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Search Results (1,350)

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24 pages, 9104 KiB  
Article
Preliminary XRF Analysis of Coal Ash from Jurassic and Carboniferous Coals at Five Kazakh Mines: Industrial and Environmental Comparisons
by Medet Junussov and Sezim Mustapayeva
Appl. Sci. 2024, 14(22), 10586; https://doi.org/10.3390/app142210586 - 17 Nov 2024
Viewed by 342
Abstract
This study analyzes 105 coal ash samples from Jurassic and Carboniferous coals from five mines in Kazakhstan, Lenin, Saradyr, Bogatyr, Maikuben, and Shubarkol, focusing on the inorganic elemental compositions, their occurrence, and industrial and environmental implications. Methods include coal ash yield and volatile [...] Read more.
This study analyzes 105 coal ash samples from Jurassic and Carboniferous coals from five mines in Kazakhstan, Lenin, Saradyr, Bogatyr, Maikuben, and Shubarkol, focusing on the inorganic elemental compositions, their occurrence, and industrial and environmental implications. Methods include coal ash yield and volatile matter analysis, mineralogical characterization via low-temperature ash X-ray diffraction (LTA-XRD), and scanning electron microscopy with energy-dispersive X-ray spectroscopy (SEM-EDS). High-temperature ash (HTA) was analyzed using energy-dispersive X-ray fluorescence (EDXRF), highlighting XRF’s potential for rapid multi-elemental analysis. Nine major elements (Al, Si, P, S, Fe, K, Ca, and Ti) and eleven trace elements (As, Cu, Cr, Zn, Pb, V, Ga, Mn, Ni, Y, Yb, and Zr) were identified in HTA samples through EDXRF. SEM and dendrogram analysis confirm their co-occurrence with quartz, kaolinite, pyrite, and accessory minerals such as chalcopyrite, zircon, rutile, and REE-bearing apatite. The elemental content of samples enhances industrial suitability by reducing emissions. Only Yb shows slight enrichment for economic benefits, along with La, Ce, and Nd, while concentrations of potentially toxic elements indicate minimal environmental risk. EDXRF demonstrates its efficiency for large-scale investigations, with all samples analyzed in a few days using automated overnight measurements. This approach shows promise for future studies focusing on trace elements, including REE. Full article
(This article belongs to the Special Issue Recent Advances in Geochemistry)
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29 pages, 7954 KiB  
Article
The Evolution of Neoproterozoic Mantle Peridotites Beneath the Arabian–Nubian Shield: Evidence from Wadi Sodmein Serpentinites, Central Eastern Desert, Egypt
by Khaled M. Abdelfadil, Asran M. Asran, Hafiz U. Rehman, Mabrouk Sami, Alaa Ahmed, Ioan V. Sanislav, Mohammed S. Fnais and Moustafa M. Mogahed
Minerals 2024, 14(11), 1157; https://doi.org/10.3390/min14111157 - 15 Nov 2024
Viewed by 488
Abstract
Serpentinites make up one of the most significant rock units associated with primary suture zones throughout the ophiolite sequence of the Arabian–Nubian Shield. Wadi Sodmein serpentinites (WSSs) represent dismembered parts of the oceanic supra-subduction system in the central Eastern Desert of Egypt. In [...] Read more.
