ArtSoft - Mach3 CNC Conroller. Установка и конфигурирование - 2008

Mach3 CNC Controller
Mariobad Inguz 2009
1 ....................................................6
, .......................................................................................................6
1.1
1.2
1.3
1.4
.................................................................................................................................7
...................................................................................................7
Mach3.........................................................................................9
Mach3............................................................................................................9
2 Mach3.................................................................12
2.1
........................................................................................................................12
2.1.1 ........................................................................................................................12
2.1.2 .....................................................................................................................12
2.1.2.1 , ............................................12
2.1.2.2 Mach3...................................................13
2.1.2.3 Windows Vista.................................................................15
2.1.3 ..............................................................................................15
2.2
.............................................................................16
2.2.1 .....................16
2.3
Mach3..................................................................................................................18
2.3.1 ......................................................................................................18
2.4
..............................................................................................20
2.4.1 DriverTest Mach3.....................................................20
2.4.2 .................................................................20
3 Mach3. ...................22
3.1
.............................................................................................................22
3.1.1 .......................................................................23
3.1.2 .................................................24
3.1.3 .............................................................................................24
3.2
( ).............................................................................24
3.3
() ..........................................................................26
3.3.1 .....................................................................................................................27
4
........................................................................................................................................29
4.1
...............................................................................29
4.2
...................................................................................................................30
4.2.1 .....................................................................30
(Estop) .....................................................................32
.............................................................................32
4.3
4.4
_____________________________________________________________________________________________________________
Mach3Mill Install Config
3
Mariobad Inguz 2009
4.4.1 ......................................................................................32
4.4.2 ................................................................33
4.4.2.1 1 ..................................34
4.4.2.2 2 ............................................35
4.4.3 (Step Dir)......................................36
4.5
(Limit) (Home switches)............................36
4.5.1 ..............................................................................................................38
4.5.2 ..................................................................................40
4.5.3 Mach3 ........................................41
4.5.4 ...........................................................................................41
4.5.5 ....................................................42
4.5.5.1 ........................42
4.5.5.2 ..................................................42
4.5.5.3 ................................42
4.5.5.4 .....................42
4.5.5.5 ...................................................................................................42
4.5.6 .......................................................................................43
4.6
.....................................................................................................44
4.6.1 / ................................................44
4.6.2 ......................................................44
4.6.3 ...........................................................45
4.7
.........................................................................................................................46
4.8
..........................................................................................46
4.9
..................................................................................................................46
4.10 () .................................................46
4.11 ..........................................................................48
4.12 .................................................................48
4.13 ..................................................................................................................48
4.14 Estop ......................................49
5 Mach3
.............................................................................................................50
5.1
.............................................................................................50
5.2
............................................................................................50
5.2.1
().............................................52
5.2.2
(Kernel speed)..........................................................53
5.2.3
..........................................................................53
5.3
, .................54
5.3.1
, ..54
5.3.2
, ..........................................55
5.3.3 ...................................................................................57
5.3.4
...................................................................................................58
5.3.5
().............59
5.3.5.1 .........................................................................................60
5.3.5.2 ...................................................................................................60
5.3.6
.................................................................................60
5.3.6.1 .................................................................................61
5.3.6.2 ....................................................................61
5.3.6.3 ......................................................................62
5.3.6.4 Modbus................................................62
_____________________________________________________________________________________________________________
4
Mariobad Inguz 2009
5.4
5.5
5.6
5.7
5.8
5.3.6.5 ..............................................................................................62
5.3.6.6 .....................................................................................63
5.3.6.7 ......................................................................................63
5.3.7
.....................................................................................63
5.3.8
.............................................................................................................64
....................................................................................................................65
.........................................................................................................66
5.5.1
(steps per unit).....................................66
5.5.1.1 ..............................................................67
5.5.1.2 .......................................69
5.5.1.3 Mach3 ...........................69
5.5.1.4 (steps per unit) Mach3....................69
5.5.2
.....................................................70
5.5.2.1 ...............................................70
5.5.2.2 ............................................71
5.5.2.3 / (Steps per unit)....72
5.5.3 ......................................................................................73
5.5.3.1 ................................................................................................73
5.5.3.2 ..............................................74
5.5.3.3 ..........................74
5.5.3.4 ..............................................................................74
5.5.4
............................................................................74
5.5.4.1 ...............................................................76
5.5.5
........................77
5.5.5.1 , ......................................77
5.5.5.2 ..........................................................................79
5.5.5.3 ...........................................80
5.5.5.4 ....................................................................80
.........................................................................................................80
5.6.1
..................................................................80
5.6.1.1 .............................................81
5.6.1.2 ......................................................................81
5.6.1.3 ..................................................81
5.6.1.4 G28...............................................................................82
5.6.2
.......................................................82
5.6.3
.............................................................................................83
5.6.4
() .............................................84
5.6.5
.........................................................84
5.6.6
................................................................................................86
5.6.6.1 , .....................................86
5.6.6.2 , 2................................................87
5.6.6.3 , 3................................................88
5.6.6.4 , 4................................................89
..............................................................................91
........................................................................92
(THC)
Mach3........................................................................................................................................94
_____________________________________________________________________________________________________________
5
Mariobad Inguz 2009
, ,
().
, ...
.
, .
,
,
.

, , ,
,
, . ,
,
.
, - ,
,
.
_____________________________________________________________________________________________________________
6
Mariobad Inguz 2009
1.1
, Mach3Mill
.
.
, , .
Using Mach3Mill , Mach3Mill,
.
! Mach3 ,
. ,
. ,
Mach3. ,
, .
Customising Mach3 Wiki, (:
www.machsupport.com/MachCustomizeWiki/index.php?title=Main_Page), ,
,
.
ArtSoft USA -
Mach3. www.machsupport.com
,
. ,
,
Mach3.

Mach3.
.
, ,
.
.
, ,
. ,
Mach3 .
ArtSoft USA ,
.
1.2
1.1. :
1. CAD/CAM . CAD/CAM ,
(). , G-,
, . G-
.
2. USB ,
CAD/CAM .
3. . , ,
, . Mach3,
,
_____________________________________________________________________________________________________________
7
Mariobad Inguz 2009
().
4. .
,
, , .
5. . ,
,
.
1-1:
,
.
,
, ,
, ,
.
, ,
, (), ,
, .
, .
, G-
,
(, (
) ). ,
_____________________________________________________________________________________________________________
8
Mariobad Inguz 2009
1.3 Mach3
Mach3 - ,
(3) 1.1.
Mach3 , Windows
2000, Windows XP 32- Windows Vista. ( Windows Vista
, www.machsupport.com .) ArtSoft
USA 1GHz 1024 x
768 . ,
. , (,
(1) 1.1 CAD/CAM ),
.
Mach3 (
) ( ).
( ),
"motion controller board",
USB Ethernet .
,
, , ,
. Mach3 ,
G- (), ()
.

