PARTS MANUAL

FOR

MT10/N/H SERIES

MARMON-HERRINGTON ALL-WHEEL DRIVE

13001 Magisterial Drive Louisville, KY 40223 (502) 253-0277 (800) 227-0727 Fax (502) 253-0317 E-mail: [email protected]
PM04/04

TABLE OF CONTENTS
REPLACEMENT PARTS & WARRANTY CLAIM PROCEDURE . . . . . . . . . 3

DIFFERENTIAL CARRIER HOUSING MT10/N/H . . . . . . . . . . . . . . . . . 4-5

DIFFERENTIAL MT10/N/H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7

AXLE HOUSING MT10/N/H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9

AXLE SHAFT ASSEMBLY MT10/N/H . . . . . . . . . . . . . . . . . . . . . . . . 10-11

WHEEL HUB/BRAKE MT10/N/H . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-13

TIE-ROD MT10/N/H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-15

MARMON-HERRINGTON ALL-WHEEL DRIVE

13001 Magisterial Drive Louisville, KY 40223 (502) 253-0277 (800) 227-0727 Fax (502) 253-0317 E-mail: [email protected]

PM04/04

REPLACEMENT PARTS
When ordering replacement parts for MARMONHERRINGTON LOW FLOOR conversions, the following information should be given: 1. FACTORY ORDER NUMBER (found on I.D. Plate or small plate affixed to axle housing). This will be a six (6) digit number. (See illustrations this page.) 2. Component for which parts are required, i.e. front drive axle or transfer case/drop box. 3. Model of axle and/or transfer case/drop box, i.e. MT10, MVG 750, MDB500. 4. Give quantity and part number required. NOTE: Drivelines, shift linkage, etc., can be found on the computer printout of Bill of Material, which is included in the Service Manual. 5. Give complete billing and shipping address.

WARRANTY CLAIM PROCEDURE

Before proceeding with repairs or ordering parts that you feel may be covered under warranty, you must first contact Marmon-Herrington Customer Service Department and obtain a Repair Authorization Number. Please be prepared to supply all of the following information: Factory Order Number This is located on an ID plate fixed to either the drivers door panel or the component (axle or transfer case) itself. Model and Serial Number (required) Again located on the ID plate fixed to either the drivers door panel or the component itself. Vehicle Year, Make and Model Vehicle Identification Number Mileage In Service Date

The information necessary for replacement parts and/or warranty claim procedures will be found on either plate design.

MARMON-HERRINGTON
SALES ORDER S/N CUST P/N
0000-00

RATIO TYPE

LOUISVILLE, KENTUCKY U.S.A.

FACTORY ORDER NO. INSTALLED BY

0000-00

MARMON-HERRINGTON
SALES ORDER S/N CUST P/N
0000-00

TYPE

COVERED BY ONE OR MORE OF THE FOLLOWING PATENTS: U.S. PATENTS 4,878,691; 4,934,733; 5,016,912; 5,275,430; 5,839,750; AND 6,398,251; AND CA PATENT 1,316,185. OTHER U.S. AND FOREIGN PATENTS PENDING.

FRONT DRIVING AXLE MODEL CAPACITY SERIAL NO. RATIO TRANSFER CASE MODEL SERIAL NO.

PM09/03

DIFFERENTIAL CARRIER HOUSING MT10/N/H

PM04/04

5
QTY. REQ. ITEM NO. MH PART NO. DESCRIPTION QTY. REQ.

ITEM NO.

MH PART NO.

DESCRIPTION

1 4 8 4 2 2 2 2 4

MT10-1040

Differential Carrier Housing Assy.

MT10-1042

Flanged Bolt, Special

MT22-1077

Flanged Bolt, Special

MT10-1041

Hex Bolt, Special

MT10-1043

Taper Roller Bearing

MT10-1044

Bearing Adjuster

MT22-1080

Adjuster Lock Plate

MT22-1081

Lock Plate

11500773

Hex Bolt

MARMON-HERRINGTON ALL-WHEEL DRIVE

13001 Magisterial Drive Louisville, KY 40223 (502) 253-0277 (800) 227-0727 Fax (502) 253-0317 E-mail: [email protected]

DIFFERENTIAL CARRIER HOUSING MT10/N/H

PM04/04

DIFFERENTIAL MT10/N/H

PM04/04

7
ITEM NO. MH PART NO. DESCRIPTION QTY. REQ.

COMPLETE CARRIER ASSEMBLY

PINION & RING GEAR RATIO DIFFERENTIAL CASE

CARRIER P/N

14

MT10-1011 MT10-1012 MT10-1001 MT10-1002 MT10-1003 MT10-1004 MT10-1005 MT10-1006 MT10-1009 MT10-1007 MT10-1008
QTY. REQ.

