Samsung AS09 12 WHWE Service Manual
Samsung AS09 12 WHWE Service Manual
Samsung AS09 12 WHWE Service Manual
Manual
SERVICE
AIR CONDITIONER CONTENTS
1. Product Specifications
5. Troubleshooting
7. Block Diagram
8. Wiring Diagram
9. Schematic Diagram
DB98_16569A(2)_co 4/6/04 2:57 PM Page 2
ELECTRONICS
This Service Manual is a property of Samsung Electronics Co., Ltd. © Samsung Electronics Co., Ltd. Apr. 2004.
Any unauthorized use of Manual can be punished under applicable Printed in Korea.
International and/or domestic law. Code No. DB98-16569A(2)
4m
15m
7m
DB98_16569A(2)_co 4/6/04 2:57 PM Page 3
Manual
SERVICE
AIR CONDITIONER CONTENTS
1. Product Specifications
5. Troubleshooting
7. Block Diagram
8. Wiring Diagram
9. Schematic Diagram
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1. Product Specifications
1-1 Table
Samsung Electronics 1
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Table(cont.)
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Samsung Electronics 3
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Table(cont.)
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Samsung Electronics 5
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3 Tray Drain 1) Pull Tray Drain out from the Back Body.
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Samsung Electronics 7
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8 Samsung Electronics
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Samsung Electronics 9
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Capillary tube
T1
2-Way valve
Liquid side
Propeller fan
Heat Heat
Cross fan
Exchanger Exchanger
(Evaporator) (Condenser)
T2
Gas side
3-Way valve
Cooling
Compressor
Gas Leak Check Point
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■ 9,000Btu
3.0
DB32.4 / WB24.0
DB30.6 / WB22.5
DB27.0 / WB19.0
2.0 DB24.0 / WB17.0
DB21.0 / WB15.0
1.0
25.0 35.0 45.0
Outdoor Temp.(DB C)
■ 12,000Btu
5.0
Cooling Capacity(kW)
4.0
DB32.4/WB24.0
DB30.6/WB22.5
3.0 DB27.0/WB19.0
DB24.0/WB17.0
DB21.0/WB15.0
2.0
1.0
0.0
25 35 45
Outdoor Temp.(DB C)
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■ 9,000Btu
DB32.4 / WB24.0
1,200 DB30.6
DB27.0
/
/
WB22.5
WB19.0
DB24.0 / WB19.0
DB21.5 / WB15.0
Power consumption(W)
1,100
1,000
900
800
700
25 35 45
Outdoor Temp.(DB C)
■ 12,000Btu
1,400
1,300
1,200
1,100
1,000
25 35 45
Outdoor Temp.(DB C)
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Capacity and power Consumption distributions according to the length of connecting Pipe between indoor unit and outdoor unit.
■ 9,000Btu
4 1,300
Power consumption(W)
Coooling Capacity(kW)
1,200
3 1,100
1,000
2 900
800
1 700
7.5 15.0 7.5 15.0
■ 12,000Btu
3.70 1,350
Power consumption(W)
Cooling Capacity(kW)
3.50 1,300
3.30 1,250
3.10 1,200
2.90 1,150
7.5 15.0 7.5 15.0
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Step 2 : Enter the Option Setup mode and select your option according to the following procedure.
Feature Display
1
Setting Option SEG1.
Push the button to set the display panel to .
Every time you push the button, the display panel reads
... repeatedly.
2
Setting Option SEG2.
Push the button to set the display panel to .
Every time you push the button, the display panel reads
... repeatedly.
3 3
Change it into the set display of Option SEG3 and SEG4
1,4 2,5 with the button.
4
Setting Option SEG3.
Push the button to set the display panel to .
Every time you push the button, the display panel reads
... repeatedly.
5
Setting Option SEG4.
Push the button to set the display panel to .
Every time you push the button, the display panel reads
... repeatedly.
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Feature Display
6
Change it into the set display of Option SEG5 and SEG6
with the button.
7
Setting Option SEG5.
Push the button to set the display panel to .
Every time you push the button, the display panel reads
... repeatedly.
8
Setting Option SEG6.
Push the button to set the display panel to .
Every time you push the button, the display panel reads
... repeatedly.
6,9
7,10 8,11 9
Change it into the set display of Option SEG7 and SEG8
with the button.
10
Setting Option SEG7.
Push the button to set the display panel to .
Every time you push the button, the display panel reads
... repeatedly.
11
Setting Option SEG8.
Push the button to set the display panel to .
Every time you push the button, the display panel reads
... repeatedly.
12
Change it into the set display of Option SEG9 and SEG10
with the button.
12
13 14
13
Setting Option SEG9.
Push the button to set the display panel to .
Every time you push the button, the display panel reads
... repeatedly.
14
Setting Option SEG10.
Push the button to set the display panel to .
Every time you push the button, the display panel reads
... repeatedly.
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Step 3 : Upon completion of the selection, check you made right selections.
Whenever you press the button, the set Option will be displayed.
• Error Mode
1st If all lamps of indoor unit are flickering, Plug out, plug in power plug again and press ON/OFF key to retry.
