GMRIT Energy Audit by TERI

August 2006
Comprehensive Energy Audit
Prepared for
GMR Varalakshmi Foundation
Rajam, Srikakulam : Dist, A.P
Project Report No. 2006IB32
www.teriin.org The Energy and Resources Institute

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T E R I Report No. 2006IB 32

Energy Audit of GMR Varalakshmi Foundation
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T E R I Report No. 2006IB32

Executive Summary
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ii Executive summary
Type of No. of Annual Cost of Payback

Recommendations Recommen- Saving Implementation Period,
-dations Potential Rs. in lakh Years
Rs. in lakh
Small Investment, 7 371730 46000 0.2
payback less than 1 year
Medium payback from 2 175340 390000 2.2
1- 3 year
Long term payment 2 186150 1000000 5.4
above 3 years
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Potential implem- payback
Sl. Energy, Value, entation, period,
No. Proposals kWh Rs. Rs. Years
SHORT TERM MEASURES
Electrical System
1 Switching off UPS on the inverter side 24000 120000 Nil Immediate
2 Switching off fans and lights in hostels 25200 126000 Nil Immediate
during day time
Air-conditioning
3 Provide the canopy to condenser units 1500 7500 Marginal Immediate
Pumping system
4 Installing automatic level controller for over 2518 12590 10000 0.8
head tank (OHT)

iii Introduction

5 Replace sump water pump with higher 14016 70080 30000 0.4
head & lower capacity pump
Solar Water Heating
6 Installation of water and energy meters 1512 7560 6000 0.8
Lighting system
7 Replacement of 40 W tubes with 36 W 5600 28000 Nil Immediate
tubes
Sub-Total 74346 371730 46000 0.2
MEDIUM TERM MEASURES
Solar Water heating
8 Installation of LPG fired back-up – Solar 102000 200000 2.0
water heaters
Lighting system
9 Installation of voltage controller for street- 4106 20530 40000 1.9
lighting
10 Replacement conventional chokes with e- 10562 52810 150000 2.5
choke for tube lights
Sub-Total 14668 175340 390000 2.2
LONG TERM MEASURE
11 Install gasifier based power for STP load 131400 1000000 5.4
12 Install gasifier based power for 54750
streetlighting
Grand Total 89014 733220 1436000 2.0

CHAPTER 1 Introduction
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CHAPTER 2 Methodology and Approach
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CHAPTER 3 Energy consumption profile
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3.1 Energy Consumption Details
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Table 3.1 Year-wise electricity consumption details

Year Electricity, (lakh kWh) Electricity Bill, (Rs. Lakh)
2004 – 05 9.10 46.32
2005 – 06 10.49 53.98
2005 – 06 (for 4 months) 3.67 18.86
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Table 3.2 Summary of electrical Consumption break-up

Areas Electrical Consumption, kWh
Monthly average consumption 87,500
(for the year 2005 -06)
UPS connected Loads 25,000
Hostels (4 blocks & Dinning halls) 25,000
Water pumps & STP 12,000
Staff quarters 5,000
Street Lighting 3,000
Academic Blocks (by difference) 17,500
7 ? "7

4 Energy Audit of GMR Varalakshmi Foundation
Figure 3.1 Month-wise variations in energy consumption for the year 2004-07
Month-wise energy consumption

140000
Electrical energy consumption

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Contract demand 450 kVA
Minimum Billing Demand (80 % of above) 360 kVA
Demand charges Rs.195/- per kVA
Energy charges Rs. 4.40 per kWh
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CHAPTER 4 Electrical system
4.1 Facility description
4.1.1 General
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T E R I Report No. 2006B32

7 Electrical system
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250 kVA Transformer on Sunday
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9 Electrical system
Figure 4.4 Load trend during non working days
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Loads 250 kVA transformer Loads 500 kVA transformer
Working day Non Working Working day Non Working
day day
UPS base load 25 kW 25 kW Base load 45 kW 45 kW
Street lighting 5 kW 5 kW Street lighting 5 kW 5 kW
Peak load AC, 160 kW 30 kW Peak load (Base 90 kW 90 kW
computer labs load + water
etc., heating

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4.3 Energy Conservation Proposals
4.3.1 Switching OFF UPS on the inverter side

