AIR-COOLED SCREW LIQUID CHILLERS

RENEWAL PARTS

Supercedes: 201.21-RP1 (907)

Form: 201.21-RP1 (808)

MODELS YCAV0157, 0177, 0187, 0197, 0207, 0227,

0247 and YCAV0267
STYLE "A"

Unit-7a

150 - 260 TON

527 - 914Kw
R-134a
50 Hz & 60Hz

200-3-60
230-3-60
315-3-60
460-3-60
380/415-3-50
575-3-60
MODELS ONLY

FORM 201.21-RP1 (808)

CHANGEABILITY OF THIS DOCUMENT

In complying with YORK's policy for continuous improvement, the information contained in this
document is subjected to change without notice. While YORK makes no commitment to update
or provide current information automatically to the manual user, that information, if applicable,
can be obtained by contacting the nearest YORK Engineered Systems Service office.
It is the responsibility of operating/service personnel as to the applicability of these documents to the equipment in question. If there is any question in the mind of operating/ service
personnel as to the applicability of these documents, then, prior to working on the equipment,
they should verify with the owner, whether the equipment has been modified and if the current
literature is available.

WARNING

HIGH VOLTAGE
Is used in the operation of this equipment.
DEATH OR SERIOUS INJURY
may result if personnel fail to observe safety precautions.
Work on electronic equipment should not be undertaken unless the individual(s) have been
trained in the proper maintenance of equipment and is (are) familiar with its potential hazards.
Shut off power supply to the equipment before beginning work and follow lockout procedures.
When working inside equipment with power off, take care to discharge every capacitor likely to
hold dangerous potential.
Be careful not to contact high voltage connections when installing or operating this equipment.

LOW VOLTAGE

DO NOT be misled by the term low voltage. Voltages as low as 50 volts may cause death.

JOHNSON CONTROLS

FORM 201.21-RP1 (808)

TABLE OF CONTENTS
PAGE

UNIT NOMENCLATURE NAMEPLATE ENGINEERING DATA............................................4

EVAPORATOR
EVAPORATOR COMPONENTS...........................................................................................6
.

CONDENSER COILS
CONDENSER COIL COMPONENTS....................................................................................9

FAN
FAN COMPONENTS...........................................................................................................14

PIPING
REFRIGERANT PIPING COMPONENTS............................................................................16
GLYCOL LOOP COMPONENTS.........................................................................................24

COMPRESSOR
COMPRESSOR...................................................................................................................26

VARIABLE SPEED DRIVE

CONTROL AND VARIABLE SPEED DRIVE PANEL CONFIGURATION.............................28
VARIABLE SPEED DRIVE PANEL COMPONENTS............................................................30
VARIABLE SPEED DRIVE POWER ASSEMBLY COMPONENTS.....................................44
VARIABLE SPEED DRIVE COOLING FAN ASSEMBLY COMPONENTS..........................46
PLUG AND JUMPER ARRANGEMENT...............................................................................47
SENSOR HARNESSES.......................................................................................................48
TRANSDUCERS AND TEMP SENSORS............................................................................55
TRANSDUCER AND THERMISTOR WIRE HARNESS CONNECTORS ...........................57
CHILLER OPTIONS
VIBRATOR ISOLATORS......................................................................................................58
YCAV CHILLER OPTIONS - KITS.......................................................................................59
ENCLOSURE KIT OPTIONS...............................................................................................60
RECOMMENDED SPARE PARTS.......................................................................................67

JOHNSON CONTROLS

FORM 201.21-RP1 (808)

UNIT NOMENCLATURE NAMEPLATE ENGINEERING DATA

BASIC PART NUMBER

YCAV0207EA40VAA

1 2 3 4

BASE PRODUCT TYPE

Y

5 6 7 8

NOMINAL CAPACITY

: YORK
#
: Chiller
: Air Cooled
V : Screw

# Tons/Kw
0157-0513
0177-0563
0187-0633
0197-0673
0207-0703
0227-0733
0247-0813
0267-0883

UNIT DESIGNATOR
S
P
E
V

10

REFRIGERANT

A :R-134a
Standard
Standard Optimized
High Efficiency
High Efficiency
Optimized

11 12 13

14 15

VOLTAGE/STARTER
1
2
4
4
5
5

7
8
0
6
0
8

DESIGN/DEVELOPMENT LEVEL

A
:200/3/60
:230/3/60
:380/3/60
:460/3/60
:380-415/3/50
:575/3/60
V :Variable Speed
Drive

:Design Series A
:
:Engineering
Change
or PIN Level

PART NUMBER LETTER CODES

16 17 18 19

20 21 22 23 24 25 26 27 28

POWER FIELD
S
B
S
C

X
X
S
S

: SP TB
: SP CB
: SP TB w/ Ind. Sys. NF Disc. Sw.
: SP CB w/ Ind. Sys. NF Disc. Sw.
:
:
:
:
:
: Control Transformer
O : Convenience Outlet

T
C
B
M

S
F
G
I
P

MP = Multiple Point
SP = Single Point
NF = Non-Fused
TB = Terminal Block
Ser. = Service
Ind. Sys. Brkr. & L. Ext. Handles = Individual
System Breaker & Lockable External Handle

W
V

S
D

A
R

COMPRESSOR / PIPING FIELD

# #
: No Ambient Kit
T S
: Temp. Reset / Offset
C
: Current Reset / Offset
S
: Temp. and Current Reset / Offset
B
: ISN Microgateway
: Spanish LCD & Keypad Display
: French LCD & Keypad Display
: German LCD & Keypad Display
: Italian LCD & Keypad Display
: Portuguese LCD & Keypad Display
: Silent Night
: N. American Safety Code
(cU.L./cETL)
: No Listing (typically 50 HZ non-CE,
non-U.L.
:
: Pump Control
: OptiView Remote Panel
S : Sequence Control & Automatic Lead Transfer

45 46 47

:150# PSI DWP

:300# PSI DWP
:Double Thick Insulation
:Weld Flange
:Victaulic Flange
:Flow Switch
:Diff. Press. Switch
:ASME Pressure Vessel
and Associated Codes
:Remote Cooler

X
C
B
P

: 1st Year Parts Only

X
: 1st Year Parts & Labor
1
: 2nd Year Parts Only
2
: 2nd Year Parts & Labor
5
: 5 Year Compressor Parts Only
: 5 Year Compressor Parts & Labor Only
: 5 Year Units Parts Only
: 5 Year Unit Parts & Labor

: No Refrigerant Warranty
: 1 Year Refrigerant
: 2 Year Refrigerant
: 5 Year Refrigerant

H : Service Isolation Valve

CABINET FIELD

: Aluminum
: Copper
: Black Fin
: Phenolic
: Heat Recovery
X : TEAO Fan
Motors

56
REFRIGERANT WARRANTY

: Low Temp. Brine (LBrT)

: Thermal Storage
: Chicago Relief Code
: Service Isolation Valve
: Both Chicago Relief
Code & Isolation Valve

48 49 50 51 52 53 54

CONDENSER FIELD

55
EXTENDED FIELD WARRANTY
X
B
C
D
E
F
G
H

EVAP. FIELD

38 39 40 41 42 43 44
X
3

29 30 31 32 33 34 35 36 37

CONTROLS FIELD

1
3
5
7

P
B
D

L
H

1
S
N

57
REFRIGERANT WARRANTY
A : Buy American Act Compliance
C : Container Shipping Kit
B : Buy American Act Compliance
& Container Shipping Kit

: Wire (Full Unit) Enc. Panels (factory)

: Wire/Louvered Enc. Panels (factory)
: Louvered (Cond. Only) Enc. Panels (factory)
: Louvered (Full Unit) Enc. Panels (factory)
: Perimeter Sound Blanket
: Acoustic Sound Blanket
: Both Perimeter & Acoustic Sound Blanket
: Low Sound Fans
: High Static Fans
: 1" Deflection
: Seismic
: Neoprene Pads

61
PLANT OF MANUFACTURE
R

: Monterrey

NOTES:
1. Q :DENOTES SPECIAL / S.Q.
2. # :DENOTES STANDARD
3. X :w/in OPTIONS FIELD, DENOTES NO OPTION SELECTED
4. Agency Files (i.e. U.L. / ETL; CE; ARI; ETC.) will contain info. based on the first 14 characters only.
5. Plant of manufacture to include PIN 61 upon entering the chiller order.

JOHNSON CONTROLS

FORM 201.21-RP1 (808)

This page intentionally left blank

JOHNSON CONTROLS

FORM 201.21-RP1 (808)

Evaporator

EVAPORATOR COMPONENTS
Service Note:
Pin location 38 in Model Number will be "X" for 150# DWP Cooler.
Pin location 38 in Model Number will be "3" for 300# DWP Cooler.

Service Note:
Standard 150# DWP Cooler Flow Switch - 024-26116-000
Optional 300# DWP Cooler Flow Switch - 024-12144-000
Differential Pressure Switch - 025-30919-000

FIG. 1 EVAPORATOR COMPONENTS (REF. TABLES 1 AND 1A, PAGES 7 AND 8)

6

JOHNSON CONTROLS

EVAPORATOR COMPONENTS (CONT'D)

150 PSIG

TABLE 1 EVAPORATOR COMPONENTS - PIN #9 = 'S OR P' (SEE FIG. 1, PAGE 6)

ITEM
#

QTY
PER
UNIT

2
3
4
5
6
7
8
9
10
11
12

1
1
1
1
2
2
1 qt.
2
2

DESCRIPTION
Evaporator, Fully Insulated
with Heater
Evaporator, less Heater
& Insulation
Head, Connection End
Head, Back End
Baffle, Connection End
Baffle, Back End
Gasket, Baffle and Head
Heater, Cooler 280 Watt
Insulation (3/4"x49"x65")
Insulation (1 1/2"x49"x65")
Adhesive (Use with #6)
Sensor, Water Temperature
Well, Thermo

DWP

ALL
ALL
ALL
ALL
ALL
ALL
ALL
ALL
ALL
ALL
ALL

UNIT MODEL
YCAV0157

UNIT MODELS
YCAV0177
AND
YCAV0187

UNIT MODELS
YCAV0207,
0227, 0247
AND
YCAV0267

375-67299-001 375-65095-001 375-65092-001

375-67300-000 375-65096-000 375-65091-000
075-54517-000
075-54515-000
075-54519-000
075-54514-000
075-54520-000
025-22691-000
010-05997-000
010-05998-000

075-54488-000
075-54486-000
075-54490-000
075-54485-000
075-54491-000
025-22691-000
010-05997-000
010-05998-000
013-03311-000
025-40334-000 025-40334-000
026-33627-000 026-33427-000

075-53210-000
075-53206-000
075-65304-000
075-5-000
075-55103-000
025-22691-000
010-05997-000
010-05998-000
025-40334-000
026-33427-000

TABLE 1 (CONT'D) EVAPORATOR COMPONENTS - PIN #9 = "E" OR "V"

(SEE FIG. 1, PAGE 6)
ITEM
#

QTY
PER
UNIT

2
3
4
5
6
7
8
9
10
11
12

1
1
1
1
2
2
1 qt.
2
2

DESCRIPTION
Evaporator, Fully Insulated
with Heater
Evaporator, less Heater
& Insulation
Head, Connection End
Head, Back End
Baffle, Connection End
Baffle, Back End
Gasket, Baffle and Head
Heater, Cooler 280 Watt
Insulation (3/4"x49"x65")
Insulation (1 1/2"x49"x65")
Adhesive (Use with #6)
Sensor, Water Temperature
Well, Thermo

JOHNSON CONTROLS

UNIT MODELS UNIT MODELS

YCAV0157,
YCAV0197,
DWP
0177 AND
0207 AND
YCAV00187
YCAV0227
ALL
ALL
ALL
ALL
ALL
ALL
ALL
ALL
ALL
ALL
ALL

UNIT MODEL
YCAV0247

375-65095-001 375-67303-001 375-65092-001

375-65096-000 375-67304-000 375-65091-000
075-54488-000
075-54486-000
075-54490-000
075-54485-000
075-54491-000
025-22691-000
010-05997-000
010-05998-000

075-53794-000
075-53796-000
075-53790-000
075-53792-000
075-53797-000
025-22691-000
010-05997-000
010-05998-000
013-03311-000
025-40334-000 025-40334-000
026-33627-000 026-33427-000

075-54488-000
075-54486-000
075-54490-000
075-54485-000
075-54491-000
025-22691-000
010-05997-000
010-05998-000
025-40334-000
026-33427-000
7

Evaporator

FORM 201.21-RP1 (808)

FORM 201.21-RP1 (808)

Evaporator

EVAPORATOR COMPONENTS (CONT'D)

300 PSIG

TABLE 1A EVAPORATOR COMPONENTS - PIN #9 = 'S OR P' (SEE FIG. 1, PAGE 6)

