Parts catalog 7-1

4061-xx0
7. Parts catalog
How to use this parts catalog
The following legend is used in the parts catalog:
Asm-index: identifies the assembly and the item in the diagram. For example, 3-1 indicates Assembly 3
and the item number 1.
Part number: identifies the unique number that identifies this FRU.
Units/mach: refers to the number of units actually used in the base machine or product.
Units/option: refers to the number of units used in the option and does not include the base machine.
Units/kit or pkg: refers to the number of units packaged together and identified by the part number.
NS: (Not shown) in the Asm-Index column indicates that the part is procurable but is not pictured in the
illustration.
PP: (Parts Packet) in the parts description column indicates the part is contained in a parts packet.
Model information used in the parts catalog.
Asm-
Index
Part
number
Units/mach
- OR -
Units/option
Units/
kit or
pkg
Description
Model name Configuration Machine type Parts catalog
Lexmark T640 Non-network 4061-000 000
Lexmark T640n Network 4061-010 010
Lexmark T642 Non-network 4061-200 200
Lexmark T642n Network 4061-210 210
Lexmark T644 Non-network 4061-400 400
Lexmark T644n Network 4060-410 410
7-2 Service Manual
4061-xx0
Assembly 1: Covers
3
3
7
9
8
10
2
5
1
14
12
15
13
4
6
16
17
4
5
7
11
Parts catalog 7-3
4061-xx0
Assembly 1: Covers
Asm-
Index
Part
number
Units/
mach
Units/ kit
or pkg
Description
11 40X0001 1 1 Fuser wiper cover assembly
2 40X0002 1 1 Redrive cap cover assembly
3 40X0003 1 1 Laser cover assembly250-sheet output, 000/010
3 40X0004 1 1 Laser cover assembly500-sheet output, 200/210/400/410
4 40X0050 2 1 Counterbalance spring
5 40X0005 1 1 Paper support
6 40X0006 1 1 Upper front cover hinge assembly, includes:
USB cable (1)
Cover open switch and cable (1)
Left cable cover (1)
Right cable cover (1)
Left hinge spring (1)
Right hinge spring (1)
7 40X0007 1 1 Right side cover250-sheet output, 000/010
7 40X0008 1 1 Right side cover500-sheet output, 200/210/400/410
8 40X0011 1 1 Upper cover latch/spring
9 40X0017 1 1 Lower front cover assembly
10 40X0151 1 1 USB board assembly
11 40X0010 1 1 Upper front cover assembly with Lexmark logo, including
Operator panel board (1)
Stop button (1)
Menu button (1)
Back button (1)
LED cap (1)
Navigation buttons (4)
Number pad buttons (1)
Navigation select button (1)
Number pad rubber dome sheet (1)
USB board (1)
Functional rubber sheet (1)
12 40X0014 1 1 Operator panel outer bezel with Lexmark logo, T640
12 40X0233 1 1 Operator panel outer bezel with Lexmark logo T642
12 40X0234 1 1 Operator panel outer bezel with Lexmark logo T644
13 40X0013 1 1 Clear LCD bezel
14 40X0235 1 1 Kit, upper front panel button, including:
Stop button (1)
Menu button (1)
Back button (1)
LED cap (1)
Navigation buttons (4)
Number pad buttons (1)
Navigation select button (1)
Number pad rubber dome sheet (1)
Functional rubber sheet (1)
15 40X0195 1 1 Operator panel board assembly
16 40X0009 1 1 TLI/ID/serial number labelblank
17 40X0020 1 1 Left side door cover, 250-sheet1-slot, 000/010
17 40X0023 1 1 Left side door cover, 500-sheet2-slot, 200/210/400/410
NS 5 10 Parts packet (cable ties) (PP 40X0174)
7-4 Service Manual
4061-xx0
Assembly 2: Frame 1
5
1
1
1
2
3
4
