PPC
PPC
PPC
I n t r o d u c t i o n
S e c t i o n 1
S e c t i o n 2
S e c t i o n 3
3
Pr opor t i onal Pr es s ur e Cont r ol l er 9
Pr opor t i onal Qui ck Exhaus t 65
Pr es s ur e Cont r ol Sys t ems 77
Page
V A L V E S
3 Consult Precautions page 94 before use, installation or service of MAC Valves.
P r o p o r t i o n a l p r e s s u r e c o n t r o l l e r
Introduction
I. Introducing : Proportional Pressure Controller
The MAC Proportional Pressure Controller, (PPC) is an innovative product
which converts an electrical signal into a proportional pneumatic output.
The PPC is unlike conventional I/P or V/P transducers. It offers much more
in terms of performance, features, and reliability.
The key to the MAC PPCs are two MAC 34, 45, 400, 47, 92 or 93 Series valves that are used to control the
output pressure. The valves are operated by the PPCs closed loop electronic control circuit. Feedback is obtained
from one or two transducers. The balanced poppet, fast response, and high flow of these two MAC Valves
provide outstanding performance characteristics for the PPC.
The PPC controls output pressure by constantly measuring its down
stream pressure and comparing it to the command signal. If a
higher pressure is commanded the PPC quickly responds by
actuating the MAC fill valve, increasing the output pressure until it
is equal to the pressure represented by the command signal.
Conversely, if a lower pressure is required, the PPC will energize
the MAC exhaust valve, decreasing output pressure until the
correct pressure is achieved. All of this happens very quickly to
smoothly maintain the correct pressure.
This approach to pressure control provides a small, light, and
cost effective unit. Unlike voice coil units, the PPC is not affected by vibration or mounting position. Unlike large
direct solenoid proportional units, the PPC is small and light, drawing little power, and producing little heat.
Unlike units that utilize unbalanced air valves, the PPCs balanced valves provide high flow and extremely fast
and repeatable response times as well as eliminating undershoot and overshoot problems normally
associated with unbalanced valve designed units. Other proportional products often incorporate valves from third
party manufactures. All MAC PPCs utilize only fast shifting, repeatable, high flow, long life MAC Valves as fill
and exhaust valves.
The PPC is available in many configurations.
The PPC5C can be ordered with a single or dual transducer, with an analog or digital command signal, for pressure or
vacuum service. All other PPCs can be ordered with a single transducer with an analog command signal.
Single transducer PPCs can be configured with internal sensing (stand alone) or with external sensing (e.g. for
Proportional Multi-Pressure Pak
). Dual transducer PPCs are available for controlling other devices such as boosters.
PPCs with analog or digital command signal are chosen following the command device available for the application.
Most PPC Series are available as covered or coverless devices. Coverless PPCs are intended for use in cabinets or areas
protected from moisture while covered PPCs can be used in unprotected environments (Washdown).
MAC offers a multitude of special modifications designed to meet customers specific application requirements. Please
contact your local MAC distributor for consultation if our standard product options do not fulfill your requirements.
E
P
1
2
1
2
OUT
+ 24 VDC
0-10 Volt /
4-20 mA /
4 or 8 Bit
Circuit Board
EXHAUST
FILL
Input signal Output pressure
Inlet pressure
I or E
P
II. Configuration
4 Consult Precautions page 94 before use, installation or service of MAC Valves.
Introduction
III. Specifications
L I NEARI T Y
The linearity parameter shows the capability of
the unit to follow the input signal according to
an ideal straight line curve.
MAC PPCs exhibit excellent linearity throughout
the pressure range. The deviation is measured in
% of full scale.
Input signal
Span
zero
Output pressure
Desired curve
Actual curve
L I MI T S OF ADJ US T MENT
For single transducer models, two parameters can be adjusted. Primarily these should be set by the factory but can be
done in the field if absolutely necessary. The first parameter is the ZERO adjust, the second is the SPAN adjust. These
parameters provide the possibility of customizing the PPC according to customers needs. However these adjustments are
limited due to the tolerances of the transducers. If adjustments are necessary, please consult the factory or your local
distributor
Note: Dual transducer models are not field adjustable.
P
Input Input
zero adjusted span adjusted
P
5 Consult Precautions page 94 before use, installation or service of MAC Valves.
P r o p o r t i o n a l p r e s s u r e c o n t r o l l e r
Introduction
HYS T ERES I S
The hysteresis error, sometimes called deadband, is the
amount of output pressure variance required to cause the
PPC to react, making a correction to the output pressure.
It is given in percent of full scale pressure, all MAC PPC
products perform with minimal hysteresis.
120 PSI
60 PSI
60,5 PSI
59,5 PSI
0 PSI
OVERS HOOT UNDERS HOOT
Two undesirable characteristics of other
proportional control units available on the
market are overshoot and undershoot.
Overshoot is a characteristic of the regulator to
exceed the desired output pressure when the
command signal is given. Undershoot is a
characteristic of the regulator to fail to reach the
desired output pressure.
The PPC is based on a closed loop design which
combined with MACs fast responding, very repeatable, high flow, balanced 2-way valves, optimizes response and
accuracy, practically eliminating overshoot and undershoot.
TARGET
PRESSURE
TARGET
PRESSURE
OVERSHOT
PSI
0 TIME
UNDERSHOT
ACCURACY
MAC Valves states accuracy of the MAC PPCs as overall accuracy. Accuracy is expressed in percent of full scale, which
includes hysteresis and linearity. Some suppliers give separate parameters in order to give a better impression. In this
case hysteresis and linearity are added. MAC PPCs are extremely accurate and maintain excellent control of output
pressure well within our stated accuracy.
CL OS ED END VOL UME
The closed end volume is the amount of volume needed to keep the PPC stable. If the closed volume to be filled is not
appropriate for a particular PPC model (too small in comparison with the flow of air coming from the PPC), it will be
very difficult to control the desired pressure inside this volume. So the PPC will be required to compensate for any small
variation of pressure and the device will be unstable. This instability is sometimes referred to as motorboating or the
continuous energizing and de-energizing of the fill and exhaust valves. Minimum volume requirements to prevent
motorboating are listed for each PPC in this catalog for your reference.
6 Consult Precautions page 94 before use, installation or service of MAC Valves.
Introduction
IV. Command Signal Options
ANAL OG COMMAND S I GNAL
The PPC can be controlled with either an analog command signal or a digital command signal.
DI GI TAL COMMAND S I GNAL
The PPC, through the use of a converter board, accepts a digital command signal for 4-bit or 8-bit binary logic and
converts this to an analog signal to produce a proportional pressure.
Using a 4-bit digital input, the maximum number of different pressures available at the output is 16. If an 8-bit digital
input is specified, a much finer resolution (256 pressures at the output) can be obtained. For example, in a 100 PSI
output system, using 4-bit logic, each bit is equal to 6.67 PSI. With an 8-bit digital, each bit is equal to .392 PSI
There are four different models available for the 4-bit and 8-bit digital PPC based on the type of input signal :
1. Positive Logic/Sourcing Input 2. Negative Logic/Sourcing Input
3. Positive Logic/Sinking Input 4. Negative Logic/Sinking Input
Positive Logic is defined as a minimum command level (all bits are logic low) controlling a minimum pressure output.
For example, in a 4-bit system, a 0000 digital signal would correspond to zero psi and a 1111 digital signal would
correspond to the maximum pressure.
The analog command signal can be either 0 10 VDC (voltage) or 4 20 mA (current).
Two wires are necessary to accept the command signal. The PPC measures the voltage differences between the two
wires to determine the desired pressure output. Along with the command signals, a 24 VDC source must be available to
operate the PPC. The return path for the 24VDC source and the return path for the command signal must not be
isolated from each other. An example of how to wire the
PPC with a differential command signal is shown below.
The major advantages of the command signal for the
PPC are :
Elimination of ground loop noise.
Operation of multiple PPCs from a single power supply.
