ABS-G-Guidance On Spectral-Based Fatigue Analysis For Vessels-Jan-2012
ABS-G-Guidance On Spectral-Based Fatigue Analysis For Vessels-Jan-2012
ABS-G-Guidance On Spectral-Based Fatigue Analysis For Vessels-Jan-2012
GUIDANCE NOTES ON
Copyright 2004
American Bureau of Shipping
ABS Plaza
16855 Northchase Drive
Houston, TX 77060 USA
Updates
February 2012 consolidation includes:
November 2009 version plus Notice No. 4 and Corrigenda/Editorials.
November 2009 consolidation includes:
July 2009 version plus Notice No. 3.
July 2009 consolidation includes:
July 2008 version plus Corrigenda/Editorials.
July 2008 consolidation includes:
December 2007 version plus Corrigenda/Editorials.
December 2007 consolidation includes:
August 2006 Notice No. 1
Foreword
Foreword
This Guide provides information about the optional classification notation, Spectral Fatigue Analysis
SFA (years) which is available to qualifying vessels as described in 1-1-3/20 of the ABS Rules for
Building and Classing Steel Vessels, referred to herein as the Steel Vessel Rules.
This guidance document is referred to herein as this Guide and its issue date is January 2004. Users of
this Guide are encouraged to contact ABS with any questions or comments concerning this Guide. Users
are advised to check with ABS to ensure that this version of the Guide is current.
iii
Table of Contents
GUIDANCE NOTES ON
Introduction ............................................................................................ 1
1
Purpose and Applicability....................................................................1
3
Background .........................................................................................1
Areas for Fatigue Strength Evaluation................................................2
5
7
Detailed Contents of this Guide ..........................................................2
FIGURE 1
SECTION 2
SECTION 3
Environmental Conditions..................................................................... 7
1
General ...............................................................................................7
SECTION 4
SECTION 5
iv
5.1
5.3
3.3
Intermittent Wetting........................................................................10
3.5
5.3
5.5
FIGURE 1
FIGURE 2
FIGURE 3
FIGURE 4
FIGURE 5
FIGURE 6
FIGURE 7
SECTION 6
SECTION 7
SECTION 8
Fatigue Strength................................................................................... 22
1
General .............................................................................................22
3
S-N Data ...........................................................................................22
SECTION 9
vi
Section 1: Introduction
SECTION
Introduction
Background
In the Steel Vessel Rules applied to a vessel, design and analysis for fatigue strength is usually accomplished
through a combination of methods. Designers commonly make primary use of what is referred to as the
SafeHull Fatigue Assessment technique (e.g., for an oil tanker with length greater than 150 m: Steel
Vessel Rules Appendix 5C-1-A1). This is a designer-oriented, permissible stress range approach that is
readily applied to a large portion of the fatigue-critical structural details of a vessels hull structure. This
technique was derived by considering unrestricted ocean service environmental loadings (due to waves)
and a design target fatigue life of 20 years.
Section
Introduction
The Steel Vessel Rules do not preclude the imposition of requirements by ABS to demonstrate the
adequacy of fatigue strength of structural components by additional or other techniques that include the
Spectral-based Fatigue Analysis methods. Indeed, it is commonly necessary to perform Spectral-based
Fatigue Analysis of structural details, which is beyond the range of applicability of the permissible stress
range fatigue assessment approach. Furthermore, the vessel owner or designer is free to increase the target
fatigue lives of some or all of the structural components above the 20-year minimum value, which is
recognized by the optional classification notation, FL (years), in the Steel Vessel Rules and other ABS
classification standards. Therefore, the incidental or supplementary use of Spectral-based Fatigue Analysis
methods is not a reason to grant the SFA (years) notation.
Ocean waves are the source of the fatigue inducing stress range acting on the structural system
being analyzed.
ii)
In order for the frequency domain formulation and the associated probabilistically based analysis
to be valid, load analysis and the associated structural analysis are assumed to be linear. Hence,
scaling and superposition of stress range transfer functions from unit amplitude waves are considered
valid.
iii)
Non-linearities, brought about by non-linear roll motions and intermittent application of loads
such as wetting of the side shell in the splash zone, are treated by correction factors.
iv)
Structural dynamic amplification, transient loads and effects such as springing are insignificant in
the typical case, hence, use of quasi-static finite element analysis is valid, and the fatigue inducing
stress variations due to these types of load effects can be ignored.
Also, for the particular method presented in Appendix 3, it is assumed that the short-term stress variation
in a given sea-state is a random narrow-banded stationary process. Therefore, the short-term distribution of
stress range can be represented by a Rayleigh distribution.
