Multi Zone Outdoors Service Manual
Multi Zone Outdoors Service Manual
Multi Zone Outdoors Service Manual
SERVICE MANUAL
MIDEA AIRCONDITIONER North America MARKET DC INVERTER MULTI TYPE
M2OC-18HRDN1-M M3OC-27HRDN1-M M3OD-27HRDN1-M M4OC-36HRDN1-M M4OC-36HRFN1-M
CONTENTS
1. General information of Outdoor Units ................................................... 2 2.Features .................................................................................................... 3 3. Dimensions .............................................................................................. 4 4. Wiring Diagram ........................................................................................ 5 5. Refrigeration Cycle Diagram .................................................................. 8 6. Indoor units combination ..................................................................... 10 7. Installation Details ................................................................................. 11 8. Electronic control function ................................................................... 21 9. Troubleshooting .................................................................................... 28
2 Features
Outdoor unit
Hydrophilic aluminum fin The hydrophilic fin can improve the heating efficiency at operation mode. 4 way valve control It is only operated in the heating operation mode except defrosting operation. Anti-rust cabinet
Valve protection cover It protects the valves and prevents water from dripping.
3. Dimensions
mm(in)
Model M2OC-18HRDN1-M M3OC-27HRDN1-M M3OD-27HRDN1-M M4OC-36HRDN1-M M4OC-36HRFN1-M 990(39) 345(13.6) 965(38) 1075(42.3) 624(24.6) 366(14.4) 845((33.3) 320(12.6) 700(27.6) 908(35.7) 560(22) 335(13.2) W D H W1 A B
4. Wiring Diagram
4.1 M2OC-18HRDN1-M
4.2 M3OC-27HRDN1-M
4.3M3OD-27HRDN1-M
4.4 M4OC-36HRDN1-M
4.5 M4OC-36HRFN1-M
OUTDOOR
CAPILIARY TUBE
OUTDOOR
LIQUID VALVE B
EXV B CAPILIARY B
CHECK VALVE
LIQUID VALVE C
GAS VALVE A
GAS VALVE B
4-WAY VALVE
GAS VALVE C
Accumulator
COOLING HEATING
OUTDOOR
LIQUID VALVE B
LIQUID VALVE C
LIQUID VALVE D
EXV D CAPILIARY D
CAPILIARY TUBE
COOLING HEATING
Compressor
Dual(1x1)
Dual (1x2)
TRI (1x1)
TRI (1x2)
TRI (1x3)
QUA (1x1)
QUA (1x2)
QUA (1x3)
QUA(1x4)
10
7. Installation Details
7.1 Wrench torque sheet for installation
Outside diameter mm 6.35 9.52 12.7 inch 1/4 3/8 1/2 Torque N.cm 1500(153kgf.cm) 2500(255kgf.cm) 3500(357kgf.cm) Additional tightening torque N.cm 1600(163kgf.cm) 2600(265kgf.cm) 3600(367kgf.cm)
Unit
Dual-zone(18K outdoor unit) Tri-zone (27K outdoor unit). Quad-zone(36K outdoor unit)
AWG
14 14 12
For indoor unit and outdoor unit connection line, 16AWG is ok for all.
Additional refrigerant charge 1 drive 2 Chargeless pipe length (m) Additional refrigerant charge (g(oz)) 10(33ft) 15 x (length for all rooms - 10) (.0.529 x(length for all rooms - 33)) Caution:
11
1 drive 3 15(49.2ft) 15 x (length for all rooms - 15) (.0.529 x(length for all rooms 49.2))
1 drive 4 20(65.6ft) 15 x (length for all rooms - 20) (.0.529 x(length for all rooms 65.6))
Refrigerant pipe diameter is different according to indoor unit to be connected. When using the extension pipe, refer to the tables below. When refrigerant pipe diameter is different from that of outdoor unit union (for 18K indoor unit), additional transfer connector needs to be used on outdoor unit union.