ITEM
#

QTY
PER
UNIT

2
3
4
5
6
7
8
9
10
11
12

1
1
1
1
2
2
1 qt.
2
2

DESCRIPTION
Evaporator, Fully Insulated
with Heater
Evaporator, less Heater
& Insulation
Head, Connection End
Head, Back End
Baffle, Connection End
Baffle, Back End
Gasket, Baffle and Head
Heater, Cooler 280 Watt
Insulation (3/4"x49"x65")
Insulation (1 1/2"x49"x65")
Adhesive (Use with #6)
Sensor, Water Temperature
Well, Thermo

DWP

ALL
ALL
ALL
ALL
ALL
ALL
ALL
ALL
ALL
ALL
ALL

UNIT MODEL
YCAV0157

UNIT MODELS
YCAV0177
AND
YCAV0187

UNIT MODELS
YCAV0207,
0227, 0247
AND
YCAV0267

375-67315-001 375-67311-001 375-67307-001

375-67316-000 375-67312-000 375-67308-000
075-54517-000
075-54515-000
075-54519-000
075-54514-000
075-54520-000
025-22691-000
010-05997-000
010-05998-000

075-54488-000
075-54486-000
075-54490-000
075-54485-000
075-54491-000
025-22691-000
010-05997-000
010-05998-000
013-03311-000
025-40334-000 025-40334-000
026-33627-000 026-33427-000

075-53210-000
075-53206-000
075-65304-000
075-5-000
075-55103-000
025-22691-000
010-05997-000
010-05998-000
025-40334-000
026-33427-000

TABLE 1A (CONT'D) EVAPORATOR COMPONENTS - PIN #9 = "E" OR "V"

(SEE FIG. 1, PAGE 6)
ITEM
#

QTY
PER
UNIT

2
3
4
5
6
7
8
9
10
11
12

1
1
1
1
2
2
1 qt.
2
2

DESCRIPTION
Evaporator, Fully Insulated
with Heater
Evaporator, less Heater
& Insulation
Head, Connection End
Head, Back End
Baffle, Connection End
Baffle, Back End
Gasket, Baffle and Head
Heater, Cooler 280 Watt
Insulation (3/4"x49"x65")
Insulation (1 1/2"x49"x65")
Adhesive (Use with #6)
Sensor, Water Temperature
Well, Thermo

UNIT MODELS UNIT MODELS

YCAV0157,
YCAV0197,
DWP
0177 AND
0207 AND
YCAV00187
YCAV0227
ALL
ALL
ALL
ALL
ALL
ALL
ALL
ALL
ALL
ALL
ALL

UNIT MODEL
YCAV0247

375-67311-001 375-67319-001 375-67307-001

375-67312-000 375-67320-000 375-67308-000
075-54488-000
075-54486-000
075-54490-000
075-54485-000
075-54491-000
025-22691-000
010-05997-000
010-05998-000

075-53794-000
075-53796-000
075-53790-000
075-53792-000
075-53797-000
025-22691-000
010-05997-000
010-05998-000
013-03311-000
025-40334-000 025-40334-000
026-33627-000 026-33427-000

075-54488-000
075-54486-000
075-54490-000
075-54485-000
075-54491-000
025-22691-000
010-05997-000
010-05998-000
025-40334-000
026-33427-000
JOHNSON CONTROLS

FORM 201.21-RP1 (808)

CONDENSER COIL COMPONENTS

Condenser

POWER
PANEL
END OF
CHILLER

4
2
25578-1

FIG. 2 CONDENSER COIL COMPONENTS

(REF. TABLES 2 AND 2A, PAGES 10, 11, 12 AND 13)
JOHNSON CONTROLS

FORM 201.21-RP1 (808)

CONDENSER COIL COMPONENTS (CONTD)

TABLE 2 CONDENSER COIL COMPONENTS - STANDARD 'PIN 9 = S OR P'
(SEE FIG. 2, PAGE 9)

Condenser

ITEM
NUMBER

DESCRIPTION

SYSTEM

QTY

MODELS
YCAV0157 AND
YCAV0177

MODELS
YCAV0187 AND
YCAV0207

MODEL
YCAV0227

375-55356-001

375-55350-001

375-55350-001

375-55356-002

375-55350-002

375-55350-002

375-55356-003

375-55356-003

375-55350-003

375-55356-004

375-55356-004

375-55350-004

375-55356-005

375-55350-005

375-55350-005

375-55356-006

375-55350-006

375-55350-006

375-55356-007

375-55356-007

375-55350-007

375-55356-008

375-55356-008

375-55350-008

375-55356-009

375-55350-009

375-55350-009

375-55356-010

375-55350-010

375-55350-010

375-55356-011

375-55356-011

375-55350-011

375-55356-012

375-55356-012

375-55350-012

375-58328-001

375-58328-005

375-58328-005

375-58328-002

375-58328-006

375-58328-006

375-58328-003

375-58328-003

375-58328-007

375-58328-004

375-58328-004

375-58328-008

ALUMINUM COILS
1
2
3

Sys 1
Coil Assembly*
Sys 2

4
COPPER COILS
1
2
3

Sys 1
Coil Assembly*
Sys 2

4
BLACK FIN COILS
1
2
3

Sys 1
Coil Assembly*
Sys 2

4
PHENOLIC COILS
1
2
3
4

Sys 1
Coil Assembly*
Sys 2

*Note: Coil Assembly includes coil and headers.

10

JOHNSON CONTROLS

FORM 201.21-RP1 (808)

CONDENSER COIL COMPONENTS (CONTD)

ITEM
NUMBER

DESCRIPTION

SYSTEM

QTY

MODEL
YCAV0247

MODEL
YCAV0267

375-54395-001

375-54395-001

375-54395-002

375-54395-002

375-55350-003

375-54395-003

375-55350-004

375-54395-004

375-54395-005

375-54395-005

375-54395-006

375-54395-006

375-55350-007

375-54395-007

375-55350-008

375-54395-008

375-54395-009

375-54395-009

375-54395-010

375-54395-010

375-55350-011

375-54395-011

375-55350-012

375-54395-012

375-58328-009

375-58328-009

375-58328-010

375-58328-010

375-58328-007

375-58328-011

375-58328-008

375-58328-012

Condenser

TABLE 2 (CONT'D) CONDENSER COIL COMPONENTS - STANDARD 'PIN 9 = S OR P'

(SEE FIG. 2, PAGE 9)

ALUMINUM FIN COILS

1
2
3

Sys 1
Coil Assembly*
Sys 2

4
COPPER COILS
1
2
3

Sys 1
Coil Assembly*
Sys 2

4
BLACK FIN COILS
1
2
3

Sys 1
Coil Assembly*
Sys 2

4
PHENOLIC COILS
1
2
3

Sys 1
Coil Assembly*

Sys 2

*Note: Coil Assembly includes coil and headers.

JOHNSON CONTROLS

11

FORM 201.21-RP1 (808)

CONDENSER COIL COMPONENTS (CONTD)

TABLE 2A CONDENSER COIL COMPONENTS - HIGH EFFICIENCY 'PIN 9 = E OR V'
(SEE FIG. 2, PAGE 9)

Condenser

ITEM
NUMBER

DESCRIPTION

SYSTEM

QTY

MODEL
YCAV0157

MODEL
YCAV0177

MODELS
YCAV0187 AND
YCAV0197

375-55356-001

375-55350-001

375-55350-001

375-55356-002

375-55350-002

375-55350-002

375-55356-003

375-55356-003

375-55350-003

375-55356-004

375-55356-004

375-55350-004

375-55356-005

375-55350-005

375-55350-005

375-55356-006

375-55350-006

375-55350-006

375-55356-007

375-55356-007

375-55350-007

375-55356-008

375-55356-008

375-55350-008

375-55356-009

375-55350-009

375-55350-009

375-55356-010

375-55350-010

375-55350-010

375-55356-011

375-55356-011

375-55350-011

375-55356-012

375-55356-012

375-55350-012

375-58328-001

375-58328-005

375-58328-005

375-58328-002

375-58328-006

375-58328-006

375-58328-003

375-58328-003

375-58328-007

375-58328-004

375-58328-004

375-58328-008

ALUMINUM COILS
1
2
3

Sys 1
Coil Assembly*
Sys 2

4
COPPER COILS
1
2
3

Sys 1
Coil Assembly*
Sys 2

4
BLACK FIN COILS
1
2
3

Sys 1
Coil Assembly*
Sys 2

4
PHENOLIC COILS
1
2
3
4

Sys 1
Coil Assembly*
Sys 2

*Note: Coil Assembly includes coil and headers.

12

JOHNSON CONTROLS

FORM 201.21-RP1 (808)

CONDENSER COIL COMPONENTS (CONTD)

ITEM
NUMBER

DESCRIPTION

SYSTEM

QTY

MODEL
YCAV0207

MODELS
YCAV0227 AND
YCAV0247

375-54395-001

375-54395-001

375-54395-002

375-54395-002

375-55350-003

375-54395-003

375-55350-004

375-54395-004

375-54395-005

375-54395-005

375-54395-006

375-54395-006

375-55350-007

375-54395-007

375-55350-008

375-54395-008

375-54395-009

375-54395-009

375-54395-010

375-54395-010

375-55350-011

375-54395-011

375-55350-012

375-54395-012

375-58328-009

375-58328-009

375-58328-010

375-58328-010

375-58328-007

375-58328-011

375-58328-008

375-58328-012

Condenser

TABLE 2A (CONT'D) CONDENSER COIL COMPONENTS - HIGH EFFICIENCY 'PIN 9 = E

OR V' (SEE FIG. 2, PAGE 9)

ALUMINUM FIN COILS

1
2
3

Sys 1
Coil Assembly*
Sys 2

4
COPPER COILS
1
2
3

Sys 1
Coil Assembly*
Sys 2

4
BLACK FIN COILS
1
2
3

Sys 1
Coil Assembly*
Sys 2

4
PHENOLIC COILS
1
2
3

Sys 1
Coil Assembly*

Sys 2

*Note: Coil Assembly includes coil and headers.

JOHNSON CONTROLS

13

FORM 201.21-RP1 (808)

FAN COMPONENTS

Service Note:
Fan Hub to Shaft Joint should be sealed
with protective coating - use RUST VETO
344 - a solvent type, rust preventative coating.

Fans

8
7
2

9
1

FIG. 3 FAN COMPONENTS

55596-1

Service Note: Pin Location 52 in Model Number will be

X for Standard Fan, or L for Low Noise Fan.
See page 4.

TABLE 3 FAN COMPONENTS

ITEM
NUMBER

DESCRIPTION

VOLTAGE
CODE

FAN TYPE
STANDARD
7/8", 1160 RPM

ULTRA QUIET
7/8", 850 RPM

-17
1s

Motor, Fan
2 HP
(YCAV0157 - YCAV0267)
(YCAV0569 - YCAV0969)

-28
-40

024-27322-007
024-34980-001

-46
-50

024-27322-008

-58

024-27322-007

2s

Blade (YCAV0157 - YCAV0267)

Guard

All

026-35605-000

Orifice

All

026-41609-000

Support

All

Support Ring

All

026-36367-000

Spacer (.375 I.D.)

All

075-29007-000

Screw, Cap (M8x125)

All

021-18494-000

Spacer (1.406 I.D.)

All

075-40484-000

Blade (YCAV0569 - YCAV0969)

All

026-41594-000

026-41942-000

026-41943-000

026-41601-000

026-41937-000

026-41938-000

= Recommended Spare Parts

14

JOHNSON CONTROLS

Fans

FORM 201.21-RP1 (808)

This page intentionally left blank

JOHNSON CONTROLS

15

16

14B
9
19

11

14A

FIG. 4 DISCHARGE PIPING COMPONENTS - MODEL YCAV0267 SHOWN

(REF. TABLE 4, PAGES 20, 21 AND 22)

12B

12A

12A

Piping

12B

19

11

55609-2

12D
12E

12C

FORM 201.21-RP1 (808)

REFRIGERANT PIPING COMPONENTS

CHILLER MODEL YCAV

JOHNSON CONTROLS

JOHNSON CONTROLS

20

17

13

Piping

FIG. 4A SUCTION PIPING COMPONENTS - MODEL YCAV0267 SHOWN

(REF. TABLE 4, PAGES 20, 21 AND 22)

55609-5

20

13

FORM 201.21-RP1 (808)

REFRIGERANT PIPING COMPONENTS (CONT'D)

CHILLER MODEL YCAV

18

4
5

8
90 Flow
Drain or Feed
Valve

10

Straight Flow
Drain or Feed
Valve

FIG. 4B LIQUID PIPING COMPONENTS - MODEL YCAV0267 SHOWN (REF. TABLE 4, PAGES 20, 21 AND 22)

6
7

18

17

4
5

Piping

6
7

FORM 201.21-RP1 (808)

REFRIGERANT PIPING COMPONENTS (CONTD)

CHILLER MODEL YCAV

JOHNSON CONTROLS

JOHNSON CONTROLS

15

55609-4

15

19

Piping

FIG. 4C LIQUID PIPING COMPONENTS - MODEL YCAV0267 SHOWN (REF. TABLE 4, PAGES 20, 21 AND 22)

16B

16A

FORM 201.21-RP1 (808)

REFRIGERANT PIPING COMPONENTS (CONTD)

CHILLER MODEL YCAV

FORM 201.21-RP1 (808)

REFRIGERANT PIPING COMPONENTS (CONTD)

CHILLER MODEL YCAV

TABLE 4 REFRIGERANT PIPING COMPONENTS

(SEE FIGS. 4, 4A, 4B AND 4C, PAGES 16, 17, 18 AND 19)
QTY
PER
UNIT

DESCRIPTION

YCAV00157

YCAV0177

YCAV0187

1s

Valve, Drain or Feed - 90 Flow*

025-41564-000

025-41564-000

025-41564-000

Valve, Drain or Feed - Straight Flow**

025-41565-000

025-41565-000

025-41565-000

Valve, Low Side Relief - 235#

022-11312-000

022-11312-000

022-11312-000

Valve, Economizer Solenoid

025-40330-000

025-40330-000

025-40330-000

4
5s

Dehydrator, Body (Replacable Core)

026-16960-000

026-16960-000

026-16960-000

Core, Dehydrator

026-37540-000

026-37540-000

026-37540-000

Moisture Indicator, Body

026-32399-000

026-32399-000

026-32399-000

Moisture Indicator, Sight Glass Cap

026-32800-000

026-32800-000

026-32800-000

Valve, Liquid Stop

022-09779-000

022-09779-000

022-09779-000

Compressor, MTS

10

Valve, Charging

022-09754-000

022-09754-000

022-09754-000

11

Muffler

375-55738-000

375-55738-000

375-55738-000

ITEM
NO.