The key components of the Spectral-based Fatigue Analysis method for the selected structural locations
can be categorized into the following components:
These analysis components can be expanded into additional topics, as follows, which become the subject
of particular Sections in the remainder of this Guide.
The topic, Establish Fatigue Demand, is covered in Sections 2 through 7. The topics of Determine Fatigue
Strength or Capacity and Calculate Fatigue Damage or Expected Life are the subjects of Sections 8 and 9,
respectively. Reference can be made to Section 1, Figure 1 for a schematic representation of the Spectralbased Fatigue Analysis Procedure.
2
Section
Introduction
A purposeful effort is made in this Guide to avoid complicated formulations, which will detract from the
concepts being presented. The most complex formulations are those relating to the calculation of fatigue
damage resulting from the predicted stress range. These formulations are presented in Appendix 3 of this
Guide. It is often at this formulation level that valid variations of a method may be introduced, and for that
reason, it is emphasized that the contents of Appendix 3 are provided primarily to illustrate principle,
rather than as mandatory parts of the Spectral-based Fatigue method.
Section
Introduction
FIGURE 1
Schematic Spectral-based Fatigue Analysis Procedure
(For Each Locationor StructuralDetail)
Establish Fatigue
Demand
Sections 2 thru 7
Establish
Fatigue Strength
Section 8
Obtain
Environmental Data
Section 3
Perform Analysis of
Vessel Motion and
Wave-Induced Loads
Section 4
Do for each
Base Vessel
Load Condition
See 2/5
COMPARE
Expected Strength
To Be Greater
Than or Equal to
Expected Damage
Apply
Required Safety Factors
SECTION
Introduction
Sections 2 through 7 address the procedures used to estimate the fatigue demand at a structural location
that is the object of the fatigue strength evaluation.
Section
SECTION
Environmental Conditions
General
Spectral-based Fatigue Analysis typically uses environmental data for ocean waves that are given in a
wave scatter diagram format. The wave data consist of a number of cells that represent the probability
of occurrence of specific sea states. Each cell effectively contains three data items:
i)
ii)
iii)
Reference should be made to Appendix 1, which presents the wave scatter diagram data that should be
used in the spectral-based fatigue analysis of a vessel classed for unrestricted service. It can be assumed
that there is an equal probability of vessel heading relative to the direction of the waves.
SECTION
General
This Section gives general criteria on the parameters to be obtained from the vessel motion analysis and
the calculation of wave-induced load effects. In the context of a Spectral-based Fatigue Analysis, the main
objective of motion and load calculations is the determination of Response Amplitude Operators (RAOs),
which are mathematical representations of the vessel responses and load effects to unit amplitude
sinusoidal waves. The motion and load effects RAOs should be calculated for ranges of wave frequencies
and wave headings, as indicated in Subsection 2/3.
Aside from vessel motions, the other wave-induced load effects that should be considered in the Spectralbased Fatigue Analysis are:
Internal tank pressures and cargo hold loads due to fluid and cargo accelerations, and
Inertial forces on the masses of structural components and, as applicable, significant items of equipment.
Additionally, there may be situations where partial models of the structural system are used. In such a
case, hull girder shear forces and bending moments should be determined to appropriately represent the
boundary conditions at the ends of the partial models.
The general approach used in the calculation methods described below is to calculate total stress response
considering both the wave-induced and still-water (static) loads. Subsequently, the still-water stress is
deducted from the total, leaving the pure wave-induced stress response. Finally, the fatigue-inducing
dynamic stress range is obtained. Alternative methods and formulation that directly produce the dynamic
fatigue-inducing stress range may also be used.
Note:
Fatigue damage due to the sloshing of fluid in partially filled tanks is not within the scope of the SFA classification
notation. However, the designer is encouraged to perform and submit such calculations, if deemed important.
1%
Trim:
0.5 degrees
Draft:
Forward
1 cm
Mean
1 cm
Aft
1 cm
LCG:
0.1% of length
SWBM:
5%
ABS GUIDANCE NOTES ON SPECTRAL-BASED FATIGUE ANALYSIS FOR VESSELS . 2004
Section
Additionally, the longitudinal locations of the maximum and the minimum still-water bending moments
and, if appropriate, that of zero SWBM should be checked to assure proper distribution of the SWBM
along the vessels length.