6
3
7
8
9
Parts catalog 7-5
4061-xx0
Assembly 2: Frame 1
Asm-
Index
Part
number
Units/
mach
Units/ kit
or pkg
Description
1 40X0065 4 1 Frame extension, nut plate, 200/210/400/410
2 40X0225 1 1 Right side hand holder
3 4 4 Parts packet (PP 40X0165)
4 40X0024 1 1 Right frame extension, 200/210/400/410
5 40X0026 1 1 Right side frame ground contact
6 40X0025 1 1 Left frame extension, 200/210/400/410
7 40X0060 1 1 External ground clip
8 40X0331 1 1 Left side hand holder
9 40X0285 1 1 Frame clip
7-6 Service Manual
4061-xx0
Assembly 3: Frame 2
3
10
6
12
17
15
8
14
2
9
5
16
4
11
7
13
18
1
19
Parts catalog 7-7
4061-xx0
Assembly 3: Frame 2
Asm-
Index
Part
number
Units/
mach
Units/ kit
or pkg
Description
31 40X0027 1 1 Upper redrive deflector
2 40X0028 1 1 Upper diverter spring
3 40X0029 1 1 Redrive assembly250-sheet in/250 out, 000/010
3 40X0030 1 1 Redrive assembly500-sheet in/500 out, 200/210/400/410
4 40X0032 1 1 Transfer deflector
5 40X0044 1 1 Gear guard
6 3 Parts packet (PP 40X0165)
7 40X0048 1 1 Paper switch activate spring
8 40X0046 1 1 Paper size sensing board assembly
9 40X0049 1 1 Gear release link
10 40X0053 1 1 Main fan with cable250-sheet output
10 40X0054 1 1 Main fan with cable500-sheet output
11 40X0212 1 1 Main fan duct, 200/210/400/410
12 40X0211 1 1 Main fan duct, 000/010
13 40X0052 1 1 Standard bin level sensor bracket
14 40X0051 1 1 Standard bin level sensor
15 40X0264 1 1 Standard bin level sensor cable
16 40X0057 1 1 Output paper level flag, 000/010
16 40X0058 1 1 Output paper level flag, 200/210/400/410
17 40X0210 1 1 Main fan cap
18 40X0056 1 1 Redrive door assembly 250 sheet 000/010
18 40X0232 1 1 Redrive door assembly 500 sheet 200/210/400/410
19 40X0059 1 1 Extension guide
7-8 Service Manual
4061-xx0
Assembly 4: Frame 3
3
11
7
13
18
5
16
9
15
2
10
6
17
4
12
8
14
1
3
6
7
6
11
3
6
Parts catalog 7-9
4061-xx0
Assembly 4: Frame 3
Asm-
Index
Part
number
Units/
mach
Units/ kit
or pkg
Description
41 40X0249 1 1 EP DC fan assembly, 200/210/400/410
2 40X0208 1 1 Blower duct, 200/210/400/410
3 1 1 Parts packet (PP 40X0165)
3 1 1 Parts packet (PP 40X0165)
4 40X0034 1 1 Signature button sensor assembly
5 40X0035 1 1 EP DC fan assembly, 000/010
6 40X0033 4 1 Machine mounting pad
7 40X0223 1 1 HVPS/input sensor/toner sensor cable assembly
8 40X0036 1 1 Toner sensor assembly
9 40X0306 1 1 High voltage contact kit, including:
Charge roll contact (1)
Doc/TAR/Dev contact (3)
PC drum contact (1)
Screw (5)
Screw block (4)
10 40X0213 1 1 Tray bias assembly
11 40X0021 2 1 Cartridge holddown assembly
12 40X0040 1 1 Upper paper feed deflector
13 40X0041 1 1 Inner paper feed deflector, 000/010
13 40X0042 1 1 Inner paper feed deflector, 200/210/400/410
14 40X0039 2 1 Developer support roller
15 40X0043 1 1 Input sensor
16 40X0209 1 1 Gear #60 MPF shield
17 40X0045 1 1 ESD shield with label
18 40X0207 1 1 EP duct
7-10 Service Manual
4061-xx0
Assembly 5: Printhead
1
2
2
3
Parts catalog 7-11
4061-xx0
Assembly 5: Printhead
Asm-
Index
Part
number
Units/
mach
Units/ kit
or pkg
Description
41 40X0061 1 1 Laser cable assembly
2 Parts packet (printhead mounting screw) (PP 40X0165)
3 40X0062 1 1 Printhead assembly (includes all cables)
CAUTION:The printhead is not a serviceable FRU. Do not disassemble the
printhead.