4.11 4.33 4.62 4.88 5.29 5.57 5.86 6.14 6.50 6.83 7.17 15 16 17 18 19 20 21 22

MT10-1049 MT10-1049 MT10-1052 MT10-1052 MT10-1052 MT10-1052 MT10-1052 MT10-1052 MT10-1052 MT10-1052 MT10-1052

ITEM NO.

MH PART NO.

DESCRIPTION

MT10-1049 MT10-1052

Differential Case Assy. (4.11-4.33) Differential Case Assy. (4.62-7.17)

1 1

Both of the above each include Items 1 & 2

2 3 4 5 6 7 8 9

10 11 12 13

MT10-1053 11503946 MT11-1027 MT22-1061 MT22-1193 MT22-1063 MT22-1059 MT10-1047 MT10-1048 MT10-1054 MT10-1055 MT10-1056 MT10-1057 MT10-1058 MT10-1059 MT10-1060 MT10-1061 MT10-1062 MT10-1063 MT10-1064 MT10-1065

Hex Bolt, Special Hex Bolt Oil Scoop Differential Cross Nest Kit Washer, Differential Pinion Gear Washer, Differential Side Gear Ring Gear and Pinion 4.11 Ring Gear and Pinion 4.33 Ring Gear and Pinion 4.62 Ring Gear and Pinion 4.88 Ring Gear and Pinion 5.29 Ring Gear and Pinion 5.57 Ring Gear and Pinion 5.86 Ring Gear and Pinion 6.14 Ring Gear and Pinion 6.83 Ring Gear and Pinion 7.17 Hex Bolt, Special Self-Lock Nut Bearing Cage Flanged Bolt, Special

12 4 2 1 1 4 2 1 1 1 1 1 1 1 1 1 1 8 8 1 6

MT10-1066A MT10-1066B MT10-1066C MT10-1066D MT10-1066E MT10-1067 MT10-1068 MT10-1069 MT10-1070 MT10-1071 MT10-1072 MT10-1073 MT10-1074A MT10-1074B MT10-1074C MT10-1074D MT10-1074E MT10-1074F MT10-1074G MT10-1074H MT10-1074I MT10-1074J MT10-1074K MT10-1074L MT10-1074M MT10-1074N MT10-1074P MT10-1074Q MT10-1074R MT10-1074S MT10-1074T MT10-1074U MT10-1074V MT10-1074W MT10-1074X MT10-1074Y MT10-1074Z

Shim, 1.00 MM Shim, 0.50 MM Shim, 0.30 MM Shim, 0.20 MM Shim, 0.15 MM Roller Bearing Pinion Bearing, Inner and Outer Oil Seal, Pinion Disk Companion Flange Self-Lock Nut Washer Pinion Bearing Spacer, 13.950 MM Pinion Bearing Spacer, 13.975 MM Pinion Bearing Spacer, 14.000 MM Pinion Bearing Spacer, 14.025 MM Pinion Bearing Spacer, 14.050 MM Pinion Bearing Spacer, 14.075 MM Pinion Bearing Spacer, 14.100 MM Pinion Bearing Spacer, 14.125 MM Pinion Bearing Spacer, 14.150 MM Pinion Bearing Spacer, 14.175 MM Pinion Bearing Spacer, 14.200 MM Pinion Bearing Spacer, 14.225 MM Pinion Bearing Spacer, 14.250 MM Pinion Bearing Spacer, 14.275 MM Pinion Bearing Spacer, 14.300 MM Pinion Bearing Spacer, 14.325 MM Pinion Bearing Spacer, 14.350 MM Pinion Bearing Spacer, 14.375 MM Pinion Bearing Spacer, 14.400 MM Pinion Bearing Spacer, 14.425 MM Pinion Bearing Spacer, 14.450 MM Pinion Bearing Spacer, 14.475 MM Pinion Bearing Spacer, 14.500 MM Pinion Bearing Spacer, 14.525 MM Pinion Bearing Spacer, 14.550 MM

AR AR AR AR AR 1 2 1 1 1 1 1 AR* AR* AR* AR* AR* AR* AR* AR* AR* AR* AR* AR* AR* AR* AR* AR* AR* AR* AR* AR* AR* AR* AR* AR* AR* AR = As Required *Note: Choose 2 to produce proper bearing preload.

