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    Air Cooled Heat Exchanger Inspection and Test Plan Sample

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    mkash028
    This document outlines an inspection and test plan for an air-cooled heat exchanger. It lists 44 inspection and test activities to be performed by the manufacturer and verified by a third party inspector at various stages, including pre-manufacturing, during manufacturing, and final inspection. The acceptance criteria and reference documents for each activity are also specified. Witness, hold, and documentation review points are identified for the client and inspector to monitor compliance with specifications and standards such as ASME and API 661.

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    © All Rights Reserved
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    Air Cooled Heat Exchanger Inspection and Test Plan Sample

    Uploaded by

    mkash028
    446 views4 pages
    This document outlines an inspection and test plan for an air-cooled heat exchanger. It lists 44 inspection and test activities to be performed by the manufacturer and verified by a third party inspector at various stages, including pre-manufacturing, during manufacturing, and final inspection. The acceptance criteria and reference documents for each activity are also specified. Witness, hold, and documentation review points are identified for the client and inspector to monitor compliance with specifications and standards such as ASME and API 661.

    Original Description:

    Inspection and Testing of Air Cooler

    Original Title

    Itp Aircooler

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    © © All Rights Reserved

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    This document outlines an inspection and test plan for an air-cooled heat exchanger. It lists 44 inspection and test activities to be performed by the manufacturer and verified by a third party inspector at various stages, including pre-manufacturing, during manufacturing, and final inspection. The acceptance criteria and reference documents for each activity are also specified. Witness, hold, and documentation review points are identified for the client and inspector to monitor compliance with specifications and standards such as ASME and API 661.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    446 views4 pages

    Air Cooled Heat Exchanger Inspection and Test Plan Sample

    Uploaded by

    mkash028
    This document outlines an inspection and test plan for an air-cooled heat exchanger. It lists 44 inspection and test activities to be performed by the manufacturer and verified by a third party inspector at various stages, including pre-manufacturing, during manufacturing, and final inspection. The acceptance criteria and reference documents for each activity are also specified. Witness, hold, and documentation review points are identified for the client and inspector to monitor compliance with specifications and standards such as ASME and API 661.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
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    At a glance
    Powered by AI
    The document outlines an inspection and test plan for an air-cooled heat exchanger. It details the manufacturing and testing activities, reference documents, acceptance criteria, and verification required at each stage.

    The inspection and test plan is to ensure the air-cooled heat exchanger is manufactured according to specifications and standards. It aims to verify conformance at key stages and approve progression to the next stage.

    Standards referenced include ASME, API 661, and specifications. ASME standards govern welding, NDT procedures and personnel qualifications. API 661 provides requirements for inspection and testing of heat exchangers.

    www.inspectionforindustry.