(step dir), Mach3.
,
( ). ( NC),
- ()
,
.
Mach3, Mach3
.
.
1.4 Mach3
Mach3 , , ,
, . ,
Mach3, :
. (EStop)
.
, ( X, Y, Z)
, .
. , (1)
(, , , Z ,
, X Z) (2)
(, -
_____________________________________________________________________________________________________________
9
Mariobad Inguz 2009
X, Y Z, ).
:
, , .
, .
. () ().
. (..
) .
X, Y, Z. ,
, (
. 5.6.4).
, .
( / )
- ,
.
, ,
.
, , Mach3,
() () . ,
.
, LCD , ,
,
ModBus (, PLC Homan Design ModIO ).
" ",
.
Mach3 ,
, ( X, Y Z),
,
. ,
.
, (),
. ,
.
, Mach3
, ,
X,Y Z .
Mach3 , .
( /)
, .
Mach3 .
Mach3 Estop
, .
Mach3 256 . ,
,
_____________________________________________________________________________________________________________
10
Mariobad Inguz 2009
. Mach3 ,
.
_____________________________________________________________________________________________________________
11
Mariobad Inguz 2009
2 Mach3
_______________________________________________________________________________________
, Mach3 www.machsupport.com
. ,
.
,
, Mach .
2.1 ( )
Mach3 ArtSoft USA .
( 25 ).
,
, .
,
. -
ArtSoft Corporation www.machsupport.com.
2.1.1
www.machsupport.com ,
,
(, ). Windows .
, ,
, , .
, . ,
, .
, - , Windows (
) .
2.1.2
, Mach3.
- Mach3,
. .
2.1.2.1 ,
, . ,
. , .
, 25- ()
_____________________________________________________________________________________________________________
12
Mariobad Inguz 2009
. .
2.1.2.2 Mach3
, Windows
, , Mach3. ArtSoft USA
Mach3 C:\Mach3.
Mach3Mill.
,
, , Mach3Turn .
, 2-1
2-1:
(),
Parallel Port Driver .
, USB Ethernet ,
.
Wizards , G , ,
, .. , , .
Mach3 Addons for Mill,
.
XML Mach3.
XML-: Mach3Mill.xml Mach3Turn.xml, Mach3Plasma.xml.
. . ArtSoft
_____________________________________________________________________________________________________________
13
Mariobad Inguz 2009
USA , ,
.
, ,
XMLs.
LazyCam - - , Mach3.
dxf, cmx Mach3,
G- CAM-. LazyCam
ArtSoft, .
Screen Sets Mach3.
, .
, , Next ().
, ,
2-2.
2-2
, ArtSoft USA
, .
,
. , Mill Profile, ,
2-3.
_____________________________________________________________________________________________________________
14
Mariobad Inguz 2009
2-3 Mill
, (, MyMill)
OK. , .
, Next ().
2.1.2.3 Windows Vista

Vista ,
. ( , USB Ethernet,
). , , Mach3, .
www.machsupport.com ,
Windows Vista. Zip-,
memoryoverride.reg . memoryoverride.reg
, Mach3.
C:\Mach3 ( , Mach3).
drivertest.exe Run as Administrator.
. , . , .
Mach3. drivertest.exe .
: DriverTest. ,
, Vista ,
(). , .
2.1.3
Windows , Mach3.
. , ,
, Windows, .
, .
, , .
2.2.
Mach3 ,
: , Windows
, (GUI) OCX,
GUI.
. Mach3
. Windows
, . Mach3
;
_____________________________________________________________________________________________________________
15
Mariobad Inguz 2009
Windows ( ). ,
( - 100,000 )
. Windows (
), .
. , , Windows ,
, .
.
, , ,
. ,
, .. Windows XP
, , .
2.2
, ! ( , 2.1.3.)
ArtSoft USA . Mach3 . Windows
;
. , QuickTimes system monitor (qtask.exe),
, . , ,
, . Windows
, , .
,
. 10
Mbps 100 Mbps. , , ,
,
. Mach3 .
, Spybot, www.safer-networking.org,
.
( , ), ,
- , ,
.
2.2.1
USB Ethernet
, .
Mach3,
. Windows ( (Start),
, Mach3, DriverTest.exe
DrriveTest.exe.
. DriverTest.exe .
DriverTest DriverTest.exe ,
Mach3. DrriveTest.exe,
, . DriverTest 2-4.
, (Pulses Per Second).

Kernel pulse frequency (25,000Hz, 35,000 Hz ..),
. , , ,
_____________________________________________________________________________________________________________
16
Mariobad Inguz 2009
. Mach3
, - .
Windows, -
Windows ,
.
2-4:
DriverTest (Pulse
Raiting) Timer Variations. 2-4 (Excellent).
, (good),
(fair) (poor). , 2-4,
Timer Variations, ,
. , DriverTest
2.4, Mach3.
, 2.4, .
_____________________________________________________________________________________________________________
17
Mariobad Inguz 2009
2.3 Mach3
( .XML, ,
Mach3) , Mach3
: , , ,
. .
Mach3Mill, Mach3Turn, Plazma Mach3
Loader. Mach3Mill, Mach3Turn Plazma , Mach3
.
"/" "" . ( ,
Mach3Mill. , , ,
. . 2-7.)

, ArtSoft USA
, . :
(Mach3Mill.XML, Mach3Turn.XML Plasma.XML)
.
, - .
,
Mach3. Mach3, (Mach3Mill.XML ..),
, ,
Mach3. , ,
Mach3Mill.XML, Mach3
!
Mach3 Loader - . ,
.
.
2.3.1
Mach3Loader . , 2-5.
2-5:
_____________________________________________________________________________________________________________
18
Mariobad Inguz 2009
(Create Profile). , 2-6.
2-6:
, ,
(, Mach3Mill). ,
(New Profile Name).
(Default Profile Values). ( (Default Profile Values)
.)
OK.
Mach3 , Mach3Loader,
OK.
, 2-7.
2-7: MyMill
_____________________________________________________________________________________________________________
19
Mariobad Inguz 2009
2.4
, :
1. Driver not found or installed, contact Art." "
. ." - - Windows.
Windows XP,
. - Windows. , ,
Win2000. , -
. (. 2.4.2).
2. 321.. ,
. ,
, . ,
2.1.3 , Mach3.
, ArtSoft USA e-mail, www.machsupport.com,
.
APIC, BIOS .
Mach3. DOS "specialdriver.bat",
Mach3, DOS. Windows
.
i8529. ,
Mach3,
.
Windows .
.
, .
17" .
, ,
, , G0/G1
.
2.4.1 DriverTest Mach3

Mach3
-
Mach3 DriverTest.
, Mach3 Windows
. Mach3 , DriverTest
.
, Mach3 ,
. .
2.4.2
,
OCXDriverTest .
(Mach3.sys)
Windows. Windows 2000 Windows XP,
.
_____________________________________________________________________________________________________________
20
Mariobad Inguz 2009
1. .
2. XP,
. Windows ( ).
3. , .
4. .
.
5. , .
6. Mach1/2 pulsing engine. .
7. Mach3 (C:\Mach3
). Windows Mach3.inf. .
Windows .
.
1.
2. ,
3. .
Mach3 Driver . Mach3.sys
Windows. .
, . Windows
Mach3 .
Mach3, , , . ,
, .XML
.XML.
_____________________________________________________________________________________________________________
21
Mariobad Inguz 2009
3 Mach3.
Mach3. ,
, Mach3 . ""
, .
, , .
Mach3 , .
, () Mach3
, . ,

.
3.1
, 2-2 2-3, Mach3
.
.
Mach3Loader , ,
OK. ( , 2.3, ?
, .)

, , 3-1. (
, .) , ,
, OK.
3-1:
_____________________________________________________________________________________________________________
22
Mariobad Inguz 2009
(Mill) (Program Run).

