Imvf Condensing Unit 208V 150213 PDF
Imvf Condensing Unit 208V 150213 PDF
Imvf Condensing Unit 208V 150213 PDF
VERSION: C
DATA: Feb.13th,2015
Contents
1
Contents
1.1 Safety...........................................................................................................................................................3
1.2 Feature.........................................................................................................................................................5
1.3 Products Lineup...........................................................................................................................................9
2
1.1 Safety
• This manual should always be accessible and close to this air condition equipment.
• There are two types of indications, " WARNING" and " CAUTION". The indication preventing from death or
heavy injury is listed as " WARNING". Even the indication listed as " CAUTION" may also cause serious accident.
Both of them are related to safety, and should be strictly followed.
•After installation and start-up commissioning, please handover the manual to the user. The manual should be well
kept in safe place and close to the unit.
WARNING
• The installation or the maintenance should be performed by an authorized agency. The wrong operation of this air
condition equipment may cause water leakage, electric shock or fire.
• Please install the unit on the top of a solid foundation or structure which is strong enough to support the unit.
• The installation of this air condition equipment should follow local construction codes.
• Use the right cable size, secure the terminal firmly, organize the cables well and make sure no tension is added on
cables. Cable insulation should not be damaged. The incorrect installation may lead to overheat or fire.
• When installing or moving the unit, the refrigerant system should be vacuumed and recharged with R-410A
refrigerant. If any other gas enters the system, it may lead to abnormal high pressure which may cause damage or
injury.
• Please use the proper manifolds or branches during the system installation. The wrong parts may cause refrigerant
leakage.
• Keep the drain pipe away from toxic gas vents to prevent possible pollution of indoor environment.
• During or after the installation, please check whether there is refrigerant leakage. If any leakage, please take any
measures for ventilation. The refrigerant may be toxic at some concentration levels.
• The unit is not explosion-proof. Please keep it away from flammable gases.
• The drain pipe should be installed per this manual to ensure proper drainage. The pipe should be well insulated to
avoid condensation. Wrong installation may lead to water leakage.
Both liquid pipe and the gas pipe should be also well insulated. Not enough insulation may lead to system performance
deterioration or humidity formation.
• This air condition equipment is not intended to be operated by persons with lack of experience and training, unless
they have supervision or instruction concerning use of this air condition equipment.
• Please keep children away from this air condition equipment.
3
CAUTION
• Grounding wire should be connected with the grounding bar. The grounding wire can not be connected to the gas
pipe, water pipe, lightening rod or the telephone grounding wire. Improper grounding may cause electric shock.
• Units installed on roof should have appropriate access and handrail.
• Use the wrench to fasten the nut and flare at proper torque. Excessive torque may cause flared section to broke
leading to refrigerant leakage.
• After refrigerant pipe installation, please take nitrogen leakage test to avoid refrigerant leakage.
• R-410A is the only permitted refrigerant.
• To avoid mischarging wrong refrigerant, the check valve diameter is changed for R-410A. To strengthen the pipe, the
flared pipe dimension is also changed. Please use R-410A specified tools as shown below.
4 Torque wrench
5 Flare tool
7 Vacuum pump fitting Vacuum pump must be equipped with check valve
• When charging refrigerant, the refrigerant must be in liquid state from the tank.
• To prevent EMC interference on other appliances, please keep indoor unit, outdoor unit, power cable and connecting
wire at least 1m away from those appliances.
• Fluorescent lamp (reverse phase or rapid start type) may interfere with the remote controller's signal. Please install
indoor unit away from fluorescent lamp. The farther the better.
4
1.2 Feature
1.2.1 High efficiency DC inverter scroll compressor, high efficiency, low noise.
The highly efficient scroll compressor is equipped with a "Frame Compliance Mechanism "that allows
movement in the axial direction of the frame supporting the cradle scroll. This greatly reduces both
leakage and friction loss, ensuring very high efficiency throughout the speed range.
5
1.2.5 Heat exchanger adopts the sub-cooling technology, to keep the refrigerant in indoor unit flowing normally,
further to enhance the unit efficiency greatly.
Outdoor adopts the sub-cooling circuit utilizes little refrigerant to cool most of refrigerant in system and makes
it further cooling, improves sub-cooling degree of refrigerant, it can avoid energy loss due to refrigerant flash
evaporating when it goes through PMV (pressure modulation valve); It will increase cooling capacity by 6%, reduce
refrigerant circulation amounts, so that it can increase the efficiency of system.
when the distance between outdoors is over 2m, the oil trap must
be set (upright projecting pipe, 200mm high), as the figure:
6
Max. length Pipe in above figure
Single way max. pipe equivalent length 175 L1+ L3+ L5+ L7+ L14+ L13
7
1.3 Products Lineup
CA43BV224/280-V5J1H CA43BV335/400/450-V5J1H
CA43BV504/560-V5J1H CA43BV615/680/730-V5J1H
Outdoor
CA43BV800/850/900-V5J1H CA43BV960/1010-V5J1H
CA43BV1080/1130/1180-V5J1H CA43BV1235/1300/1350-V5J1H
8
Part 2 Outdoor Unit
9
2.1 Specification
Model CA43BV224-V5J1H CA43BV280-V5J1H CA43BV335-V5J1H
Capacity range HP 8 10 12
Capacity Cooling kW 22.6 28 33.5
Heating kW 25 31.5 37.5
Power supply Ph/V/Hz 3/208-230/60 3/208-230/60 3/208-230/60
Rated power input kW 5.6 8.5 10
Max power input kW 12.5 14.5 16.5
Cooling
Rated current A 15.15 23.35 27.55
Max current A 38.6 44.7 50.9
Electrical
Rated power input kW 5.9 8.8 10.3
Parameters
Max power input kW 12.5 14.5 16.5
Heating
Rated current A 16.05 24.25 28.45
Max current A 38.6 44.7 50.9
EER 4.04 3.29 3.35
COP 4.24 3.58 3.64
Air flow (H) m3/h 11100 11100 14100
Performance Sound pressure level (H) dB(A) 57 57 60
Sound power level (H) dB(A) 73 73 76
External dimensions(W/D/H) mm 990/750/1808 990/750/1808 1390/750/1808
Shipping dimensions(W/D/H) mm 1090/860/1990 1090/860/1990 1490/860/1990
Net/Shipping weight kg 240/255 240/255 368/386
Compressor type DC INV SCROLL DC INV SCROLL DC INV SCROLL
Compressor brand MITSUBISHI ELECTRIC MITSUBISHI ELECTRIC MITSUBISHI ELECTRIC
Compressor quantity 1 INV 1 INV 1 INV +1 FIX
Refrigerant type R410A R410A R410A
Installation Refrigerant charge kg 10 10 10
Refrigerant liquid pipe mm 9.52 9.52 12.7
Refrigerant gas pipe mm 22.22 22.22 25.4
Oil equalization pipe mm 9.52 9.52 9.52
Total pipe length m 300 300 300
Max. pipe length(Equivalent/Actual) m 175/150 175/150 175/150
Max drop between I.U.&O.U *1 m 50/40 50/40 50/40
External static pressure Pa 50 50 50
Connection Connectable indoor unit ratio % 50%-130% 50%-130% 50%-130%
Ratio Maximum number of indoor units 13 16 19
Cooling ℃ -5~43 -5~43 -5~43
Working temp.
Heating ℃ -15~21 -15~21 -15~21
10
Model CA43BV400-V5J1H CA43BV450-V5J1H CA43BV504-V5J1H
Capacity range HP 14 16 18
Capacity Cooling kW 40 45 50.6
Heating kW 45 50 56.5
Power supply Ph/V/Hz 3/208-230/60 3/208-230/60 3/208-230/60
Rated power input kW 12 14 14.1
Max power input kW 18.5 20 27
Cooling
Rated current A 32.75 38.95 38.5
Max current A 57.1 61.7 83.3
Electrical
Rated power input kW 12.6 14.5 14.7
Parameters
Max power input kW 18.5 20 27
Heating
Rated current A 34.65 39.85 40.3
Max current A 57.1 61.7 83.3
EER 3.33 3.21 3.59
COP 3.57 3.45 3.84
3
Air flow (H) m /h 14100 14100 22200
Performance Sound pressure level (H) dB(A) 60 60 60
Sound power level (H) dB(A) 76 76 77
990/750/1808+
External dimensions(W/D/H) mm 1390/750/1808 1390/750/1808
990/750/1808
1090/860/1990+
Shipping dimensions(W/D/H) mm 1490/860/1990 1490/860/1990
1090/860/1990
Net/Shipping weight kg 368/386 368/386 480/510
Compressor type DC INV SCROLL
Compressor brand MITSUBISHI ELECTRIC
Compressor quantity 1 INV +1 FIX 1 INV +1 FIX 1 INV +1 INV
Installation
Refrigerant type R410A R410A R410A
Refrigerant charge kg 10 10 20
Refrigerant liquid pipe mm 12.7 12.7 15.88
Refrigerant gas pipe mm 25.4 28.58 28.58
Oil equalization pipe mm 9.52 9.52 9.52
Total pipe length m 300 300 300
Max. pipe length(Equivalent/Actual) m 175/150 175/150 175/150
Max drop between I.U.&O.U *1 m 50/40 50/40 50/40
External static pressure Pa 50 50 50
Connection Connectable indoor unit ratio % 50%-130% 50%-130% 50%-130%
Ratio Maximum number of indoor units 23 26 29
Cooling ℃ -5~43 -5~43 -5~43
Working temp.