7-12 Service Manual
4061-xx0
Assembly 6: Paper feedautocompensator
5
3
4
6
2
1
7
1
6
Parts catalog 7-13
4061-xx0
Assembly 6: Paper feedautocompensator
Asm-
Index
Part
number
Units/
mach
Units/ kit
or pkg
Description
61 40X0066 1 1 Pick arm assembly500-sheet, 200/210/400/410
1 40X0067 1 1 Pick arm assembly250-sheet, 000/010
2 40X0068 1 1 Parts packet, bellcrank assembly250-sheet tray, 000/010
Bellcrank (1)
Spring (1)
2 40X0069 1 1 Parts packet, bellcrank assembly for500-sheet tray, 200/210/400/410
Bellcrank (1)
Spring (1)
3 40X0070 2 2 Pick roll assembly
4 40X0071 1 1 Paper out flag250-sheet tray, 000/010
4 40X0072 1 1 Paper out flag500-sheet tray, 200/210/400/410
5 40X0073 1 1 Paper low/out sensor card assembly
6 Parts packet (hanger) (PP 40X0165)
7 40X0074 1 1 Paper size/autocompensator cable
7-14 Service Manual
4061-xx0
Assembly 7: Paper feedmultipurpose feeder
3
5
2
4
1
1
5
Parts catalog 7-15
4061-xx0
Assembly 7: Paper feedmultipurpose feeder
Asm-
Index
Part
number
Units/
mach
Units/ kit
or pkg
Description
71 40X0079 1 1 Multipurpose feeder lower deflector assembly
2 40X0310 1 1 Multipurpose feeder pick arm assembly with solenoid
3 40X0076 1 1 Pick roll assembly
4 40X0077 1 1 Multipurpose feeder paper out flag
5 Parts packet (lower deflector mounting screw, 8 mm) (PP 40X0165)
5 Parts packet (lower deflector mounting screw, 12 mm) (PP 40X0165)
5 1 Parts packet (frame mounting screw) (PP 40X0165)
NS Parts packet (pick roll shaft clip) (PP 40X0165)
7-16 Service Manual
4061-xx0
Assembly 8: Paper feedalignment
3
2
1
4
Parts catalog 7-17
4061-xx0
Assembly 8: Paper feedalignment
Asm-
Index
Part
number
Units/
mach
Units/ kit
or pkg
Description
81 40X0084 1 1 Paper feed alignment assembly paper feed
2 Parts packet (clip ref ground mounting screw) (PP 40X0165)
3 40X0085 1 1 Reference ground clip
4 40X0086 Parts packet (reference adjust)
Screw, paper reference adjust (1)
Washer, paper reference adjust (1)
Nut, paper reference adjust (1)
NS Parts packet (alignment asm mounting screw) (PP 40X0165)
7-18 Service Manual
4061-xx0
Assembly 9: Integrated 250-sheet paper tray
3
7
5
2
6
4
1
Parts catalog 7-19
4061-xx0
Assembly 9: Integrated 250-sheet paper tray
Asm-
Index
Part
number
Units/
mach
Units/ kit
or pkg
Description
91 40X0087 1 1 Integrated 250-sheet tray
2 40X0092 1 1 Side restraint250-sheet tray
3 40X0093 4 1 Wear strips
4 40X0263 1 1 Pass thru plate250-sheet tray
5 40X0094 1 1 Wear plate250-sheet tray
6 40X0105 2 1 Restraint pad
7 40X0090 1 1 Back restraint250-sheet tray
7-20 Service Manual
4061-xx0
Assembly 10: Integrated 500-sheet paper tray
1
3
7
5
4
6
2
Parts catalog 7-21
4061-xx0
Assembly 10: Integrated 500-sheet paper tray
Asm-
Index
Part
number
Units/
mach
Units/ kit
or pkg
Description
101 40X0098 1 1 Tray assembly500-sheet tray
2 40X0099 1 1 Side restraint
3 40X0182 4 1 Wear strip
4 40X0103 1 1 Pass thru plate500-sheet tray
5 40X0183 1 1 Wear plate500-sheet tray
6 40X0105 2 1 Restraint pad
7 40X0106 1 1 Back restraint
7-22 Service Manual
4061-xx0
Assembly 11: DrivesMain drive and developer drive
3
2
4
1
7
6
5
Parts catalog 7-23
4061-xx0
Assembly 11: DrivesMain drive and developer drive
Asm-
Index
Part
number
Units/
mach
Units/ kit
or pkg
Description
111 40X0107 1 1 Gearbox with motor
2 40X0110 1 1 Power takeoff shaft250-sheet, 000/010
2 40X0111 1 1 Power takeoff shaft500-sheet, 200/210/400/410
3 40X0112 1 1 Power takeoff shaft spring
4 40X0113 1 1 Bevel gear with grease packet and washer