Serpentinites make up one of the most significant rock units associated with primary suture zones throughout the ophiolite sequence of the Arabian–Nubian Shield. Wadi Sodmein serpentinites (WSSs) represent dismembered parts of the oceanic supra-subduction system in the central Eastern Desert of Egypt. In this context, we present whole-rock major, trace, and rare earth elements (REE) analyses, as well as mineral chemical data, to constrain the petrogenesis and geotectonic setting of WSS. Antigorite represents the main serpentine mineral with minor amounts of chrysotile. The predominance of antigorite implies the formation of WSS under prograde metamorphism, similar to typical metamorphic peridotites of harzburgitic protolith compositions. The chemistry of serpentinites points to their refractory composition with notably low Al2O3, CaO contents, and high Mg# (90–92), indicating their origin from depleted supra-subduction zone harzburgites that likely formed in a forearc mantle wedge setting due to high degrees of hydrous partial melting and emplaced owing to the collision of the intra–oceanic arc with Meatiq Gneisses. Spinels of WSS generally exhibit pristine compositions that resemble those of residual mantle peridotites and their Cr# (0.625–0.71) and TiO2 contents (<0.05 wt%) similar to forearc peridotite spinels. Moreover, WSS demonstrates a significant excess of fluid mobile elements (e.g., Th, U, Pb), compared to high-field strength elements (e.g., Ti, Zr, Nb, Ta), implying an interaction between mantle peridotites and fluids derived from the oceanic subducted-slab. The distinct U-shaped REE patterns coupled with high Cr# of spinel from WSS reflect their evolution from mantle wedge harzburgite protolith that underwent extensive melt extraction and re-fertilized locally. Full article
(This article belongs to the Special Issue Mineralogy, Chemistry, Weathering and Application of Serpentinite)
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17 pages, 3562 KiB  
Article
The Impact of Support and Reduction Temperature on the Catalytic Activity of Bimetallic Nickel-Zirconium Catalysts in the Hydrocracking Reaction of Algal Oil from Spirulina Platensis
by Lukasz Szkudlarek, Karolina A. Chalupka-Spiewak, Aleksandra Zimon, Michal Binczarski, Waldemar Maniukiewicz, Pawel Mierczynski and Malgorzata Iwona Szynkowska-Jozwik
Molecules 2024, 29(22), 5380; https://doi.org/10.3390/molecules29225380 - 15 Nov 2024
Viewed by 290
Abstract
The aim of this work was to investigate the hydrocracking of algae oil derived from Spirulina Platensis species catalyzed with bi-component nickel-zirconia catalysts supported onto different carriers (BEA, ZSM-5 and Al2O3) in an autoclave at 320 °C for 2 [...] Read more.
The aim of this work was to investigate the hydrocracking of algae oil derived from Spirulina Platensis species catalyzed with bi-component nickel-zirconia catalysts supported onto different carriers (BEA, ZSM-5 and Al2O3) in an autoclave at 320 °C for 2 h with a hydrogen pressure of 75 bar. All catalysts were prepared using the wet co-impregnation method and were characterized by H2-TPR, XRD, NH3-TPD, BET and SEM-EDS. Before reactions, catalysts were calcined at 600 °C for 4 h in a muffle furnace, then reduced with 5%H2-95%Ar reducing mixture at 500 °C, 600 °C or 700 °C for 2 h. The obtained products were analyzed and identified by HPLC and GC-MS techniques. In addition to the investigation of the support effect, the influence of the reduction temperature of catalytic systems on the catalytic activity and selectivity of the products was also examined. The activity results show that Ni-Zr systems supported on zeolites exhibited high conversion of algal oil. A gradual decrease in conversion was observed when increasing the reduction temperature of the catalyst (from 500 °C to 600 °C and 700 °C) for BEA zeolite catalysts. The reaction products contain hydrocarbons from C7 to C33 (for zeolite-supported catalysts) and C36 (for systems on Al2O3). The identified hydrocarbons mainly belong to the gasoil fraction (C14–C22). In the research, the best catalyst for the algal oil hydrocracking reaction was found to be the 5%Ni-5%Zr/BEA system reduced at 600 °C, which exhibited the second highest algal oil conversion (94.0%). The differences in catalytic activity that occur are due to the differences in the specific surface area among the supports and to differences in the acidity of the catalyst surface depending on the reduction temperature. Full article
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16 pages, 4348 KiB  
Article
Understanding the Interface Characteristics Between TiB2(0001) and L12-Al3Zr(001): A First-Principles Investigation
by Xingzhi Pang, Loujiang Yang, Hang Nong, Mingjun Pang, Gaobao Wang, Jian Li, Zhenchao Chen, Wei Zeng, Zhihang Xiao, Zengxiang Yang and Hongqun Tang
Crystals 2024, 14(11), 979; https://doi.org/10.3390/cryst14110979 - 14 Nov 2024
Viewed by 327
Abstract
This study employs first-principles calculation methods to explore the characteristics of the TiB2(0001)/L12-Al3Zr(001) interface, including the atomic structure, adhesion work, interfacial energy, and electronic structure of various interface models. Considering four different terminations and three different stacking [...] Read more.
