,05
0,02
0,07
0,45
0,15
0,04
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MW
KINTERONI
114,2
106,2
106,2
106,2
128,3
142,3
156,3
170,3
184,4
198,4
212,4
226,4
240,5
254,5
268,5
0,32
0,01
0,04
0,01
0,26
0,25
0,18
0,13
0,1
0,07
0,05
0,03
0,02
0,01
0,01
100
SAGARI
AX/BX
0,41
0,01
0,05
0,01
0,28
0,26
0,18
0,13
0,09
0,06
0,04
0,03
0,02
0,01
0,01
100
Notes:
(1) The nitrogen % mole fraction in this table was adjusted according to the PVT data provided (in the Basis of
Design the indicated nitrogen % mole fraction is 1,96).
Schlumberger Surface Samples are available for the described fields. This composition is a typical composition for the
wells and was being taken into account for the development of the detail Engineering Phase.
Due to the GOR varies according to the production profiles (see Appendix 2), the composition must modify accordingly.
16.1.1
201100008 Repsol
Kinteroni 2 Upper NIA PVT Report with CVD 08012011.pdf
SAG-TCH-GBL-V-BDD-5001-Rev. 0
21
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Instalaciones
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22
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Instalaciones
Next tables show the production profiles of Sagari and Kinteroni fields (REPSOL). Wellhead pressure profiles are also
shown in these tables.
During the FEED stage, REPSOL clarified that the column Gas Rate not includes the free water and add the Oil Rate
column.
0
These Tables shall be taken into consideration for developing the simulation report and the Material Balance, all the data
and documents shall be in accordance with them.
Table 7. Production Profile for Sagari BX
Sagari BX
Oil Rate
Gas Rate
Water Rate
Liquid Rate
Pressure
Temperature
STB/day
MMSCFD
STB/day
STB/day
psig
Date
01/03/2014
01/03/2015
No production
01/03/2016
01/03/2017
01/03/2018
762.6
49,951
1.0
763.6
2173.94
120.03
01/03/2019
627.0
46,669
17.1
644.1
2092.23
118.00
01/03/2020
572.6
46,513
49.2
621.8
2103.63
117.98
SAG-TCH-GBL-V-BDD-5001-Rev. 0
23
SISTEMA DE CONTROL
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CDIGO: P.GIP.004.02-
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Elabor:
DESIGN BASIS
Ingeniero de
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Aprob:
Revis:
Director Ingeniera de
Director Ingeniera de Instalaciones
Instalaciones
01/03/2021
282.7
22,426
63.6
346.3
1983.87
100.95
01/03/2022
202.6
18,053
86.9
289.5
1901.12
97.37
01/03/2023
363.7
41,186
205.3
569.1
1753.91
115.54
01/03/2024
70.9
8,162
81.6
152.5
1754.75
88.41
01/03/2025
208.3
31,428
316.6
524.9
1568.10
109.83
01/03/2026
55.9
8,829
155.5
211.5
1543.24
89.78
01/03/2027
109.2
22,479
453.3
562.5
1363.42
104.43
01/03/2028
62.1
14,813
440.3
502.5
1261.85
98.09
01/03/2029
49.5
15,153
586.5
636.0
1097.60
99.97
01/03/2030
30.1
12,093
608.5
638.6
995.11
97.61
01/03/2031
20.3
10,571
679.6
699.9
921.39
97.14
01/03/2032
12.2
8,082
651.6
663.7
863.59
94.70
01/03/2033
7.6
6,178
603.7
611.3
817.76
92.54
SAG-TCH-GBL-V-BDD-5001-Rev. 0
24
SISTEMA DE CONTROL
INTEGRADO
CDIGO: P.GIP.004.02-
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Elabor:
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Revis:
Director Ingeniera de
Director Ingeniera de Instalaciones
Instalaciones
01/03/2034
6.8
6,429
737.9
744.7
740.40
94.30
01/03/2035
5.3
6,125
655.2
660.5
741.26
93.09
01/03/2036
0.0
0.000
0.0
0.0
869.13
122.93
01/03/2037
0.0
0.000
0.0
0.0
739.41
125.01
01/03/2038
0.5
0.748
156.1
156.6
624.74
82.17
01/03/2039
0.4
0.766
185.1
185.5
567.34
82.42
01/03/2040
0.5
0.868
241.4
241.8
516.48
83.08
01/03/2041
1.7
3,460
892.8
894.5
452.98
93.32
01/03/2042
0.0
0.000
0.0
0.0
-4245.78
101.37
*The information shown in this table refers to the inlet conditions at the 8 flowline SAGARI BX-SAGARI AX.
