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Abbreviations...
Q(m 3/h)
Flowrate
Qo(m 3/h)
Influentflowrate
Qe(m 3/h)
Effluentflowrate
Qr(m 3/h)
Recycledsludgeflowrate
Qw(m 3/h)
Wastedsludgeflowrate
BOD(mg/L)
Biochemicaloxygendemand
BODo(mg/L)
Influentbiochemicaloxygendemand
Va(m 3)
Aerationtankvolume
SS(mg/L)
Suspendedsolids(SS)
SSe(mg/L)
EffluentSS
SSr,w(mg/L)
RecycledandwastedsludgeSS
A(m 3/h)
Airflowrate
MLSS(mg/L)
Mixedliquorsuspendedsolids
t(h)
Hydraulicretentiontime
OL(kgBOD/m 3.day)
Organicloading
F/M(kgBOD/kgMLSS.day)
Foodtomicroorganismratio
Recycleratio
SA(day)
Sludgeage
ASR(m 3/kgBOD)
Airsupplyrate
E(%)
BODremovalefficiency
Equations...
(1)Normally
Qw<<QoandQe=Qo=Q
(2)Aerationtimeorhydralicretentiontime=Volume/Flowrate
t=Va/Q
Typicalaerationtimes:Conventionalactivatedsludgeprocess=48hrsContactStabilization=0.51.0hrs(contacttank)Extendedaeration=24hrs(aeration
timesareusedtodeterminevolumeofaerationtanks)
(3)BODororganicloading=MassofBODappliedperday/Tankvolume
OL=(Qo)(BODo)/Va
TypicalOLvalues:Conventionalactivatedsludgeprocess=0.30.6kgBOD/m3.dayContactStabilization=1.01.2kgBOD/m3.dayExtendedaeration=
0.160.4kgBOD/m3.day(thisisanalternativemethodfordeterminingvolume)
(4)Foodtomicroorganismratio=MassofBODappliedperday/Massofsuspendedsolidsinaerationtank
F/M=(Qo)(BODo)/(Va)(MLSS)
TypicalF/Mvalues:Conventionalactivatedsludgeprocess=0.20.4kgBOD/kgMLSS.dayContactStabilization=0.20.6kgBOD/kgMLSS.day
Extendedaeration=0.050.15kgBOD/kgMLSS.day(usedtodeterminetheneededconcentrationofMLSS)
(5)Recycleratio=Recycleflowrate/Influentflowrate
r=Qr/Qo
Typicalrecycleratiovalues:Conventionalactivatedsludgeprocess=0.250.50ContactStabilization=0.251.0Extendedaeration=0.751.5(usedto
controlconcentrationofMLSS)
(6)Meancellresidencetimeorsludgeage=Massofsuspendedsolidsinaerationtank/Massofsolidsleavingthesystem
SA=[(Va)(MLSS)]/[(Qe)(SSe)+(Qw)(SSw)]
Typicalsludgeagevalues:Conventionalactivatedsludgeprocess=415dayExtendedaeration=2030day(anestimateofthelengthoftimethataverage
suspendedsolidsorbiomassstaysintheprocess,usedtoselectvolumeandMLSSandsolidswastingrate)
(7)Airsupplyrate=Volumeofairperunittime/Influentflow
ASR=A/Qo
or
ASR=A/[(Qo)(BODo)]
(8)BODremovalefficiency
E(%)=[(BODoBODe)/BODo]100
(BODremovalefficiencyisafunctionofMLSS,sludgeage,orF/MthereisusuallyanoptimumrangeofMLSS,sludgeage,andF/M)
BasicCalculations...
TreatmentEfficiencyExample1...
Given:(a)BOD5ofdomesticwastewaterenteringprimaryclarifier=200mg/L,(b)BOD5removalefficiencyofactivatedsludgesystem(basedontotalBOD5inthe
effluentfromthesecondaryclarifier)=90%
Required:(a)EffluentBOD5and(b)OverallBOD5removalefficiency(primaryclarifier+activatedsludgesystem)
Solution:BOD5removalefficiencyofprimaryclarifierrangesfrom30%40%.AssumeBOD5removalefficiencyof35%.
PrimaryeffluentBOD5=(200mg/L)(10.35)=130mg/L
ComputeBOD5infinalclarifiereffluent
(a)FinaleffluentBOD5=(130mg/L)(10.90)=13mg/L
Note:ComputationofprimaryeffluentBOD5concentrationdidnotconsidertheprimaryclarifiersludgewithdrawalflow.Inaddition,thisapproachdoesnotconsider
anyBODassociatedwithrecirculationflows.
(b)Overallefficiency=(200mg/L13mg/L)/(200mg/L)=93.5%
ActivatedSludgeMassBalanceExample2...
Given:Flowschematicofacompletelymixedactivatedsludgesystem.(a)Q=4.0mgd,(b)XR=8,000mg/L,(c)Qw=0.064mgd,(d)S0=200mg/L,(e)X=
2,800mg/L,(f)Se=7mg/L,(g)V=0.861mil.gal.
Required:Therecirculationratio,R.
