Iranian Petroleum Standards: Typical Unit Arrangement & Piperack Layout IPS-D-PI-102

NOTES
1-ALL THK. VALUES & DIM.S ARE IN mm.

2-DESIGNATION DN IN "SI" UNITS IS USED FOR NOMINAL DIA.
3-FOR ABBREVIATIONS SEE DWG. IPS-D-PI-100
1000 MIN.
C1
ALTERNATE
ACCESSWAY
P12
C4
PASSAGE
WAY(TYP.)
MAIN ELECTRIC CABLE TRENCH
C4
2450
914
MAX.
MAIN INSTRUMENT CABLE TRENCH
250
C7
MANHOLE VENTS
UTILITY STATIONS
,
,
LIGHTING PANELS & TRANSFORMERS
INSTRUMENT PANELS,WELDING RCPT.
CONDUITS.(EITHER SIDES)
CONDUIT FROMUNDERGROUND
TO ELEC. MOTOR
PUMP
C
L
PS. COL.S
C
L
CI
CI
CI
STANDARD LOCATION OF MOTOR

CONTROL (START BUTTON STAND)
PS. COL.S
75
76
C
L
76
CLEARANCE
PIPERACK COL.S
C
L
500
PIPERACK
C
L
COL.S
PUMP
C
L
C
L PS. COL.S
C
L PS. COL.S
LINE UP FRONT OF ALL VERTICAL

COLUMNS WHEN PRACTICAL
OPTIONAL LOCATION OF
MOTOR CONTROL STATION
SPACE ALLOCATION AT SUPPORT COLUMNS
P4
P12.5
P13
P4
P8
ARRANGEMENT
A1
SHOWING MINIMUM CLEARANCES
OR
L ETE
EE
ST NCR
CO
GRADE
C5
MIN. CLEARANCES IN PROCESS & UTILITY AREAS
TYPICAL UNIT PLOT PLAN ARRANGEMENT
P11
C6
TYP. SECT. THROUGH PIPERACK SHOWING
C1
C5
45
2150
760
A5
C6
A6
C6
PIPERACK
A1
300
PUMP SUCTION
ONLY
A4
H P P.(VARIES)
A1
AISLEWAY
4000 MIN.
P2
CLEARANCE
C7
C1
ELEC.CABLE TRAY
BOTH SIDES OF RACK
230
A3
600 MIN.
C1
P1
C1
4000 MIN.
CONCRETE
OR STEEL
450
P1
A1
INSTR.CABLE TRAY
BOTH SIDES OF RACK
P3
300
WHEN REQD.
D.F.
C
L
C3
P1
C3
P1
2nd DECK
3800
C4
300 MIN. FOR ELEC. CABLES

TO AIR COOLERS.
150 MIN. FOR ELEC.
CABLES TO EQUIPMENT.
BATTERY LIMITS
LINE UP HORIZONTAL EQUIPMENTS WHEN PRACTICAL
PIPEWAY
C
L
1000 MIN.
BATTERY LIMITS
C1
C1
ACCESSWAY
C5
ON OVERHEAD PIPERACK
C2
45
MAX.
0
C7
A2 AIR COOLER LOCATED
200
1000 MIN.
BATTERY LIMITS
P9
P6
P12
65% ALLOWABLE
PIPE SPAN
ALLOWABLE PIPE SPAN
PER TABLE - 1
P10
TABLE - 1
75% ALLOWABLE
PIPE SPAN
ALLOWABLE PIPE SPANS
BASED ON USING
PIPE SIZE
ALLOWABLE PIPE SPAN

PER TABLE - 1
DN
20
25
40
50
80
100
P5
150
F S.
P10
200
ALLOWABLE PIPE SPAN

AT TURNS & TAKE OFFS
3.91
4.55
5.54
4"
6.02
3"
6"
8"
14"
600
THK.
2"
350
500
P12
1"
10"
300
450
PIPERACK LAYOUT
3/4"
WALL
1 1/2" 5.08
250
400
"
P7
NPS
5.49
7.11
8.18
9.27
12"
9.53
16"
9.53
18"
20"
24"
9.53
9.53
9.53
9.53
ASTM A53 GR.B. PIPE FILLED WITH WATER
O
O
93 C & UNDER LIMITING STRESS=5000 Psi) UNINSUL. 93 C 315 LIMITING STRESS=4325 Psi(INSULATED)
O
O
O
93 C & UNDER LIMITING STRESS=34.47 N/mm2 (UNINS.) 93 C 315 LIMITING STRESS=29.82 N/mm2(INSULATED)
MAXIMUM
RECOMMENDED
MAXIMUM
RECOMMENDED
O
SPAN
DEFLECTION
4400
5000
3600
20
5400
20
6700
7800
18
10200
17
8700
11300
12400
13100
13400
13800
14200
14500
14900
SPAN
19
20
6000
18
16
15
14
14
13
12
11
10
4300
6000
DEFLECTION
9
11
14
13
7100
13
9500
13
8000
10500
11400
11900
12400
13000
13200
13300
14100
13
12
11
10
10
10
9
SPAN
DEFLECTION
4200
13
3600
5200
5800
6900
7800
9000
3000
14
4700
13
13
13
12
10200
12
11800
11
11200
12
12100
10
12900
13700
12600
13200
SPAN
12
10
3700
5300
6400
7200
DEFLECTION
6
10
10
10
10
8300
10500
9400
10900
11300
11900
12000
12500
12800
9
8
B
A
REV.
C1- 1000 CLEAR WALKING SPACE FOR PASSAGE WAY.