Indoor unit Extension pipe diameter (mm/inch) Model Liquid 9K Gas Liquid 12K 18K Gas Outdoor unit union diameter (mm/inch) Liquid Indoor unit A/B/C/D Gas 9.52(3/8) 6.35(1/4) 12.7(1/2) Gas 12.7(1/2) 9.52(3/8) 6.35(1/4) Gas Liquid 9.52(3/8) 6.35(1/4) Pipe diameter (mm/inch) 6.35(1/4) Liquid 6.35(1/4)
Therefore, the indoor units and the pipes between indoor and outdoor units must be leak tested and evacuated to remove gas and moisture from the system. Gas leak check (Soap water method): Apply soap water or a liquid neutral detergent on the indoor unit connections or outdoor unit connections by a soft brush to check for leakage of the connecting points of the piping. If bubbles come out, the pipes have leakage. 1. Air purging with vacuum pump
12
(Indoor unit)
(Outdoor unit)
Close
Vacuum pump
1) Completely tighten the flare nuts of the indoor and outdoor units, confirm that both the 2-way and 3-way valves are set to the closed position. 2) Connect the charge hose with the push pin of handle lo to the 3-way valves gas service port.. 3) Connect the charge hose of handle hi connection to the vacuum pump. 4) Fully open the handle Lo of the manifold valve. 5) Operate the vacuum pump to evacuate. 6) Make evacuation for 30 minutes and check whether the compound meter indicates -0.1Mpa. If the meter does not indicate -0.1Mpa after pumping 30 minutes, it should be pumped 20 minutes more. If the pressure cant achieve -0.1Mpa after pumping 50 minutes, please check if there are some leakage points. Fully close the handle Lo valve of the manifold valve and stop the operation of the vacuum pump. Confirm that the gauge needle does not move (approximately 5 minutes after turning off the vacuum pump). 7) Turn the flare nut of the 3-way valves about 45 counterclockwise for 6 or 7seconds after the gas coming out, then tighten the flare nut again. Make sure the pressure display in the pressure indicator is a little higher than the atmosphere pressure. Then remove the charge hose from the 3 way valve. 8) Fully open the 2 way valve and 3 way valve and securely tighten the cap of the 3 way valve. 2. Air purging by refrigerant
13
Procedure: 1). Confirm that both the 2-way and 3-way valves are set to the closed position. 2). Connect the charge set and a charging cylinder to the service port of the 3-way valve. 3). Air purging. Open the valves on the charging cylinder and the charge set. Purge the air by loosening the flare nut on the 2-way valve approximately 45 for 3 seconds then closing it for 1 minute; repeat 3 times. After purging the air, use a torque wrench to tighten the flare nut on the 2-way valve. 4). Check the gas leakage. Check the flare connections for gas leakage. 5). Discharge the refrigerant. Close the valve on the charging cylinder and discharge the refrigerant by loosening the flare nut on the 2-way valve approximately 45 until the gauge indicates 0.3 to 0.5 Mpa. 6). Disconnect the charge set and the charging cylinder, and set the 2-way and 3-way valves to the open position. Be sure to use a hexagonal wrench to operate the valve stems. 7). Mount the valve stems nuts and the service port cap. Be sure to use a torque wrench to tighten the service port cap to a torque 18Nm.
14
Be sure to check the gas leakage. 3. Adding the refrigerant if the pipe length >5m
Electronic scale Procedure: 1). Connect the charge hose to the charging cylinder, open the 2-way valve and the 3-way valve. Connect the charge hose which you disconnected from the vacuum pump to the valve at the bottom of the cylinder. If the refrigerant is R410A, make the cylinder bottom up to ensure the liquid charge. 2). Purge the air from the charge hose. Open the valve at the bottom of the cylinder and press the check valve on the charge set to purge the air (be careful of the liquid refrigerant). 3) Put the charging cylinder onto the electronic scale and record the weight. 4) Operate the air conditioner at the cooling mode. 5) Open the valves (Low side) on the charge set and charge the system with liquid refrigerant. 6).When the electronic scale displays the proper weight (refer to the table), disconnect the charge hose from the 3-way valves service port immediately and turn off the air conditioner before disconnecting the hose. 7). Mount the valve stem caps and the service port Use torque wrench to tighten the service port cap to a torque of 18N.m. Be sure to check for gas leakage.
