Search Results (1,191)

In this work, an effective route for achieving high-performance all-polymer materials through the proper manipulation of the material microstructure and starting from a waste material is proposed. In particular, recycled polyethylene terephthalate (rPET) fibers from discarded safety belts were used as reinforcing phase in melt-compounded high-density polyethylene (HDPE)-based systems. The formulated composites were subjected to hot- and cold-stretching for obtaining filaments at different draw ratios. The performed characterizations pointed out that the material morphology can be profitably modified through the application of the elongational flow, which was proven able to promote significant microstructural evolutions of the rPET dispersed domains, eventually leading to the obtainment of micro-fibrillated all-polymer composites. Furthermore, tensile tests demonstrated that hot-stretched and, especially, cold-stretched materials show significantly enhanced tensile modulus and strength as compared to the unfilled HDPE filaments, likely due to the formation of a highly oriented and anisotropic microstructure. Full article

Increasing environmental awareness has boosted interest in sustainable alternatives for binding natural reinforcing fibers in composites. Utilizing lignin, a biorenewable polymer byproduct from several industries, as a component in polymer matrices can lead to the development of more eco-friendly and high-performance composite materials. This research work aimed to investigate the effect of two types of lignin (lignosulfonate and soda lignin) on the properties of hemp fiber-reinforced polypropylene composites for furniture applications. The composites were produced by thermoforming six overlapping layers of nonwoven material. A 20% addition of soda lignin or lignosulfonate (relative to the nonwoven mass) was incorporated between the nonwoven layers made of 80% hemp and 20% polypropylene (PP). The addition of both types of lignin resulted in an increase in the tensile and bending strength of lignin-based composites, as well as a decrease in the absorbed water percentage. Compared to oriented strand board (OSB), lignin-based composites exhibited better properties. Regarding the two types of lignin used, the addition of lignosulfonate resulted in better composite properties than those containing soda lignin. Thermal analysis revealed that the thermal degradation of soda lignin begins long before the melting temperature of polypropylene. This early degradation explains the inferior properties of the composites containing soda lignin compared to those with lignosulfonate. Full article

In the face of escalating global average temperatures, it is urgent to identify mechanisms that can significantly curtail the emission of greenhouse gases. The construction industry plays a pivotal role in shaping these emissions, rendering the selection of environmentally conscious materials indispensable in the imminent future. In this context, attention is drawn to an interesting material from an ecological point of view: straw. Abundant as a natural byproduct exhibiting remarkable thermal properties, straw emerges as a good candidate for sustainable edification. In the present work, an in situ study of its thermal resistance is carried out, and it is found that it allows stable interior temperatures. The apparent thermal conductivity is analyzed in relation to the orientation of its fibers in the same building, and its low conductivity compared with traditional construction materials is confirmed. The relevance of this work lies in the fact that the building studied contains walls with different fiber orientations in the same room, with the same ambiental conditions. This ensures that the different thermal behaviors are exclusively due to the orientation of the fibers. When considering both orientations of the fibers, different values of thermal conductivity are discerned. Conductivity decreases when the direction of the heat flow is perpendicular to the fibers. However, due to the inherent geometry of the bales, their overall thermal behavior ultimately proves comparable. Full article

An approach to detecting discontinuities in carbon fiber-reinforced polymers, caused by impact loading followed by compression testing, was developed. An X-ray sensor-based installation was used, while some algorithms were developed to improve the quality of the obtained low-contrast radiographic images with negligible signal-to-noise ratios. For epoxy/AF (#1) composite subjected to a “high-velocity” steel-ball impact with subsequent compression loading, it was not possible to detect discontinuities since the orientation of the extended zone of interlayer delamination was perpendicular to the irradiation axis. After drop-weight impacts with subsequent compression loading of epoxy/CF (#2) and PEEK/CF (#3) composites, the main cracks were formed in their central parts. This area was reliably detected through the improved radiographic images being more contrasted compared to that for composite #3, for which the damaged area was similar in shape but smaller. The phase variation and congruency methods were employed to highlight low-contrast objects in the radiographic images. The phase variation procedure showed higher efficiency in detecting small objects, while phase congruency is preferable for highlighting large objects. To assess the degree of image improvement, several metrics were implemented. In the analysis of the model images, the most indicative was the PSNR parameter (with a S-N ratio greater than the unit), confirming an increase in image contrast and a decrease in noise level. The NIQE and PIQE parameters enabled the correct assessment of image quality even with the S-N ratio being less than a unit. Full article