Easy to connect to single-ended equipment.
0 TO 10V
24VDC
+
+
-
-
+COMMAND (WHITE)
-COMMAND (BLUE)
POWER (BLACK)
COMMON (GREEN)
CABLE
TO PPC
7 Consult Precautions page 94 before use, installation or service of MAC Valves.
P r o p o r t i o n a l p r e s s u r e c o n t r o l l e r
Introduction
Negative Logic is defined as a maximum command level (all bits are logic high) controlling a minimum pressure
output. For example, in a 4-bit system, a 1111 digital signal would correspond to zero psi and a 0000 digital signal
would correspond to the maximum pressure.
Sinking Input requires the digital voltage to be supplied by the controller connected to the input of the PPC.
A command signal must be supplied by the external controller to the digital input connections. The PLC "drives" the PPC,
by which a digital input (as opposed to analog) will control the output pressure.
Sourcing Input requires the PPC to produce the digital voltage. The controller connected to the input of the PPC is
required to "pull the logic level down to zero" or to "maintain the logic level at one". "Zero" is considered that level of
the signal which corresponds to the minimum value of the digital input supply (logic low). "One" is considered that level
of the signal which corresponds to the maximum positive value of the digital input supply (logic high). In this case, the
PPC "drives" the PLC. Again, a digital input will control the output pressure.
V. Monitor Signal Options
ANAL OG MONI TOR S I GNAL -AMS -
The PPC is available with two optional monitor signals. The Analog Monitor Signal (AMS), and the Logic Monitor
Signal (LMS). The PPC may be ordered with either one or both of these signals. Monitor Signals provide intelligent
feedback to the controlling device.
The Analog Monitor Signal is a 0 to 10 VDC feedback
signal that provides a voltage proportional to the pressure
output of the PPC or the output of the device it is controlling.
In the case of MACs Proportional Multi-Pressure Pak
, the
AMS signal provides a voltage output proportional to the
output pressure of the PMPP.
The AMS may be used by the controlling device to verify
that the correct pressure has been achieved. Also, the AMS
may be connected to a voltage meter to display the pressure
output. In some applications, the AMS is fed into the analog
input of a controller to provide data for Statistical Process
Control. In either case, a high impedance input is required
for proper operation.
Figure 1, shows how to wire the AMS to a panel meter to display pressure output.
DIGITAL
DISPLAY WITH HIGH
IMPEDANCE INPUT
- +
AMS (RED)
COMMON (GREEN)
CABLE
FROM PPC
Fig. 1
8 Consult Precautions page 94 before use, installation or service of MAC Valves.
L OGI C MONI TOR S I GNAL -L MS -
COVERL ES S PPC WI RI NG PI N OUT
The Logic Monitor Signal provides digital feedback to confirm
that the PPC has achieved the correct pressure. The LMS
provides standard logic levels such as TTL (5V) or 24 VDC.
With the TTL option, when correct pressure is achieved, the
LMS outputs a logic 1, (5 VDC). When the PPC is working,
(Fill or Exhaust valve is in operation) the LMS outputs a
logic 0, 0 VDC.
Figure 2 shows how to wire the LMS to a controllers TTL input.
The LMS provides a simple "go/no go" signal back to the
controlling device. The LMS may also be used to turn on an
L.E.D. for remote indication.
There also is a negative logic version (LMS) available. When the correct pressure is achieved, this option outputs a logic 0.
When the PPC is working (fill or exhaust valve is in operation) the output is a logic 1. In either case, the LMS circuit is a
sinking type of output. Thus, the PPC supplies the ground to the reading device.
T
T
L
I
N
P
U
T
- +
CONTROLER
CABLE
FROM PPC
LMS (ORANGE)
COMMON (GREEN)
ZERO SPAN POWER
COM
CV-
CV+
LMS2
LMS1
AMS
FILL
VALVE
DUMP
VALVE
Introduction
Fig. 2
AMS Analog Monitor Signal
- 0-10 VDC feedback signal that provides a voltage proportional
to the output pressure
LMS 1 Logic Monitor Signal
- 5 VDC (TTL high), 24 VDC (high), 5 VDC (low), or 24 VDC (low)
go/no go feedback signal (depending on requirements)
LMS 2 Logic Monitor Signal
- 5VDC (TTL low), 24 VDC (high), or 24 VDC (low) go/no go
feedback signal (depending on requirements)
CV+ Positive Command Signal
- Positive lead for the 0 10 VDC or 4-20 MA command signal
(depends on requirements)
CV- Negative Command Signal
- Negative lead for the 0 10 VDC or 4-20 MA command signal
(depends on requirements)
COM Main Power Common
- Common lead for the 24 VDC power
PWR Main Power
- Positive lead for the 24 VDC power
9 Consult Precautions page 94 before use, installation or service of MAC Valves.
S e c t i o n 1 Pr opor t i onal Pr es s ur e Cont r ol l er
V A L V E S
covered
analog
covered
analog
with remote
transducer
covered
digital
coverless
analog
base mount
P. 13 P. 21
P. 17
P. 25 P. 27 P.29
P. 33 P. 35 P.41 P. 37
P. 45
P. 47 P. 49 P. 51
P. 53 P. 55
P. 59
P. 61
coverless
analog base
manifold
mount
covered
analog
base mount
coverless
analog
DIN rail mount
11 Consult Precautions page 94 before use, installation or service of MAC Valves.
P r o p o r t i o n a l p r e s s u r e c o n t r o l l e r
Port size Flow (Max) C
v
/ Nl/min Individual mounting Mounting Series
1/8
1/8
1/8
1/8
1/8
1/4
1/4
1/4
3/8
1/2 - 3/4
Additional dimensions for PPCs P. 89-93
0.07/70 - 0.09/90
0.07/70
0.07/70
0.10/100
0.25/250
0.72/720
0.74/740
1.3/1300
2.0/2000
6.2/6200
PPC5C
PPC45B
PPC47A
PPC400A
PPC92B
PPC93A
PPC34B
V A L V E S
P. 31
LCP35A
P r o p o r t i o n a l p r e s s u r e c o n t r o l l e r
Series PPC5C
13 Consult Precautions page 94 before use, installation or service of MAC Valves.
Port size Flow (Max) (Cv/Nl/min) Individual mounting Series
1/8
0.07/70
0.09/90
covered
analog
1. Reliable operation, using two MAC 34 Series
with balanced poppet.
2. Fast response.
3. Long life.
4. High flow.
5. Low power consumption.
6. Rugged enclosure.
7. Not affected by vibrations.
8. Accurate pressure control.
9. Can be stand alone or used in combination
with our remote air sandwich regulators.
10. Analog command signal and output.
OPERATIONAL BENEFITS
HOW TO ORDER
Type
A Analog
Porting
SIDE PORTS
A 1/8 NPTF
B 1/8 BSPPL
C 1/8 BSPTR
BOTTOM PORTS
D 1/8 NPTF
E 1/8 BSPPL
F 1/8 BSPTR
G Bottom port
O-ring Mount
Feedback
options
A Single Xducer/
Int. Sense (Pressure)
B Single Xducer/
Ext. Sense (Pressure)
C Dual Xducer/
Int. Sense (Pressure)
Pressure range
PSI/BAR
A 100/6.7
B 60/4
C 30/2
D 15/1
E 50/3.3
F 80/5.3
G 2/0.13
H 20/1.3
J 75/5
K 117/7.8
L 4/0.26
M 150/10
N 10/0.66
P 90/6
V VACUUM
Pressure
reference
G Gage Pressure
D Differential Pressure
Overall
accuracy
A 1.5 % F.S.
B 1.0 % F.S.
C 0.5 % F.S.
E 2.5 % F.S.
Flow Cv/Nl/min
Fill Exh.