Solution:Notethatfortisproblem,thereismoreinformationthanisneededtosolvetheproblem.Tosolve,performamassbalanceatthejunctionofflows
upstreamoftheaerationtank.MassofVSSin=MassofVSSoutTheVSSinthereturnsludgeis8,000mg/L.TheVSSintheinfluentstreammaybeconsideredto
besmall(i.e.,equalto0).
(Q)(0)+(R)(Q)(8,000)=[Q+(R)(Q)](2,800)
(R)(Q)(8,000)=[Q+(R)(Q)](2,800)
(R)(8,000)=2,800+(2,800)(R)
(5,200)(R)=2,800
R=0.54
DesignoftheActivatedSludgeProcessExample3...
Given:(a)Influentwastewaterflow=7.7mgd,(b)Volumeofaerationtanks=300,000ft3=2.24mil.gal,(c)Influenttotalsolids(TS)=600mg/L,(d)Influent
suspendedsolids(SS)=120mg/L,(e)InfluentBOD=173mg/L,(f)EffluentTS=500mg/L,(g)EffluentSS=22mg/L,(h)EffluentBOD=20mg/L,(i)MLSS
=2,500mg/L,(j)Recirculatedsludgeflow=2.7mgd,(k)Wastesludgeflow=54,000gpd,(l)SSinwastesludge=9,800mg/L.
Required:(a)Aerationperiod,(b)VolumetricBODloading,(c)F/Mratio,(d)TSremovalefficiency,(e)SSremovalefficiency,(f)BODremovalefficiency,(g)Sludge
age,(h)Recirculationratio.
Solution:(a)Aerationperiod=Volume/Flowwithoutrecirculation=2.24mil.gal/7.7mil.gal/day=0.29day=7.0hr
(b)VolumetricBODload=QuantityofinfluentBOD/Aerationvolume=[(173mg/L)(8.34lb/mil.gal/mg/L)(7.7mil.gal/day)]/300,000ft3=(37lb/day)/(1,000
ft3)
(c)FtoM=QuantityofinfluentBOD/MassofMLSSinAerationBasin
FtoM=[(173mg/L)(8.34lb/mil.gal/mg/L)(7.7mil.gal/day)]/[(2,500mg/L)(8.34lb/mil.gal/mg/L)(2.24mil.gal)]=0.24lbBOD/day.lbMLSS
(d)TSremovalefficiency=(600500)/600=16.7%
(e)SSremovalefficiency=(12022)/120=81.7%
(f)BODremovalefficiency=(17320)/173=88.4%
(g)Sludgeage=[(MLSS)(Volume)]/[(SSe)(Qe)+(SSw)(Qw)]
Sludgeage=[(2,500mg/L)(2.24mil.gal)(8.34lb/mil.gal/mg/L)]/[(22mg/L)(7.7mil.gal/day)(8.34lb/mil.gal/mg/L)+(9,800mg/L)(0.054mil.gal/day)
(8.34lb/mil.gal/mg/L)]=8.0day
(h)R=QR/Q=2.7mgd/7.7mgd=0.35
DesignoftheActivatedSludgeProcessExample4...
Given:Townof25,000,(b)Percapitawastewaterflow=120gpcd,(c)PercapitaBODcontribution=0.20lb/cap.day
Required:(a)VolumeforstepaerationprocesswithmaximumvolumeticBODloadingof40lbBOD/1,000ft3/dayaminimumaerationperiodof6.0hr,(b)Calculate
dimensionsoftwocircularfinalclarifiers.
Solution:(a)DetermineinfluentflowandBODloadtoprimaryclarifier
Q=(25,000cap)(120gpcd)=3mgd
InfluentBODload=(0.20lb/cap.day)(25,000cap)=5,000lb/day
Assume35%oftheBOD5isremovedintheprimaryclarifiers.ComputeBODloadtotheaerationbasin.
BODloadaerationbasin=(0.65)(5,000lb/day)=3,250lb/day
Computethevolumebasedonthevolumetricloading=(3250lb/day)/[(40lb)/(1,000day.ft3)]=81,250ft3
Computethevolumebasedontheaerationperiod=[(3x106gal/day)(6hr)(1day/24hr)]/(7.481gal/ft3)=100,254ft3
Useavolumeequalto100,300ft3
(b)Typicallytheaverageoverflowrateforactivatedsludgeplantswithaflowgreaterthan1mgdis800gpd/ft2
Totalsurfacearea=(3x106gal/day)/(800gpd/ft2)=3,750ft2
Surfaceareaperclarifier=3,750ft2/2=1,875ft2
[(n)(D2)]/4=1,875ft2
D=48.9ft
Useasidewaterdepthof11ft
Detentiontime=[(1,875ft2)(11ft)]/[(3x106gal/day/2)(1ft3/7.481gal)]=0.10day=2.5hr
DesignoftheActivatedSludgeProcessExample5...
Given:Q=100,000gpd
Required:Volumeofanextendedaerationprocess
Solution:Theminimumaerationperiodforanextendedaerationsystemis24hr.
Volume=(100,000gal/day)(24hr)(1/24hr/day)=13,368ft3