Heating ℃ -15~21 -15~21 -15~21
11
Model CA43BV560-V5J1H CA43BV615-V5J1H CA43BV680-V5J1H
Capacity range HP 20 22 24
Capacity Cooling kW 56 61.5 68
Heating kW 63 69 76.5
Power supply Ph/V/Hz 3/208-230/60 3/208-230/60 3/208-230/60
Rated power input kW 17 18.5 20.5
Max power input kW 29 31 33
Cooling
Rated current A 46.7 50.9 56.1
Max current A 89.4 95.6 101.8
Electrical
Rated power input kW 17.6 19.1 21.4
Parameters
Max power input kW 29 31 33
Heating
Rated current A 48.5 52.7 58.9
Max current A 89.4 95.6 101.8
EER 3.29 3.32 3.32
COP 3.58 3.61 3.57
3
Air flow (H) m /h 22200 25200 25200
Performance Sound pressure level (H) dB(A) 60 61 61
Sound power level (H) dB(A) 77 78 78
12
Model CA43BV730-V5J1H CA43BV800-V5J1H
Capacity range HP 26 28
Capacity Cooling kW 73 80
Heating kW 81.5 90
Power supply Ph/V/Hz 3/208-230/60 3/208-230/60
Rated power input kW 22.5 24
Max power input kW 34.5 37
Cooling
Rated current A 62.3 65.5
Max current A 106.4 114.2
Electrical
Rated power input kW 23.3 25.2
Parameters
Max power input kW 34.5 37
Heating
Rated current A 64.1 69.3
Max current A 106.4 114.2
EER 3.24 3.33
COP 3.50 3.57
3
Air flow (H) m /h 25200 28200
Performance Sound pressure level (H) dB(A) 61 62
Sound power level (H) dB(A) 78 79
"1090/860/1990+ "1490/860/1990+
Shipping dimensions(W/D/H) mm
1490/860/1990" 1490/860/1990"
Net/Shipping weight kg 608/641 736/772
13
Model CA43BV850-V5J1H CA43BV900-V5J1H
Capacity range HP 30 32
Capacity Cooling kW 85 90
Heating kW 95 100
Power supply Ph/V/Hz 3/208-230/60 3/208-230/60
Rated power input kW 26 28
Max power input kW 38.5 40
Cooling
Rated current A 71.7 77.9
Max current A 118.8 123.4
Electrical
Rated power input kW 27.1 29
Parameters
Max power input kW 38.5 40
Heating
Rated current A 74.5 79.7
Max current A 118.8 123.4
EER 3.27 3.21
COP 3.51 3.45
3
Air flow (H) m /h 28200 28200
Performance Sound pressure level (H) dB(A) 62 62
Sound power level (H) dB(A) 79 79
"1390/750/1808+ "1390/750/1808+
External dimensions(W/D/H) mm
1390/750/1808" 1390/750/1808"
"1490/860/1990+ "1490/860/1990+
Shipping dimensions(W/D/H) mm
1490/860/1990" 1490/860/1990"
Net/Shipping weight kg 736/772 736/772
14
Model CA43BV960-V5J1H CA43BV1010-V5J1H
Capacity range HP 34 36
Capacity Cooling kW 96 101
Heating kW 108 113
Power supply Ph/V/Hz 3/208-230/60 3/208-230/60
Rated power input kW 29 31
Max power input kW 47.5 49
Cooling
Rated current A 79.5 85.7
Max current A 146.5 151.1
Electrical
Rated power input kW 30.2 32.1
Parameters
Max power input kW 47.5 49
Heating
Rated current A 83.2 88.4
Max current A 146.5 151.1
EER 3.31 3.26
COP 3.58 3.52
3
Air flow (H) m /h 36300 36300
Performance Sound pressure level (H) dB(A) 63 63
Sound power level (H) dB(A) 81 81
990/750/1808+ 990/750/1808+
External dimensions(W/D/H) mm 990/750/1808+ 990/750/1808+
1390/750/1808 1390/750/1808
1090/860/1990+ "1090/860/1990+
Shipping dimensions(W/D/H) mm 1090/860/1990+ 1090/860/1990+
1490/860/1990" 1490/860/1990"
Compressor quantity 1 INV+1 INV+(1 INV+1 FIX) 1 INV+1 INV+(1 INV+1 FIX)
Refrigerant type R410A R410A
Refrigerant charge kg 30 30
Refrigerant liquid pipe mm 19.05 19.05
Refrigerant gas pipe mm 31.8 38.1
Oil equalization pipe mm 9.52 9.52
Total pipe length m 300 300
Max. pipe length(Equivalent/Actual) m 175/150 175/150
Max drop between I.U.&O.U *1 m 50/40 50/40
External static pressure Pa 50 50
Connection Connectable indoor unit ratio % 50%-130% 50%-130%
Ratio Maximum number of indoor units 56 59
Working Cooling ℃ -5~43 -5~43
temp. Heating ℃ -15~21 -15~21
15
Model CA43BV1080-V5J1H CA43BV1130-V5J1H
Capacity range HP 38 40
Capacity Cooling kW 108 113
Heating kW 121.5 126.5
Power supply Ph/V/Hz 3/208-230/60 3/208-230/60
Rated power input kW 32.5 34.5
Max power input kW 51.5 53
Cooling
Rated current A 88.9 95.1
Max current A 158.9 163.5
Electrical
Rated power input kW 34 35.9
Parameters
Max power input kW 51.5 53
Heating
Rated current A 93.6 98.8
Max current A 158.9 163.5
EER 3.32 3.28
COP 3.57 3.52
Air flow (H) m3/h 39300 39300
Performance Sound pressure level (H) dB(A) 63 63
Sound power level (H) dB(A) 81 81
990/750/1808+ 990/750/1808+
External dimensions(W/D/H) mm 1390/750/1808+ 1390/750/1808+
1390/750/1808 1390/750/1808
1090/860/1990+ 1090/860/1990+
Shipping dimensions(W/D/H) mm 1490/860/1990+ 1490/860/1990+
1490/860/1990 1490/860/1990
Net/Shipping weight kg 976/1027 976/1027
16
Model CA43BV1180-V5J1H CA43BV1235-V5J1H
Capacity range HP 42 44
Capacity Cooling kW 118 123.5
Heating kW 131.5 137.5
Power supply Ph/V/Hz 3/208-230/60 3/208-230/60
Rated power input kW 36.5 38
Max power input kW 54.5 56.5
Cooling
Rated current A 101.3 105.5
Max current A 168.1 174.3
Electrical
Rated power input kW 37.8 39.3
Parameters
Max power input kW 54.5 56.5
Heating
Rated current A 104.0 108.2
Max current A 168.1 174.3
EER 3.23 3.25
COP 3.48 3.50
Air flow (H) m3/h 39300 42300
Performance Sound pressure level (H) dB(A) 63 64
Sound power level (H) dB(A) 81 82
990/750/1808+ 1390/750/1808+
External dimensions(W/D/H) mm 1390/750/1808+ 1390/750/1808+
1390/750/1808 1390/750/1808
1090/860/1990+ 1490/860/1990+
Shipping dimensions(W/D/H) mm 1490/860/1990+ 1490/860/1990+
1490/860/1990 1490/860/1990
(1 INV+1 FIX)+
Compressor quantity 1 INV+(1 INV+1 FIX)+(1 INV+1 FIX)
(1 INV+1 FIX)+(1 INV+1 FIX)
17
Model CA43BV1300-V5J1H CA43BV1350-V5J1H
Capacity range HP 46 48
Capacity Cooling kW 130 135
Heating kW 145 150
Power supply Ph/V/Hz 3/208-230/60 3/208-230/60
Rated power input kW 40 42
Max power input kW 58.5 60
Cooling
Rated current A 110.7 116.9
Max current A 180.5 185.1
Electrical
Rated power input kW 41.6 43.5
Parameters
Max power input kW 58.5 60
Heating
Rated current A 114.4 119.6
Max current A 180.5 185.1
EER 3.25 3.21