Piping

12A

Dual Oil Separator (Left)

026-42901-100

12B

Dual Oil Separator (Right)

026-42901-200

12C

Single Oil Separator

026-42901-000

12D

Sight Glass, Oil Separator (All)

026-43375-000

12E

O-ring, Sight Glass

028-15574-000

13

Valve, Ball (Oil Line)

022-09172-000

022-09172-000

022-09172-000

14A

Ball Valve, Discharge (System 1)

022-11326-000

022-11325-000

022-11325-000

14B

Ball Valve, Discharge (System 2)

022-11326-000

022-11326-000

022-11326-000

Flange, Economizer

022-11358-000

022-11358-000

022-11358-000

1 1/2" Economizer O-ring

028-13963-000

028-13963-000

028-13963-000

375-55873-000

375-55873-000

375-55873-000

15

See page 27

16A

16B

375-54434-000

375-54434-000

375-54434-000

17
18s

Valve, High Side Relief - 330#

022-11398-000

022-11398-000

022-11398-000

Sensor, Refrig Level

025-40274-000

025-40274-000

025-40274-000

19

Gasket, Compressor Discharge

028-15296-000

028-15296-000

028-15296-000

20

Gasket, Compressor Suction

028-15075-159

028-15075-159

028-15075-159

Flash Tank

= Recommended Spare Parts

*90 Flow
Drain or Feed
Valve
20

**Straight Flow
Drain or Feed
Valve
JOHNSON CONTROLS

FORM 201.21-RP1 (808)

REFRIGERANT PIPING COMPONENTS (CONTD)

CHILLER MODEL YCAV

QTY
PER
UNIT

DESCRIPTION

1s

Valve, Drain or Feed - 90 Flow*

Valve, Drain or Feed - Straight Flow**

Valve, Low Side Relief - 235#

Valve, Economizer Solenoid

4
5s

ITEM
NO.

YCAV0207

YCAV0227

025-41564-000

025-41564-000

025-41565-000

025-41565-000

N/A

022-11312-000

022-11312-000

N/A

025-40330-000

025-40330-000

Dehydrator, Body (Replacable Core)

N/A

026-16960-000

026-16960-000

Core, Dehydrator

N/A

026-37540-000

026-37540-000

Moisture Indicator, Body

N/A

026-32399-000

026-32399-000

Moisture Indicator, Sight Glass Cap

N/A

026-32800-000

026-32800-000

Valve, Liquid Stop

N/A

022-09779-000

022-09779-000

N/A

Compressor, MTS

10

Valve, Charging

N/A

022-09754-000

022-09754-000

11

Muffler

N/A

375-53202-000

375-53202-000

12A

Dual Oil Separator (Left)

N/A

026-42901-100

12B

Dual Oil Separator (Right)

N/A

026-42901-200

12C

Single Oil Separator

N/A

026-42901-000

12D

Sight Glass, Oil Separator (All)

N/A

026-43375-000

12E

O-ring, Sight Glass

N/A

028-15574-000

13

Valve, Ball (Oil Line)

N/A

022-09172-000

022-09172-000

14A

Ball Valve, Discharge (System 1)

N/A

022-11325-000

022-11325-000

14B

Ball Valve, Discharge (System 2)

N/A

022-11325-000

022-11325-000

Flange, Economizer

N/A

022-11358-000

022-11358-000

1 1/2" Economizer O-ring

N/A

028-13963-000

028-13963-000

N/A

375-55873-000

375-55873-000

N/A

375-54434-000

375-54434-000

15

YCAV00197
N/A

See page 27

16A

16B

17
18s

Valve, High Side Relief - 330#

N/A

022-11398-000

022-11398-000

Sensor, Refrig Level

N/A

025-40274-000

025-40274-000

19

Gasket, Compressor Discharge

N/A

028-15296-000

028-15296-000

20

Gasket, Compressor Suction

N/A

028-15075-159

028-15075-159

Flash Tank

= Recommended Spare Parts

*90 Flow
Drain or Feed
Valve
JOHNSON CONTROLS

**Straight Flow
Drain or Feed
Valve
21

Piping

TABLE 4 (CONT'D) REFRIGERANT PIPING COMPONENTS

(SEE FIGS. 4, 4A, 4B AND 4C, PAGES 16, 17, 18 AND 19)

FORM 201.21-RP1 (808)

REFRIGERANT PIPING COMPONENTS (CONTD)

CHILLER MODEL YCAV

TABLE 4 (CONT'D) REFRIGERANT PIPING COMPONENTS

(SEE FIGS. 4, 4A, 4B AND 4C, PAGES 16, 17, 18 AND 19)
QTY
PER
UNIT

DESCRIPTION

YCAV00247

YCAV0267

1s

Valve, Drain or Feed - 90 Flow*

025-41564-000

025-41564-000

Valve, Drain or Feed - Straight Flow**

025-41565-000

025-41565-000

Valve, Low Side Relief - 235#

022-11312-000

022-11312-000

Valve, Economizer Solenoid

025-40330-000

025-40330-000

4
5s

Dehydrator, Body (Replacable Core)

026-16960-000

026-16960-000

Core, Dehydrator

026-37540-000

026-37540-000

Moisture Indicator, Body

026-32399-000

026-32399-000

Moisture Indicator, Sight Glass Cap

026-32800-000

026-32800-000

Valve, Liquid Stop

022-09779-000

022-09779-000

Compressor, MTS

10

Valve, Charging

022-09754-000

022-09754-000

11

Muffler

375-53202-000

375-53202-000

12A

Dual Oil Separator (Left)

026-42901-100

12B

Dual Oil Separator (Right)

026-42901-200

12C

Single Oil Separator

026-42901-000

12D

Sight Glass, Oil Separator (All)

026-43375-000

12E

O-ring, Sight Glass

028-15574-000

13

Valve, Ball (Oil Line)

022-09172-000

022-09172-000

14A

Ball Valve, Discharge (System 1)

022-11325-000

022-11325-000

14B

Ball Valve, Discharge (System 2)

022-11325-000

022-11325-000

Flange, Economizer

022-11358-000

022-11358-000

1 1/2" Economizer O-ring

028-13963-000

028-13963-000

375-55873-000

375-55873-000

375-54434-000

375-54434-000

ITEM
NO.

Piping

15

16A

16B

17
18s

Valve, High Side Relief - 330#

022-11398-000

022-11398-000

Sensor, Refrig Level

025-40274-000

025-40274-000

19

Gasket, Compressor Discharge

028-15296-000

028-15296-000

20

Gasket, Compressor Suction

028-15075-159

028-15075-159

Flash Tank

= Recommended Spare Parts

*90 Flow
Drain or Feed
Valve
22

See page 27

**Straight Flow
Drain or Feed
Valve
JOHNSON CONTROLS

FORM 201.21-RP1 (808)

REFRIGERANT PIPING COMPONENTS (CONTD)

CHILLER MODEL YCAV

1 or 2

Piping

1 or 2

55609-6

FIG. 4D SUCTION PIPING WITH SERVICE VALVE OPTION COMPONENTS

(REF. TABLE 4A)

TABLE 4A SUCTION PIPING WITH SERVICE VALVE OPTION

COMPONENTS (SEE FIG. 4D)
ITEM
COMPRESSOR MODEL
NO.
1

MTS 24 and MTS 36

MTS 45

ALL

JOHNSON CONTROLS

DESCRIPTION

PART NUMBER

Valve, Stop (3 5/8")

022-02845-001

Gasket

028-13974-000

Valve, Stop (4 1/8")

022-11340-001

Gasket

028-15304-000
022-11312-000

Valve, Low Side Relief - 235#

23

FORM 201.21-RP1 (808)

GLYCOL LOOP COMPONENTS

CHILLER MODEL YCAV

10

HOSE, BLACK RUBBER - 3/4 I.D.

(028-11958-000)

15

8
Piping

11

SECTION

LENGTH

1
2
3
4
5
6
7
8
9

62"
62"
113"
49"
40"
40"
45"
45"
3"

14
16

15
15

17
5
7
1

12

15

4
19

18

55609-500-2a

FIG. 4E GLYCOL LOOP COMPONENTS (REF. TABLE 4B, PAGE 25)

24

JOHNSON CONTROLS

FORM 201.21-RP1 (808)

GLYCOL LOOP COMPONENTS (CONTD)

CHILLER MODEL YCAV

10s
11

QTY
PER
UNIT
1
1

12

13s
14
15
16
17
18
19

5 gal
1
4
1
1
1
1

ITEM
NO.

DESCRIPTION

PART NUMBER

CAP, RADIATOR
TUBE, GLYCOL
PUMP, SINGLE STAGE w/ MOTOR (60 HERTZ)
PUMP, SINGLE STAGE w/ MOTOR (50 HERTZ)
COOLANT, PROPYLENE GLYCOL1
REDUCER
FITTING, HOSE BARB
TEE
BUSHING
BUSHING
VALVE, DRAIN

023-21927-000
075-55649-000
026-41611-000
026-41611-001
013-03344-000
023-21941-000
023-21929-000
023-22526-000
023-21934-000
023-21935-000
023-21874-000

Piping

TABLE 4B GLYCOL LOOP COMPONENTS (SEE FIG. 4E, PAGE 24)

= Recommended Spare Parts

Note:

VSD cooling system capacity 3.5 gallons. Fill level when cold = 9"-15" below
cap.
CAUTION: Use only Glycol, part number 013-03344-000, with special inhibitors and heat characteristics. Mixing other types of Glycol or the addition of
water may cause permanent damage to the cooling system.

JOHNSON CONTROLS

25

FORM 201.21-RP1 (808)

COMPRESSOR MODEL NOMENCLATURE

MTS

45

46

Type of YORK
Semi-Hermetic Screw
Compressor VSD Driven

Voltage and Frequency

46 = 460-3-200
Motor Stack & Diameter Code
D = 8-3/4 Dia. x 8-3/4 Stack

Diameter of Male Rotor

45 = 145.3 mm
36 = 136.4 mm
24 = 124.0 mm

Motor Vendor
A = 4-Pole A.O. Smith
Design Series
A

Compressor Rotor Length

L = Length L/D
S = Short L/D

Compressor

MM SIZE
145
136
124
112

COMPRESSOR WEIGHTS
WEIGHT (LBS.)
WEIGHT (Kg.)
1310
594
1250
567
1175
533
760
345

Note: Less Service Valves.