2nd If the unit is not working properly or all lamps are continuously flickering after setting the option code, see if the
correct option code is set up for its model.
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Option Code
Model
SEG1 SEG2 SEG3 SEG4 SEG5 SEG6 SEG7 SEG8 SEG9 SEG10
SC09AWH 2 0 0 0 0 A 0 0 c 8
SC09ZWH
AS09WHWD
2 0 0 0 0 A 0 0 F b
AS09WHWE
KF-25G / SWA
SC12AWH
SC12ZWH
AS12WHWD 2 0 0 0 0 A 0 3 4 0
AS12WHWE
KF-35G / SWA
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5. Troubleshooting
Check the basic items first to judge if the problem was caused by breakdown or misuse. If none of the basic items are related to the
problem, please scrutinize the machine according to the 'Breakdown Diagnosis by Symptoms' method.
2. Is the link cable linking the indoor unit and the outdoor unit linked properly?
The indoor unit and the outdoor unit shall be linked by 5 cables.
Check the terminals if the indoor unit and outdoor unit are properly linked by the same number of cables.
Otherwise the airconditioner may not operate properly.
3. When a problem occurs due to the contents illustrated in the table below it is a symptom not related to the malfunction of the
airconditioner.
1 The OPERATION indication LED(GREEN) blinks when a It indicates power is on. The LED stops blinking if the opera-
power plug of the indoor unit is plugged in for the first time. tion ON/OFF button on the remote control unit is pushed.
2 In a COOL operation mode, the compressor does not In happens after a delay of 3 minutes when the compressor
operate at a room temperature higher than the setting is reoperated. The same phenomenon occurs when a power
temperature that the INDOOR FAN should operate. is on.
As a phenomenon that the compressor is reoperated after a
delay of 3 minutes, the indoor fan is adjusted automatically
with reference to a temperature of the air blew.
3 Fan speed setting is not allowed in DRY( ) mode. The speed of the indoor fan is set to LL in DRY mode.
Fan speed is selected automatically in AUTO mode.
4 Compressor stops operation intermittently in DRY( ) Compressor operation is controlled automatically in DRY
mode. mode depending on the room temperature and humidity.
5 Timer LED(GREEN) of the indoor unit lights up and the Timer is being activated and the unit is in ready mode.
air conditioner does not operate. The unit operates normally if the timer operation is cancelled.
6 The compressor stops intermittently in a COOL mode or The compressor stops intermittently or the fan speed of the
DRY mode, and fan speed of the indoor unit decreases. indoor unit decreases to prevent inside/outside air frozen
depending on the inside/outside air temperature.
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Please check the air conditioner operation status and write the check result in the chart in the room.
LAMP
EEPROM error
Option error
(option wasn't set up or option data error)
1 No response from • Plug out and plug in 5 seconds later. Able to operate the
OK
the remote control remote control.
operation signal.
Unable to operate Press the button in the indoor unit.
the remote control. • If it operates, the remote control and
indoor unit receiver are in trouble.
• If not, the indoor unit is in trouble.
2 Unable to operate the • Press the TURBO button with the AC200V ~ AC240V Problem with the outdoor unit or PCB
outdoor unit remote control.
• In 3 minutes, check the voltage
between the indoor unit terminal No power source Problem with the relay (RY71) or PCB
block N(1) and 1. displayed.
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1. Checklist :
1) Is input voltage normal?
2) Is AC power linked correctly?
3) Is input voltage of DC regulator IC KA7805 (IC02) normal? (11VDC-12.5VDC)
4) Is output voltage of DC regulator IC KA7805 (IC02) normal? (4.5VDC-5.5VDC)
2. Troubleshooting procedure
Yes
Yes
Yes
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Troubleshooting
5-3-2 When the Indoor Unit Fan Does Not Operate. (Initial Diagnosis)
1. Checklist :
1) Is the indoor unit fan motor properly connected with the connector (CN72)?
2) Is the AC voltage correct?
3) Is HALL IC in indoor fan motor properly connected with the connector (CN44)?
4) Is the running capacitor (CR71) properly connected with PCB board?
2. Troubleshooting procedure
Yes
Yes
No Micom is Micom
Does the Solid State Relay(SS71) work properly? out of order. should be replaced
Yes
No PCB is PCB should be
Is the supply voltage of the fan motor sufficient? out of order. replaced.
About AC
pin #3 and #5 Fan operate
180V
Replace Motor
Motor Fan-Capacitor is out of order
Fan-Capacitor
Yes
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Troubleshooting
5-3-3 When the Outdoor Unit Does Not Operate. (Initial Diagnosis)
1. Checklist :
1) Is input voltage normal?
2) Is the set temperature of the remote control higher than room temperature in COOL mode?
3) Is the set temperature of the remote control lower than room temperature in HEAT mode?
4) Is the POWER IN connector (CN71) linked correctly?
5) Is the outdoor unit properly connected with the TERMINAL BLOCK connector(N(1), 1, 2, 3)?