, , ,
(MDI, Tool Path, Offsets, Settings Diagnostics), 3-2. ,
, .
3-2:
(Reset). /
( ) .
, , . Mach3
!
, , -
() Mach3
(EStop ).
Offline, .. .
, Mach3
.
3.1.1
, (Program Run) :
(, (Reset), (Stop) Alt-S ..)
. , , .
, , . ,
, X, Y, Z, A, B C, ,
.
( ) LED
G- ( )
( )
, (Program Run):
(MDI) ( )
, Mach3.
Mach3 .
, .
G-
Mach3 . , , (, G, , ).
_____________________________________________________________________________________________________________
23
Mariobad Inguz 2009
3.1.2
Mach3 .. .
. ,
, Alt -2.
, . ,
, ,
100%- . ,
Control Alt. , ..
( ), Shift,
( Mach3).
.
Mach3
(, Ultimarc IPAC).
Mach3 ,
.
, .
- , .
5 , .
3.1.3
, ,
( ) ,
, .
, , 45.6 (Program Run).
. Enter
Esc . Backspace Delete
.
: . ,
, , , Mach3.
. ,
, Using Mach3Mill. !
3.2 ( )
,
. ,
, ..
. , ,
. ,
, , , .
.
Tab . 3-3
.
_____________________________________________________________________________________________________________
24
Mariobad Inguz 2009
3-3:

. ,
,
X Y, Pg Up/Pg
Dn Z.
.

, /
("Jog ON/OFF").
3-3 ,
(Step).
(Jog Mode)
(Continuous)
, ( Step) (MPG) .

,
.

(Slow Jog Percentage).
0.1% 100%,
. (Up Dn)

5%.
Shift, 100%
,
.
.
(Step),

(Step).
.
(Cicle Jog Step),

,
, .

.

( )
Mach3
(MPG). ,

(MPG). , "Alt A",
,
,
.
,
USB. Mach3 Windows- (
!).
Windows. (Joystick),
.
_____________________________________________________________________________________________________________
25
Mariobad Inguz 2009
( ),
(. 5).
. ,
( , Axes on Human Interface Devices)
, ,
KeyGrabber, Mach.
, . ,
( ), ?
,
.
3.3 ()
, ( ).
. ,
Enter.
, Enter. Esc.
Backspace () .
- G-, . :
G0 X1.6 Y2.3
3-4:
X = 1.6 Y = 2.3 ( 0
G !).
.
( G0 ).
, , Mach3,
, ,
. , ,
.
( G-, ) ,
, Using Mach3Mill,
. , , , F2.5
, F2.5 .
, ,
.
_____________________________________________________________________________________________________________
26
Mariobad Inguz 2009
3.3.1
Mach3 , ,
. , G.
(Start Teach). ,
, . . Mach3
Teach file.
3-5
:
g21
f100
g1 x10 y0
g1 x10 y5
x0
y0
0 - . , (Stop Teach).
/ (Load/Edit) . ,
, G-. ( 3-6). (Cycle
Start), Mach3 .
_____________________________________________________________________________________________________________
27
Mariobad Inguz 2009
3-6: ,
, -
.
_____________________________________________________________________________________________________________
28
Mariobad Inguz 2009
_______________________________________________________________________________________
. 5
Mach3.
Mach3,
(, ).
.
, , Mach3
, , .
, , ,
- , .
, , 4.5, ,
, . 1.4
Mach3, .
4.1
Mach3 ,
() .
.
IBM ( 160 ,
64 RAM!), ,
25- . ,
.
, ,
. , ,
ZIP-, , , .
USB ,
Mach3.
- D , 25 .
, 4.1.
. , , 15- ()
- .
4-1 - ( )
_____________________________________________________________________________________________________________
29
Mariobad Inguz 2009
: , USB 25- ,
Mach3 . , .
4.2
, ,
- . ,
.
Mach3 (..
). .
0 (
18 25 )
( 74) TTL (
-). TTL 0 0.8 lo
(), 2.4 5 hi ().
-, 5 TTL .
TTL, , "lo" "hi". ,
1.6 .
, "lo" ,
. , , "lo"
.
- ,
. hi, . lo,
. ,
, 0.8
lo. , hi
2.4 . , , lo hi
1.6 , . , 20
lo, hi.
, lo. ,
active lo. , ,
, 5 .
.
,
( 40 ) hi , ( 0.4
) lo.

, , ,
lo hi. , , ,
. , 2 9
( ). 1 ,
, .
breakout board ( )
.
4.2.1
, !
_____________________________________________________________________________________________________________
30
Mariobad Inguz 2009
4-2: Breakout Board
, 18 25 0
. .
, , ,
, ,
(),
. .
, , , Mach3
, , 30 240
. , ,

CD-ROM .
ArtSoft USA ,
"isolating breakout board" .
-, 0 () ,
. .
. breakout board,
,
. ,
, , , , . 4-2
breakout boards.
_____________________________________________________________________________________________________________
31
Mariobad Inguz 2009
4.3 (Estop)
(EStop);
, .
, ,
.
.
,
, ;
, .
, . Mach3 ,
, . ,
, ,
, ,
.
,
"" (Reset). ,
, .
, , ,
, .
4.4
4.4.1

(. . )
(
-), , , .
,
, .
:

4-

1000 ,
, , 3000 (21 Nm).
.

( ).

,
.
. ,
_____________________________________________________________________________________________________________
32
Mariobad Inguz 2009
,
. ,
6 , , ,
.
, :
( . )

( )
4000 ,
( !)
,
( )
:
-, .
, Mach3.
Mach3, -
( ) .
-, / ,
. 5- ,
,
, .
, , .
,
, .
, .
4-3:
4.4.2
, , ,
( , ..).
, , . ,
, , .
_____________________________________________________________________________________________________________
33
Mariobad Inguz 2009
(, )
( ).
4.4.2.1 1
.
.
.
, , ( Y),
12 . ,
0.1 . , 0.0001
. 0.1 0.1 ,
0.0001 1/1000 . 1/1000 ,
.

, .
200 ,
- .
,
10 . 200- 10
1/2000 , . , -
0.0001 . , ,
. ,
. , ,
.
. ,
.
, .
. ,
, 500 .
0.1 , 500 50
, 15 12 .
, .
16,667 (500 ./. *
200 * 10 / 60 ) .
1 , Mach3 35,000
6 . , .
,
. ,
, , , - ,
( 12) , ,
( ).
( -) ( ) x 12. ,
, , ,
.
,
.
.
,
2:1 (, , ),
. (,
_____________________________________________________________________________________________________________
34
Mariobad Inguz 2009
, ).

. ,
, . ,
. 300
300 (CPR). .
1200 (QCPR) .
0.1 0.000083
, , 0.0001 .

