HGM1750

Automatic Control Module

USER MANUAL







Smartgen Technology






Smartgen Technology Co., Ltd
No. 28 Jinsuo Road
Zhengzhou
Henan Province
P. R. China
Tel: 0086-371-67988888/67981888
0086-371-67991553/67992951/67992952
0086-371-67981000(overseas)
National Free Tel: 4000318139
Fax: 0086-371-67992952/67981000
Web: http://www.smartgen.com.cn
http://www.smartgen.cn
Email: [email protected]

All rights reserved. No part of this publication may be reproduced in any material form
(including photocopying or storing in any medium by electronic means or other)
without the written permission of the copyright holder.
Applications for the copyright holders written permission to reproduce any part of this
publication should be addressed to Smartgen Technology at the address above.
Any reference to trademarked product names used within this publication is owned by
their respective companies.
Smartgen Technology reserves the right to change the contents of this document
without prior notice.

Software Version
Version Date Note
2009-04-01 1.0 Original release.
2010-06-19 1.1
Modify the case format and the time of over
speed/frequency (from 3s to 2s).
2010-07-21 1.2 Optimize some details in the manual.
2011-06-13 1.3
Change company name from Smartgen Electronic to
Smartgen Technology.
2011-12-24 1.4 Modify Typical Application










HGM1750 Automatic Control Module
HGM1750 Generator Controller ISSUE 2011-12-24 Version 1.4 Page 3 of 10
CONTENT
1. SUMMARY ....................................................................................................................... 4
2. PERFORMANCE AND CHARACTERISTICS ................................................................. 4
3. SPECIFICATION .............................................................................................................. 5
4. OPERATION .................................................................................................................... 5
5. PROTECTION .................................................................................................................. 6
6. PARAMETER RANGE AND DEFINATION ...................................................................... 7
6.1 PARAMETER DEFINITION AND RANGE ............................................................................. 7
6.2 PROGRAMMABLE INPUT ................................................................................................. 8
6.3 SENSOR SELECTION ...................................................................................................... 8
7. CONNECTIONS ............................................................................................................... 9
8. CASE DIMENSIONS (PANEL CUTOUT 78*66MM) ...................................................... 10
9. TYPICAL APPLICATION ............................................................................................... 10





HGM1750 Automatic Control Module
HGM1750 Generator Controller ISSUE 2011-12-24 Version 1.4 Page 4 of 10
1. SUMMARY
HGM1750 is an automatic protection module. It can display electrical parameters
(like voltage, speed, temperature, oil pressure and fuel level) and stop the unit when
detects faults (like low oil pressure, high water/cylinder temperature, emergency stop
alarm and over speed). LCD in the panel indicates parameters and fault condition,
which offers reliable alarm signals for operators.
2. PERFORMANCE AND CHARACTERISTICS
Using microprocessor as core, large LCD with backlight can display engine
parameters and alarms;
Power supply range: (8~35)VDC, can accommodate to 12V-24V start battery
environment;
With sensors input ports, to realize digital display of electrical parameters,
including,
Generator voltage (V)
Generator frequency (Hz)
Engine temperature (C)
Oil pressure (kPa)
Speed (rpm)
Generator hours count (h)
Start battery voltage (V)
Generator fuel level (%)
Sensors threshold can be set to warn and pre-alarm, including,
Low oil pressure warning, shutdown
High temperature warning, shutdown
Low fuel level warning
High voltage power warning, shutdown
Over frequency shutdown alarm
Over speed shutdown alarm
Emergency stop
Fail to stop
Charge failure
Battery voltage high warning
Battery voltage low warning
Controller can be set as engine controller via software configuration. (Controller
does not select voltage input);
Red light-emitting diodes (LED) installed in the panel displays working and
alarming status;
Can provide excitation function for generator;
Generator frequency or speed sensor can send out speed signal;
Multiple temperature, pressure and oil level sensors can be directly used and
curves can be defined;
With digital input, users can choose difference functions;
Through LINK programmable port, parameters can be set via PC testing software
(using SG72 adapter); PC only needs an USB interface without connecting battery
to set parameters;
HGM1750 Automatic Control Module
HGM1750 Generator Controller ISSUE 2011-12-24 Version 1.4 Page 5 of 10
Modular design, anti-flaming ABS plastic casing, embedded installation, compact
structure, small volume, advanced SCM control, stable performance and
convenient operation.
3. SPECIFICATION
Item Content
Working Voltage DC8.0V to 35.0V continuous
Power Consumption
Standby: 12V: 0.3W, 24V: 0.4W
Working: 12V: 1W, 24V: 1.1W
Alternator Voltage Input 1P2W 30VAC - 360 VAC (ph-N)
Alternator Frequency 50/60Hz
Magnetic Pickup Voltage 1V to 24V
Magnetic Pickup Frequency Max 10kHz
Max Accumulated Run Time 99999.9 hours
Stop Relay Output 7Amp battery positive output
Alarm Relay Output 7Amp battery positive output
Digital Input Connect to B-
Dimensions 88mm x 76mm x 44mm
Panel Cutout 78 x 66mm
Operating Condition
Temperature: (-25~+70)C
Humidity: (20~90)%
Storage Condition Temperature: (-30~+80)C
Protection Level
IP55: when waterproof rubber gasket added
between controller and its panel.
IP42: when waterproof rubber gasket not have
between controller and its panel.
Insulation Intensity
Object: among the input/output/power
Reference standard: IEC6881992
Test method: AC1.5 kV / 1min 1mA leakage current
Weight 0.16kg
4. OPERATION
Panel key
Item Definition Description

