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    ITP-000 Piping Fabrication (Exemple)

    Uploaded by

    alinor_tn
    Inspection & Test Plan (ITP) for Piping Fabrication (plan and document the procedure and sequence that will be followed in order to provide objective evidence and results of conformity of the works constructed or materials)

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd

    ITP-000 Piping Fabrication (Exemple)

    Uploaded by

    alinor_tn
    264 views5 pages
    Inspection & Test Plan (ITP) for Piping Fabrication (plan and document the procedure and sequence that will be followed in order to provide objective evidence and results of conformity of the works constructed or materials)

    Copyright

    © © All Rights Reserved

    Available Formats

    DOC, PDF, TXT or read online from Scribd

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    Inspection & Test Plan (ITP) for Piping Fabrication (plan and document the procedure and sequence that will be followed in order to provide objective evidence and results of conformity of the works constructed or materials)

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    264 views5 pages

    ITP-000 Piping Fabrication (Exemple)

    Uploaded by

    alinor_tn
    Inspection & Test Plan (ITP) for Piping Fabrication (plan and document the procedure and sequence that will be followed in order to provide objective evidence and results of conformity of the works constructed or materials)

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    of 5

    Inspection and Test Plan

    Piping Fabrication
    Document Number:

    XXXX XXXX XXXXX

    XXXXXXXXXX--XXXXX
    Piping and Mechanical Works
    Contract No. XXXXXXXXX
    X

    Approval and Change History


    Issue

    Description
    Date

    Piping Fabrication

    Issued for Approval

    Revised to Incorporate Client Comments

    Page 1 of 5

    Quality

    Approval
    Proj.
    Man.

    Inspection & Test Plan

    Contract No. XXXXXXX


    ITP Number XXXX XXXXX

    Authorised: XXXXX XXXXX


    Date: XXX XXX XXX

    Piping Fabrication
    No.

    Operation
    Document
    Number

    1.0

    Standard,
    Spec or
    Drawing

    Verifying
    Document/
    Report

    AS4041

    Inspection

    Remarks

    Response
    .

    Workshop
    Fabricator

    Fabricato
    r

    Client

    PE/QC

    H/R

    PE/QC

    H/R

    M/R

    Approvals

    1.1

    Welding Procedure Specification (WPS) approval

    1.2

    Qualify welders to approved WPS

    AS4041

    Approved
    WPS/PQR
    WQR

    1.3

    Prepare WPS and Approved Welder Registers

    AS4041

    Registers

    PE/QC

    H/R

    1.4

    Review Subcontractors ITPs

    XXXXXXXX

    ITP

    PE/QC

    H/R

    AS4041

    D/Dkt/PO

    WF/ST

    D/Dkt/PO

    WF/ST

    V/D

    2.0
    2.1

    Project Quality
    Plan

    Not required if this pre-approved ITP is used

    Materials
    Receive materials

    2.1
    3

    (May be used as a sign off column by xxxxxxxxxxx or the Client


    to indicate that the activity has been satisfactorily completed)

    Project Quality
    Plan

    Inspect materials:
    quantities
    conformance to requirements
    dimensional
    damage
    material certification

    XXXXXX

    Inspection Codes
    Key

    Piping Fabrication

    H
    W
    M

    Hold Point
    Witness
    Monitor

    V
    D
    R

    Visual Inspection
    Dimension Inspection
    Review & Approve Documentation
    Page 2 of 5

    PE
    WF
    TR
    QC

    Project Engineer
    Workshop Foreman
    Tradesman
    Quality Inspector

    Responsibility
    ST
    EX
    SC

    Storeman
    Inspection/Expeditor
    Sub-Contractor

    Inspection & Test Plan

    Contract No. XXXXXXX


    ITP Number XXXX XXXXX

    Authorised: XXXXX XXXXX


    Date: XXX XXX XXX

    Piping Fabrication
    No.

    Operation
    Document
    Number

    3.0

    Standard,
    Spec or
    Drawing

    Verifying
    Document/
    Report

    AS4041

    Inspection

    Remarks

    Response
    .

    Workshop
    Fabricator

    Fabricato
    r

    Client

    Current Revision
    Documents

    WF/QC

    AS4041

    AFC Dwg

    WF/EX

    V/M

    AS4041 &
    WPS
    AS4041/
    AS4037

    AFC Dwg

    WF/QC

    V/M

    EC-F-054

    WF/QC

    V/D

    (May be used as a sign off column by xxxxxxxxxxx or the Client


    to indicate that the activity has been satisfactorily completed)

    Shop Fabrication

    3.1

    Approved WPS available at work station

    3.2

    Check material for item, type, material, size, rating & unique
    number

    3.3

    Check weld preparations

    3.4

    Calculate NDT % Requirements on Piping Confirm Piping


    Class

    3.5

    Check welding consumables

    WPS

    WPS

    WF/QC

    V/M

    3.6

    Check fit up, configuration, dimension and orientation

    WPS

    AFC Dwg

    WF/QC

    V/M

    3.7

    Check for spool and sub spool identification

    Project Quality
    Plan

    AFC Dwg

    WF/QC

    V/M

    Register/WQR

    WF/QC

    WPS

    WF/QC

    Weld Maps

    WF/QC

    V/M

    WPS

    WF/QC

    V/M

    Nominate on Subcontractors NDT% Form


    amount and type of NDT required.
    i.e PT/MT or UT/RT - Construction code
    acceptance criteria shall be SPEC 000-S-0011 on
    all NATA NDT testing reports