COP 3.49 3.45
Air flow (H) m3/h 42300 42300
Performance Sound pressure level (H) dB(A) 64 64
Sound power level (H) dB(A) 82 82
1390/750/1808+ 1390/750/1808+
External dimensions(W/D/H) mm 1390/750/1808+ 1390/750/1808+
1390/750/1808" 1390/750/1808
1490/860/1990+ 1490/860/1990+
Shipping dimensions(W/D/H) mm 1490/860/1990+ 1490/860/1990+
1490/860/1990 1490/860/1990
18
2.2 Piping diagram
CA43BV224/280-V5J1H
Tao LEVa2
LEVb
SV6/6A
4WV SV1/2A
Pd Sensor
Ps Sensor
Ts
O/Si
HPSi
Tsuc
SV11/2A
Tsi
Tdi
Comp
INV
Toil
CHi Cha SV10/2A
segregator gas pipe
SV9/2A
Φ6.35
Toilp oil equipoiser
〈outdoor1〉
TC1 Tai TC2 LEV
(Note) ・ :connect
・ :disconnect
〈indoor1〉
19
CA43BV335/400/450-V5J1H
Tao LEVa2
LEVb
SV6/6A
4WV SV1/2A
Pd Sensor
Ps Sensor
Ts
O/Si
HPSi
Tsuc
SV11/2A
Tsi
Tdi
Comp
INV
Toil
CHi Cha SV10/2A
segregator gas pipe
SV9/2A
Φ6.35
Toilp oil equipoiser
〈outdoor1〉
TC1 Tai TC2 LEV
(Note) ・ :connect
・ :disconnect
〈indoor1〉
20
Part name Sign Function Data
Capacity control,meet indoor load request by adjusting the
Compressor MC resistor of 3-phase coil:0.583Q(20C)
frequency
21
M
P
CN608
1 2 1 2
High CN20 HPSi R BL CN49
U V W pressure 4WV
2.3 Wiring diagram
sensor CN19 HPS2 R LD1 LD2 LD3 LD4
5
4 SW9 SW 10 SW11 CN48
3 CN603 W
2 CN18 WQS R SV1
1 S W2 SW 1
Fan Driver CN12 Toci1 W CN11 Y UP DOWN CN47
CA43BV224/280-V5J1H
1 2 3
Tao R SV6
CN10 TSi BL CN13 G LED1 LED2 LED3
DCN Tliqsc
ACN
B COMP
ACL
CN14 BL outdoor indoor INV Y CN46
SV9 U W
CN15 Toilp R Tsco V
R
DCP CN16 G
CN17 Toil R Tdef W SCVN1405
1 2 3 1 2 3
CN7
High Toci U V W
pressure
sensor
CN4 R
CN5 Pd R BL CN44
1 2 3
Tdi SV11 G
Low CN3 CN7
2 3
pressure R LED1 LED2 LED3 Fuse Radiator
sensor
CN6 Ps BL Td1 Y CN43 P
SV13i T3.15A-250V Temperature
CN2 Sensor
R N
1 2 3
Tsuc
1 2
CN1 Ts BL W CN42
CN8 SV3i
1 2 3
CT2 Y R CN41
CN9 CT1 W
1 2 3
W BR (pump)SV3
CN8 Inverter
CN51 750W W R CN40
C o n tr ol B o ad COMP1
- + B CN39
CN30 APY-COM W COMP2 B CN2 Y CN3 W CN1
CN38
22
Capacitor board G Y BL
1 2
CN29 R CHa
CN26 LEVA2
CN25 LEVA1 CN37 Capacitor
R G CHi
2 3 4 51 6
R AC Contactor
12 3 4 5 6
- + CN33 R
W CH1
R Shunt
Fuse CN53 W Y
CN24 LEVB B Resistance
T15A-250VAC CN52
Y
12 3 4 5 6
R R R + Y PTC Y
R ~
CN32 CN31 CN27 S W W
BUS1 BL W T6.3A-250VAC B ~
Reactor
Power T B W W
CN28 CN34
-
P Reactifier
W BL ~
INV COM
-
375W FAN W N
Reactor
7
6
5
4
3
1
2
W W
R
W
B
R W B
Notice :
R BL OR Y BL
1.The filter in the dashed part is optional.
P Q A B C L1 L2 L3 2.The colours use these letters for short
W:white B:Black R Red GR :Gray B L:Blue
Y:Yellow G :Green BR:Brown OR:Orange。
Indoor Outdoor Power:3N~,220V, 60Hz
Units Units
0 15 0 5104 81
Fixed Frequency
High pressure
P
sesor
CN2 1 HPS 1 C N50
F AN1
P
Inverter
1 2 1 2
High pressure CN2 0 HPS i CN 49
D C FA N Sensor 4WV
CN1 9 HPS 2 LD1 LD2 LD3 LD4
M M SW 9 SW 10 SW 11 C N48
CN1 8 WQS S V1
SW2 SW1
1
2
2
3
4
1
3
4
5
6
5
6
C N12 T oci 1 CN 11 UP DOW N C N47
1 2 3
CN8 CN7 Ta o S V6
FA N -R FA N -L C N10 T Si CN 13 L ED1 L ED2 LED 3
CA43BV335/400/450-V5J1H
CN 9 Tl iq sc COMP
CN 14 C N46
Fan Driver o u td o or i n do o r INV S V9 U W
C N 1 5 T oi l p
7 6 5 43 2 1
1 2 3
Ts co V
CN 16 C N45
+310V CN5 CN6 GND C N17 T oil Td ef S V10
1 2 3
CN 7
High To ci U V W
pressure
sensor
CN 4 C N44
C N5 Pd
1 2 3
Td i S V11
Low CN 3 G CN7
2 3
pressure CN 43 L ED1 L ED2 LED 3 Fuse Ra di ato r
sensor
C N6 Ps Td 1 P
SV 13i T3.15A-250V Temperature
CN 2 S ens or
+ N
1 2 3
R Ts uc CN 42
1 2
C N1 Ts
- CN 8 SV3i
1 2 3
CT 2 CN 41
B C N9 CT 1
1 2 3
W BR ( pump ) S V 3
CN8 Inverter
CN 40
C N51 7 50W
Control board C OM P1
- + CN 39
C N30 A PY- CO M C OM P2 CN2 CN3 CN1
BR W
C N3 8 Y
Capacitor board C N2 9 BL
1 2
C Ha
W R
23
CN 26 L EVA 2
1 6
CN 25 LE VA 1 CN 37 Cap acito r
CH i
2 3 4 5
AC Contactor
12 3 4 5 6
- + CN 33
CH 1
B S h unt
CN 52 R Y
CN 24 L EV B R esi stanc e
Fuse CN5 3
12 3 4 5 6
T1 5A -25 0V AC R R + Y PTC Y Y
R ~
CN 32 CN31 CN 27 S W W
BUS1 B ~
B B Reactor
T6 .3A -2 50V AC
电源 T B
CN 28 CN34
-
~
P Reactifier
7
6
5
4
3
1
2
AC Contactor
R R
W
Filter B W R U
B
W V
R W B
B W
Fixed
R BL OR Y BL CT F req u e ncy
Terminal Block for L1 L2 L3 Notice : Co mpress or
P Q A B C
Communication
1.The filter in the dashed part is optional.
2.The colours use these letters fo r short
In door O utdoor Power:3N~,220V, 60Hz W :white B:Black R Red GR :Gray B L:Blue
U n its U n i ts Y:Yellow G :Green BR:Brown OR:Orange 。 0150510483
2.4 Field wiring
24
2.5 Operation range
Cooling
45
40 Heating
35 20
30 15
Consecutive operation
outdoor air DB(℃ )
25 10
Consecutive operation
20 outdoor air DB(℃ ) 5
15 0
10 -5
5 -10
0 -15
-5
10 15 20 25 30
10 15 20 25 30
Indoor air DB(℃ ) Indoor air DB(℃ )
25
2.6 Outdoor unit group
(1)Testing illustration
(2)Testing condition:
a. Unit running in the nominal condition
b. Test in the semi-anechoic chamber
c. Noise level varies from the actual factors such as room structure,etc
CA43BV224/280-V5J1H
YV2VYH024/029KAJ-D-X CA43BV335/400/450-V5J1H
YV2VYH035/42/45KAJ-D-X
Octave band sound pressure level DB
Octave band sound pressure level DB
26
Safety
This manual should always be accessible and close to this air condition equipment.
There are two types of indications, " WARNING" and " CAUTION". The indication preventing from death or heavy
injury is listed as " WARNING". Even the indication listed as " CAUTION" may also cause serious accident. Both of
them are related to safety, and should be strictly followed.
After installation and start-up commissioning, please handover the manual to the user. The manual should be well
kept in safe place and close to the unit.
WARNING
The installation or the maintenance should be performed by an authorized agency. The wrong operation of this air
condition equipment may cause water leakage, electric shock or fire.