15
7.5 Adding the refrigerant after running the system for many years
Electronic scale Procedure: 1). Connect the charge hose to the 3-way service port, open the 2-way valve and the 3-way valve. Connect the charge hose to the valve at the bottom of the cylinder. If the refrigerant is R410A, make the cylinder bottom up to ensure liquid charge. 2). Purge the air from the charge hose. Open the valve at the bottom of the cylinder and press the check valve on the charge set to purge the air (be careful of the liquid refrigerant). 3) Put the charging cylinder onto the electronic scale and record the weight. 4) Operate the air conditioner at the cooling mode. 5) Open the valves (Low side) on the charge set and charge the system with liquid refrigerant. 6).When the electronic scale displays the proper weight (refer to the gauge and the pressure of the low side), disconnect the charge hose from the 3-way valves service port immediately and turn off the air conditioner before disconnecting the hose. 7). Mount the valve stem caps and the service port Use torque wrench to tighten the service port cap to a torque of 18N.m. Be sure to check for gas leakage.
Procedure 1). Confirm that both the 2-way and 3-way valves are set to the opened position Remove the valve stem caps and confirm that the valve stems are in the opened position. Be sure to use a hexagonal wrench to operate the valve stems. 2). Connect the charge hose with the push pin of handle lo to the 3-way valves gas service port. 3). Air purging of the charge hose. Open the handle Lo valve of the manifold valve slightly to purge air from the charge hose for 5 seconds and then close it quickly. 4). Set the 2-way valve to the close position. 5). Operate the air conditioner at the cooling cycle and stop it when the gauge indicates 0.1MPa. 6). Set the 3-way valve to the closed position immediately Do this quickly so that the gauge ends up indicating 0.3 to 0.5Mpa. Disconnect the charge set, and tighten the 2-way and 3-way valves stem nuts. Use a torque wrench to tighten the 3-way valves service port cap to a torque of 1.8 kgf.m. Be sure to check for gas leakage. 2. Air purging by the refrigerant
17
Procedure: 1). Confirm that both the 2-way and 3-way valves are set to the closed position. 2). Connect the charge set and a charging cylinder to the service port of the 3-way valve Leave the valve on the charging cylinder closed. 3). Air purging. Open the valves on the charging cylinder and the charge set. Purge the air by loosening the flare nut on the 2-way valve approximately 45 for 3 seconds then closing it for 1 minute; repeat 3 times. After purging the air, use a torque wrench to tighten the flare nut on the 2-way valve. 4). Check the gas leakage Check the flare connections for gas leakage. 5). Discharge the refrigerant. Close the valve on the charging cylinder and discharge the refrigerant by loosening the flare nut on the 2-way valve approximately 45 until the gauge indicates 0.3 to 0.5 Mpa. 6). Disconnect the charge set and the charging cylinder, and set the 2-way and 3-way valves to the open position Be sure to use a hexagonal wrench to operate the valve stems. 7). Mount the valve stems nuts and the service port cap
18
Be sure to use a torque wrench to tighten the service port cap to a torque 18N.m. Be sure to check the gas leakage.
Procedure: 1). Confirm that both the 2-way and 3-way valves are set to the opened position. 2). Connect the vacuum pump to 3-way valves service port. 3). Evacuation for approximately one hour. Confirm that the compound meter indicates -0.1Mpa. 4). Close the valve (Low side) on the charge set, turn off the vacuum pump, and confirm that the gauge needle does not move (approximately 5 minutes after turning off the vacuum pump). 5). Disconnect the charge hose from the vacuum pump.
