Brochure Cut and Bend

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Sunvik Steels Pvt. Ltd. Company Profile.

Sunvik Steel Private Limited was established in 2003 having manufacturing facility situated at
Jodidevarahalli Sira Taluk, Tumkur District, Karnataka District is today grown into a fully integrated
Steel Plant manufacturing 8 mm to 32 mm TMT Steel Bars conforming to IS: 1786 Fe 415 and 500
Grades.

It is the first state of art integrated Steel plant is this location, which spans an area of 70 acres.
An astounding manufacturing facility, excellence of people, innovative approach, safety and social
responsibility has made Sunvik a well-known name in Steel manufacturing.
With an empowered vision of Building Foundations to Scale New Heights, Sunvik is driven by a
dynamic management team with a rich experience in the steel manufacturing industry. The
company builds strengths based on a steady foundation of long-time customers. Our trained
engineers and technicians are dedicated to manufacturing quality steel products and provide
value for money to the end-users.

Sunvik READY TO FIX :

Sunvik Ready to Fix is sister concern of Sunvik Steels Pvt Ltd started its operation from 2015
,considering huge demands from our clients.
At Sunvik RTF, we provide you with ready to fix steel
delivered to your site , as per your drawing and bar
bending schedule (BBS), Just in time of customers
need.

Sunvik

RTF

services

is

one

of

the

prefabrication solutions aimed at helping customers


raise productivity standards in construction and
serve client in more customized way. At present we
have capacity of approx 3000 MT per month.
Cut and Bend reinforcing steel bars by using most modern technology and machines imported
from Schnell Italy.
The product range of Sunvik ready to fix includes not only factory fabricated reinforcement
steel bars cut into various shapes and sizes like cranked bars, stirrups, verticals, column
/beam cages etc.
On-site assembling and fabrication, inaccurate dimensions and improperly bent bars, slow pace of
work progress due to
such

hurdles

have

conventional manual labor deployment, cost over-runs


been

impacting

the

construction

and

many

and infrastructure sector, where

delays have a direct bearing on project cost. In order to surmount these impediments, the use of
ready-to use-steel has been introduced that eliminates vast logistical processes by reducing

construction cycle time, saving labor costs, reducing the hassles of inventory management,
achieving zero percentage of scrap, offering absolute ease of operations.
Bar bending schedules and shop drawings by highly qualified and experienced Engineers as per
BS 4466 Or BS 8666 by using AutoCAD / CADS Detailing Software.
We started approaching our clients who are using our TMT and getting
positive feedbacks.
MISSION : Quality is a huge asset for any company; it has no equals and
no substitutes. Sunvik Steel is devoted to provide
Quality products to its customers. It has become one of our biggest
strengths, its infallibility is unquestionable.
VISION : At Sunvik Steels, our cutting-edge technology melds with indepth knowledge to create a product that is virtually invincible. We are proud of the recognition
we have garnered for our high Quality products, Eco-friendly manufacturing unit and above all the
Customer Satisfaction..

OUR CUSTOMIZED APPROACH:

Traditionally steel reinforcement had been fabricated on the construction site which involved
a large labor force and a huge amount of wastage of steel. Sunvik Steel offers the contractor a
fast and efficient service, delivering steel in phased requirements to the site. Through the
factory process, Readymade Steel emphasizes the use of the Green Building Concept which is
rigorously monitored to ensure that we conserve natural resources and the processed steel
also meets site requirements. All our processes are non polluting and keep the environment free
from hazardous materials.

Why Sunvik Steels Ready to Fix:

Higher productivity

Fast construction rate( Just in time process)

Decrease labor at site

Better site coordination and control

Improves site health and safety.

Improves construction cycle time.

Reduce site pilferage.

Increase profitability.

Relieves site congestion and reduces storage cost.

Increase profitability.

PRODUCT RANGE :

Sunvik Steel RTF division compliance with IS 1786, BS8110 ,IS 2502.