5.1
5.3
Diffraction-Radiation Methods
Computations of the wave-induced motions and loads should be carried out using appropriate, proven
methods. Preference should be given to the application of seakeeping analysis codes utilizing threedimensional, potential flow-based diffraction-radiation theory. These codes, based on linear wave and
motion assumptions, make use of boundary element methods with constant or higher order sink-source
panels over the entire wetted surface of the hull on which the hydrodynamic pressures are computed. All
six degrees-of-freedom rigid-body motions of the vessel should be accounted for.
SECTION
General
Wave-induced loads on a buoyant structure are complicated because, in addition to producing direct forces
(e.g., wave pressures on the external surface of the hull), there are indirect force components produced by
the rigid body motions of the vessel. The motions result in inertial forces and rotational components of the
(quasi-statically considered) loads. These two motion-related load components are referred to below as the
inertial and quasi-static load components.
The treatment of the various load and motion effects is typically done through the use of their real and
imaginary parts that are employed separately in structural analyses. In a physical sense, the real and
imaginary parts correspond to two wave systems that are 90 degrees out of phase relative to each other.
The following Subsections list the primary wave-induced load components that are to be considered in the
Spectral-based Fatigue Analysis of a vessel. Using the methods and calculation tools that are mentioned in
Section 4, the Response Amplitude Operators (RAOs) for the listed components should be obtained.
3.1
3.3
3.5
10
In order to correctly implement the intermittent wetting effects, the size of hydrodynamic panel of side shell near
waterline should be appropriately modeled with consideration of longitudinal spacing. It is recommended that the
size of panel be no greater than two times of side longitudinal spacing in the vertical direction.
Section
5.1
Tank Pressures
As stated in Subsection 5/1, the vessel motion-related, internal tank pressure is composed of quasi-static
and inertial components. The quasi-static component results from the instantaneous roll and pitch of the
vessel. The inertial component is due to the acceleration of the fluid caused by vessel motion in six degrees
of freedom. The vessel motion should be obtained from analysis performed in accordance with Section 4.
The total internal tank pressure for each of the tank boundary points can be calculated as follows:
P = Po + ht {[(gx + ax)2 + (gy + ay)2 + (gz + az)2]}0.5
where
P
Po
ht
total pressure head defined by the height of the projected fluid column in the
direction to the total acceleration vector
ax, ay, az =
gx,,gy,,gz =
The internal pressure at the tank boundary points can be linearly interpolated and applied to all of the
nodes of the structural analysis model defining the tank boundary.
5.3
General
Dry bulk cargo loads in the cargo holds should be determined and applied to the structural analysis
model. Both the quasi-static and inertial bulk cargo load components should be included in the
analysis. As appropriate, it can be assumed that the hold is full or partially loaded, and there is no
relative movement between the hold and the bulk cargo that the hold contains.
As appropriate, the fluid pressure on ballast tank boundaries and the boundaries of a cargo hold
carrying water ballast should be considered in the analysis, in accordance with 5/5.1.
FIGURE 1
Hold Boundary Definition
= 90
= 0
: Structural Surface Angle
ABS GUIDANCE NOTES ON SPECTRAL-BASED FATIGUE ANALYSIS FOR VESSELS . 2004
11
Section
5.3.2
Definitions
=
angle of repose, deg., in accordance with IMO publication, Code of Safe Practice for
Solid Bulk Cargoes
aV
aT
horizontal distance from the centerline of the cargo hold to the point of interest on the
hold boundary
gravitational acceleration
static head to cargo upper surface which may have a shape, vertical distance from the
cargo surface to the point of interest on the cargo hold boundary
5.3.3
Pressure Components
The internal bulk load is composed of quasi-static and inertial pressure components. The quasistatic component results from gravity, considering the instantaneous roll and pitch displacements
of the vessel. The inertial component is due to the acceleration of the bulk cargo caused by the
ship motion in six degrees of freedom. The ship motion should be obtained from the ship motion
analysis presented in Section 4.
5.3.4
Quasi-static Components
The bulk load due to gravity can be decomposed into the vertical and horizontal components of
the bulk loads.
FIGURE 2
Vertical and Horizontal Force Components of Quasi-Static Load
Top of bulk cargo
Fv
Sloped bottom
Fh
Unit
Width
12
Section
The quasi-static load is further decomposed into the normal and tangential components relative to
the boundary surfaces of the cargo hold. The following formulas can be used to calculate the bulk
pressures on the bottom, and the sloped and vertical walls of a cargo hold.