Please install the unit on the top of a solid foundation or structure which is strong enough to support the unit.
The installation of this air condition equipment should follow local construction codes.
Use the right cable size, secure the terminal firmly, organize the cables well and make sure no tension is added on
cables. Cable insulation should not be damaged. The incorrect installation may lead to overheat or fire.
When installing or moving the unit, the refrigerant system should be vacuumed and recharged with R-410A
refrigerant. If any other gas enters the system, it may lead to abnormal high pressure which may cause damage or
injury.
Please use the proper manifolds or branches during the system installation. The wrong parts may cause refrigerant
leakage.
Keep the drain pipe away from toxic gas vents to prevent possible pollution of indoor environment.
During or after the installation, please check whether there is refrigerant leakage. If any leakage, please take any
measures for ventilation. The refrigerant may be toxic at some concentration levels.
The unit is not explosion-proof. Please keep it away from flammable gases.
The drain pipe should be installed per this manual to ensure proper drainage. The pipe should be well insulated to
avoid condensation. Wrong installation may lead to water leakage.
Both liquid pipe and the gas pipe should be also well insulated. Not enough insulation may lead to system
performance deterioration or humidity formation.
This air condition equipment is not intended to be operated by persons with lack of experience and training, unless
they have supervision or instruction concerning use of this air condition equipment.
Please keep children away from this air condition equipment.
27
Safety
CAUTION
Grounding wire should be connected with the grounding bar. The grounding wire cannot be connected to the gas
pipe, water pipe, lightening rod or the telephone grounding wire. Improper grounding may cause electric shock.
Units installed on roof should have appropriate access and handrail.
Use the wrench to fasten the nut and flare at proper torque. Excessive torque may cause flared section broken,
leading to refrigerant leakage.
After refrigerant pipe installation, please take nitrogen leakage test to avoid refrigerant leakage.
R-410A is the only permitted refrigerant.
To avoid mischarging wrong refrigerant, the check valve diameter is changed for R-410A. To strengthen the pipe, the
flared pipe dimension is also changed. Please use R-410A specified tools as shown below.
When charging refrigerant, the refrigerant must be in liquid state from the tank.
To prevent EMC interference on other appliances, please keep indoor unit, outdoor unit, power cable and connecting
wire at least 1m away from those appliances .
Fluorescent lamp (reverse phase or rapid start type) may interfere the remote controller's signal. Please install indoor
unit away from fluorescent lamp. The farther the better.
28
Installation instruction
29
Installation instruction
(1) Accessories
Outdoor Indoor
Capacity Total indoor Gather pipe
Combination type Indoor Qty
(100W) capacity (100W)
226 Single 13 113-293
280 Single 16 140-364
335 Single 19 167-436
400 Single 23 200-520
450 Single 26 225-585
506 Combination (226+280) 29 252-656 HZG-20A
560 Combination (280+280) 33 280-728 HZG-20A
615 Combination (335+280) 36 307-800 HZG-20A
680 Combination (400+280) 39 340-884 HZG-20A
730 Combination (450+280) 43 365-949 HZG-20A
785 Combination (450+335) 46 393-1021 HZG-20A
850 Combination (400+450) 50 425-1105 HZG-20A
900 Combination (450+450) 53 450-1170 HZG-20A
30
Installation instruction
Outdoor Indoor
Capacity Total indoor Gather pipe
Combination type Indoor Qty
(100W) capacity (100W)
960 Combination (400+280+280) 56 480-1248 HZG-30A
1010 Combination (450+280+280) 59 505-1313 HZG-30A
1065 Combination (450+335+280) 63 533-1385 HZG-30A
1130 Combination (400+280+450) 64 565-1469 HZG-30A
1180 Combination (450+450+280) 64 590-1534 HZG-30A
1235 Combination (335+450+450) 64 617-1606 HZG-30A
1300 Combination (400+450+450) 64 650-1690 HZG-30A
1350 Combination (450+450+450) 64 675-1755 HZG-30A
The installation space refers to the The unit is better not be installed at the
latter info. below places, or it will
The unit should be installed
cause damage.
at the place where the cold/
The place where there is
hot air or noise will not The place where the water can
corrosive gas (spa area etc).
interfere the neighbours. flow fluently.
The place blowing salty air
The place where no other heat
(seaside etc).
source will affect the unit.
Pay attention to the snow against Exists the strong coal smoke.
clogging the outdoor. The place with high humidity.
In installation, install the anti- The place where there is device emitting
vibration rubber between the unit Hertzian waves.
and the bracket. The place where voltage changes greatly.
31
Installation instruction
Note:
1. Install adapter to change wind direction at the gas short circuit place.
2. When installing multiple units, there should be enough air inlet place
against air in short circuit.
3. In snowy area, install the unit under the bracket or the snow-proof
cover against the accumulative snow on the unit.
4. Do not install the unit at the place where the flammable gas will leak.
5. Install the unit at the strong enough place.
6. Install the unit at the flat place.
7. When the refrigerant pipe is leaded out from the bottom of the unit,
the below section should be a bracket with over 500mm height, see
below figure.
8. When being installed at the place with strong wind, set the air outlet of the unit and the wind direction vertical. Also
fix the unit with the screw.
9. When opening the electric box cover for maintenance, please fix the cover with screw firmly.
(4) Transportation
In transportation, please don't dismantle the packaging, and move
the unit to the installation location as closely as possible.
Don't hang the unit only at two points. When hanging the unit,
don't sit on the unit. The unit should be upright.
When removing the unit with the forklift, put the fork into the
special hole at bottom of the unit. When being hanged, the rope
should be 4 pieces of steel cable with over 6mm diameter.
Put the cushion at the contact section between steel cable and
the unit against the distortion or damage.
Note:
There should be no obstacles in 2000mm above the top of outdoor
unit;
Obstacles around outdoor should be less than 800mm to the
bottom of unit.
When multiple modules are installed, the outdoor should be in
ranked as the capacity, the larger capacity is closer to the main pipe
of gather pipe.
32
Exterior and installation dimensions
Note:
The distance between two outdoor units in the same line and the distance from unit to the wall can be increased for
easy maintenance and better heart exchange if there is enough space.
33
Exterior and installation dimensions
34
Exterior and installation dimensions
35
Installation procedure
36
Installation procedure
Anti-fouling measures
First, clean the pipe.
Position Installation period Measures
More than 1 month Flat the pipe end
Outdoor
Less than 1 month Flat the pipe end or
Indoor Nothing to do with period Seal with adhesive tape
Pipe specification:
37
Installation procedure
3. Pipe “c”diameter (main pipe, between outdoor gather pipe and the first branch pipe)
Note:
When the distance from outdoor to the longest indoor is over 90m, the main pipe should be the enlarged diameter.
Total outdoor capacity before the gather pipe Liquid pipe(a, c) (mm) Gas pipe(b,d) (mm)
~68.0kW Ø15.88 Ø28.58
69.0~90.0kW Ø19.05 Ø31.8
38
Installation procedure
5. Pipe “e” diameter (between outdoor and the outdoor branch pipe)
Outdoor capacity Gas pipe (mm) Liquid pipe (mm) Oil equalization pipe (mm)
CA43BV224-V5J1H
Ø22.22 Ø9.52
CA43BV280-V5J1H
Ø9.52
CA43BV335-V5J1H
CA43BV400-V5J1H Ø28.58 Ø12.7
CA43BV450-V5J1H
Copper pipe selection:
Material O type pipe: soft pipe
Pipe diameter (mm) Ø6.35 Ø9.52 Ø12.7 Ø15.88 Ø19.05
Thickness (mm) 0.8 0.8 1.0 1.0 1.1
1. Applicable range
39
Installation procedure
40
Installation procedure
d. For installations with outdoors at different heights, please follow either of the layouts below:
41
Installation procedure
When the distance between outdoors is over 2m, the oil trap must
be set (upright projecting pipe, 200mm high), as the figure:
42
Installation procedure
Single way max. pipe equivalent length 175 L1+ L3+ L5+ L7+ L14+ L13
Max. pipe length after 1st branch pipe 40 L7+L13+L14
Main pipe equivalent length 135 L5
Height difference between indoors 15 --
Height difference between outdoors 5 --
Total outdoor capacity before the gather pipe (kW) Liquid pipe(a, c) (mm) Gas pipe(b,d) (mm)
~62.0 Ø12.7 Ø28.58
62.0~96.0 Ø15.88 Ø31.8
96.0~101.0 Ø15.88 Ø38.1
over 101.0 Ø19.05 Ø38.1
Note: When the single pipe length is over 90m, the above pipe should be enlarged as the former information.