This study employs first-principles calculation methods to explore the characteristics of the TiB2(0001)/L12-Al3Zr(001) interface, including the atomic structure, adhesion work, interfacial energy, and electronic structure of various interface models. Considering four different terminations and three different stacking positions, twelve potential interface models were investigated. Surface tests revealed that a stable interface could be formed when a 9-layer TiB2(0001) surface is combined with a 7-layer ZrAl-terminated and a 9-layer Al-terminated Al3Zr(001) surface. Among these interfaces, the bridge-site stacking at the T/Al termination (TAB), hollow-site stacking at the Ti/ZrAl termination (TZH), top-site stacking at the B/Al termination (BAT), and hollow-site stacking at the B/ZrAl termination (BZH) were identified as the optimal structures. Particularly, the TAB interface exhibits the strongest adhesion strength and the lowest surface energy, indicating the highest stability. A Detailed analysis of the electronic structure further reveals that most interfaces predominantly exhibit covalent bonding, with the TAB, TZH, and BZH interfaces primarily featuring covalent bonds, while the BAT interface displays a combination of ionic and covalent bonds. The study ultimately ranks the stability of the interfaces from highest to lowest as TAB, BZH, TZH, and BAT. Full article
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6 pages, 1273 KiB  
Proceeding Paper
Development of Aluminum and Copper Alloys for Electric Automotive Engines—From the Research Work at the University of Dunaújváros
by Judit Pázmán
Eng. Proc. 2024, 79(1), 89; https://doi.org/10.3390/engproc2024079089 - 13 Nov 2024
Viewed by 155
Abstract
In the project work, CES EDUPACK material selection software and Arc melter 500 arc remelting equipment were used to select good-performance materials and produce a sample. First, aluminum alloys were considered due to their low weight; alloys Al7075, Al6082, and EN AW 6022 [...] Read more.
In the project work, CES EDUPACK material selection software and Arc melter 500 arc remelting equipment were used to select good-performance materials and produce a sample. First, aluminum alloys were considered due to their low weight; alloys Al7075, Al6082, and EN AW 6022 in different states were examined for maximum hardness and electrical conductivity, and then the Cu–Cr–Zr alloy was analyzed. The test results showed that for the EN AW 6082 alloy, the specimens heat-treated at 480 °C for 2 h + 175 °C for 2 h following the ECAP (equal channel angular pressing) A route or C route technique gave the best hardness–electrical conductivity pair. In the case of the EN AW 7075 alloy, the artificially aged sample after 4× ECAP forming showed the maximum values. In the case of EN AW 6022, which according to the Ashby chart may be the best alloy for the value pair sought, this alloy was fabricated, resulting in only as-cast samples being analyzed. Of the Cu alloys, the Cu–0.49–0.21Zr alloy after heat treatment at 450 °C for 1 h gives the most favorable hardness–conductivity. Full article
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10 pages, 2415 KiB  
Article
Neutrophils Respond Selectively to Physical Cues: Roughness Modulates Its Granule Release, and NETosis
by Gayathiri Elangovan, Daniel J. Fernandes, Andrew Cameron, Souptik Basu, Joao Martins De Mello Neto, Anna Peishan Jiang, Peter Reher, Stephen Hamlet and Carlos Marcelo S. Figueredo
J. Funct. Biomater. 2024, 15(11), 342; https://doi.org/10.3390/jfb15110342 - 13 Nov 2024
Viewed by 365
Abstract
Our study examined how different titanium alloy Ti6Al4V (Ti64) and zirconia (ZrO2) surfaces, ranging from rough to very smooth, affect the expression of elastase (NE), matrix metalloproteinase (MMP)-8, MMP-9, and extracellular traps (NETs) by neutrophils. Discs of Ti64 and ZrO2 [...] Read more.