Vector bending sensors can be utilized to detect the bending curvature and direction, which is essential for various applications such as structural health monitoring, mechanical deformation measurement, and shape sensing. In this work, we demonstrate a temperature-insensitive vector bending sensor via parallel Farby–Perot interferometers (FPIs) fabricated by etching and splicing a multicore fiber (MCF). The parallel FPIs made in this simple and effective way exhibit significant interferometric visibility with a fringe contrast over 20 dB in the reflection spectra, which is 6 dB larger than the previous MCF-based FPIs. And such a device exhibits a curvature sensitivity of 0.207 nm/m⁻¹ with strong bending-direction discrimination. The curvature magnitude and orientation angle can be reconstructed through the dip wavelength shifts in two off-diagonal outer-core FPIs. The reconstruction results of nine randomly selected pairs of bending magnitudes and directions show that the average relative error of magnitude is ~4.5%, and the average absolute error of orientation angle is less than 2.0°. Furthermore, the proposed bending sensor is temperature-insensitive, with temperature at a lower sensitivity than 10 pm/°C. The fabrication simplicity, high interferometric visibility, compactness, and temperature insensitivity of the device may accelerate MCF-based FPI applications. Full article

Polyetherimide (PEI) and polyarylethernitrile (PEN) are high–performance materials for various applications. By optimizing their fiber morphology, their performance can be further enhanced, leading to an expanded range of applications in carbon fiber composites. However, developing processes for stable and efficient fiber production remains challenging. This research aims to simulate the preparation of high–performance ultrafine PEI or PEN fibers using electrospinning. A mesoscopic simulation model for centrifugal melt electrospinning was constructed to compare and analyze the changes in molecular chain orientation, unfolding, fiber diameter, and fiber yield under high-voltage electrostatic fields. The simulation results showed that temperature and electric field force had a particular impact on the diameter and yield of PEI and PEN fibers. Changes in rotational speed had negligible effects on both PEI and PEN fibers. Additionally, due to their different molecular structures, PEI and PEN, which have different chain lengths, exhibit varied spinning trends. This study established a mesoscopic dynamic foundation for producing high-performance ultrafine fibers and provided theoretical guidance for future electrospinning experiments. Full article

As awareness of the impact of anthropogenic activities on climate change increases, the concepts of durability, resilience, and sustainability in concrete tend to be adopted more seriously in the concrete construction industry. In this sense, one of the concrete technologies that began in the 1980s and that significantly contributes to maximize the beneficial effect on all these concepts are the ultra-high-performance concretes, a very attractive technology because it presents ultra-high strength and durability performances far superior to those of conventional concretes, a performance that is leading to a permanent increased demand. However, the development of these concretes has been widely criticized due to their high ecological impact, which is mainly attributable to the high cement dosages required for their production (800–1000 kg/m³). To address this criticism in a comprehensive manner and thereby reduce the embodied carbon attributable exclusively to the material, this research was oriented to determine the effect of an industrial by-product of vitrified clay, as a partial or total substitution for cement, silica fume, and limestone aggregate, on the compressive strength, flexural toughness, and embodied CO₂. For the UHPC’s evaluated in this work with a dosage of 2% by volume of steel micro-fibers, the results evidence the feasibility that the following substitutions by mass: 30% of the Portland cement, 100% of the silica fume, and 30% of the limestone aggregate and powder, do not detract the fresh stage, the compressive strength, the static modulus of elasticity, and the flexural strength, leading to significant reductions of the embodied CO₂. Full article

Optimizing composite materials, particularly in rotating structures, offers several practical benefits in the mechanical engineering and aerospace engineering industries. Improved material configurations, such as optimal fiber orientations, enhance the structural performance by maximizing stiffness-to-weight ratios and reducing vibrations. This study optimized the fundamental frequencies of rotating laminated cylindrical shells using the golden section method with respect to fiber orientations. The investigation explored the impact of various factors such as end conditions, shell length, axial compressive force, rotating speed, and the size of the cutout on the maximum fundamental frequencies. Additionally, the associated vibration modes and optimal fiber orientations were demonstrated in relation to these influencing parameters. Generally, it was observed that the optimal frequency decreased with increasing length-to-radius ratio and compressive force. Full article