Turn Page
Used for turning pages in LCD.

Alarm Indication
When an alarm occurs, LED indicator will
illuminate.
Power Power Indicator
It will illuminate when controller is
powered.
Running Run Indicator
It will illuminate when crank disconnect.

LCD icon
Item Definition Item Definition

High Temp. Alarm

Normal Running
HGM1750 Automatic Control Module
HGM1750 Generator Controller ISSUE 2011-12-24 Version 1.4 Page 6 of 10

Low Oil Pressure

Gens Volts Indication

Over Speed Alarm

Battery Volts Indication

Emergency Stop

Speed Unit (Per Minute)

High Voltage

Oil Pressure Unit

Fail To Stop

Voltage Unit

Battery Volts abnormal

Fuel Level Unit (%)

Auxiliary Alarm

Temperature Unit

Fuel Level Low

Frequency Unit


Hours Count
5. PROTECTION
1. Low oil pressure pre-alarm/stop: Once started successfully, after 10s delay,
testing begins; if low oil pressure lasts for 2s, alarm or shutdown;
2. High temperature pre-alarm/stop: Once started successfully, after 10s delay,
testing begins; if high temperature lasts for 2s, alarm or shutdown;
3. Low fuel level warning: When fuel level under the preset for 10s, warn not
shutdown;
4. Over speed shutdown: When speed over the preset for 2s, alarm and shutdown;
5. Gens over voltage pre-alarm/stop: When sampling voltage over the pre-set for
5s, pre-alarm or shutdown;
6. Gens over frequency shutdown: When frequency over the preset for 2s, alarm
to shutdown;
7. Battery over voltage: When battery voltage over the preset for 10s, warn not
shutdown;
8. Battery low voltage: When battery voltage under the preset for 10s, warn not
shutdown;
9. Emergency stop: When the input is active, energized to stop is outputting,
emergency stop signal is sent;
10. Charge failure: Once started successfully, after 10s delay, testing begins; if
charger voltage under 3V for 5s, alarm not shutdown;
11. Fail to stop: If stop signal is sent, but generator cannot stop after stop delay is
over, warn not last;
12. Common alarm: when alarms such as, over speed, over frequency, over voltage,
high temperature, low oil pressure, emergency stop, stop failure, charge fail,
battery high voltage, battery low voltage (pre-alarm included) occur, alarm
indicator illuminates, and alarm relay outputs.
NOTE,
Conditions of crank disconnect:
1. When oil pressure is over 200kPa;
2. When gens frequency is over 40% of the rated frequency (set as 20Hz if the
rated is 50Hz);
HGM1750 Automatic Control Module
HGM1750 Generator Controller ISSUE 2011-12-24 Version 1.4 Page 7 of 10
3. When engine speed is over 40% of the rated speed (set as 600rpm if the rated
is 1500rpm)
Any one of above is satisfied, crank disconnects and protection begins.
6. PARAMETER RANGE AND DEFINATION
6.1 Parameter Definition and Range
No Items Range Default Description
1
High Temp
Shutdown
(80-140)C 102
When temp sensor over the
value, alarm to shutdown. When
set as 140, detection is disabled.
(only for temp sensor)
2
High Temp
Warn
(80-140)C 95
When temp sensor over the
value, a warning is initiated, not
shutdown. When set as 140,
detection is disabled. (only for
temp sensor)
3
Low OP
Shutdown
(0-600)kPa 103
When pressure sensor below
the value, alarm to shutdown.
When set as 0, detection is
disabled. (only for pressure
sensor)
4 Low OP Warn (0-600)kPa 124
When pressure sensor below
the value, a warning is initiated,
not shutdown. When set as 0,
detection is disabled. (only for
pressure sensor)
5
Low Fuel Level
Warn
(0-100)% 10
When liquid level sensor below
the value and lasts for 10s, a
warning is initiated, not
shutdown. When set as 0,
detection is disabled.
6 Rated Voltage (80-300)V 230 Rated phase volts of generator.
7
High Voltage
Shutdown
(20-150)% 150
When gens volts over the value
and lasts for 5s, alarm to
shutdown. When set as 150,
detection is disabled.
8
High Voltage
Warn
(20-150)% 115
When gens volts over the value
and lasts for 5s, a warning is
initiated, not shutdown. When
set as 150, detection is disabled.