A 0.07/70 0.07/70
B 0.09/90 0.09/90
C 0.07/70 0.09/90
PPC5C X X X - X X X X - (X X X - X X)
BASIC MODEL
SIGNAL & CONNECTOR
OPTIONS (SEE BELOW)
Command signal
B 0-10V
C 4-20mA 3-Wire
D 4-20mA 4-Wire
Analog monitor signal
A None
B 0-10V
Logic monitor signal
(10mA, MAX)
A None
B TTL (Low = Pressure Achieved)
C TTL (High = Pressure Achieved)
D 24V (Low = Pressure Achieved)
E 24V (High = Pressure Achieved)
Electrical connector
A 3 Pin Mini
B 5 Pin Mini
C 6 Pin Mini
D 3 Pin Micro
E 5 Pin Micro
F 6 Pin Micro
G 3 Wire Grommet
H 4 Wire Grommet
I 5 Wire Grommet
J 6 Wire Grommet
Cable length
0 No Cable
B 3 Ft/0.9m
D 6 Ft/1.8m
E 12 Ft/3.6m
X X X - X X
SIGNAL & CONNECTOR OPTIONS
IMPORTANT ! READ NOTES BEFORE ORDERING
Pressure range
PSI/BAR
A 100/6.7
B 60/4
C 30/2
D 15/1
E 50/3.3
F 80/5.3
G 2/0.13
H 20/1.3
J 75/5
K 117/7.8
L 4/0.26
M 150/10
N 10/0.66
P 90/6
V VACUUM
Pressure
reference
G Gage Pressure
D Differential Pressure
Overall
accuracy
E 2.5 % F.S.
Flow Cv/Nl/min
Fill Exh.
A 0.07/70 0.07/70
B 0.09/90 0.09/90
C 0.07/70 0.09/90
PPC5C X X X - X X X X - (X X X - X X)
BASIC MODEL
SIGNAL & CONNECTOR
OPTIONS (SEE BELOW)
Command signal
A 4 Bit Sinking/Pos.
B 4 Bit Sourcing/Pos.
C 8 Bit Sinking/Pos.
D 8 Bit Sourcing/Pos.
G 4 Bit Sinking/Neg.
H 4 Bit Sourcing/Neg.
J 8 Bit Sinking/Neg.
K 8 Bit Sourcing/Neg.
Analog monitor signal
A None
B 0-10V
Logic monitor signal
(10mA, MAX)
A None
B TTL (Low = Pressure Achieved)
C TTL (High = Pressure Achieved)
D 24V (Low = Pressure Achieved)
E 24V (High = Pressure Achieved)
Electrical connector
A 6 Pin Mini
B 7 Pin Mini
C 8 Pin Mini
G 14 Wire
Cable length
0 No Cable
B 3 Ft/0.9m
D 6 Ft/1.8m
E 12 Ft/3.6m
X X X - X X
SIGNAL & CONNECTOR OPTIONS
Revision
IMPORTANT ! READ NOTES BEFORE ORDERING
All connector options are available with the 4 Bit command signal.
Options A , B, C can be supplied with or without a cable.
Options G requires a cable. Select length from table.
The 4 Bit command signal without the analog monitor signal (AMS)
or logic monitor signal (LMS) requires a 6 Pin connector. For the
AMS or LMS options, add one pin for each.
The 8 Bit command signal can only use Option G. Select cable
length from table.
Note : For PMPP ordering information, consult factory.
For circuit bar
AMS/LMS signal
0 No AMS or LMS
A TTL LMS 1, 2
B 24v LMS 2 High on
TTL LMS 1 Press. Achieved
C 24v LMS Low on
TTL LMS Press. Achieved
D TTL LMS 1,2 w/AMS
E 24v LMS 2 High on w/AMS
TTL LMS 1 Press. Achieved
F 24v LMS Low on w/AMS
TTL LMS 1 Press. Achieved
G AMS
Cover options
A Sealed Electrical & electronic
components w/Washdown
valves
Electrical connector
A 3 Pin Mini
B 5 Pin Mini
C 6 Pin Mini
D 7 Pin Mini
E 3 Pin Micro
F 5 Pin Micro
G 6 Pin Micro
J 7 Wire Grommet
(cable length required)
Cable length
0 No Cable
B 3 Ft/0.9m
D 6 Ft/1.8m
E 12 Ft/3.6m
X X X - X X
SIGNAL & CONNECTOR OPTIONS
NOTE
AMS/LMS signal
0 No AMS or LMS
A TTL LMS 1, 2
B 24v LMS 2 High on
TTL LMS 1 Press. Achieved
C 24v LMS Low on
TTL LMS Press. Achieved
D TTL LMS 1,2 w/AMS
E 24v LMS 2 High on w/AMS
TTL LMS 1 Press. Achieved
F 24v LMS Low on w/AMS
TTL LMS 1 Press. Achieved
G AMS
Cover options
B Sealed Electrical & electronic
components standard valves
Electrical connector
A 3 Pin Mini
B 5 Pin Mini
C 6 Pin Mini
D 7 Pin Mini
E 3 Pin Micro
F 5 Pin Micro
G 6 Pin Micro
J 7 Wire Grommet
(cable length required)
Cable length
0 No Cable
B 3 Ft/0.9m
D 6 Ft/1.8m
E 12 Ft/3.6m
X X X - X X
SIGNAL & CONNECTOR OPTIONS
NOTE
AMS/LMS signal
0 No AMS or LMS
A TTL LMS 1, 2
B 24v LMS 2 High on
TTL LMS 1 Press. Achieved
C 24v LMS Low on
TTL LMS Press. Achieved
D TTL LMS 1,2 w/AMS
E 24v LMS 2 High on w/AMS
TTL LMS 1 Press. Achieved
F 24v LMS Low on w/AMS
TTL LMS 1 Press. Achieved
G AMS
Cover options
A Sealed Electrical & electronic
components
Electrical connector
A 3 Pin Mini
B 5 Pin Mini
C 6 Pin Mini
D 7 Pin Mini
E 3 Pin Micro
F 5 Pin Micro
G 6 Pin Micro
J 7 Wire Grommet
(cable length required)
Cable length
0 No Cable
B 3 Ft/0.9m
D 6 Ft/1.8m
E 12 Ft/3.6m
X X X - X X
SIGNAL & CONNECTOR OPTIONS
NOTE
AMS/LMS signal
0 No AMS or LMS
A TTL LMS 1, 2
B 24v LMS 2 High on
TTL LMS 1 Press. Achieved
C 24v LMS Low on
TTL LMS Press. Achieved
D TTL LMS 1,2 w/AMS
E 24v LMS 2 High on w/AMS
TTL LMS 1 Press. Achieved
F 24v LMS Low on w/AMS
TTL LMS 1 Press. Achieved
G AMS
Cover options
A Sealed Electrical & electronic
components
Electrical connector
A 3 Pin Mini
B 5 Pin Mini
C 6 Pin Mini
D 7 Pin Mini
E 3 Pin Micro
F 5 Pin Micro
G 6 Pin Micro
J 7 Wire Grommet
(cable length required)
Cable length
0 No Cable
B 3 Ft/0.9m
D 6 Ft/1.8m
E 12 Ft/3.6m
X X X - X X
SIGNAL & CONNECTOR OPTIONS
NOTE
Cable length
0 No Cable
B 3 Ft/0.9m
D 6 Ft/1.8m
E 12 Ft/3.6m
X X X - X X
SIGNAL & CONNECTOR OPTIONS
Revision
Revision
Regulator size
(series)
65 6500 Series
Sense
AA Standard
Gage port on
regulator
1 No gage - gage
port plugged
2 Include gage,
filled *(List gage
separately)
Port size &
thread type
C 1/2 NPTF (6500 Series)
D 3/4 NPTF (6500 Series)
G 1/2 BSPPL (6500 Series)
H 3/4 BSPPL (6500 Series)
L 1/2 BSPTR (6500 Series)
M 3/4 BSPTR (6500 Series)
* Gage part
#24142-160
EXAMPLE : PQE65A - AA1C - 9
PPC5C - AGB- AGEA - BBB - C0 - 9
NOTE :
PPC5C must be ordered separately.