C2- 1000 MAY BE MEASURED ON THE DIAGONAL OF
45 MAX.
C3- CLEARANCE BETWEEN FLANGES OF EXCHANGERS OR
AROUND OTHER BOLTED EQUIPMENT CONNECTION
WHICH MUST BE SERVICED OR MAINTAINED SHALL
BE 600 CLEAR.
C4- A CLEAR ACCESSWAY SHALL BE PROVIDED WHICH
WILL FURNISH SUFFICIENT SPACE FOR VEHICLE
MANOEUVRING BUT WHICH MAY NOT NECESSARILY
BE IN A STRAIGHT LINE. 4800 MIN. FOR A 6100
WIDE PIPERACK & 5800 MIN. FOR A 7600 & 8000
MIN. FOR A 10000.
C5- CLEAR AISLEWAY FOR EXCHANGER HEAD REMOVAL
SHALL BE 2300.
C6- PIPERACK BOTTOM OF PIPE ELEVATION ABOVE
GRADE OR HIGH POINT OF PAVING SHALL BE 2150
OVER PASSAGE WAYS, 2450 OVER AISLES AND 3800
OVER ACCESSWAYS.
C7- MINIMUM DIMENSION=760.
P1- DIFFERENCE IN PIPERACK ELEV.S SHALL GENERALLY
BE 760 MIN.
P2- ALLOW 350 DROP SPACE FOR UTILITY, STEAM TRAP,
VENT PIPING, ETC.
P3- GENERALLY THE CENTERLINE OF LINE DROPS SHALL
BE BASED ON MIN. 50 CLEARANCE BETWEEN THE
EDGE OF THE PIPE SUPPORT AND/ OR INSTRUMENT
RACK AND THE BACK OF THE LARGEST PIPE AND/
OR INSULATION. OTHER DROPS SHALL BE ON
APPROX. THE SAME LCAS THE LARGEST PIPE.
P4- LOOPS ARE REQUIRED WHEN IT IS IMPRACTICABLE
TO TAKE PIPING EXPANSION MOVEMENTS AT
CORNERS OR AT EQUIP., THEY SHALL NORMALLY BE
OBTAINED BY FOLDING BACK OVER THE PIPERACK.
P5- IF ANCHORS ARE REQUIRED TO MINIMIZE FORCES
ON EQUIPMENT OR REDUCE PIPING EXPANSION
MOVEMENT, THEY SHALL BE SO LOCATED THAT ANY
NECESSARY BRACING DOES NOT INTERFER WITH
PASSAGEWAY OR EQUIPMENT CLEARANCES.
P6- GENERALLY LARGEST PIPE DIAMETER AND/ OR HOT

LINES SHALL BE ROUTED ON THE OUTSIDE
PIPERACK TO PERMIT MAXIMUM EXPANSION
MOVEMENTS IN A MIN. OF SPACE.
P7- WHEN CONDENSATE REMOVAL IS REQUIRED IN UTILITY AIR OR STEAM HEADERS, DRIP OR BOOT LEGS
SHALL BE PROVIDED AT PIPING LOW POINTS OR
OTHER CONVENIENT LOCATIONS.
P8- GENERALLY, PIPERACK HEADER BRANCH CONNECTINS
FOR UTILITY & PROCESS GASES, AIR, STEAM, ETC.
WILL BE MADE ON THE TOP OF THE LINE TO AVOID
HEADER LOW POINTS WHERE COND. MAY COLLECT.
P9- PIPERACK HEADER BRANCH CONNECTIONS FOR
LIQUIDS GENERALLY ARE ON THE BOTTOM OF THE
HEADER TO AVOID BRANCH HIGH POINTS WHERE
GASES MAY COLLECT AND PREVENTING LIQUID FLOW.
P10-WHEN ECONOMICALLY FEASIBLE, OR AS STIPULATED
BY PROCESS CONDITIONS, FLAT TURNS & DIAGONAL
RUNS SHALL BE USED WHEN PRACTICABLE.
P11-THE NORMALLY DESIRABLE LOCATION OF RELIEF AND