*Information provided by Peru Business Unit considering their validated most profitable production profile.
*Data 2032 onwards has been deleted. It is considered that a flow under 10MMSCFD creates operations instability.
SAG-TCH-GBL-V-BDD-5001-Rev. 0
25
SISTEMA DE CONTROL
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Elabor:
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Aprob:
Revis:
Director Ingeniera de
Director Ingeniera de Instalaciones
Instalaciones
Oil Rate
Gas Rate
Water Rate
Liquid Rate
Pressure
Temperature
STB/day
MMSCFD
STB/day
STB/day
psig
Date
01/03/2014
01/03/2015
No production
01/03/2016
01/03/2017
01/03/2018
2270.0
150
3.0
2273.1
2119.61
115.07
01/03/2019
1917.7
143
52.8
1970.4
2046.73
114.10
01/03/2020
2513.0
206
203.0
2715.9
2059.09
126.44
01/03/2021
1971.9
180
393.0
2365.0
1937.97
128.68
01/03/2022
1544.3
160
552.1
2096.4
1795.87
126.65
01/03/2023
1374.2
159
735.1
2109.4
1701.58
119.48
SAG-TCH-GBL-V-BDD-5001-Rev. 0
26
SISTEMA DE CONTROL
INTEGRADO
CDIGO: P.GIP.004.02-
Versin: 01
Elabor:
DESIGN BASIS
Ingeniero de
Instalaciones
Aprob:
Revis:
Director Ingeniera de
Director Ingeniera de Instalaciones
Instalaciones
01/03/2024
1196.5
168
990.2
2186.7
1643.6
132.15
01/03/2025
943.1
153
1273.9
2217.1
1503.03
121.40
01/03/2026
745.6
153
1567.5
2313.1
1406.34
130.32
01/03/2027
597.0
148
2069.4
2666.4
1278.83
124.47
01/03/2028
442.2
144
2567.1
3009.4
1155.82
127.36
01/03/2029
310.3
134
3219.6
3530.0
1000.63
126.30
01/03/2030
211.4
119
3683.3
3894.6
889.33
125.60
01/03/2031
142.3
99
3858.6
4000.9
811.46
122.63
01/03/2032
116.4
102
4493.6
4610.1
745.26
125.75
01/03/2033
62.0
61
3574.0
3636.0
692.56
118.50
01/03/2034
55.0
61
3883.8
3938.8
621.57
115.15
01/03/2035
70.4
89
5258.5
5328.9
614.89
126.22
01/03/2036
43.1
62
4137.7
4180.8
696.98
122.93
01/03/2037
38.0
61
4683.4
4721.3
600.5
125.01
SAG-TCH-GBL-V-BDD-5001-Rev. 0
27
SISTEMA DE CONTROL
INTEGRADO
CDIGO: P.GIP.004.02-
Versin: 01
Elabor:
DESIGN BASIS
Ingeniero de
Instalaciones
Aprob:
Revis:
Director Ingeniera de
Director Ingeniera de Instalaciones
Instalaciones
01/03/2038
28.7
51
4789.8
4818.5
537.38
121.94
01/03/2039
25.2
49
5284.0
5309.2
514.03
123.59
01/03/2040
20.2
43
5333.2
5353.4
494.84
123.53
01/03/2041
16.8
37
5638.2
5654.9
504.78
117.59
01/03/2042
5.6
13
2504.5
2510.2
609.93
101.37
*The information shown in this table refers to the inlet conditions at the 14 flowline SAGARI AX- KINTERONI. It
refers to the total flow from SAGARI AX/BX.
*Information provided by Peru Business Unit considering their validated most profitable production profile.