43
Installation procedure
A. Outdoor unit
Gas pipe Liquid pipe Oil pipe
Model Diameter Connecting Diameter Connecting Diameter Connecting
(mm) method (mm) method (mm) method
CA43BV224-V5J1H Ø22.22 Ø9.52 Ø9.52
CA43BV280-V5J1H Ø22.22 Ø9.52 Ø9.52
CA43BV335-V5J1H Ø28.58 Braze Ø12.7 Flared Ø9.52 Flared
CA43BV400-V5J1H Ø28.58 Ø12.7 Ø9.52
CA43BV450-V5J1H Ø28.58 Ø12.7 Ø9.52
B. Indoor unit
Model Gas pipe Liquid pipe
Capacity
(kBtu/h) Diameter (mm) Connecting method Diameter (mm) Connecting method
07 Ø9.52 Ø6.35
09 Ø9.52 Ø6.35
12 Ø12.7 Ø6.35
16 Ø12.7 Ø6.35
18 Ø12.7 Ø6.35
24 Ø15.88 Flared Ø9.52 Flared
28 Ø15.88 Ø9.52
30 Ø15.88 Ø9.52
38 Ø15.88 Ø9.52
48 Ø15.88 Ø9.52
72 Ø25.4 Ø9.52
Braze
96 Ø25.4 Ø9.52
44
Installation procedure
Manifold pipe
Pipe installation
When doing the piping connection, please do the following:
Please don't let the pipe and the parts in the unit collide each other.
When connecting the pipes, close the valves fully.
Protect the pipe end against the water, impurity into the pipes (welding after being flat, or being sealed with adhesive
tape).
Bend the pipe as large semi-diameter as possible(over 4 times of the pipe diameter).
The connection between outdoor liquid pipe and the distributing pipe is flared type. Please expand the pipe with the
special tool for R410A after installing the expanding nut. But if the projecting pipe length has been adjusted with the
copper pipe gauge, you can use the original tool to expand the pipe.
Since the unit is with R410A, the expanding oil is ester oil, not the mineral oil.
45
Installation procedure
When doing the flare connection, please do the following: When connecting the expanding pipe, fasten the pipes with
double-spanner. The torque refers to the former info.
Expanding pipe:A(mm) Projecting length of pipe to be expanded:B(mm)
Pipe outer 0 Pipe outer When it is hard pipe
Diameter A -0.4 Diameter Special tool The former
(mm) (mm) for R410A Tool
Ø6.35 9.1 Ø6.35
Ø9.52 13.2 Ø9.52
0-0.5 1.0-1.5
Ø12.7 16.6 Ø12.7
Ø15.88 19.7 Ø15.88
The outdoor gas pipe and the refrigerant distributing pipe, as well the refrigerant distributing pipe and the branch pipe
should be welded with hard solder.
When doing the braze connection, please do the following: Brazing the pipe at the same time charge the nitrogen. Or
it will cause a number of impurity (a film of oxidation) to clog the capillary and the expansion valve, further cause the
deadly failure.
Operation procedure
Brazing the pipe at the same time charge the nitrogen. Or it will cause a number of impurity (a film of oxidation) to
clog the capillary and the expansion valve, further cause the deadly failure.
Seal the pipe end with adhesive tape or the stopper
to increase the resistance, fill up the pipe with nitrogen.
Only nitrogen
gas can be used
Protect the pipe end against the water, impurity into the pipes (brazing after being flat, or being sealed with adhesive
tape).
The refrigerant pipe should be clean. The nitrogen should flow under the pressure of about 0.5Mpa and when
charging the nitrogen, stop up the end of the pipe by hand to enhance the pressure in the pipe, then loose the hand
(meanwhile stop up the other end).
46
Installation procedure
B. Leakage test
1. The outdoor unit has been executed the leakage test in the factory. The pipe should be executed leakage test
individually and forbidden to test after connecting with stop valve.
2. Refer to the below figure to charge the nitrogen into the unit to take a test. Never use the chlorine, oxygen,
flammable gas in the leakage test. Apply pressure both on the gas pipe and the liquid pipe.
3. Apply the pressure step by step to the target pressre.
a. Apply the pressure to 0.5MPa for more than 5 minutes, confirm if pressure goes down.
b. Apply the pressure to 1.5MPa for more than 5 minutes, confirm if pressure goes down.
c. Apply the pressure to the target pressure (4.15MPa), record the temp. And the pressure.
d. Leave it at 4.15MPa for over 1 day, if pressure does not go down, the test is passed. Meanwhile, when the temp.
changes for 1degree, pressure will change 0.01MPa as well. Correct the pressure.
e. After confirmation of a~d, if pressure goes down, there is leakage. Check the brazing position, flared position by
laying on the soap. modify the leakage point and take another leakage test.
4. After leakage test, must execute the evacuation.
C. Evacuation
Evacuate at the check valve of liquid stop valve and both sides of the gas stop valve. The oil equalization pipe also
must be vacuum (executed at the oil equalization pipe check valve respectively).
Operation procedure:
47
Installation procedure
Because the unit is with refrigerant R410A, the below issues should be paid attention:
To prevent the different oil into the pipe, please use the special tool for R410A, especially for gauge manifold and
charging hose.
To prevent the compressor oil into the refrigerant cycle, please use the anti-counter-flow adapter.
When maintaining the outdoor, release refrigerant from check valve. When taking vacuum evacuation, set the
relative dip switch, the detailed refers to Page 38.
Take down the valve cap, gas pipe turns to "open" state as right figure.
Turn the liquid pipe and the oil equalization pipe with hexangular spanner
until it stops. If opening the valve strongly, the valve will be damaged.
Tighten the valve cap.
Note: The gas pipe stop valve for YV2VYH077BAH-D-X YV2VYH096BAH-D-X is screw type, rotate the rod clockwise
totally, the valve is close; rotate the rod counterclockwise totally, the valve is open; if the rod is not rotated clockwise
totally and also not rotated counterclockwise totally, the check valves of indoor, outdoor and the stop valve are
connected.
The unit is charged only part of the refrigerant at the factory, also need additional refrigerant at the installation site.
W1: Refrigerant charging volume to outdoor unit at factory.
W2: Refrigerant charging volume to outdoor unit on site.
W3: Refrigerant charging volume to liquid pipe base on different piping length calculation.
W3=actual length of liquid pipe×additional amount per meter liquid pipe=
L1×0.35+L2×0.25+L3×0.17+L4×0.11+L5×0.054+L6×0.022
48
Installation procedure
Heat insulation
Gas pipe and liquid pipe should be heat insulated separately. Liquid pipe shall be heat insulated at all
times and the only exception when the customer is totally sure the unit will only deliver COOLING.
The material for gas pipe should endure the high temperature over 120℃ .
That for liquid pipe should be over 70℃ .
The material thickness should be over 10mm, when ambient temp. is 30℃ , and the relative
humidity is over 80%, the material thickness should be over 20mm.
The material should cling the pipe closely without gap, then be wrapped with adhesive
tape. The connection wire cannot be put together with the heat insulation material
and should be far at least 20cm.
Fix the refrigerant pipe
In operation, the pipe will vibrate and expand or shrink. If not being fixed, the
refrigerant will focus on one part to cause the broken pipe.
To prevent the central stress, fix the pipe for every 2-3m.
49
Electric wiring and the application
Outdoor units are in parallel through 3 polar wires. The outdoor and all indoor units are in parallel through 2 non-polar
wires.
Three wiring methods between wired controller and indoor unit:
A. 1 to multi (group control): one wired controller controls 2~16 indoors, as shown in above figure, indoor 1~indoor 5:
indoor 5 is wired control master unit, the others are wired control slave units. Wired controller and the master indoor
(directly connected to wired controller) is connected by 3 polar wires; the other indoors and the master indoors are
connected by 2 polar wires.
B. 1 to 1 (one wired controller controls one indoor): as shown in above figure, indoor 6~ indoor
19, indoor and wired controller are connected by 3 polar wires.
C. 2 to 1 (two wired controller controls one indoor): as shown in above figure, indoor 20. Either of wired controllers can
be set as master wired controller, and the other is slave wired controller. Master/slave wired controller, and master/indoor
are connected by 3 polar wires.
When indoor is controlled by remote controller, refer to the "wired control master unit/wired control slave unit/remote
control unit table". A, B, C on signal terminal block need not wires and not connect the wired controller.
50
Electric wiring and the application
51
Electric wiring and the application
2. Both mechanical and electronic Ammeters shall be used as long as it meets the above requirements. According to the
total power input of all the outdoor units, the parameters of Ammeter shall be defined such as rating current.
The wiring of Ammeter includes 3 methods:
Direct connection;
Connection via current transformer;
Connection via current and voltage transformers (seldom used).
Direct connection method has low cost as there are no current and voltage transformers employed. However, if the
operation current is out of Ammeter current range, the transformers are required.
3. The recommended ranges of Ammeter for different horsepower of outdoor unit are shown in the following table; if
the range of Ammeter is insufficient in direct connection method, transformer method shall be used.