2. Troubleshooting procedure
No
# @ PCB should be checked.
Yes
Is rating voltage ±10% range applied relay between No Power relay is Power relay should be
Terminal block No. N(1) and No. 1 out of order replaced.
Yes
Outdoor unit is out of order.
! No
Yes @
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Troubleshooting
5-3-4 When the UP/DOWN Louver Motor Does Not Operate. (Initial Diagnosis)
1. Checklist :
1) Is input voltage normal?
2) Is the UP/DOWN louver motor properly connected with the connector (CN61)?
2. Troubleshooting procedure
Yes
No
Yes
Yes
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Troubleshooting
LAMP
Yes
Yes
Below 0.5V? Poor ASS'Y PCB Replace
No
Yes
Over 4.9V? Poor ASS'Y PCB Replace
No
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Troubleshooting
LAMP
1. Check the assembly condition of the sensor connector(CN43) on the indoor unit Main PCB and if not assembled, reassemble the
connector accurately.
2. Detach the room pipe sensor connector(CN43) and check the resistance between connector 3 and 4.
If the above data is not met, replace the room pipe sensor.
3. Assemble the room pipe sensor to PCB, plug in, and check the voltage of connector 3 and 4. If the resistance is below 0.5V or
over 4.9V, replace the indoor Main PCB. (short or disconnected in the PCB board)
2. Put the set in operation and check the voltage of No. 3(+) and No. 2(-) of the main PCB CN91 while operating the
remote control. When the voltage descends below 3V, the assembly module PCB is normal and the main PCB is poor.
Then replace the main PCB.
3. Replace the assembly display PCB because the module PCB is poor if the voltage between No. 2~3 of CN91
maintains 5V after the remote control starts operation.
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1. Check if you pulled out the AC power plug when you eliminate the PCB or front panel.
2. Don't hold the PCB side not impose excessive force on it to eliminate the PCB.
3. Don't pull the lead wire but hold the whole housing to connect or disconnect a connector to the PCB.
1. Check connector connection and peeling of PCB or bronze coating pattern when you think the PCB is broken.
2. The PCB is composed of the 3 parts.
● Main PCB Part : MICOM and surrounding circuit, relay, room fan motor driving circuit and control circuit,
sensor driving circuit, power circuit of DC12V and DC5V, and buzzer driving circuit.
● Display part : LED lamp
● Switch part : Switch
1 Plug out and pull the PCB 1) Is the fuse disconnected? (F701) • Overcurrent
out of the electronic box. • Indoor Fan Motor Short
Check the PCB fuse. • AC Part Pattern Short of the MAIN PCB
3) Is the voltage between both terminals of OUT • Power Circuit is faulty, Load Short
and GND of IC02(KA78L05) DC5V ±0.5V?
4 Press the ON/OFF button. 1) Is the voltage over AC180V being imposed • Fan Motor of the indoor is faulty
1. FAN Speed [High] on terminal #3 and #5 of the fan motor
2. Continuous Operation connector(CN72)?
2) The fan motor of the indoor unit doesn't run. • Fan Motor Connector(CN72) is faulty
3) The power voltage between terminal #3 and #5 • ASS'Y Main PCB is faulty
of the connector(CN72) is 0V. • Connection is faulty
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Troubleshooting
Temperature Sensor Resistance Temperature Sensor Resistance Temperature Sensor Resistance Temperature Sensor Resistance
[˚C] [Kohm] [˚C] [Kohm] [˚C] [Kohm] [˚C] [Kohm]
70 2.229
69 2.296 49 4.300 29 8.622 9 18.700
68 2.365 48 4.444 28 8.944 8 19.480
67 2.437 47 4.594 27 9.281 7 20.290
66 2.512 46 4.749 26 9.632 6 21.150
65 2.589 45 4.912 25 10 5 22.050
64 2.669 44 5.080 24 10.380 4 22.990
63 2.752 43 5.256 23 10.780 3 23.900
62 2.838 42 5.439 22 11.200 2 25.030
61 2.928 41 5.630 21 11.630 1 26.130
60 3.021 40 5.828 20 12.090 0 27.280
Temperature
(˚C)
70
60
50
40
30
At the temperature of 25˚C(10KΩ)
20
10
-10
-9
5 10 15 20 25 30 35 40
Resistance Value (Kohm)
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Room Fan Motor Measure the resistance between terminals of the connector (CN72) with a tester.
Outdoor Fan Motor Measure the resistance between motor wires with a tester.
Stepping Motor Measure the resistance between the red wire and each terminal wire with a tester.
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MEMO
Samsung Electronics 29
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1-2
1-7
1-1
1-8
1-3
1-5
2 1-4
1-6
4 9
2-1
2-3
2-2
5-1
5 3-6 3-8
3-8-1
5-4 3-4
3
3-1
3-7
3-2
5-2 5-3
3-5
3-3
8
30 Samsung Electronics
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■ Parts List
Q'TY
No. Code No. Description Specification Remark
SC09AWH SC12AWH
7 DB61-01638A HOLDER-PIPE PS 1 1
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■ Parts List(cont.)