Our study examined how different titanium alloy Ti6Al4V (Ti64) and zirconia (ZrO2) surfaces, ranging from rough to very smooth, affect the expression of elastase (NE), matrix metalloproteinase (MMP)-8, MMP-9, and extracellular traps (NETs) by neutrophils. Discs of Ti64 and ZrO2, 10 mm in diameter and 1.5 mm thick, were created using diamond-impregnated polishing burs and paste to produce rough (Ra > 3 µm), smooth (Ra ≥ 1 to 1.5 µm), and very smooth (Ra < 0.1 µm) surfaces. Neutrophils from Wistar rats were cultured on these surfaces, and the culture supernatants were then examined for NE, MMP-8, and MMP-9 using ELISA. At the same time, NET formation was demonstrated immunohistochemically by staining neutrophils with CD16b and DNA with DAPI. Overall, the expressions of NE and MMP-8 were significantly higher from neutrophil culture on Ti64 and ZrO2 rough surfaces compared to the very smooth surface (R > S > VS) after 2 h and 4 h of culture. The expression of MMP-9 also increased with culture time; however, no significant surface effects on expression were observed. Similarly, rough Ti64 and ZrO2 surfaces (R & S) also showed significantly larger NET formation compared to the very smooth surface (VS) after 4 h and 8 h cultures. Our findings suggest that increasing surface roughness on Ti64 and ZrO2 triggers higher NE, MMP-8, and NET formation secretion. Full article
(This article belongs to the Section Biomaterials and Devices for Healthcare Applications)
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36 pages, 7490 KiB  
Article
Metal Contamination and Human Health Risk Assessment of Soils from Parks of Industrialized Town (Galati, Romania)
by Antoaneta Ene, Alina Sion, Claudia Stihi, Anca Irina Gheboianu, Vasile Basliu, Alina Mihaela Ceoromila and Steluta Gosav
Appl. Sci. 2024, 14(22), 10379; https://doi.org/10.3390/app142210379 - 11 Nov 2024
Viewed by 999
Abstract
The aim of the present study was to evaluate the contamination state of the surface soil from 10 parks from Galati, Romania, and the health hazards of the soil. The soil samples, collected in each site from the playing ground and from the [...] Read more.
The aim of the present study was to evaluate the contamination state of the surface soil from 10 parks from Galati, Romania, and the health hazards of the soil. The soil samples, collected in each site from the playing ground and from the edge of the park, were analyzed by using combined Wavelength- (WDXRF) and Energy-Dispersive (EDXRF) X-ray fluorescence techniques. A total number of 27 chemical elements (Ag, Al, As, Ba, Ca, Cd, Cr, Co, Cu, Fe, Hg, K, Mg, Mn, Na, Ni, P, Pb, Rb, Sb, Sc, Sn, Sr, Ti, V, Zn and Zr) were quantified in the urban soils, and the results were compared to the normal and alert values from Romanian legislation for toxic trace elements, as well as with European and world average values of element concentrations. The mineralogical analyses were performed by Scanning Electron Microscopy with Energy-Dispersive X-ray Analysis (SEM-EDX) and the Attenuated Total Reflectance–Fourier Transform Infrared technique (ATR-FTIR). To assess the soil contamination and the impact on human health of the presence of potential toxic elements and heavy metals in the soil, a series of pollution and health risk indices were used. All the results indicated an unpolluted to moderately polluted soil. The soil samples collected from the edge of the parks presented higher values for the specific pollutants, which originated from heavy traffic, such as Cu, Cr, Zn and Pb. The non-carcinogenic and carcinogenic risk to children was assessed using estimated daily intake (EDI) in relation to the pathways whereby pollutants can enter the human body, such as ingestion, dermal contact, inhalation and vaporization. Using the obtained values for EDI, the hazard quotient and hazard index were determined, which strengthen the formerly issued presumption that soil pollution is moderate and, by itself, does not present any threat to children’s health. Full article
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20 pages, 4913 KiB  
Article
Provenance and Paleo-Environment of the Late Carboniferous Bauxite Formations in Southern Shanxi
by Dongna Liu, Wenjie Jia, Fenghua Zhao, Rongrong Li, Shangqing Zhang, Jun Zhao and Ning Li
Appl. Sci. 2024, 14(22), 10358; https://doi.org/10.3390/app142210358 - 11 Nov 2024
Viewed by 404
Abstract
The Carboniferous Benxi Formation in southern Shanxi of North China has significant bauxite resource potential; however, the source of its metallogenic material and its sedimentary environment remain unclear. The microscopy, X-ray diffraction, X-ray fluorescence spectroscopy, and inductively coupled plasma mass spectrometry methods were [...] Read more.