Bevel gear (1)
Instruction sheet (1)
Grease packet (1)
5 40X0114 1 1 Developer drive assembly
6 40X0115 Parts packet, developer drive
Developer drive shaft (1)
shaft, coupler gear #55 (1)
7 3 Parts packet (developer drive ground screw) (PP 40X0165)
NS 4 Parts packet (gearbox mounting screw) (PP 40X0165)
7-24 Service Manual
4061-xx0
Assembly 12: Hot roll fuser
2
E
A
RV
IE
W &
RO
N
T
V
IE
W
5
6
10
1
2
3
4
7
11
12
13
9
5
8
8
7
Parts catalog 7-25
4061-xx0
Assembly 12: Hot roll fuser
Asm-
Index
Part
number
Units/
mach
Units/ kit
or pkg
Description
121 40X2592 1 1 Fuser assembly w/115 V lamp
1 40X2591 1 1 Fuser assembly w/100 V lamp
1 40X2590 1 1 Fuser assembly w/220 V lamp
2 40X0120 1 1 Fuser wiper cavity cover
3 40X0122 1 1 Fuser lamp, 115V
3 40X0123 1 1 Fuser lamp, 220V
4 40X0121 1 Fuser cover assembly kit, including:
Thermistor (1)
Thermostat (1)
Left and right fuser lamp contact assemblies (1)
5 Parts packet (fuser mounting screw) (PP 40X0227)
6 40X0239 1 Exit sensor flag/spring kit, including:
Spring (1)
Flag (1)
7 40X0236 1 1 Exit/narrow media sensor cover
8 Parts packet (PP 40X0165)
9 40X0125 1 1 Exit sensor
10 40X0230 1 1 Exit sensor cable
11 40X0238 1
1
1
Narrow media flag/spring kit, including:
Spring
Flag
12 40X0124 1 1 Narrow media sensor
13 40X0229 1 1 Narrow media sensor cable
NS 40X0226 1 1 Fuser AC to fuser lamp cable
7-26 Service Manual
4061-xx0
Assembly 13: Transfer/charging
3
2
4
1
6
5
7
9
8
Parts catalog 7-27
4061-xx0
Assembly 13: Transfer/charging
Asm-
Index
Part
number
Units/
mach
Units/ kit
or pkg
Description
131 40X0126 1 Parts kit, charge roll link asm, left side
2 40X0127 1 2 Charge roll assembly, dual
3 40X0129 1 Parts kit, right side charge roll link assembly
4 40X0130 1 1 Transfer roll assembly
5 40X0131 1 1 Transfer roll assembly right arm
6 40X0132 1 1 Transfer roll right spring
7 40X0133 1 1 Transfer pivot shaft
8 40X0134 1 1 Transfer roll left spring
9 40X0135 1 1 Transfer roll left arm
NS 1 Parts packet (charge roll screw) (PP 40X0165)
NS 1 Parts packet (C-clip, pivot shaft) (PP 40X0165)
7-28 Service Manual
4061-xx0
Assembly 14: Electronicspower supplies
3
5
2
4
1
Parts catalog 7-29
4061-xx0
Assembly 14: Electronicspower supplies
Asm-
Index
Part
number
Units/
mach
Units/ kit
or pkg
Description
141 56P4232 1 1 LVPS115 V ac, 000/010
1 56P4233 1 1 LVPS115 V ac, 200/210/400/410
1 56P4234 1 1 LVPS220 V ac, 000/010
1 56P4238 1 1 LVPS220 V ac, 200/210/400/410
2 40X0260 1 1 Power cord set (8 ft right angle, 13 amp)United States, Canada,
Caribbean countries, Colombia, Costa Rica, Dominican Republic, El
Salvador, Equator, Guatemala, Honduras, Mexico, Nicaragua, Panama,
Puerto Rico, Saudi Arabia, Venezuela, and Virgin Islands
2 40X0256 1 1 Power cord set (8 ft right angle)Bolivia and Peru
2 40X0255 1 1 Power cord set (8 ft right angle)Argentina
2 40X0257 1 1 Power cord set (8 ft right angle)Chile, Uruguay
2 40X0258 1 1 Power cord set (8 ft right angle)Arabic, Austria, Belgium, Bluemark, CIS,
Czechoslovakia, Denmark, Finland, France, Germany, Greece, Hungary,
Ireland, Italy, Medmark, (1 and 2), Netherlands, Norway, Paraguay, Poland,
Portugal, Russia, Slavic countries, Spain, Sweden, Turkey, and UK.
2 40X0293 1 1 Power cord set (8 ft right angle)Arabic, Austria, Belgium, Bluemark, CIS,
Czechoslovakia, Finland, France, Germany, Greece, Hungary, Ireland, Italy,
Medmark, (1 and 2), Netherlands, Poland, Portugal, Russia, Slavic
countries, Spain, Turkey, and UK.