Q'TY
No. Code No. Description Specification SC09ZWH SC12ZWH Remark
AS09WHWE AS12WHWE
7 DB61-01638A HOLDER-PIPE PS 1 1
32 Samsung Electronics
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■ Parts List(cont.)
Q'TY
No. Code No. Description Specification Remark
KF-25G / SWA KF-35G / SWA
7 DB61-01638A HOLDER-PIPE PS 1 1
Samsung Electronics 33
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■ Parts List(cont.)
Q'TY
No. Code No. Description Specification AS09WHWD AS12WHWD Remark
(INDONESIA) (INDONESIA)
7 DB61-01638A HOLDER-PIPE PS 1 1
34 Samsung Electronics
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■ Parts List(cont.)
Q'TY
No. Code No. Description Specification SC09ZWH SC12ZWH Remark
(AUSTRALIA) (AUSTRALIA)
7 DB61-01638A HOLDER-PIPE PS 1 1
Samsung Electronics 35
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23
17-1 17-2
17-5
20
17 16
17-3 17-4 17-6
17-7
17-8 10
22
3
9 8
3-2 11
7
13 21
12
6
3-1
19
19-4
19-3
17-9
19-2
19-1
4
18
15
1
14
36 Samsung Electronics
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■ Parts List
Q'TY
No. Code No. Description Specification
SC09AWHX SC12AWHX
Samsung Electronics 37
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■ Parts List(cont.)
Q'TY
No. Code No. Description Specification SC09ZWHX SC12ZWHX
US09WHWE US12WHWE
38 Samsung Electronics
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■ Parts List(cont.)
Q'TY
No. Code No. Description Specification
US09WHWD US12WHWD
Samsung Electronics 39
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■ Parts List(cont.)
Q'TY
No. Code No. Description Specification
KF-25W / SWA KF-35W / SWA
40 Samsung Electronics
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7. Block Diagram
CONTROLLER
IC-MCU
HEAT EXCHANGER SENSOR
• BLADE CONTROL
ROOM TEMPERATURE SENSOR • INDOOR FAN MOTOR CONTROL
• COMPRESSOR CONTROL
DISPLAY PART
INFRARED SIGNAL • TEMPERATURE CONTROL
• TIMER OPERATION
RESET
• BUZZER CONTROL TIMER
CIRCUIT
• OUTDOOR FAN MOTOR CONTROL TURBO
OSCILLATION
CIRCUIT
ZERO
VOLTAGE
REMOTE CONTROL DETECT
• COMPRESSOR CONTROL
SIGNAL TRIGGER
POWER ON/OFF • STEPPING MOTOR SIGNAL
CONTROL SIGNAL
• BUZZER CONTROL SIGNAL
MODE
(AUTO, COOL, DRY, • OUTDOOR FAN MOTOR SSR INDOOR FAN MOTOR
FAN) CONTROL SIGNAL
TURBO OPERATION
1HR TIMER
TEMPERATURE DC 5V
SELECT
VOLTAGE REGULATOR
SLEEP SELECT
BATTERY CHECK
AC INPUT
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9. Schematic Diagram
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MEMO
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MEMO
Samsung Electronics 47
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MEMO
48 Samsung Electronics
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ELECTRONICS
This Service Manual is a property of Samsung Electronics Co., Ltd. © Samsung Electronics Co., Ltd. Apr. 2004.
Any unauthorized use of Manual can be punished under applicable Printed in Korea.
International and/or domestic law. Code No. DB98-16569A(2)
DB98_16569A(2)_1 4/6/04 2:56 PM Page 1
1. Product Specifications
1-1 Table
Samsung Electronics 1
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Table(cont.)
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Samsung Electronics 3
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Table(cont.)
4 Samsung Electronics
2. Operating Instructions & Installation
No BUTTON FUNCTION
On/Off button.
1
Press the button to stop or run the air conditioner.
2
Temperature adjustment button(DOWN).
(DOWN)
To decrease the temperature by the pressing the temperature button.
Automatic(rotated : )
4 Low
Medium
High
Turbo(Maximum)
Flap button.
5
It adjusts the airflow to upward and downward.
Turbo button.
6 The air conditioner cools or heats the room as quickly as possible.
After 30minutes, the air conditioner is reset automatically to the previous mode.
Sleep button.
8 The sleep timer can be used when you are cooling or heating your room to switch the air conditioner
off automatically after a period of 6 hours.
On Timer button.
The On Timer enables you to switch on the air conditioner automatically after
9 a given period of time that is from 1 hour to 24 hours.
To set the operating time, press the button one or more times until the required
time display.
Samsung Electronics 5
Operating Instructions & Installation
No BUTTON FUNCTION
6 Samsung Electronics
2-2 Details for Operation Property
1. AUTO MODE : In this mode, operation COOL mode is 6. FAN SPEED : Fan speed automatically varies depending
selected automatically by the difference between the on both the difference between setting and the room tem-
setting and room temperature. perature.
Can set up the fan speed in COOL,FAN mode.
Operation Type Room Temp.