Reference How to order for the analog PPC5C.
IMPORTANT ! READ NOTES BEFORE ORDERING
For options 0 (no cable), choose electrical connector options A through F only.
6500
92
70 Consult Precautions page 94 before use, installation or service of MAC Valves.
Series 6500
100% 100%
100% 100% M O N T H S
WARRANTY
O F
P R O D U C T I O N
T E S T E D
DI MENS I ONS
Analog, single transducer external sense, bottom O-ring mount
63.5
5.20 DIA. THRU
(2) MTG. HOLES
57.85
154.2
APPROX.
87.90 6.0
6.0
26.5
18.85
23.0
101.60
111.95
27.0
32.0
212.0
APPROX.
61.5
3/4" or 1/2" PORTS
TYP. (3)
O
U
T
I
N
Connector :
Enclosure :
Mounting :
Ambient temperature range :
Reference PPC5C specifications
Aluminum, sealed
Any plane
0 to 50C (32F to 120F)
PPC T YPE
PHYS I CAL DATA
Reference PPC5C specifications
EL ECT RI CAL DATA
Inlet pressure :
Fluids :
Lubrication :
Filtration :
*Output pressure :
Overall accuracy :
All ports :
Flows :
Output flow :
Exhaust flow :
**Output volume requirements :
120 PSI max
Air or inert gases
Not required. However, if used, a medium aniline point oil
is recommended
40 micron
20 to 100 PSI
2.5% full scale
1/2, 3/4, NPTF, BSPPL, BSPTR
1/2 ports: Cv 5.3 3/4 ports: Cv 6.3
1/2 ports: Cv 1.5 3/4 ports: Cv 1.5
Port size Output volume at Minimum length
end of output pipe of output pipe
1/2 100 Cu. in. and larger 78
50 to 99 Cu. in. 100
3/4 100 Cu. in. and larger 60
50 to 99 Cu. in. 90
* The quick exhaust portion of the PQE was not designed to be used at pressures below 20 PSIG. The PQE will exhaust
below 20 PSIG but at a very reduced rate. Also, the minimum pressure change (from higher to lower) that will allow
the quick exhaust to function is 3 PSIG.
** This is the minimum output volume and output piping required to keep the unit stable. Configurations below these
minimums should be tested on a case by case basis.
PNEUMAT I C DATA
71 Consult Precautions page 94 before use, installation or service of MAC Valves.
P r o p o r t i o n a l q u i c k e x h a u s t
Series 6500
Port size Flow (Max) (Cv/Nl/min) Individual mounting Series
1/2 - 3/4 6.3/6300 digital
1. Accurate pressure control.
2. Fast response.
3. High flow.
4. Quick exhaust function.
5. Unaffected by change in line pressure.
6. Long life.
7. Designed to meet Nema 4 specifications.
8. Digital control.
9. Analog or TTL feedback.
10. Closed loop system.
OPERATIONAL BENEFITS
HOW TO ORDER
PQE 65 A - XX X X ( - 9)
PROPORTIONAL QUICK EXHAUST
PPC5C SERIES
Type
D Digital
Porting
G BOTTOM PORTS
O-ring Mount
Feedback
options
B Single Xducer/
Ext. Sense (Pressure)
Pressure range
PSI/BAR
A 100/6.7
B 60/4
C 30/2
E 50/3.3
F 80/5.3
J 75/5
K 117/7.8
M 150/10
P 90/6
Pressure
reference
G Gage Pressure
Overall
accuracy
E 2.5 % F.S.
Flow Cv/Nl/min
Fill Exh.
A 0.07/70 0.07/70
B 0.09/90 0.09/90
C 0.07/70 0.09/90
PPC5C X X X - X X X X - (X X X - X X)
BASIC MODEL
SIGNAL & CONNECTOR
OPTIONS (SEE BELOW)
Indicates unit is to be assembled with PPC,
which is ordered separately
Command signal
A 4-Bit Sinking/pos.
B 4-Bit Sourcing/pos.
C 8-Bit Sinking/pos.
D 8-Bit Sourcing/pos.
G 4-Bit Sinking/neg.
H 4-Bit Sourcing/neg.
J 8-Bit Sinking/neg.
K 8-Bit Sourcing/neg.
Analog monitor signal
A None
B 0-10V
Logic monitor signal
(10mA, MAX)
A None
B TTL (Low = Pressure Achieved)
C TTL (High = Pressure Achieved)
D 24V (Low = Pressure Achieved)
E 24V (High = Pressure Achieved)
Electrical connector
A 6 Pin Mini
B 7 Pin Mini
C 8 Pin Mini
G 14 Wire
Cable length
0 No Cable
B 3 Ft/0.9m
D 6 Ft/1.8m
E 12 Ft/3.6m
X X X - X X
SIGNAL & CONNECTOR OPTIONS
Revision
Revision
Regulator size
(series)
65 6500 Series
Sense
AA Standard
Gage port on
regulator
1 No gage - gage
port plugged
2 Include gage,
filled *(List gage
separately)
Port size &
thread type
C 1/2 NPTF (6500 Series)
D 3/4 NPTF (6500 Series)
G 1/2 BSPPL (6500 Series)
H 3/4 BSPPL (6500 Series)
K 1/2 BSPTR (6500 Series)
L 3/4 BSPTR (6500 Series)
* Gage part
#24142-160
EXAMPLE : PQE65A - AA1C - 9
PPC5C DGB- AGEA - AAA - 9
6500 Series style regulator, standard sense, no gage, 1/2 NPTF ports.
Digital PPC, bottom o-ring mount, external sense, 100 psi range, gage
reference, 2.5% accuracy, with .07 flow (fill and exhaust), 4 bit sinking/positive
command signal, no analog or logic signal, 6-pin mini connector, no cable.
NOTE :
PPC5C must be ordered separately.
Reference How to order for the digital PPC5C.
IMPORTANT ! READ NOTES BEFORE ORDERING
All connector options are available with the 4-Bit command signal. Options A, B and C can be supplied with or without a cable. Option G requires a cable. Select length from table.
The 4-Bit command signal without the analog monitor signal (AMS) or logic monitor signal (LMS) requires a 6 Pin connector. For the AMS or LMS options, add one pin for each.
The 8-Bit command signal can only use option G. Select cable length from table.
6500
92
72 Consult Precautions page 94 before use, installation or service of MAC Valves.
Series 6500
100% 100%
100% 100% M O N T H S
WARRANTY
O F
P R O D U C T I O N
T E S T E D
DI MENS I ONS
Digital, single transducer external sense, bottom O-ring mount
63.5
5.20 DIA. THRU
(2) MTG. HOLES
57.85
154.2
APPROX.
87.90 6.0
6.0
26.5
18.85
23.0
101.60
111.95
27.0
32.0
212.0
APPROX.
61.5
3/4" or 1/2" PORTS
TYP. (3)
O
U
T
I
N
Connector :
Enclosure :
Mounting :
Ambient temperature range :
Reference PPC5C specifications
Aluminum, sealed
Any plane
0 to 50C (32F to 120F)
PPC T YPE
PHYS I CAL DATA
Reference PPC5C specifications
EL ECT RI CAL DATA
Inlet pressure :
Fluids :
Lubrication :
Filtration :
*Output pressure :
Overall accuracy :
All ports :
Flows :
Output flow :
Exhaust flow :
**Output volume requirements :
120 PSI max
Air or inert gases
Not required. However, if used, a medium aniline point oil
is recommended
40 micron
20 to 100 PSI
2.5% full scale
1/2, 3/4, NPTF, BSPPL, BSPTR
1/2 ports: Cv 5.3 3/4 ports: Cv 6.3
1/2 ports: Cv 1.5 3/4 ports: Cv 1.5
Port size Output volume at Minimum length
end of output pipe of output pipe
1/2 100 Cu. in. and larger 78
50 to 99 Cu. in. 100
3/4 100 Cu. in. and larger 60
50 to 99 Cu. in. 90
* The quick exhaust portion of the PQE was not designed to be used at pressures below 20 PSIG. The PQE will exhaust
below 20 PSIG but at a very reduced rate. Also, the minimum pressure change (from higher to lower) that will allow
the quick exhaust to function is 3 PSIG.