.
/ (..
36/17 ). .
4000 ,
. 5:1 .
0.000083 / 5
0.0000167 , , (0.0001).
? 35,000
, 5,83 [35000/(1200*5)] . ,
5 9 .
, , Mach3,
. 1750 .
, .
, ,
.
, .
, ,
. , ,
.
4.4.2.2 2
, , 60
. - -
, , , .
.
0.0005 . 20-
5 . ( )
2000 , 5:1
( ) [0.0005" = 5"/(2000 x 5)] 5:1
1 .
, 500 , 500
8.33 . 60 ,
, 7.2 [60 /8.33=7.2].
, ,
, , , ,
, , .
. ArtSoft USA Mach1/Mach2CNC
Yahoo!, General Discussion www.machsupport.com ,
_____________________________________________________________________________________________________________
35
Mariobad Inguz 2009
, .
4.4.3 (Step Dir)

Mach3 ( 1) Step
. Dir .
4-4: (Active Lo)
4.4.
, .
Active L Step Dir. Mach3
, Active Lo. , Step
, ,
- , . -
, .
4-5.
4-5: (Active Hi)
4.5 (Limit)
(Home switches)
(Limit) ,
.
, ,
. 4-6
.
_____________________________________________________________________________________________________________
36
Mariobad Inguz 2009
4-6:
,
. ,
, .
(Home). Mach3
( ) . ,
, . ,
( ) .
, .
.
,
, ,
. , 4-6, .
,
.
, (.. 2 Limit
1 Home). 9
. ,
5 ! :
1. ( )
, , .
Mach3.
2. , , Mach3
. , Mach3
,
X ( ), .
, .
, , .
3. .
, ,
, .
_____________________________________________________________________________________________________________
37
Mariobad Inguz 2009
,
, .
, ,
.
.
Mach3 3- (
, . ). (
) ,
.
.
! ,
. 4.5.3 Mach3
.
, ,
, .
Mach3 Customisation Wiki. www.machsupport.com
: .
. ,
, ,
, .
4.5.1
, .
, ,
1 (.. ).
. - .. ,
, 4-7, Active Hi,
. , 4-7.
4-7:
.
,
470R, 10 .
, ,
0 ( ),
, ,
.
, ,
LED , - (
_____________________________________________________________________________________________________________
38
Mariobad Inguz 2009
, Active Lo ).
, ,
,
(). 4-8 .
ArtSoft USA (
) , ,
.
4-8:
4-9: ,
, , .
. ,
4-8, , .
,
, ( 4-11). , ,
.
, ,
4-11.
_____________________________________________________________________________________________________________
39
Mariobad Inguz 2009
4-10: X=0, Y=0 (

)
4.5.2
,
,
.
, 4-6 4-8 , ,
, .
,
(, X Y
, Z ,
).
. , ,
, ( )
.
, ArtSoft USA
Yahoo! group, , , , .
www.machsupport.com
_____________________________________________________________________________________________________________
40
Mariobad Inguz 2009
4-11: ,
4.5.3 Mach3
, Mach3
, Estop.
Mach3 5,
.
( ). Mach3
. (
) .
, Mach3 ,
, ( EStop) ,
. :
(Auto limit override) ( (Settings)).
(Reset) .
.
(Override limits).
, . (Reset) ,
. , .
.
, Mach3 ,
, ,
. .
4.5.4
( G-) ( ),
, ( )
, .
, .
.
, ,
> (Config>State),
. ,
.
( X Y), -
-0.5. , . -
, , ,
. (Software Limits),
.
_____________________________________________________________________________________________________________
41
Mariobad Inguz 2009
, ,
( ) ,
. ,
. (
Mach3 , )
, , .
, .
, Mach3 ,
.
4.5.5
4.5.5.1
.
. Z
8 , .
,
16 . ,
.
Z ( ,
4 ) Mach3
, Z .
4.5.5.2
X Y
.
4.5.5.3
Mach3 , ,
.
,
. .
4.5.5.4
Mach3,
, .
, (REF
All) . ,
.
4.5.5.5
() ,
, .
, Y,
(.. ) , Y
_____________________________________________________________________________________________________________
42
Mariobad Inguz 2009
Mach3 5. .
Y Mach3 .
, ,
. ,
.
(, ), -
.
4.5.6
4-12 ,
CNC . , .
: , ()
, breakout bofrd, .
. , ,
, .
breakout bord, , . ,
, .
4-12:
_____________________________________________________________________________________________________________
43
Mariobad Inguz 2009
4.6
Mach3 , ,
, .
1. / ( )
.
2. Step Dir (.. ).

3. - ().
4.6.1 /
M3 .
M4 . M5
. M3 M4
, .
( ) .
, .
, M3 M4
, 4 , .
, . .
,
, .
, G- 4,
3 ( ).
,

.
,
.
4.7
.
4.6.2
(
),
. Mach3
, .
5.
_____________________________________________________________________________________________________________
44
Mariobad Inguz 2009
4.6.3
, Mach3 ,
- , . ,
, ( 0%
0 , 50% 5 100% 10 )
. ,
.
4-13: 50%
4-13: 20%
4-13 4-14 50% 20% .

,
, . ,
.
, ()
() ,
.
- (spindle Step pin).

/ .
, .
, "PWM converter" "PWM Digispeed" Google ,
, .
: ,
,
, ..
, ArtSoft USA
breakout board,
. ,
_____________________________________________________________________________________________________________
45
Mariobad Inguz 2009
PWM
.
4.7

. / 7,
8 9.
4.8
, ,
, , ( )
G1 X Y.
.
4.9
Mach3 (),
. , ,
,
(.. ) .
(
), ,
Z (.. ). ,
(
, ),
(X, Y Z) .
, .
, ,
.
.
4.10 ()
Mach3 ,
. , . 415 . Mach3 ,
4-17. .
( ) ,
( 10 ), .
, 4-16.
20 .
_____________________________________________________________________________________________________________
46
Mariobad Inguz 2009
4-15:
4-16:
, 5 ,
, ( ).
, 5 , 5
. , .
lo hi, hi ( ), , ,
hi lo, hi ( ), , .
4-17:
Mach3 . (
Heidanhain) .
5 . ,
/. TTL
, , ,
.. (Schmitt trigger chip).
( 5 ) ..
_____________________________________________________________________________________________________________
47
Mariobad Inguz 2009
:
, ,

.
.
, 0 ()
0 breakout board.
!
,
, , ..
4.11
Mach3 , .
,

(G87). , .
4.12
Mach3 12,5
. , Mach3 ,
Estop , - .
( ), ,
Mach3, ..
breakout boards.
4.13
Mach3 15 ,
.
.
, ,
.
#1 .
.
Input Emulation Mach3 Customisation wiki.
5.
. ,
.
- ,
, , /
. ,
, ,
. ModBus
/.
_____________________________________________________________________________________________________________
48
Mariobad Inguz 2009
4.14 Estop

_____________________________________________________________________________________________________________
49
Mariobad Inguz 2009
:
.
,
Mach3.
.
().
Interface Reset Reset Mach3 ,
. Interface Reset
.
A (RLA) (NO) .
150 , 33 . Omron
G6H-2100-5 , 1 , 30
..
B (RLB) (NC) NO.
, .
(Common) , , 0- ,
, .
Omron MY4 , 5 ,
220 .
LED , .
Interface OK 1.8 , 24-
.
, Control
positive () common () .
( , C1, C2, C3)
.
,
.
,
( ,
). ,
/,
.
, - , 220/440 3- .
, ,
-, .
, .
_____________________________________________________________________________________________________________
50
Mariobad Inguz 2009
5 Mach3

Mach3,
(, ). , ,
Mach3 , .
ArtSoft USA Mach3.
, .
Mach3 .XML \Mach3
. ( Mach3Mill, Mach3Turn
Mach3Plasma). ,
2.3 Mach3, .XML (,
MyMill.xml, ) \Mach3 ,
. .xml , ArtSoft USA
. Mach3 .
5.1
, ,
. ,

. Mach3 ,
3.
, , , ,
(Config). , , >
(Config>Ports and Pins), , (Ports and
Pins) (Config).
5.2
, > (Config>Ports
and Pins). 5-1 , (Config).
, 5-2.
_____________________________________________________________________________________________________________
51
Mariobad Inguz 2009
5-1:
5.2.1 ()
(Port Setup and Axis Selection)
(Ports and Pins), 5-2.
5-2:

, 1, , 0x378 (..
378).
PCI ,
_____________________________________________________________________________________________________________
52
Mariobad Inguz 2009
. .
Windows .
. .
(Com LPT).
LPT ECP . .
. I/O .
.
: PCI PCI
, , .
,
.
, .