19
2. Refrigerant charging
Procedure: 1). Connect the charge hose to the charging cylinder, open the 2-way valve and the 3-way valve Connect the charge hose which you disconnected from the vacuum pump to the valve at the bottom of the cylinder. If the refrigerant is R410A, make the cylinder bottom up to ensure liquid charge. 2). Purge the air from the charge hose Open the valve at the bottom of the cylinder and press the check valve on the charge set to purge the air (be careful of the liquid refrigerant). 3) Put the charging cylinder onto the electronic scale and record the weight. 4). Open the valves (Low side) on the charge set and charge the system with liquid refrigerant If the system cannot be charge with the specified amount of refrigerant, or can be charged with a little at a time (approximately 150g each time) , operating the air conditioner in the cooling cycle; however, one time is not sufficient, wait approximately 1 minute and then repeat the procedure. 5).When the electronic scale displays the proper weight, disconnect the charge hose from the 3-way valves service port immediately If the system has been charged with liquid refrigerant while operating the air conditioner, turn off the air conditioner before disconnecting the hose. 6). Mounted the valve stem caps and the service port Use torque wrench to tighten the service port cap to a torque of 18N.m. Be sure to check for gas leakage
20
compressor discharge temp. is 105 degree. If the indoor unit is not connected, the digital display tube will show: ) 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 Inverter current EXV open angle for 1# indoor unit EXV open angle for 2# indoor unit EXV open angle for 3# indoor unit EXV open angle for 4# indoor unit Power supply of outdoor unit Indoor unit number The last error or protection code frequency value Ambient temp. of 1# indoor unit AD data Actual data divide 8 Actual data divide 8 Actual data divide 8 Actual data divide 8 AD data(AD data*472/255=actual data) The indoor unit can communicate with outdoor unit well. 00 means no malfunction Actual data Actual data Actual data Actual data Actual data Actual data Actual data Actual data Actual data Check point over
Condenser pipe temp. of 3# indoor unit Ambient temp. of 4# indoor unit Condenser pipe temp. of 4# indoor unit
24 25 26 27 28 29 30 31 32 33 34
C indoor unit room temp.(T1C) D indoor unit room temp.(T1D) E indoor unit room temp.(T1E) A indoor unit evaporator outlet temp.(T2BA) B indoor unit evaporator outlet temp.(T2BB) C indoor unit evaporator outlet temp.(T2BC) D indoor unit evaporator outlet temp.(T2BD) E indoor unit evaporator outlet temp.(T2BE) Condenser pipe temp.(T3) Outdoor ambient temp.(T4) Compressor discharge temp.(Tp) The display value is between 30~120 degree. If the temp. is lower than 30 degree, the digital display tube will show 30.If the temp. is higher than 99 degree, the digital display tube will show single digit and tens digit. For example, the digital display tube show 0.5,it means the compressor discharge temp. is 105 degree.) The display value is hex number. Actual data/4. If the value is higher than 99, the digital display tube will show single digit and tens digit. For example ,the digital display tube show 2.0,it means the EXV open angle is 1204=480p.) If the temp. is lower than -9 degree, the digital display tube will show -9.If the temp. is higher than 70 degree, the digital display tube will show 70. If the indoor unit is not connected, the digital display tube will show:
35 36 37 38 39 40 41
0 0
Frequency limit caused by T4. Frequency limit caused by T2. Frequency limit caused by T3. Frequency limit caused by Tp. Frequency limit caused by current Frequency limit caused by voltage
The display value is hex number. For example, the digital display tube show 2A,then Bit5=1, Bit3=1, Bit1=1. It means frequency limit caused by T4,T3 and current.