ITEM
OILs
S

REF.
R-134A

DESCRIPTION
Oil, Type 'L' (Synthetic)

= Recommended Spare Parts

DESCRIPTION
COMPRESSOR HEATER

26

5 GALLON
011-00592-000

PART NUMBER
025-32938-000

JOHNSON CONTROLS

FORM 201.21-RP1 (808)

COMPRESSOR
TABLE 5 STANDARD MODEL COMPRESSOR PART NUMBERS - S OR P

YCAV0157

YCAV0177

YCAV0187

YCAV0207

YCAV0227

YCAV0247

YCAV0267

VOLTAGE
CODE
-17, -28,
-40, -46 &
-58
-17, -28,
-40, -46 &
-58
-17, -28,
-40, -46 &
-58
-17, -28,
-40, -46 &
-58
-17, -28,
-40, -46 &
-58
-17, -28,
-40, -46 &
-58
-17, -28,
-40, -46 &
-58

SYSTEM #1 COMPRESSOR
PART #
MODEL # MM QTY

SYSTEM #2 COMPRESSOR
PART #
MODEL # MM QTY

364-50820-000

MTS24SA

124

364-50820-000

MTS24SA

124

364-50821-000

MTS36SA

136

364-50820-000

MTS24SA

124

364-50821-000

MTS36SA

136

364-50820-000

MTS24SA

124

364-50821-000

MTS36SA

136

364-50821-000

MTS36SA

136

364-50821-000

MTS36SA

136

364-50821-000

MTS36SA

136

364-50822-000

MTS45SA

145

364-50821-000

MTS36SA

136

364-50822-000

MTS45SA

145

364-50822-000

MTS45SA

145

Compressor

MODEL

TABLE 5A HIGH EFFICIENCY MODEL COMPRESSOR PART NUMBERS - E OR V

MODEL
YCAV0157

YCAV0177

YCAV0187

YCAV0197

YCAV0207

YCAV0227

YCAV0247

VOLTAGE
CODE
-17, -28,
-40, -46 &
-58
-17, -28,
-40, -46 &
-58
-17, -28,
-40, -46 &
-58
-17, -28,
-40, -46 &
-58
-17, -28,
-40, -46 &
-58
-17, -28,
-40, -46 &
-58
-17, -28,
-40, -46 &
-58

JOHNSON CONTROLS

SYSTEM #1 COMPRESSOR
PART #
MODEL # MM QTY

SYSTEM #2 COMPRESSOR
PART #
MODEL # MM QTY

364-50820-000

MTS24SA

124

364-50820-000

MTS24SA

124

364-50820-000

MTS24SA

124

364-50820-000

MTS24SA

124

364-50821-000

MTS36SA

136

364-50820-000

MTS24SA

124

364-50821-000

MTS36SA

136

364-50821-000

MTS36SA

136

364-50821-000

MTS36SA

136

364-50821-000

MTS36SA

136

364-50821-000

MTS36SA

136

364-50821-000

MTS36SA

136

364-50822-000

MTS45SA

145

364-50821-000

MTS36SA

136

1
27

FORM 201.21-RP1 (808)

CONTROL AND VSD PANEL CONFIGURATIONS

Power panels and option panels are offered in several different configurations using three (3)
major components:
1. TERMINAL BLOCKS
2. CIRCUIT BREAKERS
3. NON-FUSED DISCONNECT SWITCHES
The most basic chiller power wiring configuration uses TERMINAL BLOCKS in the power
panels, and an options panel with no power wire termination hardware. See figures on previous page. The model pin number locations 16 and 17 would be X and X to reflect this basic
combination. Identify model pin number locations 16 and 17 to identify the chiller power wiring
connections and hardware listed below.
PIN 16 & 17
LETTER CODE
IDENTIFIERS
S
X
B
X
S
S
C
S

OPTION PANEL AND POWER PANEL CONFIGURATIONS

Single Point Supply Terminal Block
Single Point Supply Circuit Breaker
Single Point Supply Terminal Block w/ Separate System Non-Fused Disconnect Switch
Single Point Supply Circuit Breaker w/ Separate System Non-Fused Disconnect Switch

Key: 029-23454-000

Variable Speed Drive

Key: 029-25104-000

FIG. 5 CONTROL, OPTIONS AND POWER PANELS LAYOUT

28

JOHNSON CONTROLS

FORM 201.21-RP1 (808)

Variable Speed Drive

CONTROL AND VSD PANEL CONFIGURATIONS (CONT'D)

*Note: On units with Single Point Terminal Blocks,

the terminal blocks are located in the same
space as the Single Point Circuit Breaker
shown in Fig. 7A.

FIG. 6 EXAMPLES OF POWER WIRING CONFIGURATIONS (2-COMPRESSOR UNITS)

JOHNSON CONTROLS

29

FORM 201.21-RP1 (808)

VARIABLE SPEED DRIVE PANEL COMPONENTS

Variable Speed Drive

PANEL NAMEPLATE

FIG. 7 VSD / CONTROL PANEL IDENTIFIER LOCATION (2-COMPRESSOR UNITS)

30

JOHNSON CONTROLS

FORM 201.21-RP1 (808)

VARIABLE SPEED DRIVE PANEL COMPONENTS (CONTD)

TABLE 6 VSD / CONTROL PANEL IDENTIFIERS (TO IDENTIFY REPLACEMENT PART
NUMBERS, LOCATE THE POWER PANEL NAMEPLATE (FIG. 7, PAGE 30), SELECT PANEL
IDENTIFIER NUMBER FROM THE TABLES BELOW, THEN REFER TO THE 'VSD/CONTROL
PANEL COMPONENTS INFORMATION (PAGES 32-41).
VSD / Control Panel Part Numbers
Standard or Low Sound Fans

Qty

17
28
40
46
50
58

Circuit Breaker or Circuit Breaker w/ Separate System NonFused Disconnect Switches

No Ambient Kit,
Temp. Reset/
ISN
Offset and/or
Microgateway
Current Reset/
Offset
371-04178-107 371-04178-119
371-04178-108 371-04178-120
371-04178-109 371-04178-121
371-04178-111 371-04178-123
371-04178-110 371-04178-122
371-04178-112 371-04178-124

Variable Speed Drive

Voltage
Code

Terminal Block or Terminal

Block w/ Separate System NonFused Disconnect Switches
No Ambient Kit,
Temp. Reset/
ISN
Offset and/or
Microgateway
Current Reset/
Offset
371-04178-101 371-04178-113
371-04178-102 371-04178-114
371-04178-103 371-04178-115
371-04178-105 371-04178-117
371-04178-104 371-04178-116
371-04178-106 371-04178-118

JOHNSON CONTROLS

31

32

FIG. 8 VARIABLE SPEED DRIVE COMPONENTS (REF. 'COMMON PARTS' TABLE 7,

PAGE 36 AND VARIABLE PARTS TABLE 8, PAGES 37-41)

04178-4b

Variable Speed Drive

04178-5a

= COMMON PARTS
= VARIABLE PARTS

= OBSOLETED PARTS

#
*#

VARIABLE SPEED DRIVE PANEL COMPONENTS

04178-04

FORM 201.21-RP1 (808)

JOHNSON CONTROLS

JOHNSON CONTROLS
= VARIABLE PARTS
= OBSOLETED PARTS

#
*#

33

Variable Speed Drive

FIG. 8A VARIABLE SPEED DRIVE COMPONENTS (REF. 'COMMON PARTS' TABLE 7, PAGE 36
AND VARIABLE PARTS TABLE 8, PAGES 37-41)

= COMMON PARTS

04178-06

FORM 201.21-RP1 (808)

VARIABLE SPEED DRIVE PANEL COMPONENTS (CONTD)

FORM 201.21-RP1 (808)

VARIABLE SPEED DRIVE PANEL COMPONENTS (CONT'D)

04178-06a

= COMMON PARTS

= VARIABLE PARTS

*#

= OBSOLETED PARTS

04178-06b

Variable Speed Drive

SYSTEM #1

HANDLE
024-37976-002
55832-000C

400A DISCONNECT
SWITCH 024-34976-001

FIG. 8B VARIABLE SPEED DRIVE COMPONENTS (REF. 'COMMON

PARTS' TABLE 7, PAGE 36 AND VARIABLE PARTS TABLE 8, PAGES 37-41)
34

JOHNSON CONTROLS

FORM 201.21-RP1 (808)

VARIABLE SPEED DRIVE PANEL COMPONENTS (CONTD)

#

= COMMON PARTS

= VARIABLE PARTS
= OBSOLETED PARTS

Variable Speed Drive

*#

04178-05

FIG. 8C VARIABLE SPEED DRIVE COMPONENTS (REF. 'COMMON

PARTS' TABLE 7, PAGE 36 AND VARIABLE PARTS TABLE 8, PAGES 37-41)
JOHNSON CONTROLS

35

FORM 201.21-RP1 (808)

VARIABLE SPEED DRIVE PANEL COMPONENTS (CONT'D)

TABLE 7 VARIABLE SPEED DRIVE COMMON PARTS (SEE. FIGS. 8-8C, PAGES 32-35)
ITEM
NUMBER

QUANTITY
PER UNIT

DESCRIPTION

YORK PART
NUMBER

5
7

RELAY, PUMP / FAN

024-30441-000

TRANSFORMER, 75VA (3T, 10T, 11T)

025-27911-000

15

FUSE HOLDER, 1 POLE - 30A

025-39951-000

17

VOLTAGE SUPPRESSION BOARD

031-02453-000

20

RELAY BOARD #1

031-02479-001

22

12

RESISTOR (R3-R14)

025-35953-000

23

CAPACITOR (C13-C18)

025-39806-000

24

WIRING KIT, DVDT

571-04178-211

25

12

PAD, THERMAL

028-15299-000

27
28s

RELAY BOARD #2

031-02479-002

CHILLER CONTROL BOARD

031-02478-002

28A

31

Variable Speed Drive

EPROM, CONTROL BOARD (STANDARD)

031-02476-001

EPROM, CONTROL BOARD (OPTIMIZED)

031-02476-002

BUS ISOLATION BOARD

031-01624-000

32

GASKET, FIELD POWER

028-15246-000

33

GASKET, CUSTOMER CONNECTIONS

028-15247-000

34

GASKET, CIRCUIT BREAKER

028-15248-000

35

GASKET, AUTO TRANSFORMER

028-15249-000

36

GASKET, KEYPAD / DISPLAY

028-15250-000

37

GASKET, COIL

028-15251-000

59

EPROM, PWM GENERATOR U39

031-02522-001*

59a

EPROM, LOGIC BOARD U36 (obsolete)

031-02521-001**

59b

PROM, FPGA U41 (obsolete)

031-02523-001**

59c

EPROM, LOGIC BOARD U39 (obsolete)

031-02522-001**

KEYPAD, LATITUDE

024-34930-000***

OVERLAY, KEYPAD (ENGLISH)

024-34930-001***

62

DISPLAY, LATITUDE

031-02508-000

63

SWITCH, ON / OFF

024-34951-000

68

CABLE, RIBBON (DISPLAY)

571-04178-261

69

CABLE, RIBBON (KEYPAD)

571-04178-262

70

CABLE, RIBBON (RELAY BOARD #1)

571-04178-263

72s

CONTROLLER, DRAIN/FEED (90 FLOW)

031-02510-000****

CONTROLLER, DRAIN/FEED (STRAIGHT FLOW)

031-02742-000****

77

CABLE, RIBBON (RELAY BOARD #2)

571-04178-264

88

FUSES (11FU, 12FU, 13FU)

025-38523-000

92

FUSE, 15A (18FU)

025-34141-000

93

FUSE, 20A (17FU)

025-35908-000

94

FUSE, 6A (20FU, 21FU)

025-35902-000

61

* Note: Used on new 031-02507-000 VSD Logic Board.

** Note: Only used on obsolete 031-02477--000 VSD Logic Board (no longer available).
*** Note: Both the keypad and overlay must be replaced when replacing the keypad.
**** Note: See page 20 for valve type to aid in identifying the controller.

36

JOHNSON CONTROLS

JOHNSON CONTROLS
1
1

Eprom, Logic Board (U52)

VSD Power Assembly

Complete (See Page 44)

Fan Contactor

171

172

173

3
1

Fuse, 30A (7-9FU, 14-16FU)

Fuse, 10A (4FU, 5FU, 19FU)

VSD Logic Board*

VSD Logic Board (Obsolete)**

182

183

190

190A
031-02477-000

031-02507-000

031-35905-000

025-39683-000

025-39681-000

025-39952-000

025-21173-009

025-21173-009

571-04178-231

024-34916-000

371-04181-101

031-02649-001

N/A

371-04179-502

025-40114-001

031-02060-001

025-39677-000

025-32835-000

N/A

N/A

N/A

371-04460-003

031-02477-000

031-02507-000

031-35905-000

025-39683-000

025-39681-000

025-39952-000

025-21173-009

025-21173-009

571-04178-231

024-34916-000

371-04181-101

031-02649-001

N/A

371-04179-502

025-40114-001

031-02060-001

025-39677-000

025-32835-000

N/A

N/A

N/A

371-04460-003

Qty

031-02477-000

031-02507-000

031-35905-000

025-39683-000

025-39681-000

025-39952-000

025-21173-009

025-21173-009

571-04178-231

024-34916-000

371-04181-101

031-02649-001

N/A

371-04179-502

025-40114-001

031-02060-001

025-39677-000

025-32835-000

N/A

N/A

N/A

371-04460-002

Part Number

371-04178-103*
-40

Qty

031-02477-000

031-02507-000

031-35905-000

025-39683-000

025-39681-000

025-39952-000

025-21173-009

025-21173-009

571-04178-231

024-34916-000

371-04181-101

031-02649-001

N/A

371-04179-504

025-40114-002

031-02060-002

025-39677-000

025-32835-000

N/A

N/A

N/A

371-04460-002

Part Number

371-04178-104*
-50

Qty

37

Variable Speed Drive

Service Note:
Locate the PANEL NUMBER nameplate on the lower right hand outside corner of the power panel,
then refer to the appropriate parts list for that number. Or, identify PIN number positions 16 and 17 on unit identification
late (See example on Page 4) then compareto table above for power configuration options.