    com
    Remark
    Manuf. TPI Client
    1 PreInspectionMeeting Spec. Spec. MOM H H H
    2
    DWG,Design,
    CalculationDocument
    ASME,API661,Spec API661,ASME,Spec
    DWG,
    Calculationbook
    H R A
    3 WPS&PQR ASME ASMEIX,API661 WeldingBook H R A
    4
    WelderQualification
    Certificates
    ASME ASMEIX Certificates H R
    5 NDTprocedure ASME ASMEV,VIII,IX Procedures H R A
    6
    NDEPersonnel
    Certificates
    ASME ASMEV Certificates H R
    7
    PWHTProcedure
    ASME API661,ASMEVIII Procedure H R A
    8
    HydroStaticTest
    Procedure
    ASME API661,ASMEVIII Procedure H R A
    9 PaintingProcedure Spec. Spec.,API661 Procedure H R A
    10 MaterialCertificates ASME ASMEII
    OriginalMaterial
    Certificates
    H R
    11
    Storageofrawmaterial
    andWelding
    ASME ASME H W
    12
    Visual,Dimensionand
    MarkingControl
    ASMEVIII ASMEVIII Report H W
    13
    Transferringofmarking
    Material
    ASMEVIII ASMEVIII Report H SW
    AirCooledHeatExchangerInspectionandTestPlanSample
    BeforeManufacturing
    Materials
    DuringManufacturing
    ActivityBy
    No. InspectionandTestPlan ReferenceDocument AcceptanceCriteria VerifyingDocument
    www.inspectionforindustry.com
    17
    CheckofWeldingplan
    withWPS
    DWG/WPS WPS/DWG H SW
    14
    Cutting&Edge
    Preparation
    DWG DWG H SW
    15
    Plug,BonnetorCoverPlate
    HeadersFitUpandWelding
    DWG
    DWG,ASMEVIII,
    API661
    Report H W
    17
    PassPartisionPlateFitUp
    andWelding
    DWG
    DWG,ASMEVIII,
    API661
    H SW
    18
    SideFrameFitUpand
    Welding
    DWG
    DWG,ASMEVIII,
    API661
    H SW
    19
    Tubetotubesheetwelding,
    rolling,expanding
    DWG
    DWG,ASMEVIII,
    API661
    Report H W
    20
    TubesheetTubeHoles
    DimentionalCheck
    DWG
    DWG,ASMEVIII,
    API661
    H SW
    21
    FitUp,Weldingofpipe
    toflange
    ASME/DWG ASME/DWG H SW
    22
    Marking,Opening
    Nozzles
    DWG DWG H W
    23
    FitUp,Welding(Nozzleto
    HeaderBox)
    WPS/DWG WPS/DWG H SW
    24 PT,MT,RTandUT
    NDTmap/NDT
    Procedure
    API661,ASMEVIII Report H SW
    25
    InspectionforFitUp&
    Weldingsaddle&Lug
    WPS/DWG WPS/DWG H SW
    26
    Visual&Dimensional
    Check
    DWG/Spec. DWG
    API661,ASMEVIII,
    Spec
    H W
    www.inspectionforindustry.com
    27 PWHT Procedure
    API661,ASMEVIII,
    Spec
    PWHTOnline
    graph
    H H
    28 Hardnessmeasurement API661,Spec. API661,Spec. Report H W
    29
    MachiningofGasketContact
    SurfaceCheck
    Spec. API661 H SW
    30 HydrostaticTest Procedure ASMEVIII,API661 Report H H W
    31 Balancingoffan Procedure API661 Report H SW
    32
    ShopRuninTestofDriver,
    DriverAssemblyandFan
    Procedure API661 Report H H
    33
    Setting,calibrationof
    instrumentsandcontrols
    Procedure API661 Report H W
    34
    SteelStructureandLadder
    andplatformVisualand
    DimentionalCheck
    DWG DWG H SW
    35
    FinalVisual&
    DimensionalCheck
    DWG/Spec. DWG Report H H
    36
    SurfacePreparationand
    Painting
    Procedure API661,SSSP,Spec. Report H W
    37 CheckofNamePlate DWG DWG H SW
    38 CheckofFinalBook Spec. DWG/P.O H R
    Submitted
    by
    Vendor
    39 InspectionReports Spec./DWG Report H R
    40 NCR Spec./DWG Report H R
    41 ReviewFinalDataReport Spec./DWG H R
    FinalInspection
    Documentation
    www.inspectionforindustry.com
    42
    MarkingControl&
    ReleaseNote
    Spec. MOM H H
    43 LoadingInspection Spec. H H
    44
    ShippingDocument
    Control
    Procedure Spec. PackingList H R
    SW:SpotWitness=foritemswithspotwitnessmanufactureshallnotifyTPIinspectorasfulfillingthemonitoring;
    ForexampleonerandomvisitforwholeUTtestsoroneortwovisitsforwholesurfacepreparationworksforpainting.
    P.O:PurchaseOrder
    MOM:MinuteofMeeting
    Packing
    Abbreviations:
    H:HoldPoint=HoldontheproductiontillTPIInspectorperformsinspectionandsupervisetherequiredtest
    W:WitnessPoint=ManufactureshallnotifyclientandTPIInspectorbutthereisnoholdontheproduction;
    ClientcanwaivethisinspectionbasedonhisdiscretionandinformsTPIInspectoraccordingly.
    R:DocumentReview=ReviewmeansReviewdocument,whichincludesofmaterialtestcertificates,WPS,PQR,NDTProceduresandetc.
    A:Approval

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