(Port Setup and Axis Selection). 0x
, Mach3 . ,
(Enabled) 2 .
(Apply), . .
Mach3 ,
(Ports and Pins), (Apply).
5.2.2 (Kernel speed)

Mach3 25,000 Hz ( ) 100,000 Hz,
, , , -, Mach3.
,
. 25,000 Hz, ,
. 10- Gecko 201, 750 /
1.8 25,000 Hz.
,
. ,
4.4.2. .
1 GHz, , 35,000 Hz,
, ( ).
25,000 Hz. ,
,
25,000 Hz.
(Diagnostics).
(Apply) .
5.2.3
(Port Setup and Axis Selection)
. ,
. ,
.
(Apply) .
_____________________________________________________________________________________________________________
53
Mariobad Inguz 2009
5.3 ,

, , ,
,
. breakout board,
Mach3, .
(.XML), .
5.3.1 ,
(Motors Outputs)
(Ports and Pins). 5-3.
5-3:
, X, Y Z
(Enabled), .
, , ,
.
Step Pin#, Dir Pin#, Step Port Dir Port,
, .
(, Gecko 201 stepper driver)
active-lo, , (Steps
Dir).
,
.
_____________________________________________________________________________________________________________
54
Mariobad Inguz 2009
,
. (Apply), ,
.
Mach3,
(Enabled) .
(Steps pin/port), (PWM)
. (Steps Direction)
, . - active-lo,
. , (Apply),
, .
5.3.2 ,
(Input Signals). 5-4.
5-4:
. 5-1
.
_____________________________________________________________________________________________________________
55
Mariobad Inguz 2009
5-1:
X ++
..X+
OEM Trig #1
X --
..X-
OEM Trig #2
X (X Home)
. X
OEM Trig #3
Y ++
..Y+
OEM Trig #4
Y --
..Y-
OEM Trig #5
Y (Y Home)
. Y
OEM Trig #6
Z ++
..Z+
OEM Trig #7
Z --
..Z-
OEM Trig #8
Z (Z Home)
. Z
OEM Trig #9
A ++
..A+
OEM Trig #10
A --
..A-
OEM Trig #11
A (A Home)
. A
OEM Trig #12
B ++
..B+
OEM Trig #13
B --
..B-
OEM Trig #14
B (B Home)
. B
OEM Trig #15
C ++
..C+
Timing
. >1
C --
..C-
Jog X ++
+ . X
C (C Home)
. C
Jog X --
- . X
1 (Input #1)
. , /
Jog Y ++
+ . Y
2 (Input #2)
Jog Y --
- . Y
3 (Input #3)
Jog Z ++
+ . Z
4 (Input #4)
, ..
Jog Z --
- . Z
(Probe)
Jog A ++
+ . A
(Index)
Jog A ++
- . A
.
(Limit Ovrd)

( )
EStop
(THC On)
(THC Up)
(TNC Down)
, ,
4.5 .
4.5
EStop ,
(X++, X-- ..).
4.5, , ,
X, Y Z. (Home) /
(Port/Pin) .
_____________________________________________________________________________________________________________
56
Mariobad Inguz 2009
, . --, ..++ (Limit --, Limit ++)

(Home) (Home), . --, ..++
(Limit --, Limit ++).
A, B C, .
1( Input #1) , ,
. ( 1,
)
. 4 (Input #4) ,
(Single Step).
.
. (Index Pulse),
.
(Limits Override),
Mach3 , ,
. ,
.
(Estop), ,
.
OEM (OEM Trigger), ,
OEM ,
.
(Timing),
.
(Probe) , .(THCOn), .(THCUp)
.(THCDown) .
, 5 ,
10 ( 2 9 , , 13).
, , ,
.
, ,
.

. , , . 5.3.3.
(Apply), .
5.3.3
(Emulated) , /
(Port/Pin) Active Low ,
(Hotkey) .
(key down) , (Hotkey) ,
. (key
up), .
(key up key down) (
Ultimarc IPAC Hagstrom), , .

,
_____________________________________________________________________________________________________________
57
Mariobad Inguz 2009
(key up key down) Windows.

(Index) (Timing)
(EStop).
5.3.4
(Output signals) .
5-6.
5-5:
. 5-2
.
_____________________________________________________________________________________________________________
58
Mariobad Inguz 2009
5-1:
Digit Trig
Current Hi/Lo
Enable 1
Output #7
Enable 2
Output #8
Enable 3
Output #9
Enable 4
Output #10
Enable 5
Output #11
Enable 6
Output #12
Output #1
Output #13
Output #2
Output #14
Output #3
Output #15
Output #4
Output #16
Output #5
Output #17
Output #6
Output #18
Charge Pump
Output #19
Charge Pump 2
Output #20
, , Enable (
). (Charge pump/pulse
monitor) , .
Output# / (
, , ),
.
(Charge Pump) , breakout board
,
Mach3. 2 (Charge Pump2) ,
breakout board
.
(Aplly), .
5.3.5
()
/ (Encoder/MPGs)
(MPG), .
5-6.
_____________________________________________________________________________________________________________
59
Mariobad Inguz 2009
5-6: /
active-lo.
, , A B.
5.3.5.1
/ (Count/Unit)
. , , 20 ,
5 ( ), 200
(). , 200 25,4 = 5080
(). (Velocity) .
5.3.5.2
/ (Count/Unit)
, Mach3 . 100
/ 2.
, . ,
1024 / 100.
(Velocity) , ,
. (Velocity)
. , , .
5.3.6
> (Config>Port&Pins)
(Spindle Setup). ,
_____________________________________________________________________________________________________________
60
Mariobad Inguz 2009
. ,
Mach3:
-
(PWM) . 5-7.
5.5.5 .
5-7:
5.3.6.1
M7 (Flood coolant) , M8
(Mist coolant) M9 .
(Flood Mist) , ,
, .
(Output Signals).
, . /.
(Disable Flood/Mist Relays).
5.3.6.2
, Mach3
( M3, M4
M5), , .
(Output Signals).
(Step Direction),
. M3, M4 M5 ,
.
, . (Disable
Spindle Relays).
_____________________________________________________________________________________________________________
61
Mariobad Inguz 2009
5.3.6.3
. . (Use Motor Control),
(PWM) (Step Direction)
. , (PWM Control)
/. (Step/Dir Motor). ,
.
(PWM)
,
, .
, 3000 /,
4-14 3000 0.2 = 600 /.
4-13 1500 /.
Mach3 ,
, . 5 , Mach3,
25000 , 5000 . 10
2500 , -
.
, , ,
, . 5 10
. . (PWMBase Freq).
. ,

( ). . %
(Minimum PWM%) , Mach3
.
,
Mach3 ( 5.5.5.1)
. , ,
. % , .. /
, .