031-02477-000

031-02507-000

031-35905-000

025-39683-000

025-39681-000

025-39952-000

025-21173-009

025-21173-009

571-04178-231

024-34916-000

371-04181-101

031-02649-001

N/A

371-04179-502

025-40114-001

031-02060-001

025-39677-000

025-32835-000

N/A

N/A

N/A

371-04460-004

Part Number

371-04178-105*
-46

** Note: Must order VSD Logic Board Kit (331-02507-601) when replacing Logic Board (Kit includes EPROMs and PWM Generator - 59a, 59b & 59c).

* Note: Must order VSD Logic Board Kit (331-02507-601) when replacing Logic Board (Kit includes EPROMs and PWM Generator - 59 & 171).

Fuse Holder (3 Pole)

Fuse (1FU, 2FU, 3FU)

Transformer, Current (Sys. 2)

300 : 0.1 Ratio

176

178

175

177

Harness, Fan Contactor

Transformer, Current (Sys. 1)

300 : 0.1 Ratio

173A

Cooling Fan Ass'y

Eprom, Microgateway

170

Control Transformer 2T

167

169

Inductor

Ground Lugs

156

SCR Trigger Board

Microgateway Board

155

166

Operator Mechanism (Shaft

and Handle)

152A

157

Single Point
Circuit Breaker

152

151

Part Number

Qty

Part Number

Qty

Single Point
Terminal Block Kit

371-04178-102*
-28

Description

Item
Number

371-04178-101*
-17

TABLE 8 VARIABLE SPEED DRIVE VARIABLE PARTS (SEE. FIGS. 8-8C, PAGES 32-35)

Qty

031-02477-000

031-02507-000

031-35905-000

025-39683-000

025-39681-000

025-39952-000

025-21173-009

025-21173-009

571-04178-231

024-34916-000

371-04181-101

031-02649-001

N/A

371-04179-502

025-40114-001

031-02060-001

025-39677-000

025-32835-000

N/A

N/A

N/A

371-04460-001

Part Number

371-04178-106*
-58

FORM 201.21-RP1 (808)

VARIABLE SPEED DRIVE PANEL COMPONENTS (CONTD)

Variable Speed Drive

38
1
1

Single Point
Circuit Breaker

Operator Mechanism
(Shaft and Handle)

Microgateway Board

Ground Lugs

152

152A

155

156

1
1

Control Transformer 2T

Cooling Fan Ass'y

Eprom, Microgateway

Eprom, Logic Board (U52)

VSD Power Assembly

Complete (See Page 44)

Fan Contactor

167

169

170

171

172

173

3
1

Fuse, 30A (7-9FU, 14-16FU)

Fuse, 10A (4FU, 5FU, 19FU)

VSD Logic Board*

VSD Logic Board (Obsolete)**

182

183

190

190A
031-02477-000

031-02507-000

031-35905-000

025-39683-000

025-39681-000

025-39952-000

025-21173-009

025-21173-009

571-04178-231

024-34916-000

371-04181-101

031-02649-001

N/A

371-04179-502

025-40114-001

031-02060-001

025-39677-000

025-32835-000

N/A

024-34922-000

224-34968-001

N/A

031-02477-000

031-02507-000

031-35905-000

025-39683-000

025-39681-000

025-39952-000

025-21173-009

025-21173-009

571-04178-231

024-34916-000

371-04181-101

031-02649-001

N/A

371-04179-502

025-40114-001

031-02060-001

025-39677-000

025-32835-000

N/A

024-34922-000

224-34968-001

N/A

Qty

031-02477-000

031-02507-000

031-35905-000

025-39683-000

025-39681-000

025-39952-000

025-21173-009

025-21173-009

571-04178-231

024-34916-000

371-04181-101

031-02649-001

N/A

371-04179-502

025-40114-001

031-02060-001

025-39677-000

025-32835-000

N/A

024-34922-000

224-34966-001

N/A

Part Number

371-04178-109*
-40

Qty

031-02477-000

031-02507-000

031-35905-000

025-39683-000

025-39681-000

025-39952-000

025-21173-009

025-21173-009

571-04178-231

024-34916-000

371-04181-101

031-02649-001

N/A

371-04179-504

025-40114-002

031-02060-002

025-39677-000

025-32835-000

N/A

024-34922-000

224-34966-001

N/A

Part Number

371-04178-110*
-50

Qty

Service Note:
Locate the PANEL NUMBER nameplate on the lower right hand outside corner of the power panel,
then refer to the appropriate parts list for that number. Or, identify PIN number positions 16 and 17 on unit identification
late (See example on Page 4) then compareto table above for power configuration options.

031-02477-000

031-02507-000

031-35905-000

025-39683-000

025-39681-000

025-39952-000

025-21173-009

025-21173-009

571-04178-231

024-34916-000

371-04181-101

031-02649-001

N/A

371-04179-502

025-40114-001

031-02060-001

025-39677-000

025-32835-000

N/A

024-34922-000

224-34965-001

N/A

Part Number

371-04178-111*
-46

** Note: Must order VSD Logic Board Kit (331-02507-601) when replacing Logic Board (Kit includes EPROMs and PWM Generator - 59a, 59b & 59c).

* Note: Must order VSD Logic Board Kit (331-02507-601) when replacing Logic Board (Kit includes EPROMs and PWM Generator - 59 & 171).

Fuse Holder (3 Pole)

Fuse (1FU, 2FU, 3FU)

Transformer, Current (Sys. 2)

300 : 0.1 Ratio

176

178

175

177

Harness, Fan Contactor

Transformer, Current (Sys. 1)

300 : 0.1 Ratio

173A

166

Inductor

SCR Trigger Board

157

151

Part Number

Qty

Part Number

Qty

Single Point
Terminal Block Kit

371-04178-108*
-28

Description

Item
Number

371-04178-107*
-17

TABLE 8 (CONT'D) VARIABLE SPEED DRIVE VARIABLE PARTS (SEE. FIGS. 8-8C, PAGES 32-35)

Qty

031-02477-000

031-02507-000

031-35905-000

025-39683-000

025-39681-000

025-39952-000

025-21173-009

025-21173-009

571-04178-231

024-34916-000

371-04181-101

031-02649-001

N/A

371-04179-502

025-40114-001

031-02060-001

025-39677-000

025-32835-000

N/A

024-34922-000

224-34965-001

N/A

Part Number

371-04178-112*
-58

FORM 201.21-RP1 (808)

VARIABLE SPEED DRIVE PANEL COMPONENTS (CONT'D)

JOHNSON CONTROLS

JOHNSON CONTROLS
-

Single Point
Circuit Breaker

Operator Mechanism
(Shaft and Handle)

Microgateway Board

Ground Lugs

152

152A

155

156

173

3
1

Fuse, 30A (7-9FU, 14-16FU)

Fuse, 10A (4FU, 5FU, 19FU)

VSD Logic Board*

VSD Logic Board (Obsolete)**

182

183

190

190A
031-02477-000

031-02507-000

031-35905-000

025-39683-000

025-39681-000

025-39952-000

025-21173-009

025-21173-009

571-04178-231

024-34916-000

371-04181-101

031-02649-001

031-02200-005

371-04179-502

025-40114-001

031-02060-001

025-39677-000

025-32835-000

031-02039-000

N/A

N/A

371-04460-003

031-02477-000

031-02507-000

031-35905-000

025-39683-000

025-39681-000

025-39952-000

025-21173-009

025-21173-009

571-04178-231

024-34916-000

371-04181-101

031-02649-001

031-02200-005

371-04179-502

025-40114-001

031-02060-001

025-39677-000

025-32835-000

031-02039-000

N/A

N/A

371-04460-003

Qty

031-02477-000

031-02507-000

031-35905-000

025-39683-000

025-39681-000

025-39952-000

025-21173-009

025-21173-009

571-04178-231

024-34916-000

371-04181-101

031-02649-001

031-02200-005

371-04179-502

025-40114-001

031-02060-001

025-39677-000

025-32835-000

031-02039-000

N/A

N/A

371-04460-002

Part Number

371-04178-115*
-40

Qty

031-02477-000

031-02507-000

031-35905-000

025-39683-000

025-39681-000

025-39952-000

025-21173-009

025-21173-009

571-04178-231

024-34916-000

371-04181-101

031-02649-001

031-02200-005

371-04179-504

025-40114-002

031-02060-002

025-39677-000

025-32835-000

031-02039-000

N/A

N/A

371-04460-002

Part Number

371-04178-116*
-50

Qty

39

Variable Speed Drive

Service Note:
Locate the PANEL NUMBER nameplate on the lower right hand outside corner of the power panel,
then refer to the appropriate parts list for that number. Or, identify PIN number positions 16 and 17 on unit identification
late (See example on Page 4) then compareto table above for power configuration options.

031-02477-000

031-02507-000

031-35905-000

025-39683-000

025-39681-000

025-39952-000

025-21173-009

025-21173-009

571-04178-231

024-34916-000

371-04181-101

031-02649-001

031-02200-005

371-04179-502

025-40114-001

031-02060-001

025-39677-000

025-32835-000

031-02039-000

N/A

N/A

371-04460-004

Part Number

371-04178-117*
-46

** Note: Must order VSD Logic Board Kit (331-02507-601) when replacing Logic Board (Kit includes EPROMs and PWM Generator - 59a, 59b & 59c).

* Note: Must order VSD Logic Board Kit (331-02507-601) when replacing Logic Board (Kit includes EPROMs and PWM Generator - 59 & 171).

Fuse Holder (3 Pole)

Fuse (1FU, 2FU, 3FU)

178

177

Transformer, Current (Sys. 2)

300 : 0.1 Ratio

Fan Contactor (3 Pole)

172

176

VSD Power Assembly

Complete (See Page 44)

Harness, Fan Contactor

Eprom, Logic Board (U52)

171

Transformer, Current (Sys. 1)

300 : 0.1 Ratio

Eprom, Microgateway

170

175

Cooling Fan Ass'y

169

173A

Control Transformer 2T

167

166

Inductor

SCR Trigger Board

157

151

Part Number

Qty

Part Number

Qty

Single Point
Terminal Block Kit

371-04178-114*
-28

Description

Item
Number

371-04178-113*
-17

TABLE 8 VARIABLE SPEED DRIVE VARIABLE PARTS (SEE. FIGS. 8-8C, PAGES 32-35)

Qty

031-02477-000

031-02507-000

031-35905-000

025-39683-000

025-39681-000

025-39952-000

025-21173-009

025-21173-009

571-04178-231

024-34916-000

371-04181-101

031-02649-001

031-02200-005

371-04179-502

025-40114-001

031-02060-001

025-39677-000

025-32835-000

031-02039-000

N/A

N/A

371-04460-001

Part Number

371-04178-118*
-58

FORM 201.21-RP1 (808)

VARIABLE SPEED DRIVE PANEL COMPONENTS (CONTD)

Variable Speed Drive

40
1
1

Single Point
Circuit Breaker

Operator Mechanism
(Shaft and Handle)

Microgateway Board

Ground Lugs

152

152A

155

156

1
1

Control Transformer 2T

Cooling Fan Ass'y

Eprom, Microgateway

Eprom, Logic Board (U52)

VSD Power Assembly

Complete (See Page 44)

Fan Contactor

167

169

170

171

172

173

3
1

Fuse, 30A (7-9FU, 14-16FU)

Fuse, 10A (4FU, 5FU, 19FU)

VSD Logic Board*

VSD Logic Board (Obsolete)**

182

183

190

190A
031-02477-000

031-02507-000

031-35905-000

025-39683-000

025-39681-000

025-39952-000

025-21173-009

025-21173-009

571-04178-231

024-34916-000

371-04181-101

031-02649-001

031-02200-005

371-04179-502

025-40114-001

031-02060-001

025-39677-000

025-32835-000

031-02039-000

024-34922-000

224-34968-001

N/A

031-02477-000

031-02507-000

031-35905-000

025-39683-000

025-39681-000

025-39952-000

025-21173-009

025-21173-009

571-04178-231

024-34916-000

371-04181-101

031-02649-001

031-02200-005

371-04179-502

025-40114-001

031-02060-001

025-39677-000

025-32835-000

031-02039-000

024-34922-000

224-34968-001

N/A

Qty

031-02477-000

031-02507-000

031-35905-000

025-39683-000

025-39681-000

025-39952-000

025-21173-009

025-21173-009

571-04178-231

024-34916-000

371-04181-101

031-02649-001

031-02200-005

371-04179-502

025-40114-001

031-02060-001

025-39677-000

025-32835-000

031-02039-000

024-34922-000

224-34966-001

N/A

Part Number

371-04178-121*
-40

Qty

031-02477-000

031-02507-000

031-35905-000

025-39683-000

025-39681-000

025-39952-000

025-21173-009

025-21173-009

571-04178-231

024-34916-000

371-04181-101

031-02649-001

031-02200-005

371-04179-504

025-40114-002

031-02060-002

025-39677-000

025-32835-000

031-02039-000

024-34922-000

224-34966-001

N/A

Part Number

371-04178-122*
-50

Qty

Service Note:
Locate the PANEL NUMBER nameplate on the lower right hand outside corner of the power panel,
then refer to the appropriate parts list for that number. Or, identify PIN number positions 16 and 17 on unit identification
late (See example on Page 4) then compareto table above for power configuration options.

