AW 450 Kwicknotes
AW 450 Kwicknotes
AW 450 Kwicknotes
Table of Contents
AW 450-43LE TRANSMISSION ................................................. 1 Construction .................................................................................. 2 Electrical Diagnosis ...................................................................... 3 Typical TCM Connector Pin Layout......................................... 11 Clutch & Solenoid Application Chart ...................................... 12 Specifications ............................................................................... 13 Torque Specifications.................................................................. 16 Component Parts ........................................................................ 17 Oil Pump ...................................................................................... 20 Overdrive Planetary Gear ......................................................... 21 Overdrive Brake ......................................................................... 22
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Continued......
Table of Contents
Front Clutch ................................................................................ 23 Rear Clutch ................................................................................. 24 Second Brake............................................................................... 25 Planetary Gears, One-Way Clutch and Output Shaft ............. 26 First and Reverse Brake............................................................. 27 Extension Housing ...................................................................... 28 Valve Body ................................................................................... 29
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AW 450-43LE TRANSMISSION
Construction
1. 2. 3. 4. 5. 6. 7. 8. 9.
Torque Converter Housing Torque Converter Transmission Case Overdrive Direct Clutch Overdrive Brake Overdrive One-way Clutch Overdrive Planetary gear Front Clutch 2nd Brake
10. Rear Clutch 11. Front Planetary Gear 12. No. 2 One-way Clutch 13. 1st and Reverse Brake 14. Rear Planetary Gear 15. Parking Lock Gear 16. Output Shaft 17. Overdrive Input Shaft 18. Oil Pump
19. Oil Pan 20. Valve Body 21. Input Shaft 22. PTO Drive Gear 23. Intermediate Shaft 24. Extension Housing 25. Speedmeter Drive Gear
D R
Line Pressure Test Port
Electrical Diagnosis
Isuzu NPR, GMC Tiltmaster 1999
Checking Codes Locate the green 3-pin Data Link Connector (DLC) under the left side of the dash near the brake master cylinder (See Figure 1). You may also find a 16-pin OBD II type DLC. In either case use the green 3-pin connector. To retrieve trouble codes use a suitable jumper to connect the two outside terminals of the DLC. With the jumper in place any trouble codes present will be displayed on the CHECK TRANS light (See Figure 3). The codes will appear as groups of short flashes. For example a code 31 would look like this: flash-flash-flash pause flash = 31. Each code will be displayed three times. If no faults are present code 1 will flash repeatedly. Clearing Codes 1. Turn the ignition switch on but do not start the engine. 2. Connect a suitable jumper wire between the two outside terminals of the green 3-pin DLC. 3. Shift the transmission to the NEUTRAL position. 4. Depress the brake pedal fully. 5. Depress the accelerator pedal fully. 4. If memory is clear the CHECK TRANS light will flash rapidly for 10 seconds.
Figure 1
1 23 4 56 7 8 9 10111213141516
Figure 2
Figure 3
Electrical Diagnosis
Nissan UD 1999-2003
Checking Codes Locate the group of diagnostic connectors under the left side of the dash near the drivers kick panel. Using a suitable jumper connect diagnostic connector I-14 (blue/yellow wire) and 1-15 (black wire) together (See Figure 4). Flashes of the ATM warning light will display any trouble codes present (See Figure 5). The codes will appear as groups of short flashes. For example a code 31 would look like this: Flash-flash-flash pause flash = 31. Each code will be displayed three times. If no faults are present code 1will flash repeatedly. Clearing Codes 1. Turn the ignition switch on but do not start the engine. 2. Connect diagnostic connectors 1-14 and 1-15 together. 3. Place the shift lever in the PARK position. 4. Depress the brake pedal fully. 5. Depress the accelerator pedal fully. 6. When the memory is cleared the ATM warning indictor will flash rapidly for 10 seconds. 7. If the memory is not cleared repeat procedure as necessary.