,
.
Mach3 (. 5.5.5.1)
, .
5.3.6.4 Modbus
Modbus (, Homann
ModIO) .
ModBus.
5.3.6.5

Mach3 - ( .. (Dwell)). ,
_____________________________________________________________________________________________________________
62
Mariobad Inguz 2009

. .
. (Immediate Relay off before delay), ,

M5. , ,
.
5.3.6.6
Mach3 .
, S. Mach3
15 .
, 5.5.5.1.
5.3.6.7
(Laser mode) - ,
.
. . . (Use Spindle feedback in sync mode)
.
.. (Closed Loop Spindle Control), ,
,
(Index) (Timing) S. , ,
, , .
, P, I D 0 1.
P ,
, . D
, , ( )
. I
, .
,
> (Operator>Calibrate spindle).
(Spindle Speed Averaging), , Mach3
/ ,
.
,
.
5.3.7
> (Config>Port & Pins)
(Mill Options). 5-8.
_____________________________________________________________________________________________________________
63
Mariobad Inguz 2009
5-8:
Z (Z - Inhibit). Z- (Z-inhibit)
. . (Max Depth) Z,
. (Persistant), , Mach3
, ,
.
(Digitizing). 4- (4 Axis Point Clouds)
A , X, Y Z.
(Add Axis Letters to Coordinates)
point cloud.
(THC Options). .
G41, G42 (Compensation G41, G42). (Advanced
Compensation Analisis) ,
( G41 G42)
.
. (Homed true when no Home switches).
, (Referenced) (..
LED) . ,
(Port & Pins) .
5.3.8
,
. (, , )
, .
Mach3Mill (Diagnostics). LED,
. ,
_____________________________________________________________________________________________________________
64
Mariobad Inguz 2009
(Emergency Stop) ( .. (Emergency) ),

(Reset) . .
(Relay Activation)
,
, . ,
, .
. ,
, .
,
.
, ,
,
. (Apply), .
, .
, , ,
. ,
- D25 ( LED),
. , , (a)
(.. Mach3 , ) (b)
D25 (..
breakout board ). 15 ,
.
5.4
, .
, , ,
( ) ?
> (Config>Select Native Units). 5-9.
5-9:
,
(, - ). 0.2" (5 )
, . , 2-
.
25.4. () ,
.
, ,
. ,
.
_____________________________________________________________________________________________________________
65
Mariobad Inguz 2009
G20 and G21.

, . >
(Config>Setup Units) (. 5-10). ,
, ,
. >
(Config>Setup units), .
5.5
, .
,
Mach3, .
:
1. ,
( ). ,
5.4.
2. .
3. / .
ArtSoft USA . ,
, .
.
( breakout board).
, !
5.5.1 (steps per unit)

Mach3
(Steps per units), 5.5.2.3
, , , .
, .
Mach3 . , Mach3 ,
( , 5.4),
:
1. (.. - ,
).
2. .
3. .
, .
_____________________________________________________________________________________________________________
66
Mariobad Inguz 2009
5-10:
5.5.1.1
(/ )
. , , , 1 , ,
1 . .
( A )
( ) .
(). -
P = 1 /
, : 8 - 1 / 8 = 0.125".
16
P = 1 / 16 = 0.0625''
, . , ,
2 .
, .
,
. , 16 :
0.0625'' x 2 = 0.125''
:
= 1 /
, 8 :
_____________________________________________________________________________________________________________
67
Mariobad Inguz 2009
= 1 / 0.125 = 8 /
2 :
= 1 / 2 = 0.5 /
( 1:1), -
. , - ,
, Nm ()
Ns () :
= x Ns / Nm
, , 8 48-
( B ) 16- (.C ) .
:
8 x 48 /16 = 24 1 .
(: ,
- ).
. ,
5 ( , 10 )
, 24 . 48 .
, = 0.1
0.1 x 48 /24 = 0.2
, .
. ,
, 5 8 0.375" (3/8")
. . ,
50 100 . ,
,
, ( = 3.14152)
dp , tp : tp =
/dp.
/ / , //
Ns :
= 1 /( x Ns)
, 3/8" 13-
= 1 /(0.375 x 13) = 0.2051282. , ,
,
, .
.
= x Ns / Nm
, 10:1 2.051282 .
(, ) - .
,

. 90:1 40:1
( !). 90:1,
4 , 0.25.
_____________________________________________________________________________________________________________
68
Mariobad Inguz 2009
2:1 0.5 .
5.5.1.2
200 (.. 1.8 .
). , 180 , , ,
, , , .
, , .
, .
() CPR ( - cycles per revolution).
,
. , CPR 125 2000, , 500
8000 .
5.5.1.3 Mach3
ArtSoft USA
. -,
, , ,
.
.
( 10),
, - . ,
10, . , Mach3
2000 (,
200 /).
,
1200 300 CPR . ,
, , ,
. Mach3,

, Mach3.
5.5.1.4 (steps per unit) Mach3

, ,
:
Mach3 = Mach3 x
(Mach3 steps per unit = Mach3 steps per rev x Motor revs per unit)
5-11 > (Config>Motor
Tuning). ,
Mach3 / (Step
per). ,
. , ,
. .
, .
. .
! (Save Axis Tuning) , .
_____________________________________________________________________________________________________________
69
Mariobad Inguz 2009
5-11:
5.5.2
. >
(Config>Motor Tuning) ,
.
, - .
(Velocity) (Accel) .
. (Acceleration),
/ ( ).
, . -
. - .
G ( ), ,
.

Mach3. , 25,000 2000 ,
(Velocity) 750 .
,
: Mach3 .
.
5.5.2.1
/ (Steps per unit). ,
, . ,
.
> (Config>Motor Tuning)
_____________________________________________________________________________________________________________
70
Mariobad Inguz 2009
. (Velocity),
20% . .
. , ,
. , .
( ).
, .
( Save), , :
1. Low Active Dir >
> ( (Apply).
2. (Reversed) >
/ (Config>Home/Softlimits).
3. ,
.
, , (),
. .
4 5 . ,
. ( )
. .
,
( ) (
). , ,

!
.
1 .
(, ) ,
(Low active Step ),
, , , , 5 .
, ,

.
5.5.2.2
5.5.2.1 , ,
, ,
.
, :
1. ( 4000
1000 ).
2. - ( , ,
)
3.
4. ,
5. ,
_____________________________________________________________________________________________________________
71
Mariobad Inguz 2009
.
,
.
(Velocity) > (Config>Motor Tuning).
- Mach1/Mach3 Yahoo!
. www.machsupport.com
5.5.2.3 / (Steps per unit)

5.5.1 ,
/, , ,
.
, , ,
Mach3 . ,
- , -
, .
Alt6 (Setting Alt6), 5-12,
Mach3.
5-12
5-13 ,
. , .
OK.
5-13 /
_____________________________________________________________________________________________________________
72
Mariobad Inguz 2009
, 5-14,
. Mach3 ,
.
Estop, .
5-14:
, , ,
5-15.
(Step per Unit) . 5.5.4 ,
.
5-15:
5.5.3
5.5.3.1
.
( )
, ( ..) ,
.
, ().
Mach3 ( ) (
). , (),
, .
, ( ),
. ,
, , , , , ,
. .
_____________________________________________________________________________________________________________
73
Mariobad Inguz 2009
5.5.3.2

. ( )
, .
5.5.3.3
, (),
. , X=0, Y=0 X=2,
Y=1 Mach3 , Y.
, ,
, ,
.
, Mach3 ,
,
(.. ), .
5.5.3.4
, ,
,
.
.
, ArtSoft USA
, . ,
-, . ,
.
5.5.4
, ! (Save Axis Setting)
, .
, ,
G0. .
() . -
, .
, 4- .
(MDI) ( 5-16)
5-16:
_____________________________________________________________________________________________________________
74
Mariobad Inguz 2009
(Input) ( 5-17) (G20 G90)