2 40X0259 1 1 Power cord set (6 ft right angle)Brazil
2 40X0301 1 1 Power cord set (8 ft straight)AS/NZS
2 40X0271 1 1 Power cord set (8 ft straight)Hong Kong
2 40X0302 1 1 Power cord set (8 ft right angle)Japan
2 40X0280 1 1 Power cord set (6 ft straight)Korea
2 40X0303 1 1 Power cord set (8 ft straight)PRC
2 40X0281 1 1 Power cord set (6 ft right angle)Taiwan
2 40X0294 1 1 Power cord set (8 ft right angle)Denmark, Norway, and Sweden
2 40X0295 1 1 Power cord set (8 ft right angle)Israel
2 40X0304 1 1 Power cord set (8 ft right angle)Botswana, Lesotho, Namibia, Pakistan,
and South Africa
2 40X0305 1 1 Power cord set (8 ft right angle)Switzerland
3 56P4239 1 1 High voltage power supply
4 1 Parts packet (PP 40X0165)
5 40X0223 1 1 Front cable harness (HVPS/input sensor/toner sensor)
7-30 Service Manual
4061-xx0
Assembly 15: Electronicscard assemblies
Note:
1
2
3
4
5
5
Parts catalog 7-31
4061-xx0
Note: The system board has a label with an board ID and barcode. Use the first eight numbers to identify the
board with the part number in the table above:
Assembly 15: Electronicscard assemblies
Asm-
Index
Part
number
Units/
mach
Units/ kit
or pkg
Description
151 40X0146 1 1 Interconnect card assembly (2 slot), 200/210/400/410
2 40X0147 1 1 Interconnect card assembly (1 slot), 000/010
3 56P4355 1 1 System board assembly (non-network), 000 (Board ID Q0016034)
3 56P4357 1 1 System board assembly (non-network), 200 (Board ID Q0016035)
3 56P4359 1 1 System board assembly (non-network), 400 (Board ID Q0016036)
4 56P4356 1 1 System board assembly (network), 010 (Board ID Q0016031)
4 56P4358 1 1 System board assembly (network), 210 (Board ID Q0016032)
4 56P4360 1 1 System board assembly (network), 410 (Board ID Q0016033)
5 40X0198 1 1 Bar code card assembly
5 40X0248 1 1 IPDS and SC5/TNe card assembly
5 40X0199 1 1 PrintCryption card assembly
5 40X0265 1 1 PRESCRIBE card assembly
7-32 Service Manual
4061-xx0
Assembly 16: Electronicsshields
5
6
2
1
3
4
7
2
4
2
2
2
2
Parts catalog 7-33
4061-xx0
Assembly 16: Electronicsshields
Asm-
Index
Part
number
Units/
mach
Units/ kit
or pkg
Description
161 40X0150 1 1 Outer shield2 slot, 200/210/400/410
2 Parts packet (INA cover mounting screw) (PP 40X0165)
2 Parts packet (outer shield mounting screw) (PP 40X0165)
2 Parts packet (inner shield mounting screw) (PP 40X0165)
3 40X0149 1 1 Inner shield assembly2 slot, 200/210/400/410
4 40X0153 1 1 INA flat cover (blank)
5 40X0152 1 1 Ethernet shield (blank), 000/200/400
6 40X0154 1 1 Inner shield assembly1 slot. 000/010
7 40X0222 1 1 Outer shield1 slot, 000/010
7-34 Service Manual
4061-xx0
Assembly 17: Cabling diagrams 1
Asm-
Index
Part
number
Units/
mach
Units/ kit
or pkg
Description
171 40X0223 1 1 HVPS/input sensor/toner sensor cable assembly
2 40X0160 1 1 MPF sensor cable
3 40X0264 1 1 Output bin sensor cable
1
3
2
Parts catalog 7-35
4061-xx0
Assembly 18: Cabling diagrams 2
Asm-
Index
Part
number
Units/
mach
Units/ kit
or pkg
Description
181 40X0061 1 1 Laser printhead cable assembly
2 40X0074 1 1 Autocompensator motor cable
3 40X0046 1 1 Paper size sensing board/Tray 1 autocompensator paper out/low cable
2
3
1
7-36 Service Manual
4061-xx0
Assembly 19: Cabling diagrams 3
3
5
2
4
1
Parts catalog 7-37
4061-xx0
Assembly 19: Cabling diagrams 3
Asm-
Index
Part
number
Units/
mach
Units/ kit
or pkg
Description
191 40X0034 1 1 Signature button contact assembly with cable
2 40X0156 1 1 Bottom/front autoconnect cable assembly
3 40X0223 1 1 HVPS/input sensor/toner sensor cable assembly
4 40X0157 1 1 Top autoconnect cable assembly
5 40X0224 1 1 LVPS to system board cable assembly
7-38 Service Manual
4061-xx0
Assembly 20: Cabling diagrams 4
3
4
2
1
Parts catalog 7-39
4061-xx0