The normal load on a unit area of panel is given by:
Ns = ghe[cos2 ( ) + (1 sin 0) sin2( )]
The tangential load on a unit area of panel is given by:
Ts = ghe[sin 0 sin ( ) cos ( )]
where
he
effective head of bulk cargo which is the quasi-static pressure head defined
by the height of the projected bulk cargo column in the direction of the
gravitational acceleration vector at the inclined vessel position. In the case of
a flat surface of bulk cargo, it becomes h/cos()
The inclination of the hold due to roll and pitch of the vessel should be considered in the
calculation of the bulk cargo pressure. The direction of gravitational forces in the vessels fixed
coordinate system varies with the roll and pitch, resulting in a change of the pressure head and,
correspondingly, the quasi-static pressure.
FIGURE 3
Normal and Tangential Load Components
of Quasi-Static Load in a Rolled Position
Fy
Fz
he
NS
TS
NS
NS
TS
TS
5.3.5
Inertial Components
The inertial components are due to the instantaneous accelerations (longitudinal, transverse and
vertical) at the hold boundary points. This total instantaneous internal bulk loading (quasi-static +
inertial) for each of the modeled hold boundary points should be obtained.
In this procedure, the vertical, transverse and longitudinal accelerations due to the ship motion are
defined in the ship coordinate system. Therefore, transformation of the acceleration to the ship
system due to roll and pitch inclinations will not be needed. The bulk cargo loads caused by
vertical and transverse accelerations due to the ship motion are described below.
13
Section
5.3.5(a) Inertial Pressure due to Vertical Accelerations. The pressure due to vertical acceleration
is further decomposed into the normal and tangential components relative to the boundary surfaces
of the cargo hold.
The normal pressure is given by:
NV = aV h [cos2 + (1 sin 0) sin2)]
The tangential pressure is given by:
TV = aV h (sin 0 sin cos )
where
NV
TV
FIGURE 4
Pressures Due to Vertical Acceleration
Fy
Fz
NV
NV
NV
TV
aV
5.3.5(b) Pressure Due to Transverse Acceleration. The pressure due to transverse acceleration is
further decomposed into the normal and tangential components relative to the boundary surfaces
of the cargo hold.
The normal pressure may be calculated by:
NT = CnaTb[cos2(90 ) + (1 sin 0) sin2(90 )]
The tangential pressure may be calculated by:
TT = CtaTb[sin 0 sin (90 ) cos (90 )]
where
14
NT
TT
Section
Cn , Ct
0.35
for ore
0.6
for grain
FIGURE 5
Pressures Due to Transverse Acceleration
Fy
Fz
NT
NT
NT
TT
aT
The total pressure can be obtained by adding the quasi-static component and the inertial bulk cargo pressure.
The formulas in 5/5.3.4 and 5/5.3.5 can be used for the pitched condition with longitudinal acceleration by
replacing the roll angle, transverse acceleration and transverse pressure with pitch angle, longitudinal
acceleration and longitudinal pressure, respectively.
5.5
Container Loads
5.5.1
General
The loads on hull structure that result from containers in a cargo hold, where all containers in the
hold are restrained by cell guides, and on deck should be determined and applied to the structural
analysis model. Quasi-static and inertial container load components should be included in the analysis.
It is assumed that there is no relative movement between the hull and containers.
As applicable, ballast water and fuel oil pressure loadings (primarily on double bottom and wing
tank boundary structure) should be considered in the analysis, in accordance with 5/5.1.
5.5.2
Load Components
The container load is composed of quasi-static and inertial load components. The quasi-static
component results from gravity, considering the instantaneous roll and pitch displacements of the
vessel. The inertial component is due to the acceleration of the container cargo caused by the ship
motion in six degrees of freedom. The ship motion should be obtained from the ship motion analysis
presented in Section 4.
5.5.3
Quasi-Static Load
The quasi-static load due to gravity can be decomposed into the vertical and transverse components
of the container loads.
The vertical load on the inner bottom and on the deck due to containers is expressed as:
FV = w cos
ABS GUIDANCE NOTES ON SPECTRAL-BASED FATIGUE ANALYSIS FOR VESSELS . 2004
15
Section
where
w
weight of a container
roll angle
The vertical load due to a stack of containers may be summed and applied to the appropriate nodes
on the inner bottom plating. The total vertical load due to the containers on deck may be applied to
the appropriate nodes on the hatch coaming top plates.
The transverse load is expressed as:
FT = w sin
The transverse load due to containers may be distributed to the appropriate nodes on the bulkhead
structure via container cell guides. The total transverse load due to the containers on deck may be
applied to the suitable nodes on the hatch coaming top plates, considering, as appropriate, the
effects of the container lashing system.
The formulas given above can also be used for the pitched condition by replacing the roll angle
with the pitch angle.