.
5-17: G20 G90
, .
, .
. 5-18.
5-18:
Mach3 X (Zero X),

.
X = 4.5, G0 X4.5 (Input).
4.5 . , -
. .
(, 4-
) = 4.0 G0 X4.
, ,
. .
. 5-19 .
_____________________________________________________________________________________________________________
75
Mariobad Inguz 2009
5-19:
G0 X0, .
4- , 20
, .
, - .
,
, 5.5.2.3.
, .
. , , G0 X0
.
(Start Teach). (Insert)
:
F1000 ( , , Mach3 )
G20 G90 ( )
98 1234 L50 ( 50 )
30 ()
1234
G1 X4
G1 X0 ( )
99 ( )
, .
, (Stop Teach).
/ (Load/Edit). (Program Run).
(Cycle Start) . , .
, , 0. - ,
(!) .
, ,
. , G- (Edit
Gcode) (Program Run).
5.5.4.1
,
.
_____________________________________________________________________________________________________________
76
Mariobad Inguz 2009
5.5.5
,
.
Mach3, .
Mach3 ,
, (PWM) ,
, .
5.5.5.1 ,
(PWM) .
( S ) . ,
.
, / Mach3.
"" ( ).
5-20 .
5-20:
Mach3 ,
, . -
. ( , ), 4
.
. , , ,
( 1 15) .
>
(Config>Spindle Pulleys). 5-21 .
15 .
5-21: >
_____________________________________________________________________________________________________________
77
Mariobad Inguz 2009
(Max Speed) , ,
. 100%
(PWM) (Vel) "
" (Spindle Axis) . ,
, Mach3 .
,
, . , ,
. , , 20%,
, , 20%
. ( S), Mach3
. , 1600
4 320 (205% 1600), S200
320. ,
.
, 0
Mach3 :
1. S
,
. , .
2. , , ,
,
, (Motor Tuning)
" " (Spindle Axis).
, #1 - 1500 . S1600
. S600 , 40% (600/1500).
3600 ,
3600 (3600 0.4).
(Ratio) ,
, .
, , - ,
,
.
(Reversed), ,
- .
, Bridgeport Series 1 J head.

. J head -
.
, .
1:1.
.
, . ,
8.3
, . ,
,
. Mach3
. Mach3

. (Reversed) Mach3
.
_____________________________________________________________________________________________________________
78
Mariobad Inguz 2009
5-3 ( J
head ).
5-3: J-
Bridgeport
660
1115
1750
2720
80
8.3
135
8.3
210
8.3
325
8.3
5-3,
. (. 0 ,
,
.
5.5.5.2
, .
(Use Spindle Motor Output) ( PWM Control)
> > (Config>Port and Pins>Spindle Setup) (.
5-7).
. (PWMBase Freq). , ,
. , (Spindle Step pin).
,
, .
. . ,
35,000 . = 50 , 700
. ,
3600 , , ,
6 .
(Minimum PWM).
.
( 5-5) (Spindle Step).
.
(Spindle Direction), 0.
External Activation > >
(Config>Ports and Pins>Output Signal), , ,
.
(Apply) .
_____________________________________________________________________________________________________________
79
Mariobad Inguz 2009
5.5.5.3
,
. (Use Spindle Motor Output)
/. > >
(Config>Ports and Pins>Spindle Setup) ( 5-7). . (PWM Control) .
> >
(Config>Ports and Pins>Motor Outputs) ( 5-3)
(Spindle Step Spindle Direction).
. (Apply).
> >
(Config>Ports and Pins>Output Signals) /
, , 5.
, Mach3 , ,
, .
> (Configure>Motor
Tuning) " " (Spindle Axis). .
(2000 10-
4 x
).
(Vel) . ,
3600 60.
Mach3 ( 100 87.5
35,000 ). ,
,
.
,
. (Accel),
, . 30
.
5.5.5.4
, .
, .
(Setting) Mach3 , 900
. .
(Program Run) , 900 ,
. . ,
.
, , .
5.6
5.6.1
></ (Config>Homing/Limits)
(G28.1 ). 5-22
.
_____________________________________________________________________________________________________________
80
Mariobad Inguz 2009
5-22: >/
5.6.1.1
Speed %
. Mach3 ,
, .
Home Neg . ,
Mach3 . Home Neg.
, ,
. , . ,
, , ,
, .
5.6.1.2
(Auto Zero) ,
>/ (Config>Home/Softlimits) Home off (
).
.
, ,
.
5.6.1.3
.
,
. .

X, Y Z. -99999 +99999
. ,
_____________________________________________________________________________________________________________
81
Mariobad Inguz 2009
(Slow Zone), .
,
. ,
. - , .
, (Software
Limits) . .
, ,
.

, (Machine). ,
.
5.6.1.4 G28
G28 (G28 location coordinates)
, G28.
(G20/G21)
.
5.6.2
Mach3 ,
, .
> (Config>System
Hotkeys Setup), 5-23.
, .
. , ,
.
, OEM Triggers.
5-23:
_____________________________________________________________________________________________________________
82
Mariobad Inguz 2009
5-4 , .
5-4:
X ++
39
X --
37
Y ++
38
Y --
40
Z ++
Page Up
33
Z --
Page Down
34
5.6.3
> (Config>Backlash), 5-24,
,
. , ,
.
Mach3 (.. ),
.
,
. :
,
.
- " ",
!
.
Mach3 ,
, ,
.
5-24:
_____________________________________________________________________________________________________________
83
Mariobad Inguz 2009
5.6.4 ()
, ,
, . ,
, ,
.
> (Config>Slaving),
5-25, , Mach3 ,
( ) (, ,
, , ). ,
,
.
, ,
. , -
, . ,
, -
.
5-25:
Mach3 ,
, , ..
. ArtSoft USA
Screen Designer ( ),
.
, , >
(View>Load Screen), Mach3.
5.6.5
> (Config>Toolpath)
().
5-26
_____________________________________________________________________________________________________________
84
Mariobad Inguz 2009
5-26:
(Origin sphere), ,
X=0, Y=0, Z=0.
3d (3D Compass), ,
X, Y Z.
(Machine boundaries), ,
> (Softlimits) (,
).
(Tool Position),
.
(Jog Follow Mode),
. ,
.
(ShowTool as above centerline in Turn)
Mach3Turn ( ).
(Show Lathe Object) 3D- ,
( Mach3Turn).
.
(, , ) 0 1 . :
, , Photoshop, ,
RGB 255 ( 0 255),
Mach3.
,
A (A Rotations Enabled).
(Reset Plane on Regen)
_____________________________________________________________________________________________________________
85
Mariobad Inguz 2009
, () (
).
(Boxed Graphic) .
5.6.6
> (Config>General Config...), 5-27,
, Mach3 (..
). , .
5-27:
5.6.6.1 ,
G20/G21 (G20/G21 Control):
(Lock DROs to set up units), , G20 G21
X, Y Z . ( ),
.
: (Ignore Tool Change)
, M6 . , M6
M6.
. (Stop Spindle, Wait for Cycle Start)
, M6
.
(Auto Tool Changer) ,
M6Start/M6End.
(Angular properties): (..
_____________________________________________________________________________________________________________
86
Mariobad Inguz 2009
G20/G21 A, B, C). A, B C
, , X, Y Z.
M30 (Program end or M30): ,
. . :
G92.1
, , ,
.
M01 (M01 Control): M1 (Stop on M1
Command), M1 .
Serial (Serrial oitput): ,
. VB
(, LCD display, ,
, ..)
(Program safety): , #1
.
5.6.6.2 , 2
(Editor): ,
G-. (,
C:\windows\notepad.exe).
(Startup Modals).
(Initialisation String): G-
Mach3 . ,
, , I, J ( ) ,
. , , .
. "" (Use Init on ALL "Resets"),
Mach3 - EStop.
(Motion mode): G64,
G61.
(Distance mode): G90,
G91. . ,
.
, .
I/J (I/J Mode): I J .