** This is the minimum output volume and output piping required to keep the unit stable. Configurations below these
minimums should be tested on a case by case basis.
PNEUMAT I C DATA
73 Consult Precautions page 94 before use, installation or service of MAC Valves.
P r o p o r t i o n a l q u i c k e x h a u s t
Series 92
Port size Flow (Max) (Cv/Nl/min) Individual mounting Series
1/4 - 3/8 1.3/1300 analog
1. Accurate pressure control.
2. Fast response.
3. High flow.
4. Quick exhaust function.
5. Unaffected by change in line pressure.
6. Long life.
7. Designed to meet Nema 4 specifications.
8. Analog control.
9. Analog or TTL feedback.
10. Closed loop system.
OPERATIONAL BENEFITS
HOW TO ORDER
PQE 92 A - XX X X ( - 9)
PROPORTIONAL QUICK EXHAUST
PPC5C SERIES
Type
A Analog
Porting
G BOTTOM PORTS
O-ring Mount
Feedback
options
B Single Xducer/
Ext. Sense (Pressure)
Pressure range
PSI/BAR
A 100/6.7
B 60/4
C 30/2
E 50/3.3
F 80/5.3
J 75/5
K 117/7.8
M 150/10
P 90/6
Pressure
reference
G Gage Pressure
Overall
accuracy
E 2.5 % F.S.
Flow Cv/Nl/min
Fill Exh.
A 0.07/70 0.07/70
B 0.09/90 0.09/90
C 0.07/70 0.09/90
PPC5C X X X - X X X X - (X X X - X X)
BASIC MODEL
SIGNAL & CONNECTOR
OPTIONS (SEE BELOW)
Indicates unit is to be assembled with PPC,
which is ordered separately
Command signal
B 0-10V Differential
C 4-20mA 3-Wire
D 4-20mA 4-Wire
Analog monitor signal
A None
B 0-10V
Logic monitor signal
(10mA, MAX)
A None
B TTL (Low = Pressure Achieved)
C TTL (High = Pressure Achieved)
D 24V (Low = Pressure Achieved)
E 24V (High = Pressure Achieved)
Electrical connector
A 3 Pin Mini
B 5 Pin Mini
C 6 Pin Mini
D 3 Pin Micro
E 5 Pin Micro
F 6 Pin Micro
G 3 Wire Grommet
H 4 Wire Grommet
I 5 Wire Grommet
J 6 Wire Grommet
Cable length
0 No Cable
B 3 Ft/0.9m
D 6 Ft/1.8m
E 12 Ft/3.6m
X X X - X X
SIGNAL & CONNECTOR OPTIONS
Revision
Revision
Regulator size
(series)
92 92 Series
Sense
AA Standard
Gage port on
regulator
1 No gage - gage
port plugged
2 Include gage,
filled *(List gage
separately)
Port size &
thread type
A 1/4 NPTF (92 Series)
B 3/8 NPTF (92 Series)
E 1/4 BSPPL (92 Series)
F 3/8 BSPPL (92 Series)
I 1/4 BSPTR (92 Series)
J 3/8 BSPTR (92 Series)
* Gage part
#24142-160
EXAMPLE : PQE92A - AA1B - 9
PPC5C - AGB- AGEA - BBB - C0 - 9
NOTE :
PPC5C must be ordered separately.
Reference How to order for the analog PPC5C.
IMPORTANT ! READ NOTES BEFORE ORDERING
For options 0 (no cable), choose electrical connector options A through F only.
6500
92
74 Consult Precautions page 94 before use, installation or service of MAC Valves.
Series 92
100% 100%
100% 100% M O N T H S
WARRANTY
O F
P R O D U C T I O N
T E S T E D
DI MENS I ONS
Analog, single transducer external sense, bottom O-ring mount
25.0
15.0
111.0
50.80
6.50 DIA. THRU
(2) HOLES
19.2
29.45
188.5
APPROX.
40.0
1/4" or 3/8" PORTS
TYP. (3)
O
U
T
I
N
17.00
76.20
101.50
40.80
130.1
APPROX.
91.60 5.0
5.0
Connector :
Enclosure :
Mounting :
Ambient temperature range :
Reference PPC5C specifications
Aluminum, sealed
Any plane
0 to 50C (32F to 120F)
PPC T YPE
PHYS I CAL DATA
Reference PPC5C specifications
EL ECT RI CAL DATA
Inlet pressure :
Fluids :
Lubrication :
Filtration :
*Output pressure :
Overall accuracy :
All ports :
Flows :
Output flow :
Exhaust flow :
**Output volume requirements :
120 PSI max
Air or inert gases
Not required. However, if used, a medium aniline point oil
is recommended
40 micron
20 to 100 PSI
2.5% full scale
1/4, 3/8, NPTF, BSPPL, BSPTR
1/4 ports: Cv 0.94 3/8 ports: Cv 1.2
1/4 ports: Cv 1.3 3/8 ports: Cv 1.3
Port size Output volume at Minimum length
end of output pipe of output pipe
1/4 100 Cu. in. and larger 12
50 to 99 Cu. in. 50
3/8 100 Cu. in. and larger 24
50 to 99 Cu. in. 50
* The quick exhaust portion of the PQE was not designed to be used at pressures below 20 PSIG. The PQE will exhaust
below 20 PSIG but at a very reduced rate. Also, the minimum pressure change (from higher to lower) that will allow
the quick exhaust to function is 3 PSIG.
** This is the minimum output volume and output piping required to keep the unit stable. Configurations below these
minimums should be tested on a case by case basis.
PNEUMAT I C DATA
75 Consult Precautions page 94 before use, installation or service of MAC Valves.
P r o p o r t i o n a l q u i c k e x h a u s t
Series 92
Port size Flow (Max) (Cv/Nl/min) Individual mounting Series
1/4 - 3/8 1.3/1300 digital
1. Accurate pressure control.
2. Fast response.
3. High flow.
4. Quick exhaust function.
5. Unaffected by change in line pressure.
6. Long life.
7. Designed to meet Nema 4 specifications.
8. Digital control.
9. Analog or TTL feedback.
10. Closed loop system.
OPERATIONAL BENEFITS
HOW TO ORDER
PQE 92 A - XX X X ( - 9)
PROPORTIONAL QUICK EXHAUST
PPC5C SERIES
Type
D Digital
Porting
G BOTTOM PORTS
O-ring Mount
Feedback
options
B Single Xducer/
Ext. Sense (Pressure)
Pressure range
PSI/BAR
A 100/6.7
B 60/4
C 30/2
E 50/3.3
F 80/5.3
J 75/5
K 117/7.8
M 150/10
P 90/6
Pressure
reference
G Gage Pressure
Overall
accuracy
E 2.5 % F.S.
Flow Cv/Nl/min
Fill Exh.
A 0.07/70 0.07/70
B 0.09/90 0.09/90
C 0.07/70 0.09/90
PPC5C X X X - X X X X - (X X X - X X)
BASIC MODEL
SIGNAL & CONNECTOR
OPTIONS (SEE BELOW)
Indicates unit is to be assembled with PPC,
which is ordered separately
Command signal
A 4-Bit Sinking/pos.
B 4-Bit Sourcing/pos.
C 8-Bit Sinking/pos.
D 8-Bit Sourcing/pos.
G 4-Bit Sinking/neg.
H 4-Bit Sourcing/neg.
J 8-Bit Sinking/neg.
K 8-Bit Sourcing/neg.