Assembly 20: Cabling diagrams 4
Asm-
Index
Part
number
Units/
mach
Units/ kit
or pkg
Description
201 40X0006 1 1 Upper front cover hinge assembly, includes:
USB cable (A) (1)
Operator panel cable (B) (1)
Cover open switch/cable (C) (1)
2 40X0162 1 1 System board to fuser board cable assembly
3 40X0163 1 1 Fuser AC lamp to LVPS cable assembly
4 40X0226 1 1 Fuser connector (fuser AC to fuser lamp)
7-40 Service Manual
4061-xx0
Assembly 21: Cabling diagrams 5
1
2
3
3
3
4
Parts catalog 7-41
4061-xx0
Assembly 21: Cabling diagrams 5
Asm-
Index
Part
number
Units/
mach
Units/ kit
or pkg
Description
211 40X0083 1 1 Frame assembly with solenoid and cable
2 40X0159 1 1 Main drive motor cable assembly
3 40X0035 1 1 EP fan with cable250 sheet, 000/010
3 40X0249 1 1 EP fan with cable500 sheet, 200/210/400/410
4 40X0053 1 1 Main fan, 250 sheet
4 40X0054 1 1 Main fan, 500 sheet
7-42 Service Manual
4061-xx0
Assembly 22: Optional 250-sheet paper drawer
Asm-
Index
Part
number
Units/
option
Units/ kit
or pkg
Description
221 56P4103 1 1 250-sheet paper drawer, complete assembly
2 1 1 Parts packet, screw (switch spring) (PP 99A0263)
3 99A0063 1 1 Switch activate spring
4 56P4129 1 1 Paper out arm250-sheet
5 3 3 Parts packet, screw (auto comp mounting) (PP 99A0263)
5 4 4 Parts packet (PP 99A0263)
6 56P4126 1 1 Pick arm assembly
7 56P1228 1 1 Bellcrank250-sheet paper tray
8 99A1929 2 1 Bellcrank spring250-sheet paper tray
9 99A0070 2 2 Pick roll assembly
10 56P4128 1 1 Bin low sensor with cable
11 56P4127 1 1 Option pass thru sensor
12 99A0272 1 1 Drive shaft250-sheet
13 99A0275 1 1 Power takeoff spring
14 56P4133 1 1 Stud assembly
3
5
9
2
10
6
4
1
13
12
11
7
8
5
14
Parts catalog 7-43
4061-xx0
Assembly 23: Optional 250-sheet paper tray
Asm-
Index
Part
number
Units/
option
Units/ kit
or pkg
Description
231 56P4122 1 1 Tray assembly, option250-sheet
2 56P4130 1 1 Side restraint250-sheet tray
3 56P1279 1 4 Wear strips
4 56P4230 1 1 Plate250 sheet pass thru
5 99A0121 1 1 Plate250-sheet tray wear
6 99A0120 1 2 Restraint pad
7 56P4131 1 1 Back restraint250-sheet tray
3
7
5
2
6
1
4
7-44 Service Manual
4061-xx0
Assembly 24: Optional 500-sheet paper drawer
Asm-
Index
Part
number
Units/
option
Units/ kit
or pkg
Description
241 56P4104 1 1 Drawer assembly, complete500-sheet
2 3 3 Parts packet (auto comp mounting screw) (PP 99A0263)
3 56P4139 1 1 Pick arm assembly500 sheet
4 56P1228 1 1 Bellcrank spring arm
5 56P2540 1 1 Bellcrank spring500-sheet option tray
6 99A0070 1 2 Pick roll assembly
7 56P4127 1 1 Option pass thru sensor
8 99A0275 1 1 Power takeoff spring
9 99A0447 1 1 Drive shaft500-sheet
10 56P4128 1 1 Bin low sensor with cable
11 56P4143 1 1 Base assembly, 500-sheet
12 56P4145 1 1 Paper out arm500-sheet drawer
13 99A0063 1 1 Switch activate spring
14 1 1 Parts packet (screw) (PP 99A0263)
3
13
9
4
12
8
2
6
5
10
7
2
1
14
11
Parts catalog 7-45
4061-xx0
Assembly 25: Optional 500-sheet paper tray
Asm-
Index
Part
number
Units/
option
Units/ kit
or pkg
Description
251 56P4150 1 1 Complete tray assembly500-sheet
2 56P4137 1 1 Side restraint500-sheet tray
3 99A0292 1 4 Wear strips
4 56P4196 1 1 Pass thru plate
5 99A0120 1 2 Restraint pad
6 56P4195 1 1 Wear plate500 sheet
7 56P4147 1 1 Back restraint500-sheet tray
77
6
2
3
5
4
1
7-46 Service Manual
4061-xx0
Assembly 26: Duplex option
Asm-
Index
Part
number
Units/
option
Units/ kit
or pkg
Description
261 56P4100 1 1 Duplex assembly.250-sheet
1 56P4102 1 1 Duplex assembly500-sheet
1
Parts catalog 7-47
4061-xx0
Assembly 27: Envelope feeder
Asm-
Index
Part
number
Units/
option
Units/ kit
or pkg
Description
271 56P4107 1 1 Complete envelope option
2 56P4229 1 1 Slide out support
1
2
7-48 Service Manual
4061-xx0