SAG-TCH-GBL-V-BDD-5001-Rev. 0
28
SISTEMA DE CONTROL
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CDIGO: P.GIP.004.02-
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Elabor:
DESIGN BASIS
Ingeniero de
Instalaciones
Aprob:
Revis:
Director Ingeniera de
Director Ingeniera de Instalaciones
Instalaciones
Oil Rate
Gas Rate
Water Rate
Liquid Rate
Pressure
Temperature
STB/day
MMscf/day
STB/day
STB/day
psig
01/03/2014
1544.1
93,696
0.0
1544.1
2154.40
118.46
01/03/2015
1542.9
94,170
3.5
1546.4
2153.53
118.16
01/03/2016
2652.8
176,049
18.9
2671.7
2066.99
126.04
01/03/2017
2269.7
177,609
46.1
2315.7
1937.30
124.94
01/03/2018
3135.5
222,039
25.1
3160.6
2057.81
107.38
01/03/2019
2783.0
221,055
82.7
2865.8
1985.52
107.55
01/03/2020
3133.6
265,012
228.2
3361.8
1952.15
110.90
01/03/2021
2758.9
265,447
440.2
3199.1
1843.68
112.06
01/03/2022
2392.3
265,481
623.5
3015.8
1715.02
112.18
01/03/2023
2119.8
265,567
821.4
2941.2
1615.29
110.37
Date
SAG-TCH-GBL-V-BDD-5001-Rev. 0
29
SISTEMA DE CONTROL
INTEGRADO
CDIGO: P.GIP.004.02-
Versin: 01
DESIGN BASIS
Elabor:
Ingeniero de
Instalaciones
Aprob:
Revis:
Director Ingeniera de
Director Ingeniera de Instalaciones
Instalaciones
01/03/2024
1799.2
265,908
1083.4
2882.6
1539.41
112.60
01/03/2025
1522.1
265,440
1400.8
2922.9
1403.40
110.63
01/03/2026
1227.3
265,107
1715.7
2943.1
1298.03
112.07
01/03/2027
1006.9
265,558
2254.5
3261.3
1154.69
110.14
01/03/2028
779.9
265,798
2796.0
3575.9
1016.16
109.90
01/03/2029
590.5
265,503
3518.8
4109.3
842.27
109.02
01/03/2030
407.0
230,736
3984.2
4391.2
730.04
107.55
01/03/2031
300.5
210,770
4220.2
4520.7
677.48
107.66
01/03/2032
210.6
181,455
4789.2
4999.8
592.50
103.54
01/03/2033
161.3
161,493
4029.1
4190.3
528.36
102.38
01/03/2034
128.8
140,769
4292.4
4421.3
435.14
98.56
01/03/2035
112.1
133,926
5522.7
5634.8
425.42
102.78
01/03/2036
79.3
107,429
4411.7
4491.0
409.93
85.15
01/03/2037
85.1
134,403
5141.6
5226.7
419.77
99.62
SAG-TCH-GBL-V-BDD-5001-Rev. 0
30
SISTEMA DE CONTROL
INTEGRADO
CDIGO: P.GIP.004.02-
Versin: 01
DESIGN BASIS
Elabor:
Aprob:
Revis:
Ingeniero de
Instalaciones
Director Ingeniera de
Director Ingeniera de Instalaciones
Instalaciones
01/03/2038
75.0
133,367
5342.0
5417.0
424.09
105.66
01/03/2039
48.0
85,146
5545.0
5593.0
392.31
101.83
01/03/2040
41.1
78,624
5603.0
5644.1
380.56
100.78
01/03/2041
35.7
72,003
5906.6
5942.3
393.49
100.92
01/03/2042
22.4
46,670
2771.3
2793.6
404.42
101.26
*The information shown in this table refers to the inlet conditions at the 16 flowline KINTERONI- NUEVO MUNDO.
It refers to the total flow from SAGARI AX/BX and KINTERONI.
*Information provided by Peru Business Unit considering their validated most profitable production profile.