(Sum T2 value of all indoor units)/(indoor units number) Off:0, High speed:1, Med speed:2, Low speed:3 00 means no malfunction
The following items from 8.4.1 to 8.4.6 are for the explanation of the point check functions. 8.4.1 Frequency of compressor:
8.4.3 Capacity demand: Cooling mode Capacity Correspondi ng Code Heating mode Capacity Correspondin g Code 2000-2 500 1 2000-2 500 2 3000-3 800 3 4500-5 000 4 5500-6 100 5 6100-7 000 6 6100-7 000 7 7000-7 500 8 7500-8 000 9-10 >8000 >=11 2000-2 500 1 2000-2 500 2 3000-3 800 3 4500-5 000 4 5000-5 500 5 5500-6 100 6 6100-7 000 7 7000-7 500 8 7500-8 000 9 >7500 >=10
Note: The capacity is just for reference. 8.4.4Number of indoor unit Display 1 2 3 4 Number of indoor unit 1 2 3 4
8.4.5 Opening degree of electronic expansion valve: Actual opening degree equals the display data divided 8
8.5 Protection
8.5.1 Three minutes delay at restart for compressor. 8.5.2 Temperature protection of compressor discharge. When the compressor discharge temp. is getting higher, the running frequency will be limited as below rules: ----If 102<T5<115, decrease the frequency to the lower level every 2 minutes till to F1. ---If T5>115 for 10 seconds, the compressor will stop and restart till T5<90. 8.5.3 Low voltage protection
VOLTAGE No limit VOLLIMT1 VOLFRE1 VOLLIMT2 VOLFRE2 VOLLIMT3 Off VOLREL3 VOLREL2 VOLREL1
Note: if the low voltage protection occurs and not resumes within 3min, it will keep the protection always after restart the machine. 8.5.4 Compressor current limit protection If the compressor current exceeds the current limit value for 10 seconds, the compressor frequency will be limited as below table. Cooling mode:
Current frequency(Hz) COOL_F10 COOL_F9 COOL_F8 COOL_F7 COOL_F6 COOL_F5 Current limit value(A) ICOOLLMT6 ICOOLLMT5 ICOOLLMT4 ICOOLLMT3 ICOOLLMT2 ICOOLLMT1 After that, the frequency will be adjusted according to the capacity demand and rise to the upper level every 3 minutes (When the frequency>COOL_F4 via capacity demand). Frequency limit Decrease the frequency to COOL_F4 and run at COOL_F4 for 3 minutes.
If the current frequency is lower than COOL_F4, the frequency will not be limited. After 10s of the compressor start, if the current>ICOOL,the AC will display the failure for 30 seconds and stop. The AC will restart 3 minutes later.
Heating mode:
Current frequency(Hz) HEAT_F12 HEAT_F11 HEAT_F10 HEAT_F9 HEAT_F8 HEAT_F7 HEAT_F6 HEAT_F5 Current limit value(A) IHEATLMT8 IHEATLMT7 IHEATLMT6 IHEATLMT5 IHEATLMT4 IHEATLMT3 IHEATLMT2 IHEATLMT1 Frequency limit Decrease the frequency to HEAT_F4 and run at HEAT_F4 for 3 minutes. After that, the frequency will be adjusted according to the capacity demand and rise to the upper level every 3 minutes (When the frequency>Heat_F4 via capacity demand).
If the current frequency is lower than HEAT_F4, the frequency will not be limited. After 10s of the compressor start, if the current>IHEAT,the AC will display the failure for 30 seconds and stop. The AC will restart 3 minutes later.
For model M3OD-27HRDN1-MM4OC-36HRFN1-M: Cooling mode: Current Hz frequency Current limit valueA ICOOLLMT12 ICOOLLMT11 Frequency limit Decrease the frequency to COOL_F4 and run at COOL_F4 for 3 minutes.
COOL_F16 COOL_F15
COOL_F14 COOL_F13 COOL_F12 COOL_F11 COOL_F10 COOL_F9 COOL_F8 COOL_F7 COOL_F6 COOL_F5
ICOOLLMT10 ICOOLLMT9 ICOOLLMT8 ICOOLLMT7 ICOOLLMT6 ICOOLLMT5 ICOOLLMT4 ICOOLLMT3 ICOOLLMT2 ICOOLLMT1 After that, the frequency will be adjusted according to the capacity demand and rise to the upper level every 3 minutes (When the frequency>COOL_F4 via capacity demand).
If the current frequency is lower than COOL_F4, the frequency will not be limited. After 10s of the compressor start, if the current>ICOOL, the AC will display the failure for 30 seconds and stop. The AC will restart 3 minutes later. Heating mode: Current Hz HEAT_F16 HEAT_F15 HEAT_F14 HEAT_F13 HEAT_F12 HEAT_F11 HEAT_F10 HEAT_F9 HEAT_F8 HEAT_F7 HEAT_F6 HEAT_F5 frequency Current limit valueA IHEATLMT12 IHEATLMT11 IHEATLMT10 IHEATLMT9 IHEATLMT8 IHEATLMT7 IHEATLMT6 IHEATLMT5 IHEATLMT4 IHEATLMT3 IHEATLMT2 IHEATLMT1 Frequency limit Decrease the frequency to HEAT_F4 and run at HEAT_F4 for 3 minutes. After that, the frequency will be adjusted according to the capacity demand and rise to the upper level every 3 minutes (When the frequency>Heat_F4 via capacity demand).