Analog monitor signal
A None
B 0-10V
Logic monitor signal
(10mA, MAX)
A None
B TTL (Low = Pressure Achieved)
C TTL (High = Pressure Achieved)
D 24V (Low = Pressure Achieved)
E 24V (High = Pressure Achieved)
Electrical connector
A 6 Pin Mini
B 7 Pin Mini
C 8 Pin Mini
G 14 Wire
Cable length
0 No Cable
B 3 Ft/0.9m
D 6 Ft/1.8m
E 12 Ft/3.6m
X X X - X X
SIGNAL & CONNECTOR OPTIONS
Revision
Revision
Regulator size
(series)
92 92 Series
Sense
AA Standard
Gage port on
regulator
1 No gage - gage
port plugged
2 Include gage,
filled *(List gage
separately)
Port size &
thread type
A 1/4 NPTF (92 Series)
B 3/8 NPTF (92 Series)
E 1/4 BSPPL (92 Series)
F 3/8 BSPPL (92 Series)
I 1/4 BSPTR (92 Series)
J 3/8 BSPTR (92 Series)
* Gage part
#24142-160
EXAMPLE : PQE92A - AA1B - 9
PPC5C DGB- AGEA - AAA - 9
92 Series style regulator, standard sense, no gage, 3/8 NPTF ports.
Digital PPC, bottom o-ring mount, external sense, 100 psi range, gage
reference, 2.5% accuracy, with .07 flow (fill and exhaust), 4 bit sinking/positive
command signal, no analog or logic signal, 6-pin mini connector, no cable.
NOTE :
PPC5C must be ordered separately.
Reference How to order for the digital PPC5C.
IMPORTANT ! READ NOTES BEFORE ORDERING
All connector options are available with the 4-Bit command signal. Options A, B and C can be supplied with or without a cable. Option G requires a cable. Select length from table.
The 4-Bit command signal without the analog monitor signal (AMS) or logic monitor signal (LMS) requires a 6 Pin connector. For the AMS or LMS options, add one pin for each.
The 8-Bit command signal can only use option G. Select cable length from table.
6500
92
76 Consult Precautions page 94 before use, installation or service of MAC Valves.
Series 92
100% 100%
100% 100% M O N T H S
WARRANTY
O F
P R O D U C T I O N
T E S T E D
DI MENS I ONS
Digital, single transducer external sense, bottom O-ring mount
25.0
15.0
111.0
50.80
6.50 DIA. THRU
(2) HOLES
19.2
29.45
188.5
APPROX.
40.0
1/4" or 3/8" PORTS
TYP. (3)
O
U
T
I
N
17.00
76.20
101.50
40.80
130.1
APPROX.
91.60 5.0
5.0
Connector :
Enclosure :
Mounting :
Ambient temperature range :
Reference PPC5C specifications
Aluminum, sealed
Any plane
0 to 50C (32F to 120F)
PPC T YPE
PHYS I CAL DATA
Reference PPC5C specifications
EL ECT RI CAL DATA
Inlet pressure :
Fluids :
Lubrication :
Filtration :
*Output pressure :
Overall accuracy :
All ports :
Flows :
Output flow :
Exhaust flow :
**Output volume requirements :
120 PSI max
Air or inert gases
Not required. However, if used, a medium aniline point oil
is recommended
40 micron
20 to 100 PSI
2.5% full scale
1/4, 3/8, NPTF, BSPPL, BSPTR
1/4 ports: Cv 0.94 3/8 ports: Cv 1.2
1/4 ports: Cv 1.3 3/8 ports: Cv 1.3
Port size Output volume at Minimum length
end of output pipe of output pipe
1/4 100 Cu. in. and larger 12
50 to 99 Cu. in. 50
3/8 100 Cu. in. and larger 24
50 to 99 Cu. in. 50
* The quick exhaust portion of the PQE was not designed to be used at pressures below 20 PSIG. The PQE will exhaust
below 20 PSIG but at a very reduced rate. Also, the minimum pressure change (from higher to lower) that will allow
the quick exhaust to function is 3 PSIG.
** This is the minimum output volume and output piping required to keep the unit stable. Configurations below these
minimums should be tested on a case by case basis.
PNEUMAT I C DATA
77 Consult Precautions page 94 before use, installation or service of MAC Valves.
S e c t i o n 3 Pr es s ur e Cont r ol Sys t ems
V A L V E S
79 Consult Precautions page 94 before use, installation or service of MAC Valves.
P r e s s u r e c o n t r o l s y s t e m s
PMPP MPP
Series
P. 81
P. 85
PMPP
MPP
V A L V E S
81 Consult Precautions page 94 before use, installation or service of MAC Valves.
P r e s s u r e c o n t r o l s y s t e m s
Series PMPP
The Proportional Multi-Pressure Pak
is suitable for all applications requiring multiple pressures. The numerous possibilities of flows and pressure ranges makes it easy to
find the best appropriate configuration.
This system has proven its abilities in the automotive industry, for the fast and accurate control of spot welding. Many other applications are satisfied, such as pressure
selection for any supply network or machinery, force control in a cylinder, tension control on a drum and robot arm mounting.
This is the pressure selector controlling the entire system. Depending on the command signal (analog or digital), the PPC5C will quickly adjust the outlet pressure to the
requested value.
The outlet port of the PPC5C gives a pressure signal to the sandwich regulator. This will regulate the main pressure as a function
of the command signal at a high flow rate.
PROPORTIONAL PRESSURE CONTROLLER PPC5C
PILOT OPERATED SANDWICH REGULATOR
Depending on the application, one or more directional valves are used. For instance : a 4/2 valve for the welding control (with the regulated pressure) and another one
(line pressure) for the control of the back-up on the weld gun. Additional valves for tooling can be added.
DIRECTIONAL VALVE(S)
Series
Proportional Pressure Control system with analog or digital command signal. Proportional Multi-Pressure Pak
(PMPP)
OPERATIONAL BENEFITS
COMPONENTS
FIELDS OF APPLICATION
OPERATION
PMPP
MPP
82 Consult Precautions page 94 before use, installation or service of MAC Valves.
Series PMPP
100% 100%
100% 100% M O N T H S
WARRANTY
O F
P R O D U C T I O N
T E S T E D
Supply pressure :
*Output pressure :
2 to 10 bar/30 to 150 PSI
Standard : 1.7 to 10 bar, other ranges upon request.
25 to 150 PSI
* For 82 and ISO 1 - 1.7 to 8 BAR, 25 to 120 PSI
Please consult factory for the selection of best appropriate PMPP.
* Other valve series may be available - consult factory.
*Series
82
93
6300
6500
ISO 1
ISO 2
ISO 3
Port size
1/4" - 3/8"
3/8" - 1/2"
3/8" - 1/2"
1/2" - 3/4"
1/4" - 3/8"
3/8" - 1/2"
1/2" - 3/4"
Flow
C
v
0.9 / 900 Nl/Min
C
v
2.4 / 2400 Nl/Min
C
v
2.1 / 2100 Nl/Min
C
v
3.5 / 3500 Nl/Min
C
v
1.1 / 1100 Nl/Min
C
v
2.1 / 2100 Nl/Min
C
v
5.0 / 5000 Nl/Min
T ECHNI CAL DATA
Example circuit with quick exhaust valve
IN
A
SOL. 3
SOL. 2
IN
B
A
B
A IN
VENT
OUT
IN
V
P
SENSE
QUICK EXH. VALVE
EXH EXH
SOL. 1
A B
EXH
EXTEND/RETRACT
VALVE
WELD
VALVE
83 Consult Precautions page 94 before use, installation or service of MAC Valves.
P r e s s u r e c o n t r o l s y s t e m s
Series PMPP
PMPP
MPP
Weld valve
Adapter plate
Pilot adjust regulator
6 pin micro connector
Extend/Retract valve
Proportional valve
Quick exhaust valve
11
3
9
8
5
4
1
2
1
5
3
COND 2 4
12
2 4
12
6
#2
#1
10
7
MAC VALVES, INC.