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CHAPTER 5 Air-conditioning systems
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5.2.1 Energy Consumption and Monitoring
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Month-wise energy consumption
140000
Electrical energy consumption
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August
September
October
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January
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May
June
July
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2004-05 2005-06 2006-07

15 Air-conditioning system
5.2.2 Performance evaluation of Package units (7.5 TR)
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Package Unit Power cons. Assessed air- Sp. Power
(kW) conditioning load (TR) consumption (kW/TR)
Windows NT 7.1 5.9 1.20
Interactive lab 5.3 4.2 1.26
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16 Energy Audit of GMR Varalakshmi Foundation Institute
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CHAPTER 6 Pumping System
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Table 6.1 Water source in Campus

Location Type
Near Dean’s quarter Open well

Bhavan’s school Back side Open well (2 Nos.)
Bhavan’s school Back side Bore well (2 Nos.)
Cricket ground Bore well (2 Nos.)
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19 Pumping system
6.2 Observations, analysis and findings
6.2.1 Energy consumption and monitoring
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Table 6.2 Pumps power consumption details

Pumps Power Cons.(kW)
Water pumps
Cricket Ground Bore well # 1 3.0
Cricket Ground Bore well # 2 3.7
Open well near dean’s qrt. 3.2
OHT lift pump 6.9
STP
One stream 4.2
Total* 21.0
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Table 6.3 Efficiency evaluation of sump water pumps

Parameters unit Sump pump
Design Operating
Flow rate M3/h 77 33.4
Head m 10 18
Power kW 5.5 6.9
Efficiency % 55 28
31Q
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6.3 Energy conservation proposals

6.3.1 Install automatic level controller for Over head tank (OHT)
6.3.1.1 Background
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21 Pumping system
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6.3.2.1 Background
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6.3.3 Install Gasifier based power for STP Electrical load

6.3.3.1 Background
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CHAPTER 7 Solar water heating
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Table 7.1 Details of solar water heaters

Particulars Boys hostels Girls Hostels
Capacity, litres 6000 7000
No. of units 2 X 1000 + 4 X1000 2 X 3000 + 1 X1000
Max. Students 425 444
Electrical heaters, kW 18 21
(3 kW for 1000 litres) (3 kW for 1000 litres)
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7.2 Observations, analysis and findings
7.2.1 Energy consumption and monitoring
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Figure 7.2 Solar water heater back-up electrical load
500 kVA Tr kW Vs time (29th & 30 th sunday)
100
80
60
kw
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20
0
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15:50:00
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25 Solar water heating
7.2.2 Solar water heaters

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73.1 Installation of Water and energy meters
7.3.1.1 Background
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7.3.2.1 Background
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27 Solar water heating
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7.3.3.1 Background
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CHAPTER 8 Lighting system
8.1.1 General
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Table 8.1 Classification of lamps and luminaires

Area Type
Block 1 247 Tube lights
Block 2 131 tube lights
Street lighting
Tube lights 54
SV lamps 250 W 24
Metal Halide lamps 250 W 6
Mercury Vapour 250 W ( gate) 5
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29 Lighting system
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8.2 Observations & Analysis
8.2.1 Operating load details
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30 Energy Audit of GMR IT Varalakshmi Foundation
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8.3.1 Replacement of 40 W tubes with 36 W tubes
8.3.1.1 Background
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31 Lighting system
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8.3.3.1 Background
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33 Lighting system
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8.3.5.1 Background
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CHAPTER 9 Summary of Potential Savings
"
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Table 9.1 Summary of overall potential savings

SHORT TERM MEASURES
Electrical System
1 Switching off UPS on the inverter side 24000 120000 Nil Immediate
2 Switching off fans and lights in hostels 25200 126000 Nil Immediate
during day time
Air-conditioning
3 Provide the canopy to condenser units 1500 7500 Marginal Immediate
Pumping system
4 Installing automatic level controller for over 2518 12590 10000 0.8
head tank (OHT)
5 Replace sump water pump with higher 14016 70080 30000 0.4
head & lower capacity pump
Solar Water Heating
6 Installation of water and energy meters 1512 7560 6000 0.8
Lighting system
7 Replacement of 40 W tubes with 36 W 5600 28000 Nil Immediate
tubes
Sub-Total 74346 371730 46000 0.2
MEDIUM TERM MEASURES
Solar Water heating
8 Installation of LPG fired back-up – Solar 102000 200000 2.0
water heaters