BLOWDOWN HEADERS ELEVATED ABOVE PIPERACK IS
OVER THE PIPERACK COLUMNS.
P12-THE CENTERLINE TO CENTERLINE OF PIPERACK
COLUMNS SHALL BE 7600 WITH THE FOLLOWING
EXCEPTIONS:
P12.1-IF THE PREDOMINATE PORTION OF THE PIPING IN
THE RACK IS UNDER 3" (DN80) SEE TABLE-1 FOR
ALLOWABLE PIPE SPANS.
P12.2-ALUMINIUM OR OTHER SPECIAL MATERIALS CONSTITUTE THE MAJORITY.
P12.3-SPANS MAY BE SHORTENED SLIGHTLY TO MAKE
EVEN SPACING ACROSS A PLOT.
P12.4-SUPPORT SPACING SHALL BE INCREASED FOR
SINGLE OR MULTIPLE LINES 200 & LARGER.(SEE
TABLE-1 FOR ALLOWABLE PIPE SPANS.)
P12.5-SMALL LINES UNABLE TO SPAN THE NORMAL 7600
SPACING SHALL BE SUPPORTED BY INTERMEDIATE
PICK-UP.
P13-FOR LINE SPACING SEE DWG. IPS-D-PI-103.
DESCRIPTION
IRANIAN PETROLEUM STANDARDS
DATE
NO REVISION PERMITTED UNLESS APPROVED BY STANDARD ORGANIZATION
TYPICAL UNIT ARRANGEMENT &

PIPERACK LAYOUT
TABLE-1 IS MAINLY A GUIDE LINE FOR ABOVE CONDITION.

FOR OTHER CASES THIS TABLE MUST BE RECHECKED.
THIS DRAWING SUPERSEDES DWG. No. D-O-5005
A1- SPACE FOR PIPING CONTROL VALVE MANIFOLDS, BY

PASSES, ETC. (USE 600 BEYOND ADJACENT EQUIPMENT FOR LAYOUT)
A2- IN A LIMITED PLOT WHEN PROCESS CONDITIONS
PERMIT AND IT IS ECONOMICALLY, PREFERABLE,
AIR COOLER MAY BE INSTALLED ABOVE OVERHEAD
PIPERACKS.
A3- PUMPS WITH PROCESS REQUIREMENTS OF LOW
SUCTION LINES SHALL NORMALLY BE LOCATED AS
SHOWN IF ECONOMICALLY FEASIBLE PROVIDING
SUFFICIENT SPACE OR ACCESS IS AVAILABLE FOR
MAINTENANCE.
A4- PUMP SUCTION & DISCHARGE VALVES SHALL , IF
POSSIBLE, BE ACCESSIBLE FOR OPERATION
WITHOUT THE USE OF CHAIN OR EXTENSION STEMS.
A5- DISCHARGE CHECK VALVES SHALL, IF PRACTICABLE,
BE LOCATED IN THE VERTICAL.
A6- PUMP SUCTION LINES SHALL BE AS SHORT AND
DIRECT AS POSSIBLE UNLESS OTHERWISE REQUIRED
FOR FLEXIBILITY REASONS.
DATE
DRAWING No.
IPS-D-PI-102
SHEET
1
REV.

Iranian Petroleum Standards: Typical Unit Arrangement & Piperack Layout IPS-D-PI-102

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Iranian Petroleum Standards: Typical Unit Arrangement & Piperack Layout IPS-D-PI-102

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NOTES

1-ALL THK. VALUES & DIM.S ARE IN mm.

MAIN ELECTRIC CABLE TRENCH

MAIN INSTRUMENT CABLE TRENCH

STANDARD LOCATION OF MOTOR

LINE UP FRONT OF ALL VERTICAL

SPACE ALLOCATION AT SUPPORT COLUMNS

SHOWING MINIMUM CLEARANCES

MIN. CLEARANCES IN PROCESS & UTILITY AREAS

TYPICAL UNIT PLOT PLAN ARRANGEMENT

TYP. SECT. THROUGH PIPERACK SHOWING

300 MIN. FOR ELEC. CABLES

LINE UP HORIZONTAL EQUIPMENTS WHEN PRACTICAL

A2 AIR COOLER LOCATED

ALLOWABLE PIPE SPANS

ALLOWABLE PIPE SPAN

ALLOWABLE PIPE SPAN

ASTM A53 GR.B. PIPE FILLED WITH WATER

C1- 1000 CLEAR WALKING SPACE FOR PASSAGE WAY.

P6- GENERALLY LARGEST PIPE DIAMETER AND/ OR HOT

P11-THE NORMALLY DESIRABLE LOCATION OF RELIEF AND

IRANIAN PETROLEUM STANDARDS

NO REVISION PERMITTED UNLESS APPROVED BY STANDARD ORGANIZATION

TYPICAL UNIT ARRANGEMENT &

TABLE-1 IS MAINLY A GUIDE LINE FOR ABOVE CONDITION.

THIS DRAWING SUPERSEDES DWG. No. D-O-5005

A1- SPACE FOR PIPING CONTROL VALVE MANIFOLDS, BY

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