Figure 5
Electrical Diagnosis
Mitsubishi Fuso 1999-2003
Checking Codes Turn the ignition switch on but do not start the engine. Disconnect the Diagnosis Switch connector located under the dash to the left of the steering column (See Figure 6). The Diagnosis Switch connector will have a green/blue wire one side and a black wire on the other. Flashes of the auto matic transmission warning light will display any trouble codes present (See Figure 7). Long flashes indicate tens and short flashes indicate ones. For example code 24 would look like this: long-long-short-short-short-short = 24. Each code will be displayed three times. If no faults are present code 1 will flash repeatedly. Clearing Codes MO35A4 1. Keep the Diagnosis Switch connector connected 2. Turn the ignition key on but do not start the engine. 3. Disconnect the Memory Clear Switch (See Figure 6) connector located under the dash to the left of the steering column. The Memory Clear Switch connector will have a black/white wire on one side and a black wire on the other. 4. After more than one second reconnect the Memory Clear Switch connector. 5. After three seconds the codes will be cleared.
Fuso 1999-2003
Figure 7
5 4 7 11
0.5B 0.5B VEHICLE 0.3Y 0.5B/W 2 8 B-229 B-229 B-230 B-229 2 4 0.5BR/W 1 1 0.5BR/B 12 H-4 0.5BR/W 8 J-71 LOCK UP SOL 5 H-4 0.5BR/B 2 J-71 TIMING SOL B-230 B-229 1 2 0.5BR/R 4 H-4 0.5BR/R 3 J-71 SHIFT SOL S2
J-19
0.5LG/W
18
H-4
0.5LG/W
12
J-19
0.5B/R 0.5L/G
19 8
H-4 H-4
23 4
B-229
B-229
1 3 0.5BR/Y
13
H-4
0.5BR/Y
V-2
B-230 B-230 B-229 B-229 2 0 0.5Y 6 15 1 6 0.5P 3 0.5L 0.5L/Y 3 H-4 6 2 H-4 H-4 10 H-4 0.5L/Y 0.5L/G 2 1 J-73 J-73 SP2 0.5Y 0.5L/Y B-229 B-229 2 5 0.5BR/G 2 6 0.5BR 9 14 H-4 H-4 0.5BR/G 0.5BR 5 1 7 6 J-71 J-71 LINE PRRESS SOL J-71 J-71 OIL TEMP SENSOR
B-233 (14) ECM (2) Relay; EXH Brake Cont 0.5B/G 24 H-5
1 22 11
J-18
0.5B/G 0.5R/B
B-110 (7) EBCM F-10 10A 1 0.5G/Y F-12 10A SW; Stop Light B-233 (1) ECM 0.3LG 4 B-232 9 2 0.5G
B-230
B-229 B-229
B-229 B-229
1 H-4
Meter Back
0.5L/O
B-229
B-231 B-231
8 2 7 0.5GR/L
0.5B
Joint Connector2
0.5B/Y
B-233 (7) ECM 0.5B/G 0.5B/Y 16 1 B-230 B-231
3B/Y
B-230
3
0.5B
B 67
H-12
19 5 18 4
3 2 1
GND
ACC
ON
ST
H-12
4 N 1
THROTTLE SENSOR
OFF
5V
0.5B
5W
B-229
B-55
(2) METER
3B
2 B 67
3W/B
N 1
3
BACK UP LIGHT
0.3O
2 H 6 H 7
1 9 0.3O
H 12 B-51 OD OFF
8
0.3O
3 0.5W/R
H-4
0.5W/R
9 0.5R/L
H-5
29
0.5R/L
J-69
5W
3W/B
0.5B/Y
0.3O/B
9 15 SW;ATF
B-229 B-230
B-231
4 0.5W/R
H-4
11
0.5W/R
J-69
FL-2
8W
50A
H-4
17
0.5L/O
J-69
D 2
2 20 0.5Y/G
H-4
J-129 B-231
H-4
16
8
0.5L/R
J-69 1
H-4
15
0.5L/W
J-69
8B
P.3
P.4
J-12 FRAME
(5) RELAY;STARTER
0.5B/R
12
J-69
2L
P.1
P.2
N N
J-69
0.5B 9
P.5
10
2B
B229
B230
B231
Exhaust brake signal Not used Not used Idle up signal Not used O/D OFF switch Kick-down switch Diagnostic enable signal Idle Switch UD only Not used ABS (Anti-lock brake system) signal QWS (Engine warming up system) B229-24 B229-25 signal (Not used UD) B229-26 Not used Not used ATF Temperature switch Idle signal (Not used UD)
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o o o o o o o o o o o o o o o o o o o o o o o o o o o o x x x x x x x x o o o x x x x o x
o o o o o o o o o o o o o o