The demand for rice varieties with lower amylose content (AC) is increasing in Southeast Asia, primarily due to their desirable texture and cooking qualities. This study presents the development of whole-grain rice lines with low to intermediate glycemic index (GI) and reduced AC. We selected six rice lines for in vivo GI assessment based on their starch properties. We successfully identified two lines with low AC that exhibited low and intermediate GI values, respectively. Our findings indicate that dietary fiber (DF) content may significantly influence rice GI. The selected whole-grain low-GI line showed a higher ratio of soluble dietary fiber (SDF) to insoluble dietary fiber (IDF) compared to control varieties, highlighting SDF’s potential positive role in lowering whole-grain rice’s GI. This study underscores the feasibility of developing rice varieties with desirable agronomic traits, nutritional traits, and culinary attributes, particularly for individuals managing their blood sugar levels. Additionally, we proposed the positive role of starch composition, especially DF content, in modulating the GI of rice. This study reinforces the importance of incorporating starch properties and DF content into rice breeding programs to produce more health-oriented and marketable rice varieties. Full article

With the increasing volume of synthetic fiber waste, interest in plastic reuse technologies has grown. To address this issue, physical and chemical recycling techniques for polyamide, a major component of textile waste, have been developed. This study investigates the remelting and reforming properties of four types of pristine and recycled polyamide 6, focusing on how the microstructural arrangement of recycled polyamides affects polymer fiber formation. DSC and FT-IR were used to determine the thermal properties and chemical composition of the reformed thin films. Differences in the elongation behavior of molten fibers during the spinning process were also observed, and the morphology of the resulting fibers was examined via SEM. Birefringence analysis revealed that the uniformity of the molecular structure greatly influenced differences in the re-fiberization process, suggesting that chemically recycled polyamide is the most suitable material for re-fiberization with its high structural similarity to pristine polyamide. Full article

In-silico studies are an ideal medium to model and improve our understanding of the mechanisms underlying gastric motility in health and disease. In this study, a workflow to create computational models of the stomach was developed using SPARC scaffolds. Three anatomically based finite element method (FEM) models of the rat stomach incorporating experimental measurements of muscle layer thickness and fiber orientations across the stomach were developed: (i) 2D (surface) FEM model with no thickness, (ii) 3D (volume) FEM model with a fixed thickness across the longitudinal and circular muscle layers, and (iii) 3D (volume) FEM model with varying thickness across the longitudinal and circular muscle layers. The three FEM models were subsequently used in whole-organ slow wave simulations and the impact of anatomical details on the simulation outcomes was investigated. The 3D FEM model with varying thickness was the most computationally expensive, while the 2D FEM model provided the fastest solution (a 200 s simulation took 8 min vs. 38 h to solve). The spatiotemporal profiles of the slow wave activation and propagation in the three FEM models were in good agreement. The largest temporal difference of 1 s in cellular activation was observed between the 2D FEM model and the varying thickness 3D FEM model in the most distal-stomach regions. These FEM models and developed workflow will be used in in-silico studies to improve our understanding of the structure-function relationship in the stomach and identify the optimal parameters of electrical therapies, an alternative treatment for the motility disorders in the stomach. In addition, the developed workflow can be readily used to generate computational models of other organs using SPARC scaffolds. Full article