If the current frequency is lower than HEAT_F4, the frequency will not be limited. After 10s of the compressor start, if the current>IHEAT, the AC will display the failure for 30 seconds and stop. The AC will restart 3 minutes later.
8.5.5 Indoor / outdoor units communication protection If the indoor units can not receive the feedback signal from the outdoor units for 2 minutes, the AC will stop and display the failure. 8.5.6 High condenser coil temp. protection. When T3>65 for 3 seconds, the compressor will stop while the indoor fan and outdoor fan will continue. When T3<52, the protection will release and the compressor will restart after 3 minutes.
8.5.7 Outdoor unit anti-freezing protection When T2B<0 for 250 seconds, the indoor unit capacity demand will be zero and resume to normal when T2B>10. 8.5.8 Oil return Running rules: 1. If the compressor frequency keeps lower than RET_OIL_FREQ1_ADD for RET_OIL_TIME1_ADD,the AC will rise the frequency to RET_OIL_FREQ2_ADD for RET_OIL_TIME2_ADD and then resume to former frequency. 2. During the oil return process, the EXV and indoor units keep the current running mode, the frequency will not be limited by the compressor discharge temp. and the current. 8.5.9 Compressor preheating functions ----Preheating permitting condition: If T4(outdoor ambient temperature)3 and newly powered on or if T43 and compressor has stopped for over 3 hours, the compressor heating cable will work. ----Preheating mode: A weak current flow through the coil of compressor from the wiring terminal of compressor, then the compressor is heated without operation. ----Preheating release condition: If T45 or the compressor starts running, preheating function will stop.
8.5.10 Compressor crankcase heater When T4<3 and the compressor is not running, the crankcase heater will be active. When T45 or the compressor starts up, the crankcase heater will stop work.
9. Troubleshooting
9.1 Indoor unit error code explanation:
Vertu series & 9A series:
Display digital tube E0 E1 E2 E3 LED STATUS ODU Error code E0,E1,E2, E5 Open circuit or short circuit of outdoor temperature sensor or outdoor EEPROM malfunction E3,E4,E6, F1,F2,F3, F4 E6 P0 P1 P2 P3 P4 P5 Open circuit or short circuit of T1 or T2 temperature sensor IPM module protection or IGBT over-strong current protection Voltage protection Temperature protection of compressor top Outdoor temp. too low protection(Optional for some models) Inverter compressor drive protection E3 Mode conflict P4,P6 E5 E4,P0,P1, P2 E7, P7
Indoor EEPROM malfunction Indoor/ outdoor units communication error Zero-crossing signal error Indoor fan speed has been out of control
Console series:
Operation Timer X X De-frost X LED STATUS Open or short circuit of T1 temperature sensor Open or short circuit of T2 temperature sensor Indoor / outdoor units communication error Indoor EEPROM malfunction IPM module protection Open or short circuit of T3 or T4 temperature sensor Temperature protection of compressor top Inverter compressor drive protection Mode conflict Indoor fan speed has been out of control
X X
X X
X X
X X X
X X X X X X
X X
X X X
X X X X X X
X X
X X
Mode conflict
High pressure protection (Only for M4OC-36HRDN1-M) Low pressure protection (Only for M4OC-36HRDN1-M) Current protection of compressor IPM module protection High temperature protection of condenser Inverter compressor drive protection PFC module protection (Only for M4OC-36HRDN1-M)
EEPROM: a read-only memory whose contents can be erased and reprogrammed using a pulsed voltage. (EERROM chip may be solid for some models)
Pic 1: Measure the voltage of L2 to S (Vs), is it moving alternately between positive value and negative value?
PIC 5: check point bottom, press 18 times for check how many indoor units are connected.
9.3.1.4 Indoor fan speed has been out of control (DC fan motor)
Shut off the power supply and turn it on 1 minute later. Is it still displaying the error code? Yes Shut off the power supply, rotate the fan by hand. Does it rotate properly? Yes Check the wires of fan motor. Are all the connections good?