031-02477-000

031-02507-000

031-35905-000

025-39683-000

025-39681-000

025-39952-000

025-21173-009

025-21173-009

571-04178-231

024-34916-000

371-04181-101

031-02649-001

031-02200-005

371-04179-502

025-40114-001

031-02060-001

025-39677-000

025-32835-000

031-02039-000

024-34922-000

224-34965-001

N/A

Part Number

371-04178-123*
-46

** Note: Must order VSD Logic Board Kit (331-02507-601) when replacing Logic Board (Kit includes EPROMs and PWM Generator - 59a, 59b & 59c).

* Note: Must order VSD Logic Board Kit (331-02507-601) when replacing Logic Board (Kit includes EPROMs and PWM Generator - 59 & 171).

Fuse Holder (3 Pole)

Fuse (1FU, 2FU, 3FU)

Transformer, Current (Sys. 2)

300 : 0.1 Ratio

176

178

175

177

Harness, Fan Contactor

Transformer, Current (Sys. 1)

300 : 0.1 Ratio

173A

166

Inductor

SCR Trigger Board

157

151

Part Number

Qty

Part Number

Qty

Single Point
Terminal Block Kit

371-04178-120*
-28

Description

Item
Number

371-04178-119*
-17

TABLE 8 (CONT'D) VARIABLE SPEED DRIVE VARIABLE PARTS (SEE. FIGS. 8-8C, PAGES 32-35)

Qty

031-02477-000

031-02507-000

031-35905-000

025-39683-000

025-39681-000

025-39952-000

025-21173-009

025-21173-009

571-04178-231

024-34916-000

371-04181-101

031-02649-001

031-02200-005

371-04179-502

025-40114-001

031-02060-001

025-39677-000

025-32835-000

031-02039-000

024-34922-000

224-34965-001

N/A

Part Number

371-04178-124*
-58

FORM 201.21-RP1 (808)

VARIABLE SPEED DRIVE PANEL COMPONENTS (CONT'D)

JOHNSON CONTROLS

FORM 201.21-RP1 (808)

Variable Speed Drive

This page intentionally left blank

JOHNSON CONTROLS

41

FORM 201.21-RP1 (808)

VARIABLE SPEED DRIVE PANEL COMPONENTS (CONTD)

AUTOTRANSFORMER

Variable Speed Drive

TABLE 9a AUTOTRANSFORMER
VOLTAGE
CODE
17
28
40
46
50
58

42

QUANTITY
PER UNIT
1
1
1
1
1
1

YORK PART
NUMBER
371-55898-001
371-55898-002
371-55898-003
Not Required
371-55898-004
371-55898-005

JOHNSON CONTROLS

FORM 201.21-RP1 (808)

VARIABLE SPEED DRIVE PANEL COMPONENTS (CONTD)

2

2
1

J1
MOD #1
GATE DRIVER BOARD

J7
TRIGGER BOARD
J1
MOD #2
GATE DRIVER BOARD

571-04178-251 Trigger Board to Gate Driver Cable

ITEM
NUMBER

DESCRIPTION

YORK PART
NUMBER

Cable, Shielded

025-32940-000

Contact, Socket

025-28386-000

Housing, 8 Pin Connector

025-35966-000

2
4

3
4

J2
CONTROL BOARD

J12
VSD LOGIC BOARD

ITEM
NUMBER

DESCRIPTION

YORK PART
NUMBER

Cable, Shielded

025-32940-000

Housing, Closed End

025-39990-000

Housing, Closed End

025-39989-000

Contact, Receptacle

025-35970-000

J1 ON MODULE #1 or #2
IGTB GATE DRIVER BOARD

3
4

Variable Speed Drive

571-04178-271 Logic Board to Control Board Cable

J6 or J8
LOGIC BOARD

571-04178-281 Gate Driver to Logic Board Cable - Compressor #1

571-04178-282 Gate Driver to Logic Board Cable - Compressor #2
ITEM
NUMBER

DESCRIPTION

YORK PART
NUMBER

Cable, Shielded

025-35934-000

Plug, Keying

025-38795-000

Housing, 18 Pin Connector

025-35964-000

Contact, Socket

025-28386-000

FIG. 8E CABLE PART NUMBERS

JOHNSON CONTROLS

43

FORM 201.21-RP1 (808)

VARIABLE SPEED DRIVE POWER ASSEMBLY

COMPONENTS
*Note: For complete VSD Power Assembly
Replacement Kit use 371-04181-401.
VSD Power Assembly Replacement Kit
includes all necessary items including
Glycol.

Variable Speed Drive

FIG. 9 VARIABLE SPEED DRIVE POWER ASSEMBLY COMPONENTS
(REF. TABLE 10, PAGE 45)
44

JOHNSON CONTROLS

FORM 201.21-RP1 (808)

VARIABLE SPEED DRIVE POWER ASSEMBLY

COMPONENTS (CONTD)
TABLE 10 VARIABLE SPEED DRIVE POWER ASSEMBLY COMPONENTS
(SEE FIG. 9, PAGE 44)

ITEM
QUANTITY
DESCRIPTION
NUMBER PER UNIT
1
6
CAPACITOR (IGBT SNUBBER)
2
1
BUSS PLATE KIT
3
2
IGBT ASSEMBLY REPLACEMENT KIT*
4
3
SCR/DIODE MODULE REPLACEMENT KIT
5
2
RESISTOR
6
2
THERMAL PAD
7
6
CAPACITOR (BUSS)
8
6
INSULATOR, CAPACITOR
9
2
GASKET
10
1
HARNESS, SCR TO TRIGGER BD.
11
1
HARNESS, GROUND
12
1
HARNESS, EQUALIZER

YORK PART
NUMBER
025-35972-000
371-04477-001
371-04479-001
371-04478-001
025-35157-000
028-15299-000
025-35973-000
071-02769-319
028-15113-000
571-04181-221
571-04181-242
571-04181-241

JOHNSON CONTROLS

Variable Speed Drive

*Note: Includes IGBT Gate Driver and IGBT

Module as an assembly. DO NOT attempt
to replace the IGBT Gate Driver or the
IGBT Module individually.

45

FORM 201.21-RP1 (808)

VARIABLE SPEED DRIVE COOLING FAN ASSEMBLY

COMPONENTS
TABLE 11 VARIABLE SPEED DRIVE FAN ASSEMBLY COMPONENTS (SEE FIG. 10)

ITEM
QUANTITY
NUMBER PER UNIT
1
1
2
2
3
1
4
2
5
1
6

AR

7
8

1
2

DESCRIPTION

YORK PART
NUMBER
026-41590-000
025-40105-000
571-04179-242
025-20944-000
031-02533-000

COIL, GLYCOL COOLING

FAN, COOLING 115V
HARNESS, FAN ASSEMBLY
TERMINAL BLOCK
INVERTER (50HZ ONLY)
COMPOUND, HEAT CONDUCTIVE
013-02997-000
(USE WITH ITEM #5)
HARNESS, INVERTER (50HZ ONLY) 571-04179-243
GROMMET
028-04873-000

Variable Speed Drive

04179-5a

FIG. 10 VARIABLE SPEED DRIVE FAN ASSEMBLY COMPONENTS (REF. TABLE 11)
46

JOHNSON CONTROLS

FORM 201.21-RP1 (808)

PLUG / JUMPER ARRANGEMENT

PARTIAL VIEW
OF CONTROL
BOARD

CONTROL
BOARD J7

FIG. 11 PLUG / JUMPER ARRANGEMENT (REF. TABLE 12)

PLUG / JUMPER ARRANGEMENT
PLUG P/N

371-04484-101

371-04484-102

371-04484-103

371-04484-104

JOHNSON CONTROLS

JUMPER DETAIL
1

5 9

6 10

7 11

8 12

5 9

6 10

7 11

8 12

5 9

6 10

7 11

8 12

5 9

6 10

7 11

8 12

5 9

MODELS 60HZ

MAX VSD
FREQUENCY

YCAV0177SA/PA
YCAV0197EA/VA
YCAV0269EA/VA

182

YCAV0157EA/VA
YCAV0207SA/PA

YCAV0187EA/VA
YCAV0207EA/VA

YCAV0157SA/PA
YCAV0177EA/VA
YCAV0187SA/PA
YCAV0177SA/PA
YCAV0227EA/VA
YCAV0247SA/PA
YCAV0247EA/VA
YCAV0267SA/PA

Variable Speed Drive

TABLE 12 PLUG / JUMPER ARRANGEMENT (SEE FIG. 11)

186

192

200

47

SYS. #1 COMPR.
MTR. TEMP.

SYS. #1
SUCT. PRESS.

SYS. #1
SUCT. TEMP.

SYS. #1 OIL
TEMP.

11

SYS. #1 OIL
PRESS.

FIG. 12 HARNESS LAYOUT (REF. TABLE 13, PAGES 52, 53 AND 54)

10

Sensor Harnesses

48

SYS. #1
DISCH. TEMP.

SYS. 1

12
SYS. #1
DISCH. PRESS.

SYSTEM #1

55832-000D

FORM 201.21-RP1 (808)

SENSOR HARNESSES

JOHNSON CONTROLS

JOHNSON CONTROLS

SYS. #2 COMPR.
MTR. TEMP.

SYS. #2
SUCT. TEMP.

14

SYS. #2 OIL
TEMP.

49

Sensor Harnesses

FIG. 12A HARNESS LAYOUT (REF. TABLE 13, PAGES 52, 53 AND 54)

19

SYS. #2
DISCH. PRESS.

13

SYS. #2
SUCT. PRESS.

17

15

SYS. #2
DISCH. TEMP.

SYSTEM #2

SYS. #2 OIL
PRESS.

18

55832-000G

FORM 201.21-RP1 (808)

SENSOR HARNESSES (CONTD)

LEAVING
WATER TEMP.

COOLER
HEATER

24

FIG. 12B HARNESS LAYOUT (REF. TABLE 13, PAGES 52, 53 AND 54)

Sensor Harnesses

50

OUTSIDE AIR
TEMP.

ENTERING
WATER TEMP.

GLYCOL
PUMP

55832-000A

FORM 201.21-RP1 (808)

SENSOR HARNESSES (CONTD)

JOHNSON CONTROLS

FORM 201.21-RP1 (808)

SENSOR HARNESSES (CONTD)

9
SYS. #1 FLASH
TANK LEVEL

22
SYS. #1 FLASH
TANK DRAIN

23
SYS. #1 FLASH
TANK FEED

55832-000B

SYSTEM #1

16

SYS. #2 FLASH
TANK DRAIN

20

SYS. #2 FLASH
TANK FEED

21

SYSTEM #2

55832-000E

FIG. 12C HARNESS LAYOUT (REF. TABLE 13, PAGES 52, 53 AND 54)
JOHNSON CONTROLS

51

Sensor Harnesses

SYS. #2 FLASH
TANK LEVEL

FORM 201.21-RP1 (808)

SENSOR HARNESSES (CONTD)

TABLE 13 SENSOR HARNESS WIRING (SEE FIGS. 12, 12A, 12B AND 12C, PAGES 48,
49, 50 AND 51)
Plug Detail

3 2 1
6 5 4
9 8 7

1
2
3

4 3 2 1
8 7 6 5
12 11 10 9

5 4 3 2 1
10 9 8 7 6
1514131211
Sensor Harnesses
52

SYSTEM #1 SENSOR WIRING

Plug Plug
Plug and Pin
Wire Cable
Harness Assembly
"P"
Pin
Function
P/N
Color
#
Part Number
No.
No.
1
Green
System #1
2
Red
Compressor
Plug =
3
Black
4
575-54455-317
Motor
025-28383-000
4
White
Temperature
P26
5
Drain
6
White
Pin =
System #1
7
Red
025-28386-000
9
Flash Tank
575-54455-315
8
Black
Level
9
Drain
1
Black
System #1
2
Red
6
Suction
575-54455-308
Plug =
3
Drain
Temperature
025-29185-000
P27
Pin =
025-28386-000

Plug =
025-28384-000
Pin =
025-28386-000

Plug =
025-28385-000
Pin =
025-28386-000

P28

P29

1
2
3
5
6
7
8
9
10
11
12
1
2
3
4
6
7
8
9
11
12
13
14
5
10
15

Black
Red
Drain
Green
Red
Black
White
Green
Red
Black
White
White
Red
Black
Drain
White
Red
Black
Drain
White
Red
Black
Drain
Black
Red
Drain

System #1
Discharge
Temperature

575-54455-310

22

System #1
Flash Tank
Drain

575-54455-319

23

System #1
Flash Tank
Feed

575-54455-320

10

System #1
Suction
Pressure

575-54455-302

11

System #1
Oil
Pressure

575-54455-304

12

System #1
Discharge
Pressure

575-54455-306

System #1
Oil
Temperature

575-54455-300

JOHNSON CONTROLS

FORM 201.21-RP1 (808)

SENSOR HARNESSES (CONTD)

TABLE 13 (CONT'D) SENSOR HARNESS WIRING (SEE FIGS. 12, 12A, 12B AND 12C,
PAGES 48, 49, 50 AND 51)