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Specifications
13
Specifications
14
Specifications
Transmission Fluid
15
Torque Specifications
Par t T i ght ened O i l pump cover t o O i l pump body Upper val ve body t o L ower val ve body M anual det ent spr i ng t o L ower val ve body Par ki ng l ock pawl br acket t o Ext ensi on housi ng C 1 accumul at or cover t o T r ansmi ssi on case T r ansmi ssi on case t o Ext ensi on housi ng Cent er suppor t set bol t O i l pan t o T r ansmi ssi on case T r ansmi ssi on case t o T r ansmi ssi on housi ng AT F t emper at ure sensor t o T r ansmi ssi on case O i l cool er uni on t o T r ansmi ssi on case I nhi bi t or swi t ch t o T r ansmi ssi on case I nhi bi t or swi t ch t o M anual val ve shaf t Cont rol shaf t t o T r ansmi ssi on case O i l pump t o T r ansmi ssi on case Val ve body t o T r ansmi ssi on case Sol enoi d val ve t o Val ve body O i l st r ai ner t o Val ve body D r ai n pl ug t o O i l pan Speedomet er sl eeve l ock pl at e t o T r ansmi ssi on case Speed sensor t o T r ansmi ssi on case Sol enoi d wi re t o T r ansmi ssi on case PT O cover t o T r ansmi ssi on case
16
l b- f t (l b.i n) 15 4 (47) 14 (69) 27 18 (61) 47 18 22 (78) (61) (78) 18 (87) (87) (87) 20 (78) (69) (69) 11
Component Parts
1. O-ring 2. Oil Cooler Union 3. Clip 4. Hose 5. Clip 6. ATF Temperature Switch 7. O-ring 8. Oil Cooler Union 9. O-ring 10. Transmission Solenoid Wire 11. Bolt
12. O-ring 13. Parking Lock Gear 14. Speedometer Drive Gear 15. Spacer 16. Torque Converter Housing 17. Nut 18. Nut 19. Control Shaft Lever 20. Bolt 21. Gasket 22. PTO cover
23. Bolt 24. Bolt 25. Lock Plate 26. O-ring 27. Speedometer Drive Gear 28. Speedometer Sleeve 29. Clip 30. Gasket 31. Vehicle Speed Sensor 1 32. Bolt 33. Oil Seal
34. Companion Flange 35. O-ring 36. Lock Nut 37. Extension Housing 38. Bolt 39. Inhibitor Switch 40. Bolt 41. Grommet 42. Lock Washer 43. Nut
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Component Parts
1. Spring 2. O-ring 3. C1 Accumulator 4. O-ring 5. Gasket 6. Plate 7. Front Clutch Accumulator Cover 8. Bolt 9. Transmission Case 10. Center Support Apply Gasket 11. Spring 12. O-ring
13. B0 Accumulator Piston 14. O-ring 15. O-ring 16. Spring 17. C2 Accumulator Piston 18. B1 Accumulator Piston 19. O-ring 20. Spring 21. Valve Body Assembly 22. Bolt 23. Oil Seal 24. Magnet
25. Oil Stainer 26. Bolt 27. Manual Valve Lever Shaft 28. Spacer 29. Parking Lock Rod 30. Oil Pan 31. Drain Plug 32. Gasket 33. Bolt 34. Pin 35. Manual Valve Lever 36. Oil Seal
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Component Parts
1. Bolt 2. Oil Pump 3. O-ring 4. Gasket 5. Race 6. Thrust Bearing 7. O/D Planetary Gear, O/D Direct Clutch and One-way Clutch Assembly 8. Thrust Bearing 9. O/D Ring Gear assembly 10. Race
11. Thrust Bearing 12. Race 13. O/D Case Assembly 14. O-ring 15. Race 16. Thrust Bearing 17. Race 18. Spacer 19. Oil Seal ring 20. Front Clutch Assembly
21. Thrust Bearing 22. Race 23. Rear Clutch Assembly 24. Center Support assembly 25. Bolt 26. Thrust Washer 27. Snap Ring 28. Planetary Gear, One-Way Clutch and Output Shaft Assembly 29. O-ring
19
Oil Pump
1. 2. 3. 4. 5.