SUNVIK STEELS CUT AND BEND PROCESS :

TECHNICAL INFORMATION:
Sunvik Steel RTF , has technically advanced productive machineries from well known SCHNELL
group.
Machinery
Schnell Prima+ Machine 2Nos

Capacity
8 12m wire diameter , Automatic machines
for construction of stirrups and shaped parts
from coils, particularly suitable for medium
production runs.

Schnell Shear Line -500.

8 50mm diameter. Length tolerance + or2mm.

Sigma Manual Bender 2 Nos

Bending up to 40 mm wire diameter.

Sigma Manual Cutters 1 Nos.

Cutting up to 32mm

Vispar Manual Benders 1 Nos

Cutting up to 32mm

Schnell Barwiser-22s 1 Nos.

8-20 mm straight bars bending

Schnell Robomaster 45 1 Nos

Bending up to 40 mm wire diameter, allow fully


automatic 4- directions bending and the production
of any type of shapes, including those with positive
and negative bends.

OPTIMIZATION USING SOFTWARE(Mention name ):

Our software , will read and import data from the excel sheet BBS from client and optimize
lengths accordingly. We can even make and design , our own shapes too using this software.
The software will provide the Production schedule for shop floor, Tags mentioning the cutting
length and shape, no. of pieces and even the dispatch copy, wherein we can track the material
produced and dispatched for particular client.

TAG PRINTING FOR SHOPFLOOR PRODUCTION AND TRACKING MATERIAL:

SUNVIK QUALITY CONTROL:

Sunvik Steels has a fully Integrated Steel Plant that can manufacture up to 32 mm TMT Steel
Bars conforming to IS: 1786 Fe 415 and 500 Grades. With end-to-end processing carried out at
the integrated facility, Sunvik ensures its TMT bars have the distinct edge of a premier product
range to provide affordable and durable Steel.

TECHNOLOGY
Pure Steel to TMT Steel-"The Evcon Turbo Process" from "Germany"
Sunvik Steels has adopted the "Evcon Turbo Process" approved by SAIL to produce high strength
Steel Re-bars.
The Quality Control Department is continuously checking the jobs from start to finish to insure
that the kind of quality the
company

is

customer expects is built into every job. Quality policy of the

based

on

the

following

basic

fundamentals.

REBAR SPECIFICATION: AS PER IS 1786 SPECIFICATION FOR FE 500


CHEMICAL COMPOSITION

SUNVIK

BIS

TMT
Carbon (mix %)

0.27

0.30 max

Manganese %

0.57

0.60 max

Sulphur

0.056

0.060 max

Phosphorous

0.056

0.060 max

Yield strength(0.2% proof stress)(N/mm2)

552

530 MIN

U.T.S. (N/mm2)

664

600 MIN

Elongation

22.5

MECHANICAL AND PHYSICAL PROPERTIES(Grade FE 500)

Bend Test

PASSES

12 MIN

Rebend test

PASSES

CLIENTS USING SUNVIK STEELS TMT :


Sunvik Steels serves markets in Karnataka, Andhra Pradesh, Tamil Nadu, Kerala and Maharashtra.
Some of our esteemed customers include
At present the clients which are using our TMT bars is as specified in the table. Sooner we will
start providing them Ready to Fix materials as per their requirement.
NCC Limited

Bhanu Steels & Alloys

NCC Urban infrastructure Limited

Matangi Iron & Steel Company

Gammon India Limited


Karnataka State Police Housing Corporation
Ltd.
Pebble Bay Developers Private Limited
(Rahaja Group)
Salarpuria Properties Pvt. Ltd.

G. K. Steels
Shri Lakshmi Steels Suppliers
Jindal Steels
Shiva Ferric Pvt. Ltd.

Bagmane Constructions Pvt. Ltd.

Mukesh and Co.

SKY Line Construction


Prestige Estates Projects Pvt. Ltd.

Marvels
Triveni Enterprises

Brigade Group
Puravankara Project Pvt. Ltd.
RNR Constructions Pvt. Ltd.
Plasma Developers
Subham Builders
Oceanus Dwellings (P) Ltd

Bhima Steels and Cement


Corporation
Ludric Enterprises, Mangalore
Ribco Trading Co. Mangalore
PAI Steels, Udupi