Tr ≥ Ts+1.0°C Compressor ON 7. COMPULSORY OPERATION :
Cool Operation
Tr ≤ Ts Compressor OFF For operating the air conditioner without the remote
control.
Ts : Setting temperature.
*The operating is the same function that AUTO MODE in
the remote control.
2. COOL MODE : The unit operates according to the
difference between the setting and room temperature.
8. FLAP : BLADE-H is rotated vertically by the stepping
(16°C~30°C)
motor.
*Flap Set : Press the button under the remote control
3. DRY MODE : Has 4 states, each determined by room
is displayed on LCD the and the blades move up and
temperature.
down. If the one more time press the button, blades
The unit operates in DRY mode.
location is stop.
*Compressor ON/OFF time is controlled compulsorily
(can not set up the fan speed, always breeze).
9. SETTING THE ON/OFF TIMER. :
*Protective function : Low temperature release.
*ON TIMER : The On Timer enables you to switch on the
(Prevention against freeze)
air conditioner automatically after a given period of time.
You can set the period of time from 1 hour to 24 hours.
4. TURBO MODE : This mode is available in AUTO, COOL,
*OFF TIMER : The Off Timer enables you to switch off
DRY, FAN MODE.
the air conditioner automatically after a given period of
When this button is pressed at first, the air conditioner is
time. You can set the period of time from 1 hour to 24
operated "powerful" state for 30 minutes regardless of the
hours.
setting temperature, room temperature.
When this button is pressed again, or when the operating
10. BUZZER SOUND : Whenever the On/Off button is
time is 30 minutes, turbo operation mode is canceled and
pressed or whenever change occurs to the condition
returned to the previous mode.
which is set up or select, the compulsory operation mode,
*But, if you press the TURBO button in DRY or FAN
buzzer is sounded "beep".
mode that is changed with AUTO mode automatically.
Samsung Electronics 7
2-3 Installation
Keep the air conditioner drain hose outlet and inlet free from its surroundings.
In case of breakdown, keep the symmetry and fix it to prevent vibration.
The pipe length shall meet the standard as far as possible.
■ Location
Install the product in an area to guarantee the best cooling effect, convenience of piping and electric work, and inexistence of
vibration or wind in the vicinity.
■ Wall Drilling
Drill the wall downward in a diameter of 60 to 65mm.
■ Leak Test
Put an inert gas like nitrogen in the outdoor unit pipe and put soap bubbles or other test liquids on the pipe surface for the leak test.
8 Samsung Electronics
2-4 Installation Diagram of Indoor Unit and Outdoor Unit
1) Connect each assembly pipe to the appropriate Outdoor unit Indoor unit
valve on the outdoor unit and tighten the flare nut.
A Gas pipe side C
5) Set valve cork of both liquid side and gas side of Vacuum Pump
packed valve to the open position.
A
(gas)
Valve stem
Stem cap
Samsung Electronics 9
Operating Instructions & Installation
Refill an air conditioner with refrigerant when refrigerant has been leaked at installing or using.
Hand
wheel
3) Connect the tank to refill with refrigerant.
Finger tight
fittings
10 Samsung Electronics
Operating Instructions & Installation
Pump down will be carried out when an evaporator is replaced or when the unit is relocated in another area.
2-Way Valve
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3 Tray Drain 1) Pull Tray Drain out from the Back Body.
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Step 2 : Enter the Option Setup mode and select your option according to the following procedure.
Feature Display
1
Setting Option SEG1.
Push the button to set the display panel to .
Every time you push the button, the display panel reads
... repeatedly.
2
Setting Option SEG2.
Push the button to set the display panel to .
Every time you push the button, the display panel reads
... repeatedly.
3 3
Change it into the set display of Option SEG3 and SEG4
1,4 2,5 with the button.
4
Setting Option SEG3.
Push the button to set the display panel to .
Every time you push the button, the display panel reads
... repeatedly.
5
Setting Option SEG4.
Push the button to set the display panel to .
Every time you push the button, the display panel reads
... repeatedly.
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Feature Display
6
Change it into the set display of Option SEG5 and SEG6
with the button.
7
Setting Option SEG5.
Push the button to set the display panel to .
Every time you push the button, the display panel reads
... repeatedly.
8
Setting Option SEG6.
Push the button to set the display panel to .
Every time you push the button, the display panel reads
... repeatedly.
6,9
7,10 8,11 9
Change it into the set display of Option SEG7 and SEG8
with the button.
10
Setting Option SEG7.
Push the button to set the display panel to .
Every time you push the button, the display panel reads
... repeatedly.
11
Setting Option SEG8.
Push the button to set the display panel to .
Every time you push the button, the display panel reads
... repeatedly.
12
Change it into the set display of Option SEG9 and SEG10
with the button.
12
13 14
13
Setting Option SEG9.
Push the button to set the display panel to .
Every time you push the button, the display panel reads
... repeatedly.
14
Setting Option SEG10.
Push the button to set the display panel to .
Every time you push the button, the display panel reads
... repeatedly.
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Step 3 : Upon completion of the selection, check you made right selections.