MULTI-PRESSURE PAK
Item QTY Description
1 1 MV-P2A-AADB-DM-DDAP-1DS-9
2 1 PRP2A-DABA-9 MOD. 1367
3 1 MM-P2A-231-A-9 MOD. 3176
4 1 MV-P2A-ABDA-DM-DDAP-1DS-9
5 1 MM-P2A-231-B-9 MOD. 3158
6 1 PPC5A-DGB-PGEA-AAE BO-9 MOD. 1238
7 1 M-35004
8 1 416A-00A-9 MOD. 1368
9 1 N-P2004-03
10 1 N-P2009
11 1 24142-160
85 Consult Precautions page 94 before use, installation or service of MAC Valves.
P r e s s u r e c o n t r o l s y s t e m s
Series MPP
A typical Multi-Pressure Pak
is designed for applications requiring multiple pressures which can be selected electrically through low powered AC or DC
solenoids. The selected pilot pressure is directed to a pilot operated sandwich pressure regulator. The sandwich regulator amplifies the flow of this pre-selected
pressure.
The multiple pressures can be manually preset from 25 to 120 PSI (1.7 to 8 BAR).
The Multi-Pressure Pak
(for example a standard 4 way valve to operate a tool changer or tip dresser).
External electrical conduit connections can be supplied (consult factory) for ordering purposes.
MAC
consists of:
A 4 way solenoid valve (B) (i.e. ISO 2, 6300, etc)
A pilot operated sandwich regulator (C) mounted on a manifold add-a-unit base (F).
35 Series, solenoid valves (H), each with its own individual 92 Series regulator (A), are mounted to the side of the cascading manifold adaptater. The
adaptater has a common outlet (G) connected to the air pilot port (D) of the sandwich air pilot regulator (C). The inlet pressure to the manifold adaptater is
supplied thru the sandwich regulator block.
The number of pressures supplied by this assembly corresponds to the number of 92 Series regulators (A). NOTE: Up to six regulators are possible. The optional
quick exhaust valve (E) is available to provide a quick close on 3 ported weld guns.
Once the pressure at each individual 92 Series regulator has been manually preset, energizing the corresponding 35 Series solenoid will provide that particular
pressure at the common outlet of the manifold. The pre-selected pressure at the common outlet is connected to the air pilot of the sandwich regulator. The
sandwich regulator amplifies the flow of this pre-selected pressure either to both cylinder ports of the 4 way valve or to one cylinder port with main line pressure
fed through a bypass plate to the other cylinder port.
(A) 92 Series regulator
(B) 4-way solenoid valve -
ISO 2 Series
(C) Pilot operated regulator
(D) Pilot port connection
(E) Optional quick
exhaust valve
(F) Manifold add-a-unit
(H) 35 Series solenoid valves
(G) Common outlet from
cascading adapter
OPERATIONAL DESCRIPTION
PMPP
MPP
88 Consult Precautions page 94 before use, installation or service of MAC Valves.
Series MPP
100% 100%
100% 100% M O N T H S
WARRANTY
O F
P R O D U C T I O N
T E S T E D
PRESSURE SELECTION
GAGE
3
2
7
8
1
4
CYL.B
CYL.A
O
U
T
E
X
H
2 4
12
2 4
5
12
+ -
1 2
2 1
- +
P-B
P-A
1
5
3
COND
MODIF.
AUCKLAND,N.Z.
LIEGE,BELGIUM
WIXOM,MI USA
150 PSI
MODEL VAC TO
MODIF.
AUCKLAND,N.Z.
LIEGE,BELGIUM
WIXOM,MI USA
150 PSI
MODEL VAC TO
G A G E G A G EG A G E
10
9
6
5 1 3
3 1 5
DEFAULT SELECT
PRESSURE
SELECT
PRESSURE
EXHAUST
QUICK
WELD VALVE
BACK-UP VALVE
14
14
12
12
4-EXTEND
2-RETRACT
4-WELD
2-WELD RETURN
REG.
MAC VALVES, INC.
MULTI-PRESSURE PAK
Item QTY Description
1 1 MV-P2A-AADB-DM-DDAP-1DS-9 (STA.1)
2 1 PRP2B-DEBA-9 MOD. 1537
3 1 MM-P2A-231-A-9
4 1 MV-P2A-ABDA-DM-DDAP-1DS-9 (STA.2)
5 1 MM-P2A-231-B-9 MOD. 1734
6 3 PR92C-M0AB-9 MOD. 1680
7 2 35A-BOO-DDAJ-1KD-9 MOD. 3501
8 1 921B-RA MOD.1453
1 N-P2017 BRKT. & FITTINGS
1 N-63002-02 FASTENING KIT
9 1 24142-160 GAGE
1
1
10 1 32848 CONDUIT PLUG
2 23154 STRAIN RELIEF FITTING
Example circuit with quick exhaust valve
89 Consult Precautions page 94 before use, installation or service of MAC Valves.
Series PPC34B
Series PPC34B
Dimensions
17.00
8.75
14.00
7.00
18.00
14.90
57.50
3.00
3.00
63.50
APPROX.
77.40
22.00
APPROX.
32.00
24.00
TYP (3)
5/32" TUBE RECEPTACLE
IN
O U T
E X H
TYP (2) MTG. HOLES
3.2 DIA. THRU
56.00
57.50
26.25
7.45
8.00
13.95
16.60
32.75
53.50
63.50
22.00
APPROX.
75.90
APPROX.
30.25
3.00
20.25
3.00
TYP (3)
5/32" TUBE RECEPTACLE
TYP(2) MTG. HOLES
3.2 DIA. THRU
EXH
OUT
IN
54.00
Additional dimensions for PPCs
P r o p o r t i o n a l p r e s s u r e c o n t r o l l e r
90 Consult Precautions page 94 before use, installation or service of MAC Valves.
100% 100%
100% 100% M O N T H S
WARRANTY
O F
P R O D U C T I O N
T E S T E D
Series PPC34B
Series PPC34B
54.00
EXH
53.50
33.50
16.00
13.25
10.00
8.00
TYP(3)
1/8" - 28 B.S.P.PL.
TYP(3)
1/8" - 28 B.S.P.TR.
TYP(3)
1/8" - 27 N.P.T.F.
TYP(2) MTG. HOLES
3.2 DIA. THRU
57.50
3.00
63.50
APPROX.
75.90
22.00
20.25
3.00
APPROX.
30.25
26.25
OUT
IN
26.25
28.0
APPROX.
81.90
IN
8.75
16.95
10.20
18.00
22.00
55.20
APPROX.
30.25
TYP (3)
5/32" TUBE RECEPTACLE
14.9
M4 SET SCREW
E X H
O U T
60.00
Additional dimensions for PPCs
Dimensions
91 Consult Precautions page 94 before use, installation or service of MAC Valves.
Series PPC45A
Series PPC45A
APPROX.
78.40
1/8" - 28 B.S.P.PL
1/8" - 28 B.S.P.TR.
1/8" - 27 N.P.T.F.
62.5
3.65 3.7
59.75
16.00
30.50
36.50
17.00
E X H
I N
O U T
69.9
25.00
BB
A
TYP(2) MTG. HOLES
4.2 DIA. THRU
APPROX.
55.5
APPROX.
70.6
44.10
Additional dimensions for PPCs
P r o p o r t i o n a l p r e s s u r e c o n t r o l l e r
Dimensions
A
B B
31.25
69.9
O U T
I N
E X H
17.00
36.50
30.50
16.00
59.75
3.7
3.65
62.5
1/4" - TUBE RECEPTACLE
TYP. (3)
APPROX.
84.65
APPROX.
70.6
TYP(2) MTG. HOLES
4.2 DIA. THRU
44.10
APPROX.
55.5
92 Consult Precautions page 94 before use, installation or service of MAC Valves.
100% 100%
100% 100% M O N T H S
WARRANTY
O F
P R O D U C T I O N
T E S T E D
Series PPC47A
Series PPC47A
APPROX.