Oil Seal Oil Pump Body Oil Pump Driven Gear Oil Pump Drive Gear Oil Pump Cover
6. Bolt 7. Oil Seal Ring 8. Check Ball 9. Spring 10. Spring Seat
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1. O/D Direct Clutch Drum 2. O-ring 3. O/D Direct Clutch Piston 4. Piston Return Spring 5. Snap Ring 6. Plate 7. Disc
8. Flange (Selective) 9. Snap Ring 10. Snap Ring 11. Thrust washer 12. One-way Clutch Outer Race 13. Retainer 14. One-way Clutch
15. Thrust Washer 16. O/D Planetary Gear 17. Thrust washer 18. Planetary Ring Gear 19. Ring Gear Flange 20. Snap Ring 21. Oil Seal Ring
Sprag Rotation
21
Overdrive Brake
1. 2. 3. 4. 5. 6.
Snap Ring Flange Disc Plate Snap Ring Piston Return Spring
7. O/D Brake Piston 8. O-ring 9. O/D Case 10. Ring Retainer 11. Oil Seal Ring
22
Front Clutch
1. 2. 3. 4. 5. 6. 7.
Front Clutch Drum O-ring Front Clutch Piston Piston return spring Snap Ring Cushion Plate Plate
8. Disc 9. Race 10. Thrust Bearing 11. Front Clutch Hub 12. Rear Clutch Hub 13. Snap Ring
Front Clutch Clearance .155-.166 in NOTICE: P = This plate is used to adjust clutch clearance.
23
Rear Clutch
1. 2. 3. 4. 5.
6. 7. 8. 9.
Piston Return Spring Rear Clutch Piston O-ring Rear Clutch Drum
24
Second Brake
1. 2. 3. 4. 5. 6. 7.
Flange (Selective) Plate Snap Ring Disc Snap Ring Piston return Spring Second Brake Piston
8. O-ring 9. Snap Ring 10. Oil Seal Ring 11. Center Support 12. Front Planetary Sun Gear 13. Retainer
25
1. 2. 3. 4. 5. 6. 7.
One-way Clutch Front Planetary Gear No. 1 Thrust Washer Front Planetary Ring Gear Snap Ring No. 2 Thrust washer O-ring
8. Rear Planetary Gear 9. Rear Planetary Sun Gear 10. Thrust Bearing 11. Oil Seal Ring 12. Intermediate Shaft 13. Snap Ring 14. Rear Planetary Ring Gear
Ring Gear Flange Snap Ring Thrust Bearing Output Shaft Snap Ring
Sprag Rotation
26
1. 2. 3. 4. 5.
6. Snap Ring 7. Piston Return Spring 8. First and Reverse Brake Piston 9. O-ring 10. Output Shaft Front Bearing
27
Extension Housing
1. 2. 3. 4.
5. 6. 7. 8.
Torsion Spring Washer Parking Lock Pawl Shaft Parking Lock Pawl
28
Valve Body
Upper Valve Body: 1. 2-3 Shift Valve 2. Reverse Inhibitor Valve 3. Modulator Valve 4. Throttle Valve 5. Secondary Regulator Valve 6. Reducing Valve 7. Lock-up Signal Valve 8. Accumulator Control Valve 9. Low Coast Modulator Valve 10. Orifice Control Valve 11. Low Inhibitor Valve 12. Check Valve
Lower Valve Body: 1. Manual Valve 2. 1-2 Shift Valve 3. 3-4 Shift Valve 4. Pressure Relief Valve 5. Primary Regulator Valve 6. Lock-up Control Valve 7. C0 Exhaust Valve 8. 2-3 Timing Valve 9. Cut-back Valve
29
Valve Body
1. Strainer
30
Valve Body
NOTICE: Each bolt length is indicated in the illustration. Bolt length:
A 1.10 i n. 1.26 i n. 1.42 i n. wi t h washer 1.57 i n. B C D
NOTICE: Each bolt length is indicated in the illustration. Bolt length: A 1.65 i n.
B 1.97 i n.
Plate Installation
Valve Body
Spring diameter and free length in.
Free l engt h B- 0 B- 1 (Upper ) B- 1 (L ow) C- 2 (2.673) (1.197) (2.598) (3.220) D i amet er (0.831) (0.433) (0.988) (0.882) C ol or W hi t e Yel l ow Yel l ow Bei ge
A B C
E F G H I
Bolt length:
A B
Accumulator Installation 32
Produced By AAMCO Transmissions, Inc. Technical Service Department For exclusive use of licensed AAMCO dealers ONLY. Any Unauthorized use or reproduction, by any means, of the illustrations or text in this book is a copyright violation and a criminal offense punishable by fine, imprisonment or both
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