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    ITP Valve

    Uploaded by

    Jayaram MV
    This document outlines an inspection and test plan for valves with 40 steps. It lists the reference documents needed before manufacturing such as drawings, specifications, welding procedures, and certification. It then details the inspection points for materials, casting, welding, assembly, testing, and final inspection/packaging. Inspections include visual checks, dimensional measurements, mechanical and chemical composition tests, pressure tests, and functional tests. The plan defines different inspection types including hold points, witness points, document review, approval, and spot witness.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd

    ITP Valve

    Uploaded by

    Jayaram MV
    2K views5 pages
    This document outlines an inspection and test plan for valves with 40 steps. It lists the reference documents needed before manufacturing such as drawings, specifications, welding procedures, and certification. It then details the inspection points for materials, casting, welding, assembly, testing, and final inspection/packaging. Inspections include visual checks, dimensional measurements, mechanical and chemical composition tests, pressure tests, and functional tests. The plan defines different inspection types including hold points, witness points, document review, approval, and spot witness.

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    ITP-Valve

    Original Title

    ITP-Valve

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    © Attribution Non-Commercial (BY-NC)

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    PDF, TXT or read online from Scribd

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    This document outlines an inspection and test plan for valves with 40 steps. It lists the reference documents needed before manufacturing such as drawings, specifications, welding procedures, and certification. It then details the inspection points for materials, casting, welding, assembly, testing, and final inspection/packaging. Inspections include visual checks, dimensional measurements, mechanical and chemical composition tests, pressure tests, and functional tests. The plan defines different inspection types including hold points, witness points, document review, approval, and spot witness.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    2K views5 pages

    ITP Valve

    Uploaded by

    Jayaram MV
    This document outlines an inspection and test plan for valves with 40 steps. It lists the reference documents needed before manufacturing such as drawings, specifications, welding procedures, and certification. It then details the inspection points for materials, casting, welding, assembly, testing, and final inspection/packaging. Inspections include visual checks, dimensional measurements, mechanical and chemical composition tests, pressure tests, and functional tests. The plan defines different inspection types including hold points, witness points, document review, approval, and spot witness.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
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    The document describes inspection and test plans for valves during manufacturing.

    The document outlines the inspection and test plan that will be followed during the manufacturing of valves.

    The document describes various inspection and test activities that will be conducted during material receiving, fabrication, assembly and final inspection stages of valve manufacturing.

    www.inspectionforindustry.

    com

    InspectionandTestPlanforValve
    ActivityBy No. 1 InspectionandTestPlan PreInspectionMeeting ReferenceDocument Spec. AcceptanceCriteria Spec. BeforeManufacturing DWG,Design, CalculationDocument WPS&PQR WelderQualification Certificates NDTprocedures NDEPersonnel Certificates PWHTProcedure (ifneeded) ShellTestProcedure BackseatTestProcedure LowPressureclosureTest Procedure HighPressureclosureTest Procedure API594,599,600,602, API594,599,600, 603,6D,608,609and 602,603,6D,608,609 ASMEB16.34 andASMEB16.34 ASMEIX ASMEIX ASMEV ASME ASMEIX ASMEIX ASMEV ASME DWG, Calculationbook WeldingBook Certificates Procedures Certificates VerifyingDocument Manuf. MOM H TPI H Client H Remark

    3 4 5 6

    H H H H

    R R R R

    A A

    API594,599,600,602, API594,599,600, 603,6D,608,609and 602,603,6D,608,609 ASMEB16.34 andASMEB16.34 API598 API598 API598 API598 API598 API598

    Procedure

    8 9 10

    Procedure Procedure Procedure

    H H H

    R R R

    A A A

    11

    API598

    API598

    Procedure

    www.inspectionforindustry.com
    12 PaintingProcedure SSPC SSPC Materials 13 14 RawMaterialCertificates MaterialIdentification ASMEII/ASTM ASMEII/ASTM ASMEII/ASTM ASMEII/ASTM DuringFabrication Body,CapandBonnet VisualInspectionafter Casting OriginalMaterial Certificates Report H H R W Procedure H R A

    15

    MSSSP55

    MSSSP55

    Report

    16

    Body,CapandBonnet Dimensional,,Mechanical DWG/ASMEII/ASTM andChemicalComposition Inspection

    DWG/ASMEII/ASTM

    Report

    17

    TrimMaterialVisual Inspection(Stem,Ball, Disk,Seatandetc.)

    MSSSP55/ ConstructionCode

    MSSSP55/ ConstructionCode

    Report

    18

    TrimMaterial Dimensional,Mechanical andChemicalComposition DWG/ASMEII/ASTM Inspection(Stem,Ball, Disk,Seatandetc.)

    DWG/ASMEII/ASTM

    Report

    www.inspectionforindustry.com
    19 CastingDefectRepairby Welding WPS/ ConstructionCode WPS/Construction Code H H

    20

    PWHTReview ConfirmationonNDETest ResultsforallComponents ValveAssemblyInspection ValveWeldingInspection (Ifany) Bolt,Nut,Gasket,Gland andotherBought ComponentsInspection ValveBodyShellTest ValveBackseatTest LowPressureclosureTest HighPressureclosureTest ValveFunctionalTest

    Procedure

    Procedure

    Report

    21

    Procedure

    Procedure

    Report

    22 23

    DWG WPS

    DWG WPS

    Report Report

    H H

    W W

    24

    DWG/ASMEII/ASTM

    DWG/ASMEII/ASTM

    Report

    SW

    25 26 27 28 29

    API598 API598 API598 API598 API598/ ConstructionCodes

    API598 API598 API598 API598 API598/ ConstructionCodes FinalInspection

    Report Report Report Report Report

    H H H H H

    H H H H H

    www.inspectionforindustry.com
    30 31 32 33 FinalVisual& DimensionalCheck SurfacePreparationand Painting CheckofNamePlate CheckofFinalBook DWG/Spec. Procedure DWG Spec. DWG Procedure DWG Spec. Documentation 34 35 36 InspectionReports NCR ReviewFinalDataReport Spec./DWG Spec./DWG Spec./DWG Spec./DWG Spec./DWG Spec./DWG PreShipmentInspection 37 38 39 40 PreservationandPacking Marking LoadingInspection ShippingDocument Control Spec. Spec. Spec. Procedure Spec. Spec. Spec. Spec. Abbreviations: H:HoldPoint=HoldontheproductiontillTPIInspectorperformsinspectionandsupervisetherequiredtest W:WitnessPoint=ManufactureshallnotifyclientandTPIInspectorbutthereisnoholdontheproduction; ClientcanwaivethisinspectionbasedonhisdiscretionandinformsTPIInspectoraccordingly. R:DocumentReview=ReviewmeansReviewdocument,whichincludesofmaterialtestcertificates,WPS,PQR,NDTProceduresandetc. A:Approval SW:SpotWitness=foritemswithspotwitnessmanufactureshallnotifyTPIinspectorasfulfillingthemonitoring; ForexampleonerandomvisitforwholeUTtestsoroneortwovisitsforwholesurfacepreparationworksforpainting. 4 Report Report Report PackingList H H H H H H H H Report Report Report H H H R R R Report Report Report DWG/P.O H H H H H W H R

    www.inspectionforindustry.com
    MOM:MinuteofMeeting P.O:PurchaseOrder

    formoreinformationreviewfollowingarticles: http://www.inspectionforindustry.com/thirdpartyinspectionforvalve.html http://www.inspectionforindustry.com/inspectionandtestplanforvalve.html http://www.inspectionforindustry.com/factoryacceptancetestforvalve.html

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