36 Summary of potential savings

Lighting system
9 Installation of voltage controller for street- 4106 20530 40000 1.9
lighting
10 Replacement conventional chokes with e- 10562 52810 150000 2.5
choke for tube lights
Sub-Total 14668 175340 390000 2.2
LONG TERM MEASURE
11 Install gasifier based power for STP load 131400 1000000 5.4
12 Install gasifier based power for 54750
streetlighting
Grand Total 89014 733220 1436000 2.0

CHAPTER 10 List of suppliers and retrofits
" " ? "7(
Sl. No. Equipment / Retrofit Manufacturer / Supplier

1 Lighting Voltage Controllers Electronics India
238/A, 10th Main Road
Nagendra Block, BSK IInd stage
Bangalore – 560 050
Beblec (India) Limited
126, Sipcot Industrial Complex
Hosur – 635 126 (Tamil Nadu)
2 Poly V Belts Fenner ( India ) Ltd
Khivraj Complex 2, 480 Anna Salai
Nandanam
Chennai 600 035
Ph. 044-24312450-57
www.fennerindia.com
3 Capacitors Asian Electronics Ltd.
D-11, Road No.28
Wagle Industrial Estate
Thane - 400 604
Tel: 022-5327541-44
Fax: 022 5327636
Email: [email protected]
Marketed by :
Mysore Sales Intl Ltd.
Industrial Products Dvn.
MSIL House, 36, Cunningham Road
Bangalore 560 052
Tel: 080-2264021
Fax: 080-2253311
Meher Capacitors Pvt Ltd.

16(K), Attibele Industrial Area
Neralur 562 107
Bangalore District.

6, DVS Indl Area, Wfd Road
Bangalore 560 048
Tel: 080-8511093

16 (K), Attibele Industrial Area
Neralur – 562 107
Bangalore District
Marketed by :
Larsen & Toubro Limited

38 List of suppliers and retrofits
Sl. No. Equipment / Retrofit Manufacturer / Supplier

P O Box 119, Pune 411 001
Tel: 0212-664447
Prabhodan Capacitors
Mfg.by Seva Engg.Works
Saswadi, Pune
4 Electronic Chokes OPA-Electrostreaks

No.47A, Sethu Road, Peravurani,
Tanjore District
Tamil Nadu
Philips India Ltd.

3, Haddows Road
Chennai - 600 006
Ph:044-8272341 / Fax: 044-8232752
GE-Apar Lighting
Maker Chambers 111, I Floor
Nariman Point, Mumbai - 400 021
5 Automatic Power Factor Correction Baron Power Limited

System 2/1, Karpagambal Nagar,
Mylapore,
Chennai 600 004
Tel: 044-4992680, 4990931
Fax: 044-4970905
Email: ? 7 2
6 Water tank Level Controller M/S SEAGULL TECHNOLOGIES

2030 1ST MAIN ROAD
MC LAY OUT
VIJAYNAGAR
BANGALORE 30
Ph 23381612 , 23386176

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August 2006

Comprehensive Energy Audit

Project Report No. 2006IB32

www.teriin.org The Energy and Resources Institute

For more information

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T E R I Report No. 2006IB32

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T E R I Report No. 2006IB 32

Type of No. of Annual Cost of Payback

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T E R I Report No. 2006IB32

Annual Savings Cost of Simple

T E R I Report No. 2004IB46

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T E R I Report No. 2006IB 32

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T E R I Report No. 2006IB32

3.1 Energy Consumption Details

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Table 3.1 Year-wise electricity consumption details

Table 3.2 Summary of electrical Consumption break-up

T E R I Report No. 2006IB32

Month-wise energy consumption

Electrical energy consumption

2004-05 2005-06 2006-07

3.3 Unit cost of electricity

Table 3.3 Electricity tariff

T E R I Report No. 2004IB34

4.1 Facility description

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T E R I Report No. 2006IB32

* 7 " " ? "

4.1.2 Electricity consumption data

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4.1.3 Power capacitors

4.2 Observations & Analysis

4.2.1 Electrical Power Measurement

T E R I Report No. 2006B32

4.2.2 Voltage levels

4.2.3 Demand management

4.2.4 Main System Parameters

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Figure 4.1 Load trend during non working day condition

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