Assembly 28: Output expander 1
Asm-
Index
Part
number
Units/
option
Units/ kit
or pkg
Description
281 56P4111 1 1 Complete output expander assembly
2 99A0104 1 1 Upper diverter spring
3 1 11 Parts packet (PP 99A0263)
4 56P4198 1 1 Output expander tray
5 56P4163 1 1 Left side cover
6 56P4197 1 1 Bin full dual sensor upper stacker assembly

Parts catalog 7-49

4061-xx0
Assembly 29: Output expander 2
Asm-
Index
Part
number
Units/
option
Units/ kit
or pkg
Description
291 56P4206 1 1 Rear access door assembly
2 56P4235 1 1 Right side cover
3 Parts packet, screw (PP 99A0263)
4 56P4194 1 1 Output expander pass thru sensor
3
2
4
1
3
7-50 Service Manual
4061-xx0
Assembly 30: High-capacity output expander 1
Asm-
Index
Part
number
Units/
option
Units/ kit
or pkg
Description
301 56P4112 1 Complete high-capacity output expander
2 56P4206 2 1 Rear access door assembly
3 56P4211 4 1 Rear door latch
4 56P4204 1 1 Right cover
6 56P4205 1 1 Front cover
7 56P4207 1 1 Output tray assembly
8 56P4203 1 1 Left cover
NS 56P4208 1 1 Tray sensing switch assembly

Parts catalog 7-51

4061-xx0
Assembly 31: High-capacity output expander 2
Asm-
Index
Part
number
Units/
option
Units/ kit
or pkg
Description
311 99A0104 2 1 Upper diverter spring
2 99A0415 1 1 Swing arm spring
3 31 Parts packet (PP 99A0263)
4 56P4212 1 1 Bin full dual sensor upper stacker assembly flag
5 56P4197 1 1 Bin full dual sensor upper stacker assembly
NS 56P4210 2 1 Output spring
3
5
2
4
1
3
7-52 Service Manual
4061-xx0
Assembly 32: High-capacity output expander 3
1
Parts catalog 7-53
4061-xx0
Assembly 32: High-capacity output expander 3
Asm-
Index
Part
number
Units/
option
Units/ kit
or pkg
Description
321 56P4194 2 1 Stacker pass thru sensor
7-54 Service Manual
4061-xx0
Assembly 33: 5-bin mailbox 1
3
11
7
13
5
16
9
15
2
6
4
12
8
14
10
1
5
Parts catalog 7-55
4061-xx0
Assembly 33: 5-bin mailbox 1
Asm-
Index
Part
number
Units/
option
Units/ kit
or pkg
Description
331 56P4110 1 Complete 5-bin mailbox option
2 56P4176 1 1 Redrive cap cover
3 56P4180 1 1 Wire cover
4 56P4181 1 1 Top bin cover
5 99A1785 2 2 Rear access door latch
6 99A0104 1 1 Upper diverter spring
7 56P4183 1 1 Rear access door
8 56P4178 1 1 Right side cover
9 56P4190 2 1 5-bin mailbox pass thru sensor
10 56P4182 5 1 Paper cap tray
11 56P4191 1 1 5-bin mailbox assembly kit
12 1 1 5-bin mailbox assembly kit, order 56P4191
13 56P4186 5 1 Bin full flag
14 56P4188 5 1 Dual paper height sensor
15 Parts packet (board mounting screw) (PP 99A0263)
16 56P4179 1 1 Left side cover
7-56 Service Manual
4061-xx0
Assembly 34: 5-bin mailbox 2
2
1
Parts catalog 7-57
4061-xx0
Assembly 34 (cont.): 5-bin mailbox 2
Asm-
Index
Part
number
Units/
option
Units/ kit
or pkg
Description
341 12 Parts packet (board mounting screw) (PP 99A0263)
2 56P4185 4 1 Diverter solenoid
7-58 Service Manual
4061-xx0
Assembly 35: High-capacity feeder 1
2
5
3
6
7
8
10
1
4
11
9
Parts catalog 7-59
4061-xx0
Assembly 35: High capacity feeder 1
Asm-
Index
Part
number
Units/
option
Units/ kit
or pkg
Description
351 56P4105 1 1 Complete option assembly (letter)
1 56P4106 1 1 Complete option assembly (A4)
2 99A1818 1 1 Wear dimple strip
3 99A0681 4 1 Wear strip
4 56P4155 1 1 Front door assembly
5 56P4157 1 2 Door hinge
6 4 1 Parts packet (6-32 hinge mounting nut) (PP 99A0676)
7 4 1 Parts packet (hinge mounting flat washer) (PP 99A0677)
8 4 1 Parts packet (hinge mounting star washer) (PP 99A0677)
9 56P4142 1 1 2000-sheet option control card assembly
10 4 4 Parts packet (card asm. mounting) (PP 99A0675)
11 4 4 Parts packet (card asm. mounting screw) (PP 99A0675)
11 99A0658 2 2 Door magnet
7-60 Service Manual
4061-xx0
Assembly 36: High-capacity feeder 2
3
1
2
4
Parts catalog 7-61
4061-xx0