The inclination of the hold due to the roll and pitch of the vessel should be considered in the
calculation of the container cargo load. The direction of gravitational forces in the vessels fixed
coordinate system varies with the roll and pitch, resulting in a change of the magnitude of vertical,
transverse and longitudinal loads.
FIGURE 6
Vertical and Transverse Force Components of Static Load
FT
FV
5.5.4
Inertial Loads
The inertial load is due to the instantaneous accelerations (longitudinal, transverse and vertical) of
the container as calculated at the center of gravity (CG) of a container. This total instantaneous
container loading (quasi-static + inertial) should be calculated and applied to the appropriate nodes
of the structural analysis model.
In this procedure, the vertical, transverse and longitudinal accelerations due to the ship motion
should be defined in the ship coordinate system. Therefore, transformation of the acceleration to
the ship system due to roll and pitch inclinations will not be needed. The container loads caused
by vertical and transverse accelerations due to the ship motion are described below.
16
Section
av
vertical acceleration
gravitational acceleration
aT
transverse acceleration
The approach outlined above can also be used for a pitched condition with longitudinal acceleration
by replacing the roll angle and transverse acceleration with pitch angle and longitudinal acceleration,
respectively.
The vertical and transverse components of the motion-induced load should be applied to the
structural analysis model, as described in 5/5.5.3. The total load is obtained by summing the quasistatic component and the inertial container cargo load.
FIGURE 7
Inertial Loads Due to Acceleration
NT
NV
aT
aV
17
Section
where
R
relevant frequency
Using the real and imaginary parts of the complex accelerations calculated above, the motion-induced load
is computed by:
F = m (At)
where m is the discrete mass under consideration.
The real and imaginary parts of the motion-induced loads from each discrete mass in all three directions
are calculated and applied to the structural model.
18
Section 6: Loading for Global Finite Element Method (FEM) Structural analysis Model
SECTION
General
For each heading angle and wave frequency at which the structural analysis is performed (see Subsection
2/3), two load cases corresponding to the real and imaginary parts of the frequency regime wave-induced
load components are to be analyzed. Then, for each heading angle and wave frequency, the stress range
transfer function, H(|), is obtained for each considered Base Vessel Loading Condition.
Equilibrium Check
The applied hydrodynamic external pressure should be in equilibrium with the other loads applied. The
unbalanced forces in three global directions for each load case should be calculated and checked. For head
sea condition, the unbalanced force should not exceed one percent of the displacement. For oblique and
beam sea condition, it should not exceed two percent of the displacement. These residual forces could be
balanced by adding suitably distributed inertial forces [so called inertial relief] before carrying out the
FEM structural analysis.
19
SECTION
General
The stress range transfer function, H(|), for a location where the fatigue strength is to be evaluated
should be determined by the finite element method (FEM) of structural analysis, using a three dimensional
(3-D) model representing the entire hull structure. This analysis may produce results of sufficient accuracy,
but more typically, it is also necessary to perform fine mesh analyses of local areas, using boundary a
condition determined from the whole ship analysis. The load cases to be used in the analysis should be
those obtained in accordance with Section 6.
As necessary to evaluate the fatigue strength of local structure, finer mesh FEM analyses are also to be
performed. Results of nodal displacements or forces obtained from the overall 3-D analysis model are to
be used as boundary conditions in the subsequent finer mesh analysis of local structures.
Specialized fine mesh FEM analysis is required in the determination of stress concentration factors
associated with the hot-spot fatigue strength evaluation procedures (see Subsection 7/7).
Note:
Reference should be made to additional ABS Guidance on the expected modeling and analysis of vessel structure,
e.g., the ABS Finite Element Analysis Guidance that is provided with the SafeHull software. While there are significant
differences in the extent of structural model described here and the partial hull model pursued in SafeHull, numerous
detailed modeling considerations are shared, such as element types, mesh sizes, dependence between local and global
models, etc.
i)
ii)
iii)
20
Section
FIGURE 1
Definition of Hot Spot Stress
Peak Stress
Weld Toe "Hot Spot" Stress
Weld Toe
~
~ t
Weld hot spot stress can be determined from linear extrapolation to the weld toe, using calculated stresses
at t/2 and 3t/2 from the weld toe. Defining stresses are the principal surface stresses (considering a
bending plate element type) at the locations shown. A description of the numerical extrapolation
procedure is given in Appendix 5C-1-A1 of the Steel Vessel Rules (and also in other, similar locations of
the Steel Vessel Rules.)