52
Electric wiring and the application
53
Part 3 Control system
54
3.1 lnstruction and function of selection switch
ldentification:
Master unit: by setting dip switch, the unit number is 0. lt is used to communicate with indoor unit, also it is the
organizer of outdoor communications as communication master unit.
Slave unit: by setting dip switch, the unit number is not 0.
Dip switch definition:
BM1 is usually set by the personnel on site; BM2, BM3, BM4 are pre-set in the factory.
BM1_1: Master outdoor unit searches the total outdoor units after power ON at first time. The quantity of total outdoor
units is floating from right to left on LED. ”1=0” is one outdoor unit, ”2=01” is two outdoor units, ”3=012” is three
outdoor units.
BM1_2: Master outdoor unit searches the total indoor units after power ON at first time. The quantity of total indoor
units is floating from right to left on LED. ”-04-” is 4 indoor units, ”-06-” is 6 indoor units, ”-15-” is 15 indoor units.
BM1_3: The setting is 0 or 1.Default is 0. Once power off, unit software shall reset to*OFF* automatically ignoring
BM1_3 setting.
1)BM1 instruction
Outdoor searching 0 Begin to search outdoor
BM1-1
after startup 1 Stop searching outdoor and lock the quantity
Indoor searching 0 Begin to search indoor
BM1-2
after startup 1 Stop searching indoor and lock the quantity
Default condition: Unit shall startup after 6 hours preheat or oil superheat above 20℃ .
Power on, no action (Oil Superheat=Oil temperature@compressor sink-Refrigerant saturation
Start
BM1-3 temperature@ambient)
up
Power on, Change 0 to 1 or change
Unit shall startup after 6 hours preheat or oil superheat above 15℃ .
from 1 to 0 then to 1
0 Ambient Temp.>25℃ heating function normally
BM1-4 Heating function
1 Ambient Temp.>25℃ ,heating running forbidden
0 Indoor capacity divisity >130%, system function normally
BM1-5 Over match setting
1 Indoor capacity>130%, system alarm
0 Allow
BM1-6 Sensor backup running
1 Do not use
BM1-7 BM1-8 Unit number
0 0 0# (physical master unit)
BM1-7
Address setting 0 1 1#
BM1-8 1 0 2#
1 1 3#
Note:
1. Sensor backup running
a. When an outdoor unit is in combination or as a single unit, if the outdoor unit shows a failure, as described in 1-b,
and the dip switch BM1-6 is in position 0, then the unit will automatically switch to backup mode.
b. Backup running condition:
When system is working, the following failures will make the unit to run in backup mode:
Cooling: 20(Tdef: defrost sensor failure), 25-1(Toci1: sensor 1 of condenser piping temperature failure), 25-2(Toci2:
sensor 2 of condenser piping temperature failure ), 35 (4-way valve reversing failure)
Heating: 22-1(Ts: suction temperature sensor failure), 32-1(Tsco: branch sub cooler sensor failure), 32-2(Tliqsc: sub
cooler sensor failure)
2. Oil temperature too low protection
See BM1-3(BM1 introduction table)
55
2)BM2 instruction
BM2 Definition Introduction
0 System function normally without quiet function
BM2-1 Quiet running function
1 Quiet running function
BM2-5 BM2-6
BM2-7 BM2-8
3)BM3 instruction
BM3 Definition Introduction
BM3-1 No definition 0 Default is 0,1 is Forbidden
BM3-2 No definition 0 Default is 0,1 is Forbidden
BM3-3 No definition 0 Default is 0,1 is Forbidden
BM3-4 No definition 0 Default is 0,1 is Forbidden
0 50Hz
BM3-5 Switch over power supply of 50/60Hz
1 60Hz
BM3-6 BM3-7 BM3-8 T1 T3
0 0 0 6HP
0 0 1 8HP
0 1 0 10HP 8HP
BM3-6 BM3-7 BM3-8 Outdoor horse power setting 0 1 1 12HP 10HP
1 0 0 14HP
1 0 1 16HP 12HP
1 1 0 18HP
1 1 1 20HP
56
4)BM4 instruction
5)BM5 instruction
BM5-1 BM5-1 BM5-2 BM5-3 BM5-4 Selection item
~ Outdoor motor selection 1 1 0 0 Dual fan motor(375W)
BM5-4 0 0 1 1 Single fan motor(750W)
BM5-5 BM5-5 BM5-6 BM5-7 BM5-8 Selection item
~ Inverter board selection
1 1 0 0 HAIER inverter board
BM5-8 0 0 1 1 APY inverter board
Monitor tooIs
The following switches are included in the master PCB board of the outdoor unit.
Press button: SW2, SW1 are the button switch
Rotary switch: SW9, SW10, SW11, 0~15 can be set.
Display section: LD1, LD2, LD3, LD4, nixie tube. During start-up and commissioning, you can identify failures in the
system by selecting the indoor unit to review with switch as SW9 and SW10, and to select the function to review with
SW11.
Indoor parameter
Check the parameters of indoor whose address is from 1 to 64.
SW11 is set from 3~15 to check indoor parameter.
SW9 and SW10 shows indoor unit number.
SW9 SW10 System address
0 1-16
1 17-32
0-15
2 33-48
3 49-64
57
SW11 Function Digital tube LD1~4 display
Communication available, display 1111;
3 Indoor communication checking
Indoor unavailable, display ----
4 Indoor abnormal Display indoor failure code; no failure, display 0
5 Indoor capacity Indoor capacity, 1.5HP displays 1.5
6 Indoor EEV open angle Electronic expansion valve(EEV) open angle
7 Indoor ambient temp. Tai Ambient temperature -2degree displays -2
8 Indoor gas pipe temp. Tc1 Gas pipe temperature -2degree displays -2
9 Indoor liquid pipe temp. Tc2 Liquid pipe temperature -2degree displays -2
10 Indoor mode Cooling: COOL; heating: HEAT, shutoff: OFF
11 Indoor set temp. Tset Set temperature, 16 degree displays 16
12 Indoor SCODE code 0~15
13 Wrong wiring inspection 0 shows no failure, 79 shows wiring connection failure (indoor no display)
14 No definition insignificance
15 No definition insignificance
Outdoor parameter
SW9 is used to select outdoor unit number, SW10 and SW11 working together to show outdoor parameter.
For example, SW9 is set 0, that shows No.0 outdoor parameter; set as 1, that shows No.1 outdoor parameter...
(master unit can display the other outdoor parameter and indoor parameter, but the slave unit only displays itself
parameter).
Start up for commissioning, search slave units and display flashing 0 from left to right. If one slave unit is found, display
1, two slave units are found, display 2, and so on, the max. number is 8. After searching slave units, display outdoor
failure code; if no failure, display 0. 0~2 of SW9 is used to select outdoor unit number.
58
SW9 SW10 SW11 Function Digital tube LD1~4 display
Unit No. Failure code transmitted by outdoor bus data. If no failure, display the time
0 0 Display outdoor failure code
0-2 as second counting down fromt the 6 hours for pre-heating
59
SW9 SW10 SW11 Function Digital tube LD1~4 display
LD1: SV10: 1 ON 0 OFF
Outdoor solenoid valve LD2: SV11: 1 ON 0 OFF
9 0
output indication LD3: SV13i: 1 ON 0 OFF
LD4: SV3i: 1 ON 0 OFF
60
Master unit information center: display parameters of the whole system
0 7 2 Pre-set --
Refrigerant evacuation
setting Press SW2(UP) for 2s continuously, display 1111 and start up; digital tube
*only for outdoor evacuation. If displays "YES", detailed response: SV9, SV10, SV11 open; LEVa1,2, LEVb
0 8 2
indoor evacuation, do not set. When open for 100pls, the other valves close compulsorily. Press SW1(DN) for 2s
it finishes, cancel the setting or re- continuously, display 0000 and stops (setting is invalid when unit is running)
electricity.
Refrigerant charging
setting Press SW2(UP) for 2s continuously, display 1111 and start up; digital tube
*only for gas charged outdoor. If displays "YES", detailed response: LEVa1,2 open for 500pls, the other valves
0 9 2
indoor is charged, do not set. When it close compulsorily. Press SW1(DN) for 2s continuously, display 0000 and
finishes, stops (setting is invalid when unit is running)
cancel the setting or re-electricity.
61
SW9 SW10 SW11 Function Digital tube LD1~4 display
Indoor expansion valve Press SW2(UP) for 2s continuously, display 1111 and indoor valves open fully for 2
0 12 2
open fully minutes, then indoor valves close automatically.
All indoor units running Press SW2(UP) for 2s continuously, display 1111 and start up;
0 13 2
in cooling Press SW1(DN) for 2s continuously, display 0000 and stops.