Assembly 36: High-capacity feeder 2
Asm-
Index
Part
number
Units/
option
Units/ kit
or pkg
Description
361 99A0654 1 1 Paper low switch
2 Parts packet (nuts) (PP 99A0676)
3 99A1808 1 1 AC external jumper cord
4 99A0667 1 1 Power supply board
7-62 Service Manual
4061-xx0
Assembly 37: High-capacity feeder 4
Asm-
Index
Part
number
Units/
option
Units/ kit
or pkg
Description
371 99A0275 1 1 Power takeoff spring
2 99A0272 1 1 Drive shaft250-sheet
2
1
Parts catalog 7-63
4061-xx0
Assembly 38: High-capacity feeder 5
Asm-
Index
Part
number
Units/
option
Units/ kit
or pkg
Description
381 3 Parts packet (auto comp assembly mounting screw) (PP 99A0263)
2 56P4162 1 1 Pick arm assembly2000-sheet
3 99A0070 2 2 Pick roll assembly
4 56P4127 1 1 Option pass thru sensor
3
2
4
1
7-64 Service Manual
4061-xx0
Assembly 39: Kioskvertical and horizontal paper adapters
Asm-
Index
Part
number
Units/
option
Units/ kit
or pkg
Description
391 56P4108 1 Complete vertical kiosk option
2 56P4109 1 Complete horizontal kiosk option
2
1
Parts catalog 7-65
4061-xx0
Assembly 40: StapleSmart finisher I
Asm-
Index
Part
number
Units/
option
Units/ kit
or pkg
Description
401 56P4117 1 Complete option
2 56P4221 1 1 Rear access door
3 99A1785 2 1 Rear access door latch
4 56P2114 1 1 Right base assembly cover
5 56P2116 1 1 Stapler access cover
6 56P2115 1 1 Stapler access door switch assembly
7 56P4222 1 1 Output assembly tray
7 99A2542 1 1 Output tray
8 56P4223 1 1 Stapler bin empty sensor
9 56P4224 1 1 Stapler bin empty sensor cover
10 56P4219 1 1 Stacking bail kit
11 56P4213 1 1 Left base assembly cover
12 56P4218 1 1 Top assembly cover
3
11
7
5
9
2
10
6
4
12
8
1
3
7-66 Service Manual
4061-xx0
Assembly 41: StapleSmart finisher 2
Asm-
Index
Part
number
Units/
option
Units/ kit
or pkg
Description
411 56P4225 1 1 Stapler assembly
1
Parts catalog 7-67
4061-xx0
Assembly 42: StapleSmart finisher 3
Asm-
Index
Part
number
Units/
option
Units/ kit
or pkg
Description
421 56P4226 1 1 Switch assembly, top cover open
2 99A0104 1 1 Spring, upper diverter
2
1
7-68 Service Manual
4061-xx0
Assembly 43: StapleSmart finisher 4
Asm-
Index
Part
number
Units/
option
Units/ kit
or pkg
Description
431 56P4228 1 1 StapleSmart wheels maintenance kit
1
Parts catalog 7-69
4061-xx0
Assembly 44: Options
Asm-
Index
Part
number
Units/
option
Units/ kit
or pkg
Description
NS 40X1508 1 1 128MB memory option
NS 40X1509 1 1 256MB memory option
NS 40X1510 1 1 512MB memory option
NS 40X1564 1 1 32MB Flash card
NS 40X1565 1 1 64MB Flash card
NS 40X0198 1 1 Bar code card assembly
NS 40X0248 1 1 Cx/Tx card assembly
NS 40X0268 1 1 IPDS/SCS card assembly
NS 40X0199 1 1 PrintCryption card assembly
NS 40X0292 1 Hard disk with adapter20+GB
NS 40X0252 1 1 9-pin to 9-pin cable assembly
NS 40X0250 1 1 9-pin to Twinax cable
NS 40X0251 1 1 9-pin to Coax (BNC) cable
NS 40X0265 1 1 PRESCRIBE card assembly
NS 40X0171 1 1 Cartridge shipping package, empty
NS 40X1375 1 1 MarkNet 8000 Fast Ethernet
NS 40X1376 1 1 MarkNet 8020 Gigabit Ethernet
NS 40X1377 1 1 MarkNet 8030 Fiber Ethernet
NS 40X1378 1 1 MarkNet 8050 wireless, US
NS 40X1562 1 1 MarkNet 8050 wireless, non-US
NS 40X0200 1 1 ThinPrint card assembly
NS 40X0291 1 1 Parallel 1284-B interface card
NS 40X0290 1 1 RS232C serial interface card
NS 56P4116 1 1 Universal adjustable tray assembly400-sheet
NS 40X0266 1 1 Single-byte forms card assembly
NS 40X0267 1 1 Double-byte forms card assembly
NS 40X1513 1 1 Simplified Chinese font card
NS 40X1514 1 1 Traditional Chinese font card
NS 40X1515 1 1 Korean font card
NS 40X1512 1 1 Japanese font card
NS 40X0179 1 1 Nyogel 744 grease packet
NS 7375084 1 1 Relocation kit250/250-sheet printer
NS 7375085 1 1 Relocation kit500/500-sheet printer