No
No
No
Yes Check the voltage between port 1 and 6 of fan motor connector, is it 310V? No Yes Replace indoor main PCB. Is it still displaying the error code?
NO. 1 2 3 4 5 6
9.3.1.5 Indoor fan speed has been out of control (AC fan motor)
Shut off the power supply and turn it on 1 minute later.Is it still displaying the error code? Yes Shut off the power supply, rotate the cross fan by hand. Does it rotate properly? Yes Check the wires of fan motor. Are all the connections good? Yes Check the resistance value of indoor fan motor, is it normal? Disassembly the connection between fan and motor, check if the bearing is normal?
No
No
No
Yes
No
No
No
Is it normal?
Yes
If the water-level switch is inserted well? Yes If the water-level switch is broken? No If the water pump is normal?
No
Yes
No
Check the voltage of outdoor unit power supply, whether the voltage between L(L1) and N (L2) is about 220~240VAC Yes Check whether the voltage of IPM board P and N is normal? DC277-356V for 18-27KBtu/h; DC277-410V for 36KBtu/h No
No
Replace bridge rectifiers, and then check whether the system can run normally
Yes Yes
No
Replace IPM board, and then check whether the system can run normally
Yes
No
Trouble is solved
9.3.2.3 Communication malfunction between IPM board and outdoor main board (ODU E3)
Communication malfunction between IPM board and outdoor main board
No
Check the signal wire between the IPM module and the main board, is it connected good?
Yes
No No Replace IPM board, and then check whether the system can run normally No Replace outdoor main board, and then check whether the system can run normally No Replace the electric control box Trouble is solved Yes
Yes
Yes
Yes
No Check whether the wiring connection is right between compressor discharge temp. sensor and PCB according to wiring diagrams? Yes Judge: The discharge temp. sensor is broken
No
Method: Check whether the resistance of compressor discharge temp. sensor is right refer to the Appendix 2 Yes
No
Trouble is solved
No
No
Yes
Yes
Whether refrigerant circulation volume is normal? Whether protector is normal? If protector is normal,resistance = 0 No No Replace the protector.
Charge refrigerant Yes Replace the outdoor main PCB Whether abnormality is the same after gas charging?
No
Judge 1: Whether the wiring between the high pressure switch and main control board is connected well or correctly Yes
No
Connect it well
Method: Short connect the high pressure protector socket, check whether the system can run normally No Check whether the refrigerant system is ok
Yes
Judge 3: Check whether the outdoor ambient temperature is higher than 43 No Judge 4: Check whether the outdoor unit is bad ventilation No
Yes
Yes
Yes
Yes
Let the refrigerant out, then use the high pressure nitrogen or refrigerant to blow pipe, vacuumize and charge the refrigerant again
Judge 1: Check whether the input current of the power supply wire is more than 12.5A (For 27K, it is 14.5A..For 36K, it is 20A) Yes Check whether the refrigerant system is ok
Yes
Yes
No
Yes
No Let the refrigerant out, then use the high pressure nitrogen or refrigerant to blow pipe, vacuumize and charge the refrigerant again
Yes
No
Replace outdoor main board,and check whether the system can run normally
Yes
No
Yes
Trouble is solved
9.3.2.10 High temperature protection of condenser (ODU P6) When outdoor pipe temperature is more than 65C, the unit will stop, and unit runs again when outdoor pipe temperature is less than 52C.
9.3.2.12 Inverter compressor drive protection (ODU P7) The trouble shooting is same with one of IPM module protection 9.3.2.13 Outdoor fan speed has been out of control (ODU E8) (Only for M4OC-36HRFN1-M)
Shut off the power supply and turn it on 1 minute later. Is it still displaying the error code? Yes Shut off the power supply, rotate the fan by hand. Does it rotate properly? Yes Check the wires of fan motor. Are all the connections good? Yes
No
No
No
Check the voltage between port 1 and 3 of fan motor connector, is it within 140~380V No Yes Replace outdoor main PCB. Is it still displaying the error code?