The Carboniferous Benxi Formation in southern Shanxi of North China has significant bauxite resource potential; however, the source of its metallogenic material and its sedimentary environment remain unclear. The microscopy, X-ray diffraction, X-ray fluorescence spectroscopy, and inductively coupled plasma mass spectrometry methods were applied in this study to examine the mineralogical, petrographic, and geochemical characteristics. Geochemical proxies of La/Y, Sr/Ba, Al2O3/TiO2, Zr/Sc, Th/Sc, La/Sc, and Th/Co were analyzed to investigate the paleo-depositional environment and provenance of the aluminum-bearing strata. The findings indicate that diaspores are the primary ore minerals in bauxite, while kaolinite and rutile are the predominant gangue minerals. Both the bauxite and claystone/aluminous rocks exhibit high enrichment in Li, Bi, and U, with relative enrichment in In, Sb, Th, Nb, and Ta. Li is notably concentrated in the claystone/aluminous rocks, reaching up to 1994.00 μg/g, primarily occurring in cookeite and boehmite, while U is highly concentrated in the bauxite. The aluminum-bearing strata were primarily formed under alkaline-reducing conditions, with changes in acidity and alkalinity of the environment during the sedimentary diagenetic process. Marine transgressions significantly impacted the sedimentary environment of the aluminum-bearing strata, and the paleoclimate was characterized as hot and humid. The principal factors contributing to enrichment of aluminum in the sedimentary basin were the in situ weathering of aluminum-rich source rocks and the transport of clastic materials from high-aluminum source rocks. The source rocks were closely associated with intermediate-acidic magmatic rocks and potentially related to the weathering of Ordovician carbonates. Full article
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17 pages, 7142 KiB  
Article
Wear and Corrosion Resistance of ZrN Coatings Deposited on Ti6Al4V Alloy for Biomedical Applications
by Stanislava Rabadzhiyska, Dimitar Dechev, Nikolay Ivanov, Tatyana Ivanova, Velichka Strijkova, Vesela Katrova, Velko Rupetsov, Nina Dimcheva and Stefan Valkov
Coatings 2024, 14(11), 1434; https://doi.org/10.3390/coatings14111434 - 11 Nov 2024
Viewed by 483
Abstract
Zirconium nitrides films were synthesized on Ti6Al4V substrates at a bias voltage of −50 V, −80 V, −110 V and −150 V by the direct current (DC) reactive magnetron sputtering technique. The as-deposited coatings were characterized by X-ray diffraction (XRD), Fourier-transform infrared (FTIR) [...] Read more.
Zirconium nitrides films were synthesized on Ti6Al4V substrates at a bias voltage of −50 V, −80 V, −110 V and −150 V by the direct current (DC) reactive magnetron sputtering technique. The as-deposited coatings were characterized by X-ray diffraction (XRD), Fourier-transform infrared (FTIR) spectroscopy, scanning electron microscopy (SEM) and atomic force microscopy (AFM). The wear and corrosion resistance of the obtained ZrN coatings were evaluated to determine the possibility for their implementation in modern biomedical applications. It was found that the intensity of the diffraction peak of the Zr-N phase corresponding to the (1 1 1) crystallographic plane rose as the bias voltage increased, while the ZrN coatings’ thickness reduced from 1.21 µm to 250 nm. The ZrN films’ surface roughness rose up to 75 nm at −150 V. Wear tests showed an increase in the wear rate and wear intensity as the bias voltage increased. Corrosion studies of the ZrN coatings were carried out by three electrochemical methods: open circuit potential (OCP), cyclic voltammetry (polarization measurements) and electrochemical impedance spectroscopy (EIS). All electrochemical measurements confirmed that the highest protection to corrosion is the ZrN coating, which was deposited on the Ti6Al4V substrate at a bias voltage of −150 V. Full article
(This article belongs to the Special Issue Anti-corrosion Coatings of Metals and Alloys—New Perspectives)
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17 pages, 10195 KiB  
Article
In Situ Synthesis of NPC-Cu2O/CuO/rGO Composite via Dealloying and Microwave-Assisted Hydrothermal Technique
by Mircea Nicolaescu, Sebastian Ambrus, Petru Hididis, Mina Morariu (Popescu), Iosif Hulka, Corina Orha, Carmen Lazau, Cosmin Codrean and Cornelia Bandas
Crystals 2024, 14(11), 968; https://doi.org/10.3390/cryst14110968 - 8 Nov 2024
Viewed by 449
Abstract
The nanoporous copper (NPC)-copper oxides (Cu2O/CuO)/reduced graphene oxide (rGO) composite structure was synthesized by combining the dealloying process of Cu48Zr47Al5 amorphous ribbons with a microwave-assisted hydrothermal technique at a temperature of 200 °C. The main advantage [...] Read more.