    3.8

    Check welder qualification

    AFC Drawings
    Welder
    Register

    3.9

    Check welding parameters

    WPS

    3.10

    Check weld marking (welders ID, date and consumable)

    3.11

    Check weld root and hot pass

    3.12

    Check removal of slag, spatter, scale and flux

    AS4041

    ITP

    WF/QC

    V/M

    Verify & accept by signing section 4.6 of this ITP

    3.13

    Check completed weld

    AS4041

    ITP

    WF/QC

    V/M

    Verify & accept by signing section 4.6 of this ITP

    3.14

    Record welding traceability information

    AS4041

    Not Report

    WF/QC

    Inspection Codes
    Key

    Piping Fabrication

    H
    W
    M

    Hold Point
    Witness
    Monitor

    V
    D
    R

    Visual Inspection
    Dimension Inspection
    Review & Approve Documentation
    Page 3 of 5

    PE
    WF
    TR
    QC

    Project Engineer
    Workshop Foreman
    Tradesman
    Quality Inspector

    Responsibility
    ST
    EX
    SC

    Storeman
    Inspection/Expeditor
    Sub-Contractor

    Inspection & Test Plan

    Contract No. XXXXXXX


    ITP Number XXXX XXXXX

    Authorised: XXXXX XXXXX


    Date: XXX XXX XXX

    Piping Fabrication
    No.

    Operation
    Document
    Number

    3.15
    4.0

    Final dimensional check

    All Welds 100% Visual

    4.2

    NDE as per AS4041

    5% RT and MPI for Class 2A Piping

    Pipework marking and identification correct

    4.4

    Mark up drawings as built as necessary

    4.5

    Veryify NDT% has been completed

    6.0

    Project Quality
    Plan

    Fabricato
    r

    Client

    AS4041

    AFC Dwg

    WF/Ex

    V/D/M

    AS4041

    This ITP

    WF/QC

    Punch list

    Engineering
    Drawing marked
    in red pen
    NDT Reports

    Ex/PE
    Ex/PE

    M
    H

    M
    H/W

    M
    M

    PE/Ex

    H/R

    H/R

    Ex
    Ex

    M
    H/R

    M
    M

    M
    M/R

    Ex

    Ex

    Engineering
    Drawings

    AS 4041

    Inspection

    Remarks
    (May be used as a sign off column by xxxxxxxxxxx or the Client
    to indicate that the activity has been satisfactorily completed)

    Verify & Accept by signing section 4.1 of this ITP

    Final Inspection
    Inspect delivery dockets to ensure that they record every item
    Final inspection and release

    Project Quality
    Plan

    AS4041

    Project
    Management
    Plan

    AS4041
    AFC Drwgs
    P. O./ Scope

    This ITP

    Verify & Accept by signing section 5.2 of this ITP

    Delivery
    Ensure that all inspections and tests are completed, all reports
    and documentation are available and all results comply with
    requirements

    6.2
    6.3

    Check tagging/marking is in place, correct and secure


    Check Delivery Docket completed and forwarded to projects
    office
    Ensure that all items are loaded with sufficient dunnaging to
    allow safe transport and unloading and prevent damage to
    material and surface coatings
    Weights and dimensions of the load shall comply with statutory
    requirements. Compliance is the responsibility of the approved
    transport contractor

    6.5

    Workshop
    Fabricator

    NATA Report

    6.1

    6.4

    Response
    .

    Exempt for Class 3 Piping

    4.3

    5.1
    5.2

    Verifying
    Document/
    Report

    Inspection and Testing

    4.1

    5.0

    Standard,
    Spec or
    Drawing

    Reports/
    Checklists

    AS4041
    Delivery Docket

    Inspection Codes
    Key

    Piping Fabrication

    H
    W
    M

    Hold Point
    Witness
    Monitor

    V
    D
    R

    Visual Inspection
    Dimension Inspection
    Review & Approve Documentation
    Page 4 of 5

    PE
    WF
    TR
    QC

    Project Engineer
    Workshop Foreman
    Tradesman
    Quality Inspector

    Every item shall be marked and listed on the


    Delivery Docket

    Responsibility
    ST
    EX
    SC

    Storeman
    Inspection/Expeditor
    Sub-Contractor

    Inspection & Test Plan

    Contract No. XXXXXXX


    ITP Number XXXX XXXXX

    Authorised: XXXXX XXXXX


    Date: XXX XXX XXX

    Piping Fabrication
    No.

    Operation
    Document
    Number

    6.6

    7.0
    7.1

    Deliver product and documentation to nominated location

    Records
    Check MDR complete and available.

    Project Quality
    Plan

    Standard,
    Spec or
    Drawing

    Verifying
    Document/
    Report

    Response
    .

    Workshop
    Fabricator

    Fabricato
    r

    Client

    Contract/
    Purchase
    Order

    D/Dkt

    Ex/PE

    AS4041
    SEP.70

    MDR Records

    PE/QC

    R/H

    Inspection

    Inspection Codes
    Key

    Piping Fabrication

    H
    W
    M

    Hold Point
    Witness
    Monitor

    V
    D
    R

    Visual Inspection
    Dimension Inspection
    Review & Approve Documentation
    Page 5 of 5

    PE
    WF
    TR
    QC

    Project Engineer
    Workshop Foreman
    Tradesman
    Quality Inspector

    Remarks
    (May be used as a sign off column by xxxxxxxxxxx or the Client
    to indicate that the activity has been satisfactorily completed)

    MPDJV Rep to review completed MDR at source


    (MEA or Subcontractor facility) covering SOW

    Responsibility
    ST
    EX
    SC

    Storeman
    Inspection/Expeditor
    Sub-Contractor

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