This study primarily presents a numerical investigation of the dynamic behavior and vibration control in thin-walled, additively manufactured (AM) beam structures, validated through experimental results. Vibration control in thin-walled structures has gained significant attention recently because vibrations can severely affect structural integrity. Therefore, it is necessary to minimize these vibrations or keep them within acceptable limits to ensure the structure’s integrity. In this study, the AM beam structures were made of polylactic acid polymer (PLAP), short carbon fiber reinforced in PLAP (SCFR|PLAP), and continuous carbon fiber reinforced in PLAP (CCFR|PLAP), with 0°|0° layer orientations. The finite element modeling (FEM) of the AM beam structures integrated with macro fiber composite (MFC) was carried out in Abaqus. The initial four modal frequencies of bending modes (BMs) and their respective modal shapes were acquired through numerical simulation. It is crucial to highlight the numerical findings that reveal discrepancies in the 1st modal frequencies of the beams, ranging up to 1.5% compared to their respective experimental values. For the 2nd, 3rd, and 4th modal frequencies, the discrepancies are within 10%. Subsequently, frequency response analysis (FRA) was carried out to observe the frequency-dependent vibration amplitude spectrum at the initial four BM frequencies. Despite discrepancy in the amplitude values between the numerical and experimental datasets, there was consistency in the overall amplitude behavior as frequency varied. THz spectroscopy was performed to identify voids or misalignment errors in the actual beam models. Finally, vibration amplitude control using MFC (M8507-P2) was examined in each kinematically excited numerical beam structure. After applying a counterforce with the MFC, the controlled vibration amplitudes for the PLAP, SCFR|PLAP, and CCFR|PLAP configurations were approximately ±19 µm, ±16 µm, and ±13 µm, respectively. The trend in the controlled amplitudes observed in the numerical findings was consistent with the experimental results. The numerical findings of the study reveal valuable insights for estimating trends related to vibration control in AM beam structures. Full article

The increasing demand for sustainable materials in high-value applications, particularly in the automotive industry, has prompted the development of biocomposites based on renewable or recyclable matrices and natural fibers as reinforcements. In this context, this paper aimed to produce composites with improved mechanical and thermal properties (tensile, flexural, and heat deflection temperature) through an optimized process pathway using a biobased polyamide reinforced with short basalt fibers. This study emphasizes the critical impact of fiber length, matrix adhesion, and the variation in matrix properties with increasing fiber content. These factors influence the properties of short-fiber composites produced via primary processing using extrusion and shaped through injection molding. The aim of this work was to optimize extrusion conditions using a 1D simulation software to minimize excessive fiber fragmentation during the extrusion process. The predictive model’s capacity to forecast fiber degradation and the extent of additional fiber breakage during extrusion was evaluated. Furthermore, the impact of injection molding on these conditions was investigated. Moreover, a comprehensive thermomechanical characterization of the composites, comprising 10%, 20%, and 30% fiber content, was carried out, focusing on the correlation with morphology and processing using SEM and micro-CT analyses. In particular, how the extrusion process parameters adopted can influence fiber breakage and how injection molding can influence the fiber orientation were investigated, highlighting their influence in determining the final mechanical properties of short fiber composites. By optimizing the process parameters, an increment with respect to bio-PA11 in the tensile strength of 38%, stiffness of 140%, and HDT of 77% compared to the matrix were obtained. Full article

In high-power electronic devices, the rapid accumulation of heat presents significant thermal management challenges that necessitate the development of advanced thermal interface materials (TIMs) to ensure the performance and reliability of electronic devices. TIMs are employed to facilitate an effective and stable heat dissipation pathway between heat-generating components and heat sinks. In recent years, anisotropic one-dimensional and two-dimensional materials, including carbon fibers, graphene, and boron nitride, have been introduced as fillers in polymer-based TIMs due to their high thermal conductivity in specific directions. The orientation of the fillers in the polymer matrix has become an important issue in the development of a new generation of high-performance TIMs. To provide a systematic understanding of this field, this paper mainly discusses recent advances in advanced oriented TIMs with high thermal conductivity (>10 W/(m·K)). For each filler, its preparation strategies and enhancement mechanisms are analyzed separately, with a focus on the construction of oriented structures. Notably, there are few reviews related to carbon fiber TIMs, and this paper details recent research results in this field. Finally, the challenges, prospects, and future development directions of advanced TIMs are summarized in the hope of stimulating future research efforts. Full article

Rapid tooling with polymer tools produced via additive manufacturing offers significant benefits in sheet metal forming processes as it allows for the production of parts with high accuracy while reducing tool production costs. In this research, the authors evaluate the performance of polymer punches and dies in the sheet metal bending of 2 mm thick AISI 314 stainless steel. The tools were made using nylon filled with carbon fiber and produced through Fused Filament Fabrication. Two different print orientations—horizontal and vertical—were compared. This experimental study focused on the accuracy of the sheet’s bending angle and thickness while also measuring the deformation induced in the tools. A new methodology was proposed combining both tools and sheet measures to highlight not only the sheet’s accuracy but also the behavior of the polymer tools. The results demonstrate that despite the permanent deformation of the tools, they were able to produce sheets with a geometry accuracy of less than 0.5% Full article