ITP Valve
ITP Valve
ITP Valve
com
InspectionandTestPlanforValve
ActivityBy No. 1 InspectionandTestPlan PreInspectionMeeting ReferenceDocument Spec. AcceptanceCriteria Spec. BeforeManufacturing DWG,Design, CalculationDocument WPS&PQR WelderQualification Certificates NDTprocedures NDEPersonnel Certificates PWHTProcedure (ifneeded) ShellTestProcedure BackseatTestProcedure LowPressureclosureTest Procedure HighPressureclosureTest Procedure API594,599,600,602, API594,599,600, 603,6D,608,609and 602,603,6D,608,609 ASMEB16.34 andASMEB16.34 ASMEIX ASMEIX ASMEV ASME ASMEIX ASMEIX ASMEV ASME DWG, Calculationbook WeldingBook Certificates Procedures Certificates VerifyingDocument Manuf. MOM H TPI H Client H Remark
3 4 5 6
H H H H
R R R R
A A
API594,599,600,602, API594,599,600, 603,6D,608,609and 602,603,6D,608,609 ASMEB16.34 andASMEB16.34 API598 API598 API598 API598 API598 API598
Procedure
8 9 10
H H H
R R R
A A A
11
API598
API598
Procedure
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12 PaintingProcedure SSPC SSPC Materials 13 14 RawMaterialCertificates MaterialIdentification ASMEII/ASTM ASMEII/ASTM ASMEII/ASTM ASMEII/ASTM DuringFabrication Body,CapandBonnet VisualInspectionafter Casting OriginalMaterial Certificates Report H H R W Procedure H R A
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MSSSP55
MSSSP55
Report
16
DWG/ASMEII/ASTM
Report
17
MSSSP55/ ConstructionCode
MSSSP55/ ConstructionCode
Report
18
DWG/ASMEII/ASTM
Report
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19 CastingDefectRepairby Welding WPS/ ConstructionCode WPS/Construction Code H H
20
PWHTReview ConfirmationonNDETest ResultsforallComponents ValveAssemblyInspection ValveWeldingInspection (Ifany) Bolt,Nut,Gasket,Gland andotherBought ComponentsInspection ValveBodyShellTest ValveBackseatTest LowPressureclosureTest HighPressureclosureTest ValveFunctionalTest
Procedure
Procedure
Report
21
Procedure
Procedure
Report
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DWG WPS
DWG WPS
Report Report
H H
W W
24
DWG/ASMEII/ASTM
DWG/ASMEII/ASTM
Report
SW
25 26 27 28 29
H H H H H
H H H H H
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30 31 32 33 FinalVisual& DimensionalCheck SurfacePreparationand Painting CheckofNamePlate CheckofFinalBook DWG/Spec. Procedure DWG Spec. DWG Procedure DWG Spec. Documentation 34 35 36 InspectionReports NCR ReviewFinalDataReport Spec./DWG Spec./DWG Spec./DWG Spec./DWG Spec./DWG Spec./DWG PreShipmentInspection 37 38 39 40 PreservationandPacking Marking LoadingInspection ShippingDocument Control Spec. Spec. Spec. Procedure Spec. Spec. Spec. Spec. Abbreviations: H:HoldPoint=HoldontheproductiontillTPIInspectorperformsinspectionandsupervisetherequiredtest W:WitnessPoint=ManufactureshallnotifyclientandTPIInspectorbutthereisnoholdontheproduction; ClientcanwaivethisinspectionbasedonhisdiscretionandinformsTPIInspectoraccordingly. R:DocumentReview=ReviewmeansReviewdocument,whichincludesofmaterialtestcertificates,WPS,PQR,NDTProceduresandetc. A:Approval SW:SpotWitness=foritemswithspotwitnessmanufactureshallnotifyTPIinspectorasfulfillingthemonitoring; ForexampleonerandomvisitforwholeUTtestsoroneortwovisitsforwholesurfacepreparationworksforpainting. 4 Report Report Report PackingList H H H H H H H H Report Report Report H H H R R R Report Report Report DWG/P.O H H H H H W H R
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MOM:MinuteofMeeting P.O:PurchaseOrder