The nanoporous copper (NPC)-copper oxides (Cu2O/CuO)/reduced graphene oxide (rGO) composite structure was synthesized by combining the dealloying process of Cu48Zr47Al5 amorphous ribbons with a microwave-assisted hydrothermal technique at a temperature of 200 °C. The main advantage of the microwave-assisted hydrothermal process is the oxidation of nanoporous copper together with the in situ reduction of graphene oxide to form rGO. The integration of rGO with NPC improves electrical conductivity and streamlines the process of electron transfer. This composite exhibit considerable potential in electrochemical catalysis application, due to the combined catalytic activity of NPC and the chemical reactivity of rGO. Our study relates the transition to n-type rGO in microwave-assisted hydrothermal reactions, and also the development of an electrode material suitable for electrochemical applications based on the p-p-n junction NPC-Cu2O/CuO/rGO heterostructure. To confirm the formation of the composite structure, structural, morphological, and optical techniques as XRD, SEM/EDX, UV-Vis and Raman spectroscopy were used. The composite’s electrochemical properties were measured by EIS and Mott-Schottky analyses, showing a charge transfer resistance (Rp) of 250 Ω and indicating the type of the semiconductor properties. The calculated carrier densities of 4.2 × 1018 cm−3 confirms n-type semiconductor characteristic for rGO, and 7.22 × 1018 cm−3 for Cu2O/CuO indicating p-type characteristic. Full article
(This article belongs to the Section Hybrid and Composite Crystalline Materials)
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17 pages, 8436 KiB  
Article
Impact of Combined Zr, Ti, and V Additions on the Microstructure, Mechanical Properties, and Thermomechanical Fatigue Behavior of Al-Cu Cast Alloys
by Peng Hu, Kun Liu, Lei Pan and X.-Grant Chen
J. Manuf. Mater. Process. 2024, 8(6), 250; https://doi.org/10.3390/jmmp8060250 - 6 Nov 2024
Viewed by 393
Abstract
The effects of minor additions of the transition elements Zr, Ti, and V on the microstructure, mechanical properties, and out-of-phase thermomechanical fatigue behavior of 224 Al-Cu alloys were investigated. The results revealed that the introduction of the transition elements led to a refined [...] Read more.
The effects of minor additions of the transition elements Zr, Ti, and V on the microstructure, mechanical properties, and out-of-phase thermomechanical fatigue behavior of 224 Al-Cu alloys were investigated. The results revealed that the introduction of the transition elements led to a refined grain size and a finer and much denser distribution of θ″/θ′ precipitates compared to that of the base alloy, which enhanced the tensile strength but reduced the elongation at both room temperature and 300 °C. Constitutive analyses based on theoretical strength calculations indicated that precipitation strengthening was the primary mechanism contributing to the strength of both tested alloys at room temperature and 300 °C. The out-of-phase thermomechanical fatigue test results showed that the addition of transition elements caused a slight decrease in the fatigue lifetime, which was mainly attributed to the reduced ductility and higher peak tensile stress at low temperatures. During the fatigue process, the transition element-added alloy exhibited a lower coarsening ratio, indicating higher thermal stability, which mitigated the negative impact of the reduced ductility on the fatigue performance to some extent. Considering their various properties, the addition of Zr, Ti, and V is recommended to improve the overall performance of Al-Cu 224 cast alloys. Full article
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19 pages, 10339 KiB  
Article
The Effect of DLC Surface Coatings on Microabrasive Wear of Ti-22Nb-6Zr Obtained by Powder Metallurgy
by Silvio José Gobbi, Jorge Luiz de Almeida Ferreira, José Alexander Araújo, Paul André, Vinicius André Rodrigues Henriques, Vladimir Jesus Trava Airoldi and Cosme Roberto Moreira da Silva
Coatings 2024, 14(11), 1396; https://doi.org/10.3390/coatings14111396 - 4 Nov 2024
Viewed by 494
Abstract
Titanium alloys have a high cost of production and exhibit low resistance to abrasive wear. The objective of this work was to carry out diamond-like carbon (DLC) coating, with dissimilar thicknesses, on Ti-22Nb-6Zr titanium alloys produced by powder metallurgy, and to evaluate its [...] Read more.