21
SECTION
Fatigue Strength
General
The previous sections of this Guide have addressed establishing the stress range (demand) for locations in
the structure for which the adequacy of fatigue strength is to be evaluated. The capacity of a location to
resist fatigue damage is characterized by the use of S-N Data, which are described below. Refer to the
Appendix 2 of this Guide and Part 5C of the Steel Vessel Rules concerning the S-N Data recommended by
ABS.
Using the S-N approach, fatigue strength (capacity) is usually characterized in one of two ways. One way
is called a nominal stress approach. In this approach, the acting variable stress range (demand) is considered
to be obtained adequately from the nominal stress distribution (which may include so-called geometric
stress concentration effects) in the area surrounding the particular location for which the fatigue life is
being evaluated. The other way of characterizing fatigue strength (capacity) at a location is the hot-spot
approach (see Subsection 7/7). The hot-spot approach is needed for locations where complicated geometry
or relatively steep local stress gradients would make the use of the nominal stress approach inappropriate
or questionable.
Reference should be made to Part 5C of the Steel Vessel Rules for further explanation and application of
these two approaches and for guidance on the categorization of structural details into the various S-N data
classes.
There are various adjustments (reductions in capacity) that may be required to account for factors such as a
lack of corrosion protection (coating) of structural steel and relatively large plate thickness. The
imposition of these adjustments on fatigue capacity will be in accordance with ABS practice for vessels.
There are other adjustments that could be considered to increase fatigue capacity above that portrayed by
the cited S-N data. These include adjustments for compressive mean stress effects, a high compressive
portion of the acting variable stress range and the use of weld improvement techniques. The use of a
weld improvement technique, such as weld toe grinding or peening to relieve ambient residual stress, can
be effective in increasing fatigue life. However, credit should not be taken of such a weld improvement in
the design phase of the structure. Consideration for granting credit for the use of weld improvement
techniques should be reserved for situations arising during construction, operation or future reconditioning
of the structure. An exception may be made if the target design fatigue life cannot be satisfied by other
preferred design measures such as refining layout, geometry, scantlings and welding profile to minimize
fatigue damage due to high stress concentrations. Grinding or ultrasonic peening can be used to improve
fatigue life in such cases. The calculated fatigue life is to be greater than 15 years excluding the effects of
life improvement techniques. Where an improvement technique is applied, full details of the grinding
standard including the extent, profile smoothness particulars, final weld profile, and improvement technique
workmanship and quality acceptance criteria are to be clearly shown on the applicable drawings and
submitted for review together with supporting calculations indicating the proposed factor on the calculated
fatigue life.
22
Section
Fatigue Strength
Grinding is preferably to be carried out by rotary burr and to extend below the plate surface in order to
remove toe defects and the ground area is to have effective corrosion protection. The treatment is to
produce a smooth concave profile at the weld toe with the depth of the depression penetrating into the plate
surface to at least 0.5 mm below the bottom of any visible undercut. The depth of groove produced is to be
kept to a minimum, and, in general, kept to a maximum of 1 mm. In no circumstances is the grinding depth
to exceed 2 mm or 7% of the plate gross thickness, whichever is smaller. Grinding has to extend to areas
well outside the highest stress region.
The finished shape of a weld surface treated by ultrasonic peening is to be smooth and all traces of the
weld toe are to be removed. Peening depth below the original surface is to be maintained at least 0.2 mm.
Maximum depth is generally not to exceed 0.5 mm.
Provided these recommendations are followed, an improvement in fatigue life by grinding or ultrasonic
peening up to a maximum of 2 times may be granted.
23
SECTION
General
Mathematically, Spectral-based Fatigue Analysis begins after the determination of the stress transfer
function. Wave data are then incorporated to produce stress-range response spectra, which are used to
describe probabilistically the magnitude and frequency of occurrence of local stress ranges at the locations
for which fatigue strength is to be calculated. Wave data are represented in terms of a wave scatter
diagram and a wave energy spectrum. The wave scatter diagram consists of sea-states, which are shortterm descriptions of the sea in terms of joint probability of occurrence of a significant wave height, Hs, and
a characteristic period.
An appropriate method is to be employed to establish the fatigue damage resulting from each considered
sea state. The damage resulting from individual sea states is referred to as short-term. The total fatigue
damage resulting from combining the damage from each of the short-term conditions can be accomplished
by the use of a weighted linear summation technique (i.e., Miners Rule).
Appendix 3 contains a detailed description of the steps involved in a suggested Spectral-based Fatigue
Analysis method that follows the basic elements mentioned above. ABS should be provided with background
and verification information that demonstrates the suitability of the analytical method employed.