Whenever you press the button, the set Option will be displayed.
• Error Mode
1st If all lamps of indoor unit are flickering, Plug out, plug in power plug again and press ON/OFF key to retry.
2nd If the unit is not working properly or all lamps are continuously flickering after setting the option code, see if the
correct option code is set up for its model.
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Option Code
Model
SEG1 SEG2 SEG3 SEG4 SEG5 SEG6 SEG7 SEG8 SEG9 SEG10
SC09AWH 2 0 0 0 0 A 0 0 c 8
SC09ZWH
AS09WHWD
2 0 0 0 0 A 0 0 F b
AS09WHWE
KF-25G / SWA
SC12AWH
SC12ZWH
AS12WHWD 2 0 0 0 0 A 0 3 4 0
AS12WHWE
KF-35G / SWA
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Capillary tube
T1
2-Way valve
Liquid side
Propeller fan
Heat Heat
Cross fan
Exchanger Exchanger
(Evaporator) (Condenser)
T2
Gas side
3-Way valve
Cooling
Compressor
Gas Leak Check Point
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■ 9,000Btu
3.0
DB32.4 / WB24.0
DB30.6 / WB22.5
DB27.0 / WB19.0
2.0 DB24.0 / WB17.0
DB21.0 / WB15.0
1.0
25.0 35.0 45.0
Outdoor Temp.(DB C)
■ 12,000Btu
5.0
Cooling Capacity(kW)
4.0
DB32.4/WB24.0
DB30.6/WB22.5
3.0 DB27.0/WB19.0
DB24.0/WB17.0
DB21.0/WB15.0
2.0
1.0
0.0
25 35 45
Outdoor Temp.(DB C)
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■ 9,000Btu
DB32.4 / WB24.0
1,200 DB30.6
DB27.0
/
/
WB22.5
WB19.0
DB24.0 / WB19.0
DB21.5 / WB15.0
Power consumption(W)
1,100
1,000
900
800
700
25 35 45
Outdoor Temp.(DB C)
■ 12,000Btu
1,400
1,300
1,200
1,100
1,000
25 35 45
Outdoor Temp.(DB C)
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Capacity and power Consumption distributions according to the length of connecting Pipe between indoor unit and outdoor unit.
■ 9,000Btu
4 1,300
Power consumption(W)
Coooling Capacity(kW)
1,200
3 1,100
1,000
2 900
800
1 700
7.5 15.0 7.5 15.0
■ 12,000Btu
3.70 1,350
Power consumption(W)
Cooling Capacity(kW)
3.50 1,300
3.30 1,250
3.10 1,200
2.90 1,150
7.5 15.0 7.5 15.0
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5. Troubleshooting
Check the basic items first to judge if the problem was caused by breakdown or misuse. If none of the basic items are related to the
problem, please scrutinize the machine according to the 'Breakdown Diagnosis by Symptoms' method.
2. Is the link cable linking the indoor unit and the outdoor unit linked properly?
The indoor unit and the outdoor unit shall be linked by 5 cables.
Check the terminals if the indoor unit and outdoor unit are properly linked by the same number of cables.
Otherwise the airconditioner may not operate properly.
3. When a problem occurs due to the contents illustrated in the table below it is a symptom not related to the malfunction of the
airconditioner.
1 The OPERATION indication LED(GREEN) blinks when a It indicates power is on. The LED stops blinking if the opera-
power plug of the indoor unit is plugged in for the first time. tion ON/OFF button on the remote control unit is pushed.
2 In a COOL operation mode, the compressor does not In happens after a delay of 3 minutes when the compressor
operate at a room temperature higher than the setting is reoperated. The same phenomenon occurs when a power
temperature that the INDOOR FAN should operate. is on.
As a phenomenon that the compressor is reoperated after a
delay of 3 minutes, the indoor fan is adjusted automatically
with reference to a temperature of the air blew.
3 Fan speed setting is not allowed in DRY( ) mode. The speed of the indoor fan is set to LL in DRY mode.
Fan speed is selected automatically in AUTO mode.
4 Compressor stops operation intermittently in DRY( ) Compressor operation is controlled automatically in DRY
mode. mode depending on the room temperature and humidity.
5 Timer LED(GREEN) of the indoor unit lights up and the Timer is being activated and the unit is in ready mode.
air conditioner does not operate. The unit operates normally if the timer operation is cancelled.
6 The compressor stops intermittently in a COOL mode or The compressor stops intermittently or the fan speed of the
DRY mode, and fan speed of the indoor unit decreases. indoor unit decreases to prevent inside/outside air frozen
depending on the inside/outside air temperature.
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Please check the air conditioner operation status and write the check result in the chart in the room.
LAMP
EEPROM error
Option error
(option wasn't set up or option data error)
1 No response from • Plug out and plug in 5 seconds later. Able to operate the
OK
the remote control remote control.
operation signal.
Unable to operate Press the button in the indoor unit.
the remote control. • If it operates, the remote control and
indoor unit receiver are in trouble.
• If not, the indoor unit is in trouble.