. IJ I J ( )
. NIST EMC. IJ,
I J (..
, G92).
, IJ
(). -
,
.
(Active plane): X-Y G17, Y-Z G19, X-Z
G18.
(Jog Increments in Cycle Mode):
(Cycle Jog Step)
_____________________________________________________________________________________________________________
87
Mariobad Inguz 2009
. , .
(Cont Jog) 999. .
, .
5.6.6.3 , 3
(Shuttle Wheel Setting): (Shuttle Accel)
Mach3 , G. (Shuttle Accel) (Backlash).
(General Configuration): Z 2,5D 6 (Z is 2.5D on output #6),
, #6 Z
. Z > 0.0 6 (Output #6) . Z
,
, , 0, 0.
/ (Home Sw Safety), ,
, .
,
.
(Lookahead) G-,
. .
M (Ignore M calls while loading)
M- . M-
, ..,
, .
M9 (M9 Execute after Block) M9
. M9 .
, , : M9 G01 X##, . M9
, ,
, .
UDP (UDP Pendent Control) OEM
Ethernet.
, .
(Run Macro Pump), ,
Macropump.m1s
200 .
. Estop (Charge pump On in Estop), ,
( ) ,
EStop. breakout boards.
(Persistent Jog Mode) - ,
Mach3Mill.
(FeedOveride Persist) ,
.
Mach3 (No System Menu in Mach3) ,
Mach3 . , ,
,
_____________________________________________________________________________________________________________
88
Mariobad Inguz 2009
. Mach3.
! - .
, . ,
.XML, .
(Use Key Clicks) ,
. ( Mach3 .)
(Home Slave with Master Axis)
,
. .
TLO Z G31 (Include TLO in Z from G31) ,
.
(Lock Rapid Feed
DRO to Feed FRO) , , ,
( 100% ).
: 360 (Rot 360 rollover) ,
360 ( 0 360, 0). ,
(, 720).
G0 (Ang Short Rot on G0) ,
360 .
. , 0 359
, -1 .
(Rotational Soft Limits) ,
.
(Screen Control): (Hi-Res Screens)
, ,
. ,
.
(Boxed DROs and Graphics) ,
G-,
.
(Auto Screen Enlarge), , Mach3
, ,
, .
(Flash Errors and comments) ,
.
5.6.6.4 , 4
(Inputs Signal Debouncing/Noise Reduction):
/ (Debounce interval/Index Debounce):
Mach3, ,
. 35,000 , 100 3-
(100/35000=0.0029 ). - .
( 3): (Disable
Gouge/Concavity checks), , (G41
G42), Mach3 "
" . .
_____________________________________________________________________________________________________________
89
Mariobad Inguz 2009
G04 (G04 Dwell param in Milliseconds), , G4 5000

5 . ,
1 23 20 !
(Use Watchdogs), , , EStop
Mach3 . ,
EStop
, .
(Debug this run), ,
. ArtSoft USA ,
.
(Enhanced Pulsing), ,
( )
. .
(Allow Wave files), ,
Windows.WAV Mach3. ,
.
(Allow Speech), , Mach3 Microsoft Speech
Agent .
Windows , .
. 5 . (Set charge pump to 5kHz for laser
standby level), , 5
( ), 12.5 .
20 (Use OUTPUT 20 us Dwell Trigger) ,
20 , Dwell .
(No FRO on Queue), ,
, , ,
.
, (FRO) 100%.
(Turn Manual Spindle Incr):
OEM 350 351.
(Spindle OV increment):
OEM
163 164.
() (CV Control): (Plasma Mode),
, Mach3 ,
.
. , ArtSoft USA ,
.
(CV Dist Tolerance)
, .
. ,
.
G100 (G100 Addaptive NumbsCV) .
, > ... (Stop CV on angles > n ) -
, ,
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90
Mariobad Inguz 2009
. ,
,
. 90
.
(Axis DRO Properties):
(Tool Selections Persistent), ,
Mach3.
(Optional Offset Save), , ,
, .
(Persistent Offsets), ,
, Mach3Mill. .
.
(Persistent DROs), ,
, Mach3. ,
, , .
G54 G59.253 (Copy G54 from G59.253 on startup) - ,
G54 (.. 1) 253
Mach3. , G54,
( ),
.
5.7
_____________________________________________________________________________________
: ArtSoft USA
( ) . ,
,
, .
, ,
Mach3.
(Mach3Mill Mach3Turn), Mach3
, , .
2.3 Mach3.
_____________________________________________________________________________________
Mach3.exe , .
Mach3 .XML.
Internet Explorer ( .XML -)
,
(Mach3Mill) (Mach3Turn). ,
, .
,
.
Mach3.exe ( Mach3Loader) -
.
"/" "" .
Mach3Mill.
.
_____________________________________________________________________________________________________________
91
Mariobad Inguz 2009
.XML ,
, , ,
- .
, ,
Mach3. Mach3
XML .
, .
, ,
.
5.8
5-5 5-6, ,
.
5-5:
Signal
()
Enabled
Step Pin #
()
Dir Pin #
Dir Low
Active
Step Low
Active
Step Port
Dir Port
X
Y
Z
A
B
C
_____________________________________________________________________________________________________________
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Mariobad Inguz 2009
5-6:
Signal
()
Enabled
Port # ( Pin # ( Active Lo
() )
)
X ++
X -X Home
Y ++
Y -Y Home
Z ++
Z -Z Home
A +=
A -A Home
B ++
B -B Home
C ++
C -C Home
Input #1
Input #2
Input #3
Input #4
Probe ()
Index ()
Limit Ovrd
( .)
Estop (.)
THC On ()
THC Up
THC Down
_____________________________________________________________________________________________________________
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Mariobad Inguz 2009

Torch Height Controls Mach3
- LED DRO,
(THC) Mach3.
A-1: ( Torch Height Controls) Mach3
DRO#25
THC Speed ( )
0-100% Z
DRO#27
THC Max Correction
DRO#65
THC Min Correction
DRO#26
THC Current Correction
DRO#177
Pierce Delay
LED#35
THC On/Off indicator
/.
LED#36
THCON signal (torch OK) condition
OK
LED#37
THC UP signal
LED#38
THC DOWN signal
BUTTON#123
THC On/Off control
BUTTON#124
Calibrate THC Sets Z to current location
Z .
( )
BUTTON#379
Turns on THC without THCMODE (realtime Z

correction)

(.Z .)
BUTTON#380
Turns above mode off
:
(ON) . Min/Max
Z.
THC.
THC , THCON (Torch OK
). (Pierce Delay).
(Pierce Delay)
().
Torch AutoOff
.
_____________________________________________________________________________________________________________
94
_____________________________________________________________________________________________________________
95

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Mach3 CNC Controller

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(Mill) (Program Run).

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4-4: (Active Lo)

4-5: (Active Hi)

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4-10: X=0, Y=0 (

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2. Step Dir (.. ).

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4-13 4-14 50% 20% .

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