Acceptance Criteria
The required fatigue strength can be specified in several ways, primarily depending on the evaluation
method employed. For the Spectral-based approach, it is customary to state the minimum required fatigue
strength in terms of a Damage ratio (D) or minimum target Life (L). The latter is employed in this Guide
and in the Steel Vessel Rules.
24
APPENDIX
Wave Data
The Spectral-based Fatigue Analysis of a vessel that is classed for unrestricted service should be based
on the wave scatter diagram data given below.
TABLE 1
ABS Wave Scatter Diagram for Unrestricted Service Classification (1 December 2007)
*
0.5
3.50
4.50
5.50
6.50
7.50
8.50
9.50
10.50
11.50
12.50
13.50
Sum
Over All
Periods
21158
260
1344
2149
1349
413
76
10
1.5
55
1223
5349
7569
4788
1698
397
69
5610
2.5
406
3245
7844
7977
4305
1458
351
65
10
25670
3.5
113
1332
4599
6488
4716
2092
642
149
28
20161
4.5
30
469
2101
3779
3439
1876
696
192
43
12625
5.5
156
858
1867
2030
1307
564
180
46
7016
6.5
52
336
856
1077
795
390
140
40
3688
7.5
1906
18
132
383
545
452
247
98
30
8.5
53
172
272
250
150
65
22
990
9.5
22
78
136
137
90
42
15
522
10.5
37
70
76
53
26
10
282
11.5
18
36
42
32
17
156
12.5
19
24
19
11
88
13.5
10
14
12
51
>14.5
13
19
19
13
77
24880
26874
18442
8949
3335
1014
266
100000
Sum over
All Heights
326
3127
12779
25
APPENDIX
stress range
A, m =
26
parameters representing the intercept and inverse slope of the upper (left) portion of
the S-N Curve. These change at N = 107 cycles to C and r, respectively. Values of
these parameters are given in the following table.
Appendix 2
TABLE 1
Parameters For Basic S-N Design Curves (1 December 2007)
N 107
N > 107
A
(For MPa units)
C
(For MPa units)
Class
B
1.013 1015
1.020 1019
13
4.227 10
1.519 1012
3.5
17
2.584 10
5.5
4.239 1015
12
1.035 10
15
2.300 10
6.315 1011
9.975 1014
14
14
F2
11
4.307 10
5.278 10
11
2.477 10
2.138 10
1.574 1011
1.016 1014
Refer to Part 5C of the Steel Vessel Rules on the categorization of structural details into the
indicated classes.
Notes for Application of Classes:
Class B: Parent material with automatic flame-cut edges ground to remove flame cutting drag line.
Class C: Parent material with automatic flame-cut edges and full penetration butt welds ground flush in way of
hatch corners in container carriers or similar deck areas in other vessel types.
Class D: Full penetration butt welds in way of hatch corners in container carriers or similar deck areas in other
vessel types.
27
APPENDIX
Notes:
(1)
This Appendix is referred to in Section 9. It is provided to describe the formulations comprising a Spectral-based
Fatigue Analysis approach, which can be employed to satisfy the criteria to obtain the SFA (years) Classification
notation. However, it is often at this formulation level that valid variations of a method may be introduced. For
that reason, it is emphasized that the contents of this Appendix are provided primarily to illustrate principle rather
than to give mandatory steps for the Spectral-based Fatigue method.
(2)
The procedure described below considers the use of a wave scatter diagram representative of a one-year period
(i.e., as in Appendix 1). Where a different base period for the wave scatter diagram is employed, the procedure
must be suitably modified.
General
In the short-term closed form approach described below, the stress range is normally expressed in terms
of probability density functions for different short-term intervals corresponding to the individual cells or
bins of the wave scatter diagram. These short-term probability density functions are derived by a spectral
approach based on the Rayleigh distribution method, whereby, it is assumed that the variation of stress is a
narrow-banded random Gaussian process. To take into account effects of swell, which are not accounted
for when the wave environment is represented by the scatter diagram, Wirschings rainflow correction
factor is applied in the calculation of short-term fatigue damage. Having calculated the short-term damage,
the total fatigue damage is calculated through their weighted linear summation (using Miners rule).
Mathematical representations of the steps of the Spectral-based Fatigue Analysis approach just described
are given next.
Determine the complex stress transfer function, H(|), at a structural location of interest for a
particular load condition. This is done in a direct manner where structural analyses are performed
for the specified ranges of wave frequencies and headings, and the resulting stresses are used to
explicitly generate the stress transfer function.
