Inspection Test Plan - Piping Fabrication
Inspection Test Plan - Piping Fabrication
Inspection Test Plan - Piping Fabrication
Piping Fabrication
Document Number: XXXX XXXX XXXXX
Piping Fabrication
Page 1 of 5
Piping Fabrication
No. Operation Document Number
1.0 1.1 1.2 1.3 1.4 Approvals Welding Procedure Specification (WPS) approval Qualify welders to approved WPS Prepare WPS and Approved Welder Registers Review Subcontractors ITPs Project Quality Plan AS4041 AS4041 AS4041 XXXXXXXX Approved WPS/PQR WQR Registers ITP PE/QC PE/QC PE/QC PE/QC H H H H H/R H/R H/R H/R R M/R R R Not required if this pre-approved ITP is used
Inspection
Response .
Workshop Fabricator
Remarks
Client (May be used as a sign off column by xxxxxxxxxxx or the Client to indicate that the activity has been satisfactorily completed)
Fabricato r
Materials Receive materials Inspect materials: quantities conformance to requirements dimensional damage material certification Project Quality Plan AS4041 D/Dkt/PO D/Dkt/PO XXXXXX WF/ST WF/ST M V/D M M M M
Inspection Codes Key H W M Hold Point Witness Monitor V D R Visual Inspection Dimension Inspection Review & Approve Documentation
Page 2 of 5
PE WF TR QC
Responsibility ST EX SC
Piping Fabrication
Piping Fabrication
No. Operation Document Number
3.0 3.1 3.2 3.3 3.4 Shop Fabrication Approved WPS available at work station Check material for item, type, material, size, rating & unique number Check weld preparations Calculate NDT % Requirements on Piping Confirm Piping Class Project Quality Plan AS4041 AS4041 AS4041 & WPS AS4041/ AS4037 Current Revision Documents AFC Dwg AFC Dwg EC-F-054 WF/QC WF/EX WF/QC WF/QC M V/M V/M V/D M M M M M M M R Nominate on Subcontractors NDT% Form amount and type of NDT required. i.e PT/MT or UT/RT - Construction code acceptance criteria shall be SPEC 000-S-0011 on all NATA NDT testing reports
Inspection
Response .
Workshop Fabricator
Remarks
Client (May be used as a sign off column by xxxxxxxxxxx or the Client to indicate that the activity has been satisfactorily completed)
Fabricato r
Check welding consumables Check fit up, configuration, dimension and orientation Check for spool and sub spool identification Check welder qualification
WPS WPS
M M M M
M M M M
Register/WQR
Check welding parameters Check weld marking (welders ID, date and consumable) Check weld root and hot pass Check removal of slag, spatter, scale and flux Check completed weld
M M M M M
M M M M M Verify & accept by signing section 4.6 of this ITP Verify & accept by signing section 4.6 of this ITP
AS4041 AS4041
ITP ITP
Inspection Codes Key H W M Hold Point Witness Monitor V D R Visual Inspection Dimension Inspection Review & Approve Documentation
Page 3 of 5
PE WF TR QC
Responsibility ST EX SC
Piping Fabrication
Piping Fabrication
No. Operation Document Number
3.14 3.15 4.0 4.1 4.2 Record welding traceability information Final dimensional check Inspection and Testing All Welds 100% Visual NDE as per AS4041 5% RT and MPI for Class 2A Piping Exempt for Class 3 Piping Pipework marking and identification correct Mark up drawings as built as necessary Engineering Drawings Project Quality Plan AS4041 This ITP WF/QC V H NATA Report Punch list Engineering Drawing marked in red pen NDT Reports M R M R M M R M W Verify & Accept by signing section 4.1 of this ITP
Inspection
Response .
Workshop Fabricator
Remarks
Client (May be used as a sign off column by xxxxxxxxxxx or the Client to indicate that the activity has been satisfactorily completed)
Fabricato r
WF/QC WF/Ex
R V/D/M
M M
M M
4.3 4.4
4.5
Veryify NDT% has been completed Final Inspection Inspect delivery dockets to ensure that they record every item Final inspection and release Project Quality Plan
AS 4041
Ex/PE Ex/PE
M H
M H/W
M M
6.0 6.1
Delivery Ensure that all inspections and tests are completed, all reports and documentation are available and all results comply with requirements Check tagging/marking is in place, correct and secure Check Delivery Docket completed and forwarded to projects office Project Management Plan AS4041 AFC Drwgs P. O./ Scope AS4041 Delivery Docket Reports/ Checklists PE/Ex H/R H/R R
6.2 6.3
Ex Ex
M H/R
M M
M M/R
Inspection Codes Key H W M Hold Point Witness Monitor V D R Visual Inspection Dimension Inspection Review & Approve Documentation
Page 4 of 5
PE WF TR QC
Responsibility ST EX SC
Piping Fabrication
Piping Fabrication
No. Operation Document Number
6.4 Ensure that all items are loaded with sufficient dunnaging to allow safe transport and unloading and prevent damage to material and surface coatings Weights and dimensions of the load shall comply with statutory requirements. Compliance is the responsibility of the approved transport contractor Deliver product and documentation to nominated location
Inspection
Response .
Workshop Fabricator
Remarks
Client (May be used as a sign off column by xxxxxxxxxxx or the Client to indicate that the activity has been satisfactorily completed)
Fabricato r
Ex
6.5
Ex
6.6
D/Dkt
Ex/PE
7.0 7.1
Records Check MDR complete and available. Project Quality Plan AS4041 SEP.70 MDR Records PE/QC R R R/H MPDJV Rep to review completed MDR at source (MEA or Subcontractor facility) covering SOW
Inspection Codes Key H W M Hold Point Witness Monitor V D R Visual Inspection Dimension Inspection Review & Approve Documentation
Page 5 of 5
PE WF TR QC
Responsibility ST EX SC
Piping Fabrication