MARMON-HERRINGTON ALL-WHEEL DRIVE

13001 Magisterial Drive Louisville, KY 40223 (502) 253-0277 (800) 227-0727 Fax (502) 253-0317 E-mail: [email protected]

DIFFERENTIAL MT10/N/H

PM04/04

AXLE HOUSING MT10/N/H

PM04/04

9
QTY. REQ. ITEM NO. MH PART NO. DESCRIPTION QTY. REQ.

ITEM NO.

MH PART NO.

DESCRIPTION

1 28 MT10-1097 29 30 31 32 33 34 35 36 37 38 39 40 MT10-1109 41 42 43 44 45 46 47 48 49 4 12 18 2 2 8 8 2 AR = As Required MT10-1105 MT10-1106 MT10-1107 MT93-1109 11500713 11500191 MT93-1283 CT8-1091 CT8-1092 CT8-1093 MT10-1108 11500680 Hex Bolt Spindle, L.H. Spindle, R.H. Hex Flange Bolt Brake Support, L.H. Brake Support, R.H. Sensor Holder Hex Bolt Lock Washer Clamp Sleeve Revolution Sensor Connecting Holder Holder Plate MT10-1104 Dust Shield MT10-1103 Lock Disk MT22-1133 Lock Plate MT22-1132 Spindle Nut MT10-1102 Steering Arm MT10-1101 Jam Nut MT10-1100 Turn Stop Bolt MT10-1099 Castle Nut 103415 Cotter Pin MT93-2308 Woodriff Key Tie-Rod Arm, R.H. MT10-1096 Tie-Rod Arm, L.H. 1 1 1 4 2 2 2 2 AR AR AR AR AR 4 4 2 1 1 4 4 2 4 6 2

MT10-1075

Axle Housing

1 1 3 3 3 2 2 1 4 2 2 2 6 1 1 24 1 1 2 4 4 2 2 1 2

MT14-1070

Fill Plug

MT14-1071

Magnetic Drain Plug

MT14-1068

Vent

MT22-1115

Snap Ring

MT22-1114

Cylindric Roller Bearing

MT22-1116

Oil Seal

MT10-1079

Oil Seal Support Assy.

MT10-1080

Felt Wiper

MT10-1081A

Shim, 0.40 MM

MT10-1081B

Shim, 0.60 MM

MT10-1081C

Shim, 1.00 MM

MT10-1081D

Shim, 1.20 MM

MT10-1081E

Shim, 1.40 MM

10

MT10-1132

Lock Pin

11

MT10-1133

Flanged Nut

12

MT10-1082

Taper Roller Thrust Bearing

13

MT10-1150

Steering Knuckle Assy., L.H.

MT10-1084

Steering Knuckle Assy., R.H.

14

MT10-1087

Grease Seal

15

MT10-1088

Bushing-Knuckle Pin

16

MT10-1089

Kingpin Upper

17

MT10-1090

Cap

18

MT14-1119

Grease Fitting 45

19

MT10-1091

Kingpin Lower

20

MT10-1092

Gasket

21

11500716

Hex Bolt

22

11500191

Lock Washer

23

MT14-1092

Oil Seal

24

MT10-1094

Dust Plate

25

11500190

Lock Washer

26

11503946

Hex Bolt

27

MT10-1095

Bushing

MARMON-HERRINGTON ALL-WHEEL DRIVE

13001 Magisterial Drive Louisville, KY 40223 (502) 253-0277 (800) 227-0727 Fax (502) 253-0317 E-mail: [email protected]

AXLE HOUSING MT10/N/H

PM04/04

 10

AXLE SHAFT ASSEMBLY MT10/N/H

PM04/04

 11
QTY. REQ. ITEM NO. MH PART NO. DESCRIPTION QTY. REQ.

ITEM NO.

MH PART NO.

DESCRIPTION

1 1 2 2 1 1 2 NSS NSS 16 16 4 4 NSS 4

MT10-1110

Axle Shaft Assembly, L.H.

MT10-1111

Axle Shaft Assembly, R.H.