Appendix 2
Unit: ---K -20 -19 -18 -17 -16 -15 -14 -13 -12 -11 -10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 542.7 511.9 483 455.9 430.5 406.7 384.3 363.3 343.6 325.1 307.7 291.3 275.9 261.4 247.8 234.9 222.8 211.4 200.7 190.5 180.9 171.9 163.3 155.2 147.6 140.4 133.5 127.1 121 115.2 109.8 104.6 99.69 95.05 90.66 86.49 82.54 78.79 75.24 71.86 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 68.66 65.62 62.73 59.98 57.37 54.89 52.53 50.28 48.14 46.11 44.17 42.33 40.57 38.89 37.3 35.78 34.32 32.94 31.62 30.36 29.15 28 26.9 25.86 24.85 23.89 22.89 22.1 21.26 20.46 19.69 18.96 18.26 17.58 16.94 16.32 15.73 15.16 14.62 14.09 Discharge temp. sensor table 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 13.59 13.11 12.65 12.21 11.79 11.38 10.99 10.61 10.25 9.902 9.569 9.248 8.94 8.643 8.358 8.084 7.82 7.566 7.321 7.086 6.859 6.641 6.43 6.228 6.033 5.844 5.663 5.488 5.32 5.157 5 4.849 4.703 4.562 4.426 4.294 4.167 4.045 3.927 3.812 R(90)=5K3% B(25/50)=3950K 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 3.702 3.595 3.492 3.392 3.296 3.203 3.113 3.025 2.941 2.86 2.781 2.704 2.63 2.559 2.489 2.422 2.357 2.294 2.233 2.174 2.117 2.061 2.007 1.955 1.905 1.856 1.808 1.762 1.717 1.674 1.632
Appendix 3
1. Reference voltage data: a) b) Rectifier : Input :220-230V(AC), output :310V(DC) Inverter module: U,V, W 3ph. Result U-V U-W V-W P-N 60-150V(AC) 60-150V(AC) 60-150V(AC) DC 310V
2. Check the Diode Bridge component ( In wiring diagram, rectifier) Remark: If this part is abnormal, the LED will not light.
~ -
+ ~
Multi-meter
+ ~ ~ -
_ + ~ ~
~1.7M ohm
Infinite
Appendix 4:
10 48 23 74
11 50 24 76
12 52 25 78
13 54 26 80
14 56 27 82
15 16 58 60 28 29 84 86
17 62 30 88
18 64 31 90
19 20 66 68 32 33 92 94
21 70 34 96
22 72 35 98
Appendix 5:
Spec. Model Compressor Outdoor fan motor Outdoor unit 1x2 DA130S1C-20 FZ YDK70-6FB 1x3 DA150S1C-20 FZ YDK70-6FB 1x3 DA150S1C-20 FZ YDK53-6FB(B) 1x4 TNB306FPGM C-L YDK180-8GB 1x4 TNB306FPGM C-L WZDK180-38G
Indoor unit Model Indoor fan motor Model Indoor fan motor Model Indoor fan motor Model Indoor fan motor Model Indoor fan motor 9k Vertu RPG20B 9k Vertu RPG20B / / / / / / 12k Vertu RPG20B 12k Vertu RPG20B 12k A5 YSK27-4G 12k Cassette YDK45-6B 12k Ceiling&Floor YSK25-6L 18k Vertu RPG28H 18k Vertu RPG28H 18k A5 YSK68-4B 18k Cassette YDK45-6B 18k Ceiling&Floor YSK25-6L
1. Compressor checking Measure the resistance value of each winding by using the tester.
2.
Fan Motor.
Position YDK70-6FB Black Red Red Yellow Yellow Blue 568% (20) 768% (20) 768% (20) YDK180-8GB 24.58% (20) 198% (20) 198% (20)
Resistance Value YSK27-4G 3178% (20) 2528% (20) 2528% (20) YSK68-4B 1458% (20) 888% (20) 888% (20) YDK45-6B 3458% (20) 1508% (20) 1508% (20) YSK25-6L 6278% (20) 374.38% (20) 374.38% (20) YDK53-6FB(B) 88.58% (20) 1388% (20) 1388% (20)
Position