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    QC-wps-06 Rev. 0 A283 GR.C Tank 130

    Uploaded by

    Richard Periyanayagam
    This document provides a welding procedure specification (WPS) for manual shielded metal arc welding (SMAW) of carbon steel pipes. The WPS specifies the base metals, joint design, filler metals, welding positions, preheat and interpass temperature requirements, welding techniques, shielding gas if used, electrical characteristics, and other parameters to be followed for quality welding. The WPS is approved for welding carbon steel pipes from 1.5mm to 16mm thickness in the 1G, 2G, 3G welding positions using E7018 electrodes from 2.4mm to 3.2mm diameter.

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    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd

    QC-wps-06 Rev. 0 A283 GR.C Tank 130

    Uploaded by

    Richard Periyanayagam
    147 views2 pages
    This document provides a welding procedure specification (WPS) for manual shielded metal arc welding (SMAW) of carbon steel pipes. The WPS specifies the base metals, joint design, filler metals, welding positions, preheat and interpass temperature requirements, welding techniques, shielding gas if used, electrical characteristics, and other parameters to be followed for quality welding. The WPS is approved for welding carbon steel pipes from 1.5mm to 16mm thickness in the 1G, 2G, 3G welding positions using E7018 electrodes from 2.4mm to 3.2mm diameter.

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    Original Title

    QC-wps-06 Rev. 0 A283 Gr.C Tank 130

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    This document provides a welding procedure specification (WPS) for manual shielded metal arc welding (SMAW) of carbon steel pipes. The WPS specifies the base metals, joint design, filler metals, welding positions, preheat and interpass temperature requirements, welding techniques, shielding gas if used, electrical characteristics, and other parameters to be followed for quality welding. The WPS is approved for welding carbon steel pipes from 1.5mm to 16mm thickness in the 1G, 2G, 3G welding positions using E7018 electrodes from 2.4mm to 3.2mm diameter.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    147 views2 pages

    QC-wps-06 Rev. 0 A283 GR.C Tank 130

    Uploaded by

    Richard Periyanayagam
    This document provides a welding procedure specification (WPS) for manual shielded metal arc welding (SMAW) of carbon steel pipes. The WPS specifies the base metals, joint design, filler metals, welding positions, preheat and interpass temperature requirements, welding techniques, shielding gas if used, electrical characteristics, and other parameters to be followed for quality welding. The WPS is approved for welding carbon steel pipes from 1.5mm to 16mm thickness in the 1G, 2G, 3G welding positions using E7018 electrodes from 2.4mm to 3.2mm diameter.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    of 2

    Page 1 of 2

    AL JALHAMI CONT. & Trad. Co.


    AL KHAFJI, K.S.A

    QA/QC

    Welding procedure specification no.


    QC/WPS/06
    Supporting PQR no.
    QC/PQR/06
    Welding process
    SMAW

    CODE:

    Date:

    WELDING PROCEDURE SPECIFICATION (WPS)

    ASME IX

    Revision no.
    Revision no.
    Type(s)

    API 653

    BASE METALS (QW-403)


    P. No.
    1
    Group no.

    Date
    18/05/2014
    Date
    MANUAL

    AWS D1.1

    to

    P. No.

    Specification type and grade

    18/05/2014

    Others SAES-W11
    1

    Group no.

    A 283 Gr. C or Equivalent

    To specification type and grade

    Same or in Combination

    Or
    Chemical Analysis and Mech. Prop.
    To Chemical Analysis and Mech. Prop.
    A
    B

    Thickness Range:
    Base Metal
    Pipe Dia. Range

    Groove
    Groove

    Other
    All Dimensions
    are in mm
    JOINTS (QW-402)
    Joint Design
    Backing

    1.5mm 16 mm
    All

    Fillet
    Fillet

    Unlimited
    Unlimited

    Single bevel, V, J, or U groove


    Type

    NIL

    N/A

    Details

    A 35 2
    B 12
    C 1.5 0.5
    D 3.2 0.8

    C
    D

    FILLER METALS (QW-404)


    F. No.

    Other

    None

    A. No.

    Spec No. (SFA)


    AWS No. (Class)
    Size of filler metals
    Electrode flux (class)

    Other

    none

    5.1
    E 7018
    2.4mm - 3.2mm
    N/A

    Consumable insert

    N/A

    TECHNICAL APPROVAL
    Prepared by
    Al JALHAMI CONT. & TRAD. CO.

    Approved by KJO(AGOC/KGOC)

    Signature

    Signature

    Date

    Date

    Page 2 of 2

    AL JALHAMI CONT. & Trad. Co.


    AL KHAFJI, K.S.A

    Date:
    18/05/2014
    WELDING PROCEDURE SPECIFICATION (WPS)
    QA/QC
    POSITION (QW-405)
    POST WELD HEAT TREATMENT (QW-407)
    POSITION(S) or groove
    1G & 3G
    Temperature range
    None
    Up

    Welding progression
    position(s) of Fillet

    Down

    1F, 2F & 3F

    PREHEAT (QW-406)
    Preheat Temp. min.
    Interpass Temp. max.

    21C
    172C

    Preheat maintenamce

    N/A

    TECHNIQUE (QW-410)
    String or Weaving Bead

    Time range

    N/A

    Heating rate

    N/A

    GAS (QW-408)
    Shielding gas(es)
    % composition
    (mixtures)

    Root: String, Fill/Cap: Weave

    N/A
    N/A
    N/A

    Max. weave width

    Brushing and/or Grinding

    Method of Back Gouging

    N/A

    Oscillation

    N/A

    Contact Tube to Work Distance

    N/A

    Multiple or Single Pass (Per Side)

    Multiple

    Multiple or Single Electrodes

    Single

    Travel Speed (Range)

    75 150 mm/min

    Peening

    N/A

    Other

    N/A

    ELECTRICAL CHARACTERISTICS (QW-409)


    Current AC or DC
    DC
    AMPS (range)
    60-83 Amps

    Polarity
    Volt(range)

    SMAW: EP
    20-27 Volts

    Tungsten electrode size and type

    N/A

    Mode of metal transfer for GMAW

    N/A

    Electrode wire feed speed range

    N/A

    Filler
    metal
    Class
    Dia. (mm)

    Type

    Amp

    SMAW

    E7018

    2.4

    DCEP

    Hot

    SMAW

    E7018

    3.2

    Fill

    SMAW

    E7018

    3.2

    Cap

    SMAW

    E7018

    3.2

    Root

    3 times of core wire dia.

    N/A

    Initial And Interpass Cleaning

    Process

    N/A

    NIL
    N/A

    Flow rate
    Gas backing
    Trailing shielding gas
    composition

    Orifice or Gas Cup Size

    Weld
    Layer

    cooling rate

    Volt
    range

    Travel
    speed
    (mm/min)

    60-65

    20-25

    75-100

    DCEP

    70-75

    22-27

    75-100

    DCEP

    75-80

    24-27

    100-150

    DCEP

    70-83

    20-27

    100 -150

    Current

    Other

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