3 2 1
6 5 4
9 8 7

1
2
3

4 3 2 1
8 7 6 5
12 11 10 9

5 4 3 2 1
10 9 8 7 6
1514131211

JOHNSON CONTROLS

Plug =
025-28384-001
Pin =
025-28386-000

Plug =
025-28385-001
Pin =
025-28386-000

P32

P33

1
2
3
5
6
7
8
9
10
11
12
1
2
3
4
6
7
8
9
11
12
13
14
5
10
15

Black
Red
Drain
Green
Red
Black
White
Green
Red
Black
White
White
Red
Black
Drain
White
Red
Black
Drain
White
Red
Black
Drain
Black
Red
Drain

15

System #2
Discharge
Temperature

575-54455-311

20

System #2
Flash Tank
Drain

575-54455-321

21

System #2
Flash Tank
Feed

575-54455-322

17

System #2
Suction
Pressure

575-54455-303

18

System #2
Oil
Pressure

575-54455-305

19

System #2
Discharge
Pressure

575-54455-307

14

System #2
Oil
Temperature

575-54455-301

Sensor Harnesses

Plug Detail

SYSTEM #2 SENSOR WIRING

Plug Plug
Wire Cable
Harness Assembly
Plug and Pin P/N "P"
Pin
Function
Color
#
Part Number
No.
No.
1
Green
System #2
2
Red
Compressor
Plug =
3
Black
5
575-54455-318
Motor
025-28383-001
4
White
Temperature
P30
5
Drain
6
White
Pin =
System #2
7
Red
025-28386-000
16
Flash Tank
575-54455-316
8
Black
Level
9
Drain
1
Black
System #2
2
Red
13
Suction
575-54455-309
Plug =
3
Drain
Temperature
025-29185-001
P31
Pin =
025-28386-000

53

FORM 201.21-RP1 (808)

SENSOR HARNESSES (CONTD)

TABLE 13 (CONT'D) SENSOR HARNESS WIRING (SEE FIGS. 12, 12A, 12B AND 12C,
PAGES 48, 49, 50 AND 51)

Plug Detail

3 2 1
6 5 4
9 8 7

Plug Detail

3
2
1

UNIT SENSOR WIRING

Plug Plug
Wire Cable
Harness Assembly
Plug and Pin P/N "P"
Pin
Function
Color
#
Part Number
No.
No.
1
Black
Leaving
2
Red
1
Water
575-54455-312
Plug =
3
Drain
Temperature
025-21192-000
4
Black
Entering
5
Red
P25
2
Water
575-54455-313
6
Drain
Pin =
Temperature
7
Black
Outside
025-19673-000
8
Red
3
Air
575-54455-314
9
Drain
Temperature

UNIT CONTROL WIRING

Plug Plug Wire
Cable
Plug and Pin P/N "P"
Pin Num#
No.
No.
ber
1
2
2
29
24
Plug =
3
Ground
025-31315-000
P36
Pin =
025-20919-000

Function

Harness Assembly
Part Number

Cooler
Heater

575-54455-204

Sensor Harnesses
54

JOHNSON CONTROLS

FORM 201.21-RP1 (808)

Transducers, Sensors &

Connectors

TRANSDUCERS, TEMP SENSORS, HPCO AND OIL LINE

CONNECTIONS

8
DISCHARGE PRESSURE

55832-000D-1a

55832-000A-1

2
3

2
3

FIG. 13 TRANSDUCERS AND TEMP SENSORS (REF. TABLE 14, PAGE 56)
JOHNSON CONTROLS

55

FORM 201.21-RP1 (808)

Transducers, Sensors &

Connectors

TRANSDUCERS, TEMP SENSORS, HPCO AND OIL LINE

CONNECTIONS (CONT'D)
9C

9B

9A

11A
11B

OIL PRESSURE

SUCTION PRESSURE

10C
55658-000c

10B
10A

HIGH PRESSURE CUT-OUT

FIG. 13A TRANSDUCERS AND HIGH PRESSURE CUT-OUT

TABLE 14 TRANSDUCERS, TEMP SENSORS AND HIGH PRESSURE CUT-OUT SWITCH

(SEE FIGS. 13 AND 13A, PAGES 55 AND 56)
Item
#

Quantity

Description

1s
2s
3
4s
5s
6s
7s
8s

1
2
2 per system
2 per system
2 per system
1 per system
1 per system

Sensor, Outside Air Temperature

Sensor, Water Temp. (EWT, LWT)
Compound, Heat Conductive
Sensor, Discharge Temperature
Sensor, Suction Temperature
Sensor, Oil Temperature
Transducer, Oil Pressure (0-275psi)
Transducer, Discharge Pressure (0-275psi)
Adapter, 3/4"-16M x 1/4 NPTF
Valve, Transducer w/ 1/4" Flange
Transducer, Suction Pressure (0-125psi)
Connector, 7/16"-20M
High Pressure Cut Out Switch
O-ring (Use with ITEM 10A)
Elbow, 90 Oil Inlet
O-ring (Use with ITEM 11A)

9A
9B 1 per system
9Cs
10A
10B 1 per system
10C
11A
1 per system
11B
s

Voltage
Code
All
All
All
All
All
All
All
All
All
All
All
All
All
All
All
All

Part Number
025-28663-001
025-40334-000
013-00898-000
025-32924-000
025-28935-000
025-30440-000
025-29139-003
025-29139-003
023-18225-000
022-09503-000
025-29583-001
023-18087-000
025-39956-000
028-13540-000
023-18945-000
028-12961-004

Recommended Spare Part

56

JOHNSON CONTROLS

FORM 201.21-RP1 (808)

Transducers, Sensors &

Connectors

TRANSDUCER AND THERMISTOR

WIRE HARNESS CONNECTORS - FIELD
REPLACEMENT PART NUMBERS

02492-2b

FIG. 14 TRANSDUCER AND THERMISTOR WIRE HARNESS CONNECTORS - FIELD

REPLACEMENT PART NUMBERS (REF. TABLE 15)
TABLE 15 TRANSDUCER AND THERMISTOR WIRE HARNESS CONNECTORS
- FIELD REPLACEMENT PART NUMBERS (SEE FIG. 14)
Item
No.
1
2
3
4
5
6
7
8
9
10
11
12
s

Location
Transducer

Wire Harness
Temperature
Sensor
Wire Harness

Description
Plug Connector
Contact Pins
Rubber Collar
Plug Connector
Contact Pins
Rubber Collar
Plug Connector
Contact Pins
Rubber Collar
Plug Connector
Contact Pins
Rubber Collar

Pins
3 Pin
End
3 Pin
End
2 Pin
End
2 Pin
End

Part Number
025-28953-000
025-28949-000
025-28950-000
025-28954-000
025-28952-000
025-28950-000
025-28948-000
025-28949-000
025-28950-000
025-28951-000
025-28952-000
025-28950-000

Recommended Spare Part

JOHNSON CONTROLS

57

FORM 201.21-RP1 (808)

VIBRATION ISOLATORS

TABLE 16 INDIVIDUAL VIBRATION ISOLATOR PART NUMBERS

ONE INCH DEFLECTION SPRING ISOLATOR CROSS REFERENCE
FOR UNITS WITH ALL POINT LOADS LESS THAN 1404 LBS. (637 KG.)

Chiller Options

WEIGHT
RANGE (lbs.)

WEIGHT
RANGE (kg.)

VENDOR
PART
NUMBER

COLOR

YORK PART
NUMBER

239 to 384 lbs.

108 to 174 kg.

CIP-B-450

RED

029-24583-002

384 to 639 lbs.

174 to 290 kg.

CIP-B-750

WHITE

029-24583-003

639 to 851 lbs.

290 to 386 kg.

CIP-B-1000

BLUE

029-24583-004

851 to 1064 lbs.

386 to 483 kg.

CIP-B-1250

GRAY

029-24583-005

1064 to 1404 lbs.

483 to 637 kg.

CIP-B-1650

BLACK

029-24583-006

FOR UNITS WITH ANY POINT LOAD ABOVE 1404 LBS. (637 KG.)
WEIGHT
RANGE (lbs.)

WEIGHT
RANGE (kg.)

VENDOR
PART
NUMBER

COLOR

YORK PART
NUMBER

Up to 851 lbs.

Up to 386 kg.

CIP-B-1000

BLACK

029-24583-007

851 to 1149 lbs.

386 to 521 kg.

CIP-B-1350

YELLOW

029-24583-008

1149 to 1489 lbs.

521 to 675 kg.

CIP-B-1750

BLACK

029-24583-009

1489 to 1786 lbs.

675 to 910 kg.

CIP-B-2100

YELLOW W/ RED

029-24583-010

1786 to 2028 lbs.

910 to 920 kg.

CIP-B-2385

YELLOW W/ GREEN

029-24583-011

2028 to 2254 lbs.

920 to 1022 kg.

CIP-B-2650

RED W/ RED

029-24583-012

2254 to 2936 lbs.

1022 to 1332 kg.

CIP-B-2935

RED W/ GREEN

029-24583-013

NEOPRENE ISOLATOR CROSS REFERENCE

WEIGHT
RANGE (lbs.)

WEIGHT
RANGE (kg.)

VENDOR
PART
NUMBER

COLOR

YORK PART
NUMBER

Up to 751 lbs.

Up to 341 kg.

ND-C

YELLOW

029-24584-001

751 to 1651 lbs.

341 to 749 kg.

ND-D

YELLOW

029-24584-002

1651 to 3226 lbs.

749 to 1463 kg.

ND-DS

YELLOW

029-24584-004

TWO INCH DEFLECTION, SEISMIC SPRING ISOLATOR CROSS REFERENCE

58

WEIGHT
RANGE (lbs.)

WEIGHT
RANGE (kg.)

VENDOR PART
NUMBER

COLOR

YORK PART
NUMBER

Up to 358 lbs.

Up to 162 kg.

SLRS-2-C2-420

RED

029-24585-006

358 to 443 lbs.

162 to 201 kg.

SLRS-2-C2-520

WHITE

029-24585-007

443 to 582 lbs.

201 to 264 kg.

SLRS-2-C2-660

BLACK

029-24585-008

582 to 783 lbs.

264 to 335 kg.

SLRS-2-C2-920

BLUE

029-24585-009

783 to 1038 lbs.

335 to 471 kg.

SLRS-2-C2-1220

GREEN

029-24585-010

1038 to 1497 lbs.

471 to 679 kg.

SLRS-2-C2-1760

GRAY

029-24585-011

1497 to 2058 lbs.

679 to 933 kg.

SLRS-2-C2-2420

SILVER

029-24585-012

2058 to 2619 lbs.

933 to 1188 kg.

SLRS-2-C2-3080

GRAY W/ RED

029-24585-013

2619 to 3180 lbs.

1188 to 1442 kg.

SLRS-2-C2-3740

SILVER W/ RED

029-24585-014

JOHNSON CONTROLS

FORM 201.21-RP1 (808)

YCAV CHILLER OPTIONS

TABLE 17 FIELD INSTALLED OPTIONS PART NUMBERS
MODEL
NUMBER
YCAV

STANDARD
150#
FLOW
SWITCH

OPTIONAL
300#
FLOW
SWITCH

CHICAGO
RELIEF
VALVE

WELD
FLANGE
KIT

MODEL #

024-26116

024-12144

375-56090

023-02366

0157

0247
0267

JOHNSON CONTROLS

-000

-000

N/A

-000

19201-000

Chiller Options

0227

025-30919

-001

0187
0207

02319046-000

0177
0197

VICTAULIC DIFFERENTIAL
FLANGE
PRESSURE
KIT
SWITCH

-000

-002
-003

59

FORM 201.21-RP1 (808)