MT22-1147

Cardan Joint Assembly

MT10-1112

Outer Axle Shaft

MT10-1113

Inner Axle Shaft, L.H., Long

MT10-1114

Inner Axle Shaft, R.H., Short

MT22-1225

Joint Hub

MT22-1226

Spider

MT22-1227

Bearing Cap Assembly 7/8"

MT22-1228

Snap Ring

MT22-1229

Taper Screw Plug, M12x1.5

10

MT22-1230

Joint Pin

11

MT22-1231

Set Screw

12

MT22-1232

Bearing Cap Assembly 1"

13

MT10-1134

Cardan Joint Kit (Includes Items #6-12)

NSS = Not Sold Separately

MARMON-HERRINGTON ALL-WHEEL DRIVE

13001 Magisterial Drive Louisville, KY 40223 (502) 253-0277 (800) 227-0727 Fax (502) 253-0317 E-mail: [email protected]

AXLE SHAFT ASSEMBLY MT10/N/H

PM04/04

 12

WHEEL HUB/BRAKE MT10/N/H

PM04/04

 13
QTY. REQ. ITEM NO. MH PART NO. DESCRIPTION QTY. REQ.

ITEM NO.

MH PART NO.

DESCRIPTION

1 2 2 20 20 20 20 20 20 16 16 16 16 2 2 2 2 8 2 2 16 16 2 2 2 2 2 1 1 2 2 2 2

MT10-1138

Hub and Rotor Assy. (MT10H) (10 Stud)

MT10-1115

Hub and Rotor Assy. (MT10) (10 Stud)

MT10-1116

Hub and Rotor Assy. (MT10H-8) (8 Stud)

MT93-2213

Wheel Stud (MT10H Only)

MT10-1119

Wheel Nut, M20x1.5 (MT10H)

MT10-1117

Wheel Bolt, 3/4"-16 (MT10)

T15371

Wheel Nut, R.H. (MT10/N)

MT10-1126

Wheel Stud (MT10N Only)

T15371

Wheel Nut, R.H. (MT10/N)

MT10-1118

Wheel Stud M22x1.5x64 (MT10H-8)

MT10-1119

Wheel Nut, M20x1.5 (MT10H)

MT93-2709

Wheel Stud, (MT10H8X)

MT10-1120

Hex Flanged Bolt

MT10-1121

Wheel Bearing, Inner

MT10-1043

Wheel Bearing, Outer

MT10-1123

Oil Seal, Hub

MT10-1051

Cover

11500713

Hex Bolt

MT10-1124

Snap Ring

10

MT10-1050

Drive Flange

11

2T351

Hex Bolt, 1/2"-20 x13/8"

12

103323

Washer

13

MT10-1125

Brake Rotor

14

MT10-1135

Wheel Hub (MT10N/H/CT8H)

15

MT93-1418

Impulse Ring (100 Tooth)

MT93-2801

Impulse Ring (76 Tooth)

16

MT75-8284

Caliper Assy.

17

MT93-1049

Brake Lining, Outer, LH

MT93-1050

Brake Lining, Outer, RH

18

MT93-1051

Brake Lining, Inner

19

MT75-8288

Bolt

20

MT75-8289

Spring

21

MT75-8290

Key Bracket

MARMON-HERRINGTON ALL-WHEEL DRIVE

13001 Magisterial Drive Louisville, KY 40223 (502) 253-0277 (800) 227-0727 Fax (502) 253-0317 E-mail: [email protected]

WHEEL HUB/BRAKE MT10/N/H

PM04/04

 14

TIE-ROD MT10/N/H

PM04/04

 15
QTY. REQ. ITEM NO. MH PART NO. DESCRIPTION QTY. REQ.

ITEM NO.

MH PART NO.

DESCRIPTION

1 1 1 1 2 2 2

MT10-1127

Tie-Rod Assembly

MT10-1128

Ball Joint Head, Left

MT10-1129

Ball Joint Head, Right

MT10-1131

Tie-Rod Tube, with Clamps

11500735

Hex Bolt, M12x65-1.75

11500756

Self-locking Nut, M12-1.75

103411

Cotter Pin, 3/16x2

MARMON-HERRINGTON ALL-WHEEL DRIVE

13001 Magisterial Drive Louisville, KY 40223 (502) 253-0277 (800) 227-0727 Fax (502) 253-0317 E-mail: [email protected]

TIE-ROD MT10/N/H

PM04/04

13001 Magisterial Drive Louisville, KY 40223 (502) 253-0277 (800) 227-0727 Fax (502) 253-0317 E-mail: [email protected]

PM04/04