126.75
43.00
APPROX.
57.00
27.60
10.00
26.30
13.30
1/4"-19 B.S.P.TR
1/4"-19 B.S.P.PL
1/4"-18 N.P.T.F.
37.60
76.20
5.00
5.00
66.20
TYP.( 2 ) MTG. HOLE
5.20 DIA. THRU
APPROX.
91.50
31.30
18.80
TYP. (2)
8 MM TUBE RECEPTACLES
OUT
E X H
I N
1 2
14
1 2
14
Additional dimensions for PPCs
34.30
APPROX.
126.75
43.00
APPROX.
57.00
13.00
EXH
IN
OUT
37.60
76.20
5.00
5.00
66.20
TYP.( 2 ) MTG. HOLE
5.20 DIA. THRU
APPROX.
91.50
TYP. (3)
1/4"-19 B.S.P.TR
TYP. (3)
1/4"-19 B.S.P.PL
TYP. (3)
1/4"-18 N.P.T.F.
26.00
19.10
35.65
55.20
1 2
14
1 2
14
Dimensions
93 Consult Precautions page 94 before use, installation or service of MAC Valves.
Series PPC47A
55.20
35.65
19.10
EXH
IN
OUT
APPROX.
91.50
TYP.( 2 ) MTG. HOLE
5.20 DIA. THRU
66.20
5.00
5.00
76.20
37.60
APPROX.
57.00
43.00
APPROX.
126.75
13.00
26.0
34.30
1/4"-19 B.S.P.TR
1/4"-19 B.S.P.PL
1/4"-18 N.P.T.F.
RECEPTACLE
8MM-TUBE
14
1 2
14
1 2
Additional dimensions for PPCs
P r o p o r t i o n a l p r e s s u r e c o n t r o l l e r
Dimensions
94
PRECAUTIONS
CONCERNING THE APPLICATION, INSTALLATION AND SERVICE OF MAC VALVES
The precautions below are important to be read and understood before
designing into a system any MAC valve, and before installing or servicing any MAC
valve. Improper use, installation or servicing of any MAC valve in some systems could
create a hazard to personnel or equipment.
APPLICATION PRECAUTIONS :
INDUSTRIAL USE -
MAC valves are intended for general use in industrial pneumatic and/or vacuum
systems. They are general purpose industrial valves with literally thousands of different
applications in industrial systems. These products are not inherently dangerous, but they
are only a component of an overall system. The system in which they are used must
provide adequate safeguards to prevent injury or damage in the event failure occurs,
whether it be failure of switches, regulators, cylinders, valves or any other component.
POWER PRESSES -
MAC valves are not designed nor intended to be used to operate and/or control the
operation of clutch and/or brake systems on power presses. There are special products
on the market for such use.
2-POSITION VALVES -
Some MAC valves are 2-position, 4-way valves. When air is supplied to the inlet port(s)
of these valves, there will always be a flow path from the inlet to one of the outlets
regardless of which of the two positions the valve is situated. Therefore, if pressurized
air retained in the system would present a hazard in the application or servicing of the
valve or system, a separate method in the system must be provided to remove the
trapped air.
3- POSITION VALVES-
Some MAC valves are 3-position, 4-way valves. These valves are either double solenoid
or double remote air operated.
If either of the two operators is in control, air supplied to the inlet port(s) will pass
through the valve to one of the outlets as on 2-position, 4-way valves. However, if neither
operator is in control, the valve moves to a center position. Listed below are the various
center position functions :
A. CLOSED CENTER-
With this type valve, when in the center position all ports are blocked (inlets and
exhausts) meaning the air at both outlet ports is trapped. If trapping the air in both outlet
ports would present a hazard in the application or servicing, a separate method in the
system must be provided to remove the trapped air or this type valve should not be used.
B. OPEN CENTER-
With this type valve, when in the center position, the inlet port(s) is blocked and the two
outlet ports are open to the exhaust port(s) of the valve. If having no air in either outlet
port would present a hazard in the application or servicing, this type valve should not be
used.
C. PRESSURE CENTER-
With this type valve, when in the center position, the inlet port(s) is connected to both
outlet ports of the valve. If having pressurized air to either or both outlet ports would
present a hazard in the application or servicing of the valve or system, a separate
method in the system must be
provided to remove the retained air.
OPERATING SPECIFICATIONS -
MAC valves are to be installed only on applications that meet all operating
specifications described in the MAC catalog for the valve.
MANUAL OPERATORS-
Most MAC valves can be ordered with manual operators. Manual operators when
depressed, are designed to shift the valve to the same position as would the
corresponding solenoid or remote air pilot operator if it were activated. Care must be
taken to order a type, if any, that will be safe for the physical location of the manual
operator in the system. Accidental activation of a manual operator could create a
dangerous situation. If intentional or accidental operation of a valve by a manual
operator could create a dangerous situation then the "no operator" option should be
used.
REMOTE AIR OPERATED VALVES
Pilot valves supplying signal pressure to remote air operated valves should be 3-way
valves with adequate supply and exhaust capacity to provide positive pressurizing and
exhausting of the pilot supply line. Pilot lines should be open to exhaust when valves are
deenergized.
INSTALLATION PRECAUTIONS :
A. Do not install MAC valves on a machine without first turning off air (bleed system
completely) and electricity to the machine.
B. MAC valves should only be installed by qualified, knowledgeable personnel who
understand how the specific valve is to be pneumatically piped and electrically
connected (where applicable). Flow paths through the valve are shown in the catalog
and on the valve by use of ANSI or ISO type standard graphic symbols. Do not
install unless these symbols and the valve functions and operations are thoroughly
understood.
SERVICE PRECAUTIONS :
A. Do not service or remove from service any MAC valve without first shutting off both
the air and electricity to the valve and making certain no pressurized air which could
present a hazard is retained in the system.
B. MAC valves should only be serviced or removed from service by qualified,
knowledgeable personnel who understand how the specific valve is piped and used
and whether there is air retained in the connecting lines to the valve or electric power
still connected to the valve.
C. MAC valves are never to be stepped on while working on a machine. Damage to the
valve, or lines to the valve (either air or electrical lines) or accidental activating of a
manual operator on the valve could result in a dangerous situation.
WARNING:
Under no circumstances are Mac valves to be used in any application where failure of the valve to operate as
intended could jeopardize the safety of the operator or any other person or property.
- Do not operate outside of pressure range listed on the valve label or outside of the designated temperature range.
- Air supply must be clean and dry. Moisture or contamination can affect proper operation of the valve.
- Before attempting to repair, adjust or clean valve, consult catalog, parts &operation sheet, or factory for proper maintenance
procedures, lubrication and cleaning agents. Never attempt to repair or performother maintenance with air pressure to the valve
- If air line lubrication is used do not use any lubrication other than those recommended in the catalog, parts &operation sheets or by the factory
LIMITATION OF GUARANTEE
This Guarantee is limited to the replacement or rebuilding of any valve which should fail
to operate properly. Valves, under the MAC Guarantee, must be returned (with or
without bases) transportation prepaid and received at our factory within the Guarantee
period. They will be returned to the customer at the expense of MAC Valves, Inc., and
will carry the same guarantee as provided under the Flat Rate Rebuild Program.
DISCLAIMER OF GUARANTEE
No claims for labor, material, time, damage, or transportation are allowable nor will
any valve be replaced or rebuilt under this guarantee which has been damaged by the
purchaser not in the normal course of its use and maintenance during the warranty
period. The guarantee does not apply to loss or damage caused by fire, theft, riot,
explosion, labor dispute, act of God, or other causes beyond the control of MAC
Valves,Inc. MAC Valves, Inc. shall in no event be liable for remote, special or
consequential damages under the MAC Guarantee, nor under any implied warranties,
including the implied warranty of merchantability.
The above Guarantee is our manner of extending the engineering and service resources
of the MAC Valves, Inc. organization to assure our customer long, and continued
satisfaction.