Titanium alloys have a high cost of production and exhibit low resistance to abrasive wear. The objective of this work was to carry out diamond-like carbon (DLC) coating, with dissimilar thicknesses, on Ti-22Nb-6Zr titanium alloys produced by powder metallurgy, and to evaluate its microabrasive wear resistance. The samples were compacted, cold pressed, and sintered, producing substrates for coating. The DLC coatings were carried out by PECVD (plasma-enhanced chemical vapor deposition). Free sphere microabrasive wear tests were performed using alumina (Al2O3) abrasive suspension. The DLC-coated samples were characterized by scanning electron microscopy (SEM), Vickers microhardness, coatings adhesion tests, confocal laser microscopy, atomic force microscopy (AFM), and Raman spectroscopy. The coatings did not show peeling-off or delamination in adhesion tests. The PECVD deposition was effective, producing sp2 and sp3 mixed carbon compounds characteristic of diamond-like carbon. The coatings provided good structural quality, homogeneity in surface roughness, excellent coating-to-substrate adhesion, and good tribological performance in microabrasive wear tests. The low wear coefficients obtained in this work demonstrate the excellent potential of DLC coatings to improve the tribological behavior of biocompatible titanium alloy parts (Ti-22Nb-6Zr) produced with a low modulus of elasticity (closer to the bone) and with near net shape, given by powder metallurgy processing. Full article
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16 pages, 2781 KiB  
Article
Optimization of Sol–Gel Catalysts with Zirconium and Tungsten Additives for Enhanced CF4 Decomposition Performance
by Younghee Jang, Sang Moon Lee, Sung Su Kim and D. Duc Nguyen
Molecules 2024, 29(21), 5179; https://doi.org/10.3390/molecules29215179 - 1 Nov 2024
Viewed by 616
Abstract
This study investigated the development and optimization of sol–gel synthesized Ni/ZrO2-Al2O3 catalysts, aiming to enhance the decomposition efficiency of CF4, a potent greenhouse gas. The research focused on improving catalytic performance at temperatures below 700 °C [...] Read more.
This study investigated the development and optimization of sol–gel synthesized Ni/ZrO2-Al2O3 catalysts, aiming to enhance the decomposition efficiency of CF4, a potent greenhouse gas. The research focused on improving catalytic performance at temperatures below 700 °C by incorporating zirconium and tungsten as co-catalysts. Comprehensive characterization techniques including XRD, BET, FTIR, and XPS were employed to elucidate the structural and chemical properties contributing to the catalyst’s activity and durability. Various synthesis ratios, heat treatment temperatures, and co-catalyst addition positions were explored to identify the optimal conditions for CF4 decomposition. The catalyst composition with 7.5 wt% ZrO2 and 3 wt% WO3 on Al2O3 (3W-S3) achieved over 99% CF4 decomposition efficiency at 550 °C. The study revealed that the appropriate incorporation of ZrO2 enhanced the specific surface area and prevented sintering, while the addition of tungsten further improved the distribution of active sites. These findings offer valuable insights into the design of more efficient catalysts for environmental applications, particularly in mitigating emissions from semiconductor manufacturing processes. Full article
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14 pages, 7020 KiB  
Article
The Influence of Er and Zr on the Microstructure and Durability of the Mechanical Properties of an Al-Mg Alloy Containing 7 wt.% of Mg
by Kamila Limanówka, Sonia Boczkal, Monika Mitka, Elżbieta Szymańska, Joanna Hrabia-Wiśnios, Dawid Kapinos, Bogusław Augustyn, Renata Skrzyńska, Łukasz Grzebinoga, Paweł Czaja, Anna Góral and Tomasz Czeppe
Materials 2024, 17(21), 5295; https://doi.org/10.3390/ma17215295 - 31 Oct 2024
Viewed by 345
Abstract
Al-Mg alloys are characterized by permanent solid solution hardening and can additionally be work-hardened. The high mechanical properties of Al-Mg alloys with above-standard Mg content obtained after plastic deformation processes decrease over time. The addition of minor alloying elements like Er or Zr [...] Read more.