ENCLOSURE KIT OPTIONS

TABLE 18 FIELD INSTALLED ENCLOSURE KIT OPTIONS
FULL ENCLOSURE KIT PART NUMBERS
MODEL
NUMBER
YCAV-

WIRE ENCLOSURE
VOLTAGE CODE = 46

WIRE ENCLOSURE
VOLTAGE CODES = 17, 28 40, 50 & 58

STANDARD
EFFICIENCY

HIGH
EFFICIENCY

STANDARD
EFFICIENCY

HIGH
EFFICIENCY

0157

475-57105-008

475-57105-008

475-57106-008

475-57106-008

0177

475-57105-008

475-57105-009

475-57106-008

475-57106-009

0187

475-57105-009

475-57105-010

475-57106-009

475-57106-010

0197

N/A

475-57105-010

N/A

475-57106-010

0207

475-57105-009

475-57105-011

475-57106-009

475-57106-011

0227

475-57105-010

475-57105-012

475-57106-010

475-57106-012

0247

475-57105-011

475-57105-012

475-57106-011

475-57106-012

0267

475-57105-012

N/A

475-57106-012

N/A

FULL ENCLOSURE KIT PART NUMBERS

Enclosure Options

MODEL
NUMBER
YCAV-

LOUVERED ENCLOSURE
VOLTAGE CODES = 46

LOUVERED ENCLOSURE
VOLTAGE CODES = 17, 28 40, 50 & 58

STANDARD
EFFICIENCY

HIGH
EFFICIENCY

STANDARD
EFFICIENCY

HIGH
EFFICIENCY

0157

475-57097-008

475-57097-008

475-57098-008

475-57098-008

0177

475-57097-008

475-57097-010

475-57098-008

475-57098-010

0187

475-57097-010

475-57097-010

475-57098-010

475-57098-010

0197

N/A

475-57097-010

N/A

475-57098-010

0207

475-57097-010

475-57097-012

475-57098-010

475-57098-012

0227

475-57097-010

475-57097-012

475-57098-010

475-57098-012

0247

475-57097-012

475-57097-012

475-57098-012

475-57098-012

0267

475-57097-012

N/A

475-57098-012

N/A

FULL ENCLOSURE KIT PART NUMBERS

MODEL
NUMBER
YCAV-

60

WIRE/LOUVERED ENCLOSURE
VOLTAGE CODES = 46

WIRE/LOUVERED ENCLOSURE
VOLTAGE CODES = 17, 28 40, 50 & 58

STANDARD
EFFICIENCY

HIGH
EFFICIENCY

STANDARD
EFFICIENCY

HIGH
EFFICIENCY

0157

475-57107-008

475-57107-008

475-57108-008

475-57108-008

0177

475-57107-008

475-57107-010

475-57108-008

475-57108-010

0187

475-57107-010

475-57107-010

475-57108-010

475-57108-010

0197

N/A

475-57107-010

N/A

475-57108-010

0207

475-57107-010

475-57107-012

475-57108-010

475-57108-012

0227

475-57107-010

475-57107-012

475-57108-010

475-57108-012

0247

475-57107-012

475-57107-012

475-57108-012

475-57108-012

0267

475-57107-012

N/A

475-57108-012

N/A

JOHNSON CONTROLS

FORM 201.21-RP1 (808)

ENCLOSURE KIT OPTIONS (CONTD)

TABLE 18A ENCLOSURE KIT OPTIONS - TOP AND BOTTOM SECTIONS
(SEE FIGS. 15-18, PAGES 62-67)
TOP OR
BOTTOM

PART NUMBER

WIRE ENCLOSURES
VOLTAGE CODE = 46
475-57105-008
475-57105-009
475-57105-010
475-57105-011
475-57105-012

475-57097-010
475-57097-012

(Top)

375-57105-080

(Bottom)

375-57105-081

(Top)

375-57105-090

(Bottom)

375-57105-101

(Top)

375-57105-100

(Bottom)

375-57105-101

(Top)

375-57105-110

(Bottom)

375-57105-121

(Top)

375-57105-120

(Bottom)

375-57105-121

(Top)

375-57097-080

(Bottom)

375-57097-081

(Top)

375-57097-100

(Bottom)

375-57097-101

(Top)

375-57097-120

(Bottom)

375-57097-121

WIRE/LOUVERED ENCLOSURE
VOLTAGE CODE = 46
475-57107-008
475-57107-010
475-57107-012

(Top)

375-57097-080

(Bottom)

375-57105-081

(Top)

375-57097-100

(Bottom)

375-57105-101

(Top)

375-57097-120

(Bottom)

375-57105-121

LOUVERED ENCLOSURE (COND. ONLY)

VOLTAGE CODE = 46
475-57097-080
475-57097-010
475-57097-012

JOHNSON CONTROLS

(Top)
(Bottom)
(Top)
(Bottom)
(Top)
(Bottom)

TOP OR
BOTTOM

PART NUMBER

WIRE ENCLOSURES
VOLTAGE CODES = 17, 28 40, 50 & 58

LOUVERED ENCLOSURE
VOLTAGE CODE = 46
475-57097-008

FULL KIT
NUMBER

475-57097-080
N/A
475-57097-010
N/A
475-57097-012
N/A

475-57106-008
475-57106-009
475-57106-010
475-57106-011
475-57106-012

(Top)

375-57105-080

(Bottom)

375-57106-081

(Top)

375-57105-090

(Bottom)

375-57106-101

(Top)

375-57105-100

(Bottom)

375-57106-101

(Top)

375-57105-110

(Bottom)

375-57106-121

(Top)

375-57105-120

(Bottom)

375-57106-121

LOUVERED ENCLOSURE
VOLTAGE CODES = 17, 28 40, 50 & 58
475-57098-008
475-57098-010
475-57098-012

(Top)

375-57097-080

(Bottom)

375-57098-081

(Top)

375-57097-100

(Bottom)

375-57098-101

(Top)

375-57097-120

(Bottom)

375-57098-121

Enclosure Options

FULL KIT
NUMBER

WIRE/LOUVERED ENCLOSURE
VOLTAGE CODES = 17, 28 40, 50 & 58
475-57108-008
475-57108-010
475-57108-012

(Top)

375-57097-080

(Bottom)

375-57106-081

(Top)

375-57097-100

(Bottom)

375-57106-101

(Top)

375-57097-120

(Bottom)

375-57106-121

LOUVERED ENCLOSURE (COND. ONLY)

VOLTAGE CODES = 17, 28 40, 50 & 58
475-57097-080
475-57097-010
475-57097-012

(Top)
(Bottom)
(Top)
(Bottom)
(Top)
(Bottom)

475-57097-080
N/A
475-57097-010
N/A
475-57097-012
N/A

61

FORM 201.21-RP1 (808)

ENCLOSURE KIT OPTIONS (CONTD)

102

200
101

102

Enclosure Options

200

103

200
or

100

102

104

* Use item 102 on

units with an odd
number of fans.

57105-000

FIG. 15 WIRE ENCLOSURE (TOP SECTIONS) - 375-57105-080 SHOWN (REF. TABLE 19)
TABLE 19 WIRE ENCLOSURE (TOP SECTIONS) - (SEE FIG. 15)
WIRE ENCLOSURE TOP SECTIONS KIT COMPONENTS
ITEM
#

DESCRIPTION

PART
NUMBER

QTY

100

END PANEL - LH

075-57085-000

101

END PANEL - RH

075-57086-000

102*

PANEL

075-56977-000

103

CHANNEL

075-57082-000

104

PLATE

075-57138-000

200

WIRE GRILL CONDENSER

026-41776-000

8**

** Refer to page 55, Quanity for 375-57105-090 = 9

** Refer to page 55, Quanity for 375-57105-100 = 10
** Refer to page 55, Quanity for 375-57105-110 = 11
** Refer to page 55, Quanity for 375-57105-120 = 12
62

JOHNSON CONTROLS

FORM 201.21-RP1 (808)

ENCLOSURE KIT OPTIONS (CONTD)

100

203

202
203

57105-001

* Item 202 on units with an

Autotransformer is part
number 026-41781-000.

Enclosure Options

200
201

FIG. 16 WIRE ENCLOSURE (BOTTOM SECTIONS) - 375-57106-081 SHOWN

(REF. TABLE 20)
TABLE 20 WIRE ENCLOSURE (BOTTOM SECTIONS) - (SEE FIG. 16)
WIRE ENCLOSURE BOTTOM SECTIONS KIT COMPONENTS
ITEM
#

DESCRIPTION

PART
NUMBER

QTY

100

REAR SUPPORT

075-56979-000

200

WIRE GRILL

201

WIRE GRILL - REAR

026-41778-000

202

WIRE GRILL

026-41779-000

203

WIRE GRILL

026-41780-000

026-41777-000 10**

** Refer to page 55, Quanity for 375-57106-101 = 12

** Refer to page 55, Quanity for 375-57106-201 = 14
JOHNSON CONTROLS

63

FORM 201.21-RP1 (808)

ENCLOSURE KIT OPTIONS (CONTD)

100

101

104
100

Enclosure Options

103

* Required on units with

an odd number of fans.

102

105

105

57097-000

105
FIG. 17 LOUVERED ENCLOSURE (TOP SECTIONS) - 375-57097-080 SHOWN
(REF. TABLE 21)
TABLE 21 LOUVERED ENCLOSURE (TOP SECTIONS) - (SEE FIG. 17)
LOUVERED ENCLOSURE TOP SECTIONS KIT COMPONENTS
ITEM
#

DESCRIPTION

PART NUMBER

QTY

100

LOUVER PANEL

075-56976-000

10**

101

REAR PANEL - LH

075-57085-000

102

REAR PANEL - RH

075-57086-000

103

CHANNEL

075-57082-000

104

REAR SUPPORT

075-57133-000

105

PANEL

075-56977-000

3*

** Refer to page 55, Quanity for 375-57097-100 = 12

** Refer to page 55, Quanity for 375-57097-200 = 14
64

JOHNSON CONTROLS

FORM 201.21-RP1 (808)

ENCLOSURE KIT OPTIONS (CONTD)

100
Enclosure Options

100
100

104

100
105

104

100

57097-001

104

* Alternative panel
configuration for use
with Autotransformer.

109

FIG. 18 LOUVERED ENCLOSURE (BOTTOM SECTIONS)

375-57097-081 SHOWN (REF. TABLE 22, PAGE 66)

JOHNSON CONTROLS

65

FORM 201.21-RP1 (808)

ENCLOSURE KIT OPTIONS (CONTD)

Enclosure Options

100
100

103
108
57097-001b

103

101

100

107

102

106

FIG. 18A LOUVERED ENCLOSURE (BOTTOM SECTIONS)

375-57098-081 SHOWN (REF. TABLE 22)
TABLE 22 LOUVERED ENCLOSURE (BOTTOM SECTIONS)
(SEE FIGS. 18 AND 18A)
LOUVERED ENCLOSURE BOTTOM SECTIONS KIT COMPONENTS
ITEM
#

DESCRIPTION

PART NUMBER

QTY

100

LOUVER PANEL

075-56978-000

8**

101

LOUVER PANEL

075-57111-000

102

LOUVER PANEL

075-57113-000

103

LOUVER PANEL

075-56981-000

104

LOUVER PANEL

075-57101-000

2*

105

LOUVER PANEL

075-57102-000

1*

106

COVER PANEL

075-57112-000

107

COVER PANEL

075-57115-000

108

REAR SUPPORT

075-56979-000

109

LOUVER PANEL - FRONT

075-57104-000

1*

** Refer to page 55, Quanity for 375-57098-101 = 12

** Refer to page 55, Quanity for 375-57098-201 = 14
66

JOHNSON CONTROLS

FORM 201.21-RP1 (808)

RECOMMENDED SPARE PARTS

York Model YCAV Style A Air Cooled Screw Chillers
Suggested Spare Parts List for Critical Duty Applications

TABLE 24 RECOMMENDED SPARE PARTS - YCAV0157-YCAV0267 CHILLERS

PAGE REF. &
ITEM NUMBER

DESCRIPTION

MODEL
NUMBER
YCAV

PART
NUMBER

-17
-28
Pages 14, Item 1

Fan Motor (Standard)

-40

024-27322-007

-46
-50

024-27322-008

-58

024-27322-007

-17
-28
Pages 14, Item 1

Fan Motor (Low Noise)

-40
-46

024-34980-001

-50
-58
Fan Blade (Standard)

All

026-41594-000

Fan Blade (Low Noise)

All

026-41942-000

Pages 20, 21 and 22,

Item 1

Valve, Control (Feed or Drain)

See Table 4

Page 20, 21 and 22,

Item 5

Core, Dehydrator

All

026-37540-000

Page 20, 21 and 22,

Item 18

Sensor, Refrig Level

All

025-40274-000

Page 25, Item 10

Cap, Radiator

All

023-21927-000

Page 25, Item 13

Coolant Propylene Glycol (5 gallon)

All

013-03344-000

Page 26, Item OIL

Oil, Compressor (Type 'L')

R-134A

011-00592-000

Page 36, Item 28

Chiller Control Board

All

031-02478-002
031-02510-000

Pages 14, Item 2

Page 36, Item 72

Controller, Drain/Feed (90 Flow)

Controller, Drain/Feed (Straight Flow)

Page 37-41, Item 190

Page 37-41, Item 190a

See Table 7

025-41564-000
025-41565-000

031-02742-000

VSD Logic Board

All

031-02477-000*

VSD Logic Board

All

031-02507-000

Page 56, Item 1

Sensor, Outside Air Temperature

All

025-28663-001

Page 56, Item 2

Sensor, Water Temp. (EWT, LWT)

All

025-40334-000

Page 56, Item 4

Sensor, Discharge Temperature

All

025-32924-000

Page 56, Item 5

Sensor, Suction Temperature

All

025-28935-000

Page 56, Item 6

Page 56, Item 7 and 8
Page 56, Item 9c

Sensor, Oil Temperature

All

025-30440-000

Transducer, Discharge & Oil Pressure (0-275psi)

All

025-29139-003

Transducer, Suction Pressure (0-125psi)

All

025-29583-001

* OBSOLETE. Refer to pages 37-41.

All parts should be purchased from your local YORK
Sales and Service Center.
JOHNSON CONTROLS

67

Printed in USA
Copyright 2008 Johnson Controls, Inc.

P.O. Box 423, Milwaukee, WI 53203

www.johnsoncontrols.com

Form Number: 201.21-RP1 (808)

Supercedes: 201.21-RP1 (907)