2 Unable to operate the • Press the TURBO button with the AC200V ~ AC240V Problem with the outdoor unit or PCB
outdoor unit remote control.
• In 3 minutes, check the voltage
between the indoor unit terminal No power source Problem with the relay (RY71) or PCB
block N(1) and 1. displayed.
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1. Checklist :
1) Is input voltage normal?
2) Is AC power linked correctly?
3) Is input voltage of DC regulator IC KA7805 (IC02) normal? (11VDC-12.5VDC)
4) Is output voltage of DC regulator IC KA7805 (IC02) normal? (4.5VDC-5.5VDC)
2. Troubleshooting procedure
Yes
Yes
Yes
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Troubleshooting
5-3-2 When the Indoor Unit Fan Does Not Operate. (Initial Diagnosis)
1. Checklist :
1) Is the indoor unit fan motor properly connected with the connector (CN72)?
2) Is the AC voltage correct?
3) Is HALL IC in indoor fan motor properly connected with the connector (CN44)?
4) Is the running capacitor (CR71) properly connected with PCB board?
2. Troubleshooting procedure
Yes
Yes
No Micom is Micom
Does the Solid State Relay(SS71) work properly? out of order. should be replaced
Yes
No PCB is PCB should be
Is the supply voltage of the fan motor sufficient? out of order. replaced.
About AC
pin #3 and #5 Fan operate
180V
Replace Motor
Motor Fan-Capacitor is out of order
Fan-Capacitor
Yes
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Troubleshooting
5-3-3 When the Outdoor Unit Does Not Operate. (Initial Diagnosis)
1. Checklist :
1) Is input voltage normal?
2) Is the set temperature of the remote control higher than room temperature in COOL mode?
3) Is the set temperature of the remote control lower than room temperature in HEAT mode?
4) Is the POWER IN connector (CN71) linked correctly?
5) Is the outdoor unit properly connected with the TERMINAL BLOCK connector(N(1), 1, 2, 3)?
2. Troubleshooting procedure
No
# @ PCB should be checked.
Yes
Is rating voltage ±10% range applied relay between No Power relay is Power relay should be
Terminal block No. N(1) and No. 1 out of order replaced.
Yes
Outdoor unit is out of order.
! No
Yes @
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Troubleshooting
5-3-4 When the UP/DOWN Louver Motor Does Not Operate. (Initial Diagnosis)
1. Checklist :
1) Is input voltage normal?
2) Is the UP/DOWN louver motor properly connected with the connector (CN61)?
2. Troubleshooting procedure
Yes
No
Yes
Yes
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Troubleshooting
LAMP
Yes
Yes
Below 0.5V? Poor ASS'Y PCB Replace
No
Yes
Over 4.9V? Poor ASS'Y PCB Replace
No
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Troubleshooting
LAMP
1. Check the assembly condition of the sensor connector(CN43) on the indoor unit Main PCB and if not assembled, reassemble the
connector accurately.
2. Detach the room pipe sensor connector(CN43) and check the resistance between connector 3 and 4.
If the above data is not met, replace the room pipe sensor.
3. Assemble the room pipe sensor to PCB, plug in, and check the voltage of connector 3 and 4. If the resistance is below 0.5V or
over 4.9V, replace the indoor Main PCB. (short or disconnected in the PCB board)
2. Put the set in operation and check the voltage of No. 3(+) and No. 2(-) of the main PCB CN91 while operating the
remote control. When the voltage descends below 3V, the assembly module PCB is normal and the main PCB is poor.
Then replace the main PCB.
3. Replace the assembly display PCB because the module PCB is poor if the voltage between No. 2~3 of CN91
maintains 5V after the remote control starts operation.
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1. Check if you pulled out the AC power plug when you eliminate the PCB or front panel.
2. Don't hold the PCB side not impose excessive force on it to eliminate the PCB.
3. Don't pull the lead wire but hold the whole housing to connect or disconnect a connector to the PCB.
1. Check connector connection and peeling of PCB or bronze coating pattern when you think the PCB is broken.
2. The PCB is composed of the 3 parts.
● Main PCB Part : MICOM and surrounding circuit, relay, room fan motor driving circuit and control circuit,
sensor driving circuit, power circuit of DC12V and DC5V, and buzzer driving circuit.
● Display part : LED lamp
● Switch part : Switch
1 Plug out and pull the PCB 1) Is the fuse disconnected? (F701) • Overcurrent
out of the electronic box. • Indoor Fan Motor Short
Check the PCB fuse. • AC Part Pattern Short of the MAIN PCB
3) Is the voltage between both terminals of OUT • Power Circuit is faulty, Load Short
and GND of IC02(KA78L05) DC5V ±0.5V?