All indoor units running Press SW2(UP) for 2s continuously, display 1111 and start up;
0 14 2
in heating Press SW1(DN) for 2s continuously, display 0000 and stops.
Press SW2(UP) for 2s continuously, display 1111 and start up; Press SW1(DN) for
Cancel all manual 2s continuously, display 0000 and stops. Cancel items: wrong wiring inspection
0 15 2
controls(running type) in cooling/heating mode; indoor running/stop totally; compulsory operation; rated
operation, etc.
Capacity correction 0 shows short piping length; 1 shows medium piping length;
15 0 2
class 2 shows long piping length
Defrosting
15 1 2 10, 8, 6
compensation
Set temperature in
15 2 2 25 shows 25 degree
cooling
Set temperature in
15 3 2 25 shows 25 degree
heating
Electricity limitation 100 show 100% output,
15 4 2
(allow max.output) 0 shows no output allowed
15 5 2 Over match inspection 135 stands for limitation; 0: without limitation
Heating limit when
15 6 2 outdoor temp.over 25 shows limitation; 0 shows no limitation
25degree
15 7 2 Silent operation setting 0: without silent operation; 1: with silent operation
Snow-proof operation
15 8 2 0: without snow-proof operation; 1: with snow-proof operation
setting
15 13 2 Inverter board selection 0: HAIER inverter board; 1: APY inverter board
Outdoor model
15 14 2 01: single unit; the others are in combination
selection
15 15 2 Software version 1.0 shows Ver 1.0
Power supply of 50 shows 50Hz
15 12 2
50/60hz 60 shows 60Hz
15 13 2 No definition Insignificance
15 14 2 No definition Insignificance
62
In each outdoor we’re able to review the following functions
SW9 SW10 SW11 Function Digital tube LD1 ~ 4 display
6 0 2 SV1 open by hand
6 2 2 SV9 open by hand Display current state of components; 1: open; 0: close. Press SW2(UP) for 2s
continuously, display 1111 then to set and flash. Press SW2(UP) to open; press
6 3 2 SV10 open by hand SW1 (DN) to close; 2 minutes later, quit the setting state automatically. Press
SW1(DN) for 2s continuously, display 0000 then quit the set, and stop flashing(if
6 4 2 SV11 open by hand system failures, compressor is forbidden to start up).
6 6 2 No definition
6 7 2 No definition Insignificance
6 8 2 COMP1 running by hand Control method the same as electromagnetic valve open manually
6 9 2 No definition Insignificance
6 10 2 4WV open by hand Control method the same as electromagnetic valve open manually
6 11 2 No definition Insignificance
6 12 2 No definition Insignificance
6 13 2 No definition Insignificance
6 14 2 No definition Insignificance
Press SW2(UP) for 2s continuously, display 1111 then to quit. Or press SW1(DN)
to 2s continuously, display 0000 then quit the set, Cancel items: movable
Cancel all the manual controls
6 15 2 component control by hand, such as compressor, motor, electronic expansion
(component type)
valve LEV, solenoid valve SV and so on (including evacuation, charging, excluding
rated operation, compulsory operation, indoor run/stop etc.)
63
3.2 Outdoor unit control
64
In defrosting operation:
a.4-way valve OFF
b. Outdoor motor OFF
c. Anti-cold air control of indoor motor OFF
d. Outdoor EEV OFF
Quit defrosting
Any of the below conditions can be met, the unit will quit defrosting.
a. After defrosting begins, 10 minutes later, defrosting is over;
b. Detect the defrosting condition of outdoor heat exchanger by TE, all the temperatures at the defrosting point are
over 10 degree for 60 seconds or reaches 15 degree or 10 seconds, quit defrosting;
c. High pressure Pd is over 35kgG/cm2, quit defrosting.
65
Part 4 Trouble Shooting
66
4.1 Failure code
Failure code description: (failure code of the whole system is showed as 8 bits, so totally 256 codes. Indoor failure code
should be judged by the table and the unit number)
Outdoor failure code exists in EEPROM, in which 5 failure codes can be kept. Indoor failure code exists in EEPROM, in
which 5 failure codes can be kept.
67
Digital tube Indication on
Failure code
indication on wired controller Failure description Remarks
definition
master unit (hex)
Suction temp.sensor Ts
22-1 16
failure AD value is below 11(open circuit) or over 1012(short circuit) for
60seconds, in defrosting and within 3 minutes after defrosting, Resumable
Suction temp.sensor
22-2 16 no alarm
Tsuc failure
Discharging temp.
23-0 17
sensor Tdi failure
After compressor is running for 5 minutes, AD value is below
Discharging temp. 11(open circuit) or over 1012(short circuit) for 60seconds,
23-1 17 Resumable
sensor Td1 failure in course of startup, defrosting and within 3 minutes after
defrosting, no alarm
Discharging temp.
23-2 17
sensor Td2 failure
Inlet temp.of heat AD value is below 11(open circuit) or over 1012(short circuit)
25-1 19
exchanger Toci1 failure for 60seconds, in cooling mode, if the sensor is abnormal, the
Resumable
unit does not deal with it, besides, in defrosting and within 3
Inlet temp.of heat minutes after defrosting, no alarm
25-2 19
exchanger Toci2 failure
26-0 1A For continuous 200 cycles, can not find connected indoors
68
Indication
LD indication
on wired Failure code
on master Failure description Remarks
controller definition
unit
(hex)
Once
High pressure switch HPS1 If disconnect for 50ms continuously, alarm. If alarm 3 times
30-1 1E confirmation,
failure in an hour, confirm the failure
un-resumable
Once
33-1 21 EEPROM data check failure(model code, check sum etc.)
EEPROM (AT24C04) failure confirmation,
un-resumable
EEPROM data check failure(data beyond limit, reverse
33-2 21
sequence etc.)
69
Indication
Ld indication
on wired Failure code
On master Failure description Remarks
controller definition
unit
(hex)
High pressure In normal operation, Pd<1.5Mpa for continuous 5 minutes, alarm and
Once confirmation,
38 26 sensor Pd too low stop. 2 minutes and 50 seconds later, resume automatically, if it occurs
un-resumable
protection 3 times in an hour, confirm the failure.
70
Indication on
LD indication Failure code
wired controller Failure description Remarks
on master unit definition
(hex)
In normal operation, Pd>=4.15Mpa for continuous
High pressure sensor Pd 50ms, alarm and stop. 2 minutes and 50 seconds Once confirmation,
40 28
too high protection later, resume automatically, if it occurs 3 times in an un-resumable
hour, confirm the failure.
Discharging temp.
43-0 2B sensor Tdi too low
protection
Discharging temp. In normal operation, if Td<CT+10oC for continuous
43-1 2B sensor Td1 too low 5 minutes, the unit stops and alarms.2 minutes and
protection 50 seconds later, resume automatically. If it occurs
3 times in an hour, confirm the failure. After fixed Once confirmation,
frequency compressor alarms, inverter compressor un-resumable
will continue to run. If fixed frequency compressor
Discharging temp.
has been locked for 3 times, the unit will stop and
43-2 2B sensor Td2 too low
alarm.
protection
71
LD indication Indication on wired Failure code
Failure description Remarks
on master unit controller (hex) definition
Current of fixed frequency compressor is over the limitation
64-1 40 CT1 over current
twice at the interval of 25msecond, unit will stop, but 3 Once
minutes later, resume to be normal automatically. If it occurs confirmation,
64-2 40 CT2 over current 3 times in an hour, alarm and stop. But, in 4 seconds after un-resumable
startup, not detect.
Communication with
67 43 motor driving board Without communication for 4 minutes
failure
Left DC motor
71-1 47
blocked Running at speed below 20rpm for 30s, or at speed of
Once
70% lower than the target for 2 minutes, 2 minutes and 50
confirmation,
seconds later after stop, resume automatically. It occurs 3
un-resumable
times in an hour, confirm the failure.
Right DC motor
71-2 47
blocked
72
LD
Indication on
indication
wired controller Failure code definition Failure description Remarks
on master
(hex)
unit
Compressor running in cooling mode, Ps<0.1MPa for
30 minutes; compressor running in heating mode,
78 4E Lack of refrigerant Tsi - ET>20; LEV will fully open for 60 minutes, the --
unit will output lack of refrigerant alarm, unit will not
stop.
99-X
63 Software self-check Software self-check Resumable
(X=0~5)
DC motor driving board alarms because of over
current or modular temperature too high, resume
DC motor driving board IPM Once confirmation, un-
100 64 automatically 2 minutes and 50 seconds later after
alarm resumable
unit stops. It occurs 3 times in an hour, confirm the
failure.
73
Ld indication Indication on
Failure code
on master wired controller Failure description Remarks
definition
unit (hex)
Protection of motor rate over Fan motor rate is higher than 1100 for 5 seconds, Once confirmation,
107 6B
limitation unit alarms. un-resumable
3 times in an hour,
Radiator of transducer temp.