16.3
Nuevo Mundo
Oil Rate
Gas Rate
Water Rate
Liquid Rate
Pressure
Temperature
STB/day
MMscf/day
STB/day
STB/day
psig
01/03/2014
1544.1
93,696
0.0
1544.1
1950
101.13
01/03/2015
1542.9
94,170
3.5
1546.4
1950
101.12
01/03/2016
2652.8
176,049
18.9
2671.7
1950
106.26
01/03/2017
2269.7
177,609
46.1
2315.7
1825
105.89
Date
SAG-TCH-GBL-V-BDD-5001-Rev. 0
31
SISTEMA DE CONTROL
INTEGRADO
CDIGO: P.GIP.004.02-
Versin: 01
DESIGN BASIS
Elabor:
Ingeniero de
Instalaciones
Aprob:
Revis:
Director Ingeniera de
Director Ingeniera de Instalaciones
Instalaciones
01/03/2018
3135.5
222,039
25.1
3160.6
1950
102.16
01/03/2019
2783.0
221,055
82.7
2865.8
1875
102.12
01/03/2020
3133.6
265,012
228.2
3361.8
1800
103.41
01/03/2021
2758.9
265,447
440.2
3199.1
1675
103.61
01/03/2022
2392.3
265,481
623.5
3015.8
1525
103.26
01/03/2023
2119.8
265,567
821.4
2941.2
1400
102.10
01/03/2024
1799.2
265,908
1083.4
2882.6
1300
102.54
01/03/2025
1522.1
265,440
1400.8
2922.9
1125
101.10
01/03/2026
1227.3
265,107
1715.7
2943.1
950
97.19
01/03/2027
1006.9
265,558
2254.5
3261.3
975
98.96
01/03/2028
779.9
265,798
2796.0
3575.9
825
97.99
01/03/2029
590.5
265,503
3518.8
4109.3
650
97.63
01/03/2030
407.0
230,736
3984.2
4391.2
525
96.49
SAG-TCH-GBL-V-BDD-5001-Rev. 0
32
SISTEMA DE CONTROL
INTEGRADO
CDIGO: P.GIP.004.02-
Versin: 01
DESIGN BASIS
Elabor:
Ingeniero de
Instalaciones
Aprob:
Revis:
Director Ingeniera de
Director Ingeniera de Instalaciones
Instalaciones
01/03/2031
300.5
210,770
4220.2
4520.7
475
95.89
01/03/2032
210.6
181,455
4789.2
4999.8
400
98.12
01/03/2033
161.3
161,493
4029.1
4190.3
350
98.54
01/03/2034
128.8
140,769
4292.4
4421.3
275
85.50
01/03/2035
112.1
133,926
5522.7
5634.8
250
80.83
01/03/2036
79.3
107,429
4411.7
4491.0
250
100.77
01/03/2037
85.1
134,403
5141.6
5226.7
250
81.14
01/03/2038
75.0
133,367
5342.0
5417.0
250
82.03
01/03/2039
48.0
85,146
5545.0
5593.0
250
100.75
01/03/2040
41.1
78,624
5603.0
5644.1
250
99.85
01/03/2041
35.7
72,003
5906.6
5942.3
250
99.88
01/03/2042
22.4
46,670
2771.3
2793.6
250
99.99
*Information provided by Peru Business Unit considering their validated most profitable production profile.
*The information shown in this table refers to the arrival conditions at NUEVO MUNDO.
*The end of the first stage of compression will occur in 2028/2029 as per the previous data (740psig suction pressure).
SAG-TCH-GBL-V-BDD-5001-Rev. 0
33
SISTEMA DE CONTROL
INTEGRADO
CDIGO: P.GIP.004.02-
Versin: 01
DESIGN BASIS
Elabor:
Ingeniero de
Instalaciones
16.4
Aprob:
Revis:
Director Ingeniera de
Director Ingeniera de Instalaciones
Instalaciones
150
100
50
0
Mar/14
SAG-TCH-GBL-V-BDD-5001-Rev. 0
Aug/19
34
Feb/25
Aug/30
Jan/36
Jul/41
Jan/47
SISTEMA DE CONTROL
INTEGRADO
CDIGO: P.GIP.004.02-
Versin: 01
Elabor:
DESIGN BASIS
Ingeniero de
Instalaciones
16.5
Aprob:
Revis:
Director Ingeniera de
Director Ingeniera de Instalaciones
Instalaciones
2000
1500
psig
1000
500
0
Mar/14
Aug/19
SAG-TCH-GBL-V-BDD-5001-Rev. 0
Feb/25
35
Aug/30
Jan/36
Jul/41
Jan/47
SISTEMA DE CONTROL
INTEGRADO
CDIGO: P.GIP.004.02-
Versin: 01
DESIGN BASIS
Elabor:
Ingeniero de
Instalaciones
16.6
Sagari Listado de
Puntos.xlsx
SAG-TCH-GBL-V-BDD-5001-Rev. 0
36
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Aprob:
Director Ingeniera de
Director Ingeniera de Instalaciones
Instalaciones