4 Press the ON/OFF button. 1) Is the voltage over AC180V being imposed • Fan Motor of the indoor is faulty
1. FAN Speed [High] on terminal #3 and #5 of the fan motor
2. Continuous Operation connector(CN72)?
2) The fan motor of the indoor unit doesn't run. • Fan Motor Connector(CN72) is faulty
3) The power voltage between terminal #3 and #5 • ASS'Y Main PCB is faulty
of the connector(CN72) is 0V. • Connection is faulty
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Troubleshooting
Temperature Sensor Resistance Temperature Sensor Resistance Temperature Sensor Resistance Temperature Sensor Resistance
[˚C] [Kohm] [˚C] [Kohm] [˚C] [Kohm] [˚C] [Kohm]
70 2.229
69 2.296 49 4.300 29 8.622 9 18.700
68 2.365 48 4.444 28 8.944 8 19.480
67 2.437 47 4.594 27 9.281 7 20.290
66 2.512 46 4.749 26 9.632 6 21.150
65 2.589 45 4.912 25 10 5 22.050
64 2.669 44 5.080 24 10.380 4 22.990
63 2.752 43 5.256 23 10.780 3 23.900
62 2.838 42 5.439 22 11.200 2 25.030
61 2.928 41 5.630 21 11.630 1 26.130
60 3.021 40 5.828 20 12.090 0 27.280
Temperature
(˚C)
70
60
50
40
30
At the temperature of 25˚C(10KΩ)
20
10
-10
-9
5 10 15 20 25 30 35 40
Resistance Value (Kohm)
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Room Fan Motor Measure the resistance between terminals of the connector (CN72) with a tester.
Outdoor Fan Motor Measure the resistance between motor wires with a tester.
Stepping Motor Measure the resistance between the red wire and each terminal wire with a tester.
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MEMO
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1-2
1-7
1-1
1-8
1-3
1-5
2 1-4
1-6
4 9
2-1
2-3
2-2
5-1
5 3-6 3-8
3-8-1
5-4 3-4
3
3-1
3-7
3-2
5-2 5-3
3-5
3-3
8
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■ Parts List
Q'TY
No. Code No. Description Specification Remark
SC09AWH SC12AWH
7 DB61-01638A HOLDER-PIPE PS 1 1
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■ Parts List(cont.)
Q'TY
No. Code No. Description Specification SC09ZWH SC12ZWH Remark
AS09WHWE AS12WHWE
7 DB61-01638A HOLDER-PIPE PS 1 1
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■ Parts List(cont.)
Q'TY
No. Code No. Description Specification Remark
KF-25G / SWA KF-35G / SWA
7 DB61-01638A HOLDER-PIPE PS 1 1
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■ Parts List(cont.)
Q'TY
No. Code No. Description Specification AS09WHWD AS12WHWD Remark
(INDONESIA) (INDONESIA)
7 DB61-01638A HOLDER-PIPE PS 1 1
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■ Parts List(cont.)
Q'TY
No. Code No. Description Specification SC09ZWH SC12ZWH Remark
(AUSTRALIA) (AUSTRALIA)
7 DB61-01638A HOLDER-PIPE PS 1 1
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23
17-1 17-2
17-5
20
17 16
17-3 17-4 17-6
17-7
17-8 10
22
3
9 8
3-2 11
7
13 21
12
6
3-1
19
19-4
19-3
17-9
19-2
19-1
4
18
15
1
14
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■ Parts List
Q'TY
No. Code No. Description Specification
SC09AWHX SC12AWHX
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■ Parts List(cont.)
Q'TY
No. Code No. Description Specification SC09ZWHX SC12ZWHX
US09WHWE US12WHWE
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■ Parts List(cont.)
Q'TY
No. Code No. Description Specification
US09WHWD US12WHWD
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■ Parts List(cont.)
Q'TY
No. Code No. Description Specification
KF-25W / SWA KF-35W / SWA
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■ Parts List
No. Code No. Description Specification Q'TY Remark
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7. Block Diagram
CONTROLLER
IC-MCU
HEAT EXCHANGER SENSOR
• BLADE CONTROL
ROOM TEMPERATURE SENSOR • INDOOR FAN MOTOR CONTROL
• COMPRESSOR CONTROL
DISPLAY PART
INFRARED SIGNAL • TEMPERATURE CONTROL
• TIMER OPERATION
RESET
• BUZZER CONTROL TIMER
CIRCUIT
• OUTDOOR FAN MOTOR CONTROL TURBO
OSCILLATION
CIRCUIT
ZERO
VOLTAGE
REMOTE CONTROL DETECT
• COMPRESSOR CONTROL
SIGNAL TRIGGER
POWER ON/OFF • STEPPING MOTOR SIGNAL
CONTROL SIGNAL
• BUZZER CONTROL SIGNAL
MODE
(AUTO, COOL, DRY, • OUTDOOR FAN MOTOR SSR INDOOR FAN MOTOR
FAN) CONTROL SIGNAL
TURBO OPERATION
1HR TIMER
TEMPERATURE DC 5V
SELECT
VOLTAGE REGULATOR
SLEEP SELECT
BATTERY CHECK
AC INPUT
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■ Parts List
No. Code No. Description Specification Q'TY Remark
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8. Wiring Diagram
Code No : DB98-15959A
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Code No : DB98-15966A
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9. Schematic Diagram
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MEMO
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MEMO
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MEMO
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