2.
Generate a stress energy spectrum, S(|Hs, Tz, ), by scaling the wave energy spectrum S(|Hs,
Tz) in the following manner:
S(|Hs, Tz, ) = |H(|)|2 S(|Hs, Tz) ...........................................................................(1)
3.
Calculate the spectral moments. The nth spectral moment, mn, is calculated as follows:
28
Appendix 3
Most fatigue damage is associated with low or moderate seas, hence, confused short-crested sea
conditions must be allowed. Confused short-crested seas result in a kinetic energy spread, which
is modeled using the cosine-squared approach, (2/) cos2. Generally, cosine-squared spreading
is assumed from +90 to 90 degrees on either side of the selected wave heading. Applying the
wave spreading function modifies the spectral moment as follows:
mn =
= + 90
0 =
4.
2
2
n
cos S ( | H s , T z , )d ........................................................ (3)
90
(1 December 2007) Using the spectral moments, the Rayleigh probability density function (pdf)
describing the short term stress-range distribution, the zero up-crossing frequency of the stress
response and the bandwidth parameter used in calculating Wirschings rainflow correction are
calculated as follows:
Rayleigh pdf:
g (s) =
s
exp
2 2
4 2
........................................................................................ (4)
f =
m2
.................................................................................................................. (5)
m0
1
2
Bandwidth Parameter:
= 1
m 22
............................................................................................................... (6)
m0 m 4
where
s
m0, m2, m4
5.
m0
spectral moments
(1 December 2007) Calculate cumulative fatigue damage based on Palmgren-Miners rule, which
assumes that the cumulative fatigue damage (D) inflicted by a group of variable amplitude stress
cycles is the sum of the damage inflicted by each stress range (di), independent of the sequence in
which the stress cycles occur:
D=
i =1
di =
ni
N
i =1
......................................................................................................... (7)
where
ni
Ni
Failure is predicted to occur when the cumulative damage (D) over J exceeds a critical value equal
to unity.
29
Appendix 3
The short term damage incurred in the i-th sea-state, assuming a S-N curve of the form N = AS-m,
is given by:
T
Di = (k t k ms k h s ) m f 0i pi g i ds ..................................................................................(8)
A 0
where
Di
kh
1.000
0.926
0.885
0.870
kt
t
22
1.0
for t < 22 mm
0.25
0.20
0.10
for t 22 mm
If it can be conclusively established that the detail under consideration is always subject
to a mean stress of ms, D is to be adjusted by a factor kms.
kms
30
1.0
0.85 + 0.3ms/s4
0.7
ms
mean stress
s4
m, A =
f0i
pi
gi
Appendix 3
Summing Di over all of the sea-states in the wave scatter diagram leads to the total cumulative
damage, D. Therefore:
M
f T
D = (k h k t k ms )m 0 s m
f 0i p i g i / f 0 ds ............................................................. (9)
A 0 i 1
where
f0
Introducing long-term probability density function, g(s) of the stress range as:
f pg
g (s) =
f p
0i
0i
........................................................................................................ (10)
and
D = (k h k t k ms )
6.
NT
A
If the total number of cycles, NT, corresponds to the required minimum Design Life of 20 years,
the Calculated Fatigue Life would then be equal to 20/D. Increasing the design life to higher
values can be done accordingly. The fatigue safety check is to be done in accordance with the
applicable Rules where factors of safety (or Fatigue Design Factors) are specified.
D=
T
(2 2 ) m (m/2 + 1)
A
(m, ) f
i
0i
pi (k h k t k ms i ) m ...................................................... (12)
i =1
where
0.926 0.033m
b(m) =
1.587m 2.323
31
Appendix 3
For bi-linear S-N curves (see Appendix 2) where the negative slope changes at point Q = (NQ, SQ) from m
to r = m + m (m > 0) and the constant A changes to C, the expression for damage, as given in equation
12, is as follows:
D=
T
(2 2 ) m (m/2 + 1)
A
(m, )
i
i f 0i
pi (k h k t k ms i ) m ...................................................(14)
i =1
where i is the endurance factor having its value between 0 and 1 and measuring the contribution of the
lower branch to the damage. It is defined as:
SQ
i = 1
A
s g i ds (k h k t k ms )m
C
0
SQ
] s
m + m
g i ds
...................................................................(15)
g i ds
i = 1
0 (m / 2 + 1, vi ) (1 / vi ) m / 2 (k h k t k ms )
(m / 2 + 1)
] (r / 2 + 1, v ) .............................................(16)
0
where
vi
SQ
2 2
i
32