Al-Mg alloys are characterized by permanent solid solution hardening and can additionally be work-hardened. The high mechanical properties of Al-Mg alloys with above-standard Mg content obtained after plastic deformation processes decrease over time. The addition of minor alloying elements like Er or Zr is an alternative method to improve the durability of mechanical properties and increase the strength of Al-Mg alloys due to densely and evenly distributed dispersoids being formed. In this paper, Al-Mg alloys with above-standard Mg content (7 wt.%) and Zr and Er micro-alloying elements and their influence on the microstructure and durability of the mechanical properties were examined. The cast ingots of AlMg7 alloys were characterized by a smooth surface without cracks. The plastic deformation process in a static compression test resulted in an about 60 HBW increase in the Brinell hardness of all the deformed alloys relative to casting. It was revealed that the addition of Er and Zr significantly improved the mechanical properties and durability of the mechanical properties of the Al-Mg after annealing. The addition of Er or Zr slightly restrained the decrease in the Brinell hardness after annealing but did not inhibit it. Full article
(This article belongs to the Special Issue Characterization, Properties, and Applications of New Metallic Alloys)
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17 pages, 5062 KiB  
Article
Investigation of Structural Phase, Mechanical, and Tribological Characteristics of Layer Gradient Heat-Protective Coatings Obtained by the Detonation Spraying Method
by Dastan Buitkenov, Bauyrzhan Rakhadilov, Aiym Nabioldina, Yerkat Mukazhanov, Meruert Adilkanova and Nurmakhanbet Raisov
Materials 2024, 17(21), 5253; https://doi.org/10.3390/ma17215253 - 29 Oct 2024
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Abstract
This paper presents the results of a study of layer gradient thermal protection coatings based on NiCrAlY and YSZ obtained by detonation spraying. Modern gas turbines and high-temperature units operate under extreme temperatures and aggressive environments, which requires effective protection of components from [...] Read more.
This paper presents the results of a study of layer gradient thermal protection coatings based on NiCrAlY and YSZ obtained by detonation spraying. Modern gas turbines and high-temperature units operate under extreme temperatures and aggressive environments, which requires effective protection of components from wear, corrosion, and thermal shocks. In this study, the use of layer gradient coatings consisting of alternating layers of NiCrAlY and YSZ was investigated with the aim of solving the problem of thermal stress accumulation due to a smooth change in the composition of the layers. Microstructural and phase analysis showed that alternating layers of NiCrAlY and YSZ formed a dense layer gradient structure with clear interphase boundaries and low porosity. Detonation spraying led to a complete transformation of the monoclinic ZrO2 phase into a tetragonal one, which significantly increased the mechanical strength of the coating and its resistance to thermal shocks. Sample 1D1 demonstrated excellent tribological and corrosion properties in a 3.5% NaCl solution, which can be explained by its higher density and reduced number of pores. Mechanical tests revealed stable values of hardness and wear resistance of the coating, especially for the 1D1 coating. Studies have shown that coatings are resistant to thermal shocks, but thicker layers show a tendency to peel off after thermal cycling. The obtained results indicate high prospects for the use of layer gradient coatings based on NiCrAlY and YSZ for the protection of gas turbine components and other high-temperature installations operating under extreme loads and aggressive environments. Full article
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