9 Rated Freq. (25-60)Hz 50 Rated frequency of genset.
10 Over Freq. (20-150)% 115
When frequency over the value
and lasts for 3s, alarm to
shutdown. When set as 150,
detection is disabled.
11
Number Of
Poles
(2-16) 4 Poles number of generator
HGM1750 Automatic Control Module
HGM1750 Generator Controller ISSUE 2011-12-24 Version 1.4 Page 8 of 10
No Items Range Default Description
12 Flywheel Teeth (10-300) 118
Used for speed detection and
over/under speed protection.
13 Rated Speed (750~5000)rpm 1500 Rated rotating speed of engine.
14
Over Speed
Shutdown
(20-150)% 115
When engine speed over the
value and lasts for 3s, alarm to
shutdown. When set as 150,
detection is disabled.
15
Battery Over
Voltage
(12-40V) 33.0
When battery volts over the
value and lasts for 10s, a
warning is initiated, not
shutdown.
16
Battery Under
Voltage
(4-30V) 8.0
When battery volts below the
value and lasts for 10s, a
warning is initiated, not
shutdown.
17 ETS Hold Time (0-120)s 20
Time for energizing stop
solenoid.
18 Digital Input (0-7) 2 Default: Aux. shutdown alarm.
19
Digital Input
Delay
(0-20.0)s 2.0 Valid delay time of digital inputs.
20
Temp Sensor
Select
(0-10) 06 SGD(120C Resistor type)
21
Pressure
Sensor Select
(0-10) 06 SGD(10Bar Resistor type)
22
Liquid Level
Sensor Select
(0-7) 0 Not Used
6.2 Programmable input
No Description Notes
0 Not used
1 External warning alarm
If the input is active, only warning, not
shutdown.
2 External shutdown alarm If the input is active, alarm to shutdown.
3 Reserved
4 Reserved
6.3 Sensor selection (table 3)
No Item Content Remark
1
Temperature
sensor
0 Not used
1 Digital input(Low)
2 Digital input(High)
3 Defined curve
4 VDO
5 SGH
6 SGD
7 CURTIS
8 DATCON
9 VOLVO-EC
Defined curve input range
is 0-999.9 ohm, default
is SGD.
HGM1750 Automatic Control Module
HGM1750 Generator Controller ISSUE 2011-12-24 Version 1.4 Page 9 of 10
No Item Content Remark
10 Reserved
2
Oil pressure
Sensor
0 Not used
1 Digital input(Low)
2 Digital input(High)
3 Defined curve
4 VDO 10Bar
5 SGH
6 SGD
7 CURTIS
8 DATCON 10Bar
9 VOLVO-EC
10 Reserved
Defined curve input
resistance range is
0-999.9 ohm, default is
SGD.
3
Fuel oil level
sensor
0 Not used
1 Digital input(Low)
2 Digital input(High)
3 Defined curve
4 SGH
5 SGD
6 Reserved 1
7 Reserved 2
Defined curve input range
is 0-999.9 ohm, default is
Not Used
7. CONNECTIONS
Terminal1 (B-): Connected to plant battery negative.
Terminal 2 (B+): Connected to plant battery positive.
Terminal 3 (Emergency stop input): Plant Supply +ve. External emergency stop
normally close button.
Terminal 4 (Magnetic pickup): Magnetic head signal input, recommended using
shielded wire, connecting to GND at one end.
Terminal 5 (Oil Pressure Switch): Low oil pressure switch input, connect to B-.
Terminal 6 (Engine Temp Switch): High water/cylinder temperature switch input,
connect to B-.
Terminal 7 (Level Sensor): Liquid level sensor input, can connect fuel level
sensor.
Terminal 8 (Oil Pressure Sensor): Oil pressure sensor input.
Terminal 9 (Engine Temp Sensor): High water/cylinder temperature sensor input.
Terminal 10 (L), 11 (N): External generator voltage signal, for judging crank
disconnection and providing over frequency protection.
Terminal 12 (Aux. Input): Programmable digital input, connect to B-.
Terminal 13 (D+ Input): Connect to WL generator (or D+) terminals. Controller
provides charge current. When the battery charging fails (D+ terminal voltage <
3V), charge failure alarm is sent. (Alarm only not shutdown)
Terminal 14 (Alarm Output): Alarm output (B+ voltage output). Contact capacity is
7A.
Terminal 15 (Stop Output): ETS output (B+ voltage output). Contact capacity is
HGM1750 Automatic Control Module
HGM1750 Generator Controller ISSUE 2011-12-24 Version 1.4 Page 10 of 10
7A.
PC programming socket (LINK): Use SG72 programming cable to connect with
the USB for parameter programming.
8. CASE DIMENSIONS (Panel Cutout 78*66mm)


9. TYPICAL APPLICATION