112 70 Radiator temp. too high confirm failure;
too high
once confirmation,
un-resumable
113 71 Transducer overload Output current of transducer is too high
Communication abnormal
116 74 between transducer and Communication is disconnected Resumable
control PCB
74
Indication
Ld indication
on wired Failure code
on master Failure description Remarks
controller definition
unit
(hex)
Power supply of
121 79 inverter board is Power supply of inverter board is broken down instantly
3 times in an hour,
abnormal
confirm failure; once
Radiator temp.
confirmation, un-
sensor of Resistor of temp.sensor abnormal or temp.sensor
122 7A resumable
transducer disconnected
abnormal
Frequency not Current frequency target frequency+3Hz, or target
125 7D Resumable
matching frequency 0, but current frequency=0
If master unit inspects that MCU of slave unit is reset, and the
slave unit is running, master unit will alarm MCU reset failure,
MCU reset then the whole system will stop; if in heating mode, when Once confirmation,
127 7F
abnormal restart up, 4-way valve will be not electrified, the whole un-resumable
system will execute 4-way valve reversing operation again. if
it occurs three times in an hour, alarm and confirm the failure.
Software need The software is not compatible, you need to update the
128 80
updating software
When there is no failure, if the starting condition can not be met, digital tube on master unit will display stand-by
code:
555.0 Standby state of capacity overmatch When capacity is over 135% or lower than 50%, the system is standby.
When it is in heating mode with ambient temperature over 26 degree, the system
555.1 Standby state of 26 degree heating mode
is standby.
Standby state of super low pressure (lack of When the unit starts in cooling with ps<0.23Mpa or heating with ps<0.12Mpa, the
555.2
refrigerant) system is standby.
High ambient models, the unit can't open if ambient temp. above 54 degree ,7-
555.3 54 Degree cooling standby
segment board display :"555.3"
75
4.2 Failure diagnose
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
Appendix I: Sensor Resistance Table
Code Resistance Description
10450194 10K Defrosting temp.sensor
105
R80=50KΩ±3% B25/80=4450K±3%
Temp Resistance(KΩ) % (Resist.tol)
(℃ ) Rmax R(t)Normal Rmin MAX(+) MIN(-)
0 1749.014 1921.993 2094.972 9 9
106
Temp Resistance(KΩ) % (Resist.tol)
(℃ ) Rmax R(t)Normal Rmin MAX(+) MIN(-)
37 272.329 290.407 308.485 6.23 6.23
107
R80=50KΩ±3% B25/80=4450K±3%
Temp Resistance(KΩ) % Resist.tol)
(℃ ) Rmax R(t)Normal Rmin MAX(+) MIN(-)
72 64.988 67.415 69.842 3.6 3.6
80 48.5 50 51.5 3 3
108
Temp Resistance(KΩ) % (Resist.tol)
(℃ ) Rmax R(t)Normal Rmin MAX(+) MIN(-)
105 20.067 21.049 22.031 4.67 4.67
109
R25=10KΩ±3% B25/50=3700K±3%
Temp Resistance(KΩ) % (Resist.tol)
(℃ ) Rmax R(t)Normal Rmin MAX(+) MIN(-)
110
Temp Resistance(KΩ) % (Resist.tol)
(℃ ) Rmax R(t)Normal Rmin MAX(+) MIN(-)
0 31.445 30 28.555 4.82 4.82
1 29.951 28.594 27.237 4.75 4.75
2 28.538 27.264 25.99 4.67 4.67
3 27.202 26.006 24.81 4.6 4.6
4 25.938 24.815 23.692 4.53 4.53
5 24.742 23.687 22.632 4.45 4.45
6 23.61 22.619 21.628 4.38 4.38
7 22.538 21.607 20.676 4.31 4.31
8 21.522 20.647 19.772 4.24 4.24
9 20.559 19.737 18.915 4.16 4.16
10 19.646 18.874 18.102 4.09 4.09
11 18.779 18.054 17.329 4.02 4.02
12 17.958 17.276 16.594 3.95 3.95
13 17.177 16.537 15.897 3.87 3.87
14 16.436 15.834 15.232 3.8 3.8
15 15.731 15.166 14.601 3.73 3.73
16 15.061 14.53 13.999 3.65 3.65
17 14.424 13.925 13.426 3.58 3.58
18 13.817 13.349 12.881 3.51 3.51
19 13.24 12.8 12.36 3.44 3.44
20 12.69 12.277 11.864 3.36 3.36
21 12.166 11.778 11.39 3.29 3.29
22 11.666 11.302 10.938 3.22 3.22
23 11.189 10.848 10.507 3.15 3.15
24 10.734 10.414 10.094 3.07 3.07
25 10.3 10 9.7 3 3
26 9.898 9.604 9.31 3.06 3.06
27 9.514 9.226 8.938 3.13 3.13
28 9.147 8.864 8.581 3.19 3.19
29 8.796 8.519 8.242 3.25 3.25
30 8.459 8.188 7.917 3.31 3.31
31 8.137 7.871 7.605 3.38 3.38
32 7.828 7.568 7.308 3.44 3.44
33 7.532 7.277 7.022 3.5 3.5
34 7.248 6.999 6.75 3.56 3.56
35 6.977 6.733 6.489 3.63 3.63
36 6.716 6.477 6.238 3.69 3.69
37 6.466 6.232 5.998 3.75 3.75
38 6.227 5.998 5.769 3.81 3.81
39 5.997 5.773 5.549 3.88 3.88
40 5.776 5.557 5.338 3.94 3.94
41 5.564 5.35 5.136 4 4
111
Appendix II
R25=10KΩ±3% B25/50=3700K±3%
Temp Resistance(KΩ) % (Resist.tol)
(℃ ) Rmax R(t)Normal Rmin MAX(+) MIN(-)
42 5.36 5.151 4.942 4.06 4.06
112
Temp Resistance(KΩ) % (Resist.tol)
(℃ ) Rmax R(t)Normal Rmin MAX(+) MIN(-)
75 1.728 1.628 1.528 6.13 6.13
113
R25=23KΩ±3% B25/50=4200K±3%
114
Temp Resistance(KΩ) % (Resist.tol)
(℃ ) Rmax R(t)Normal Rmin MAX(+) MIN(-)
1 80.837 78.248 75.659 3.31 3.31
2 76.478 74.067 71.656 3.25 3.25
3 72.377 70.133 67.889 3.2 3.2
4 68.52 66.43 64.34 3.15 3.15
5 64.889 62.943 60.997 3.09 3.09
6 61.47 59.659 57.848 3.04 3.04
7 58.253 56.566 54.879 2.98 2.98
8 55.222 53.651 52.08 2.93 2.93
9 52.366 50.904 49.442 2.87 2.87
10 49.676 48.314 46.952 2.82 2.82
11 47.14 45.872 44.604 2.76 2.76
12 44.749 43.569 42.389 2.71 2.71
13 42.494 41.395 40.296 2.65 2.65
14 40.366 39.343 38.32 2.6 2.6
15 38.358 37.406 36.454 2.55 2.55
16 36.463 35.577 34.691 2.49 2.49
17 34.673 33.848 33.023 2.44 2.44
18 32.982 32.215 31.448 2.38 2.38
19 31.385 30.671 29.957 2.33 2.33
20 29.874 29.21 28.546 2.27 2.27
21 28.445 27.828 27.211 2.22 2.22
22 27.095 26.521 25.947 2.16 2.16
23 25.816 25.283 24.75 2.11 2.11
24 24.606 24.111 23.616 2.05 2.05
25 23.46 23 22.54 2 2
26 22.396 21.947 21.498 2.04 2.04
27 21.386 20.949 20.512 2.09 2.09
28 20.429 20.003 19.577 2.13 2.13
29 19.52 19.104 18.688 2.18 2.18
30 18.657 18.252 17.847 2.22 2.22
31 17.837 17.442 17.047 2.26 2.26
32 17.059 16.674 16.289 2.31 2.31
33 16.318 15.943 15.568 2.35 2.35
34 15.614 15.249 14.884 2.39 2.39
35 14.944 14.588 14.232 2.44 2.44
36 14.306 13.96 13.614 2.48 2.48
37 13.699 13.362 13.025 2.53 2.53
38 13.123 12.794 12.465 2.57 2.57
39 12.572 12.252 11.932 2.61 2.61
40 12.048 11.736 11.424 2.66 2.66
41 11.548 11.244 10.94 2.7 2.7
115
R25=23KΩ±3% B25/50=4200K±3%
Temp Resistance(KΩ) % (Resist.tol)
116
Temp Resistance(KΩ) % (Resist.tol)
(℃ ) Rmax R(t)Normal Rmin MAX(+) MIN(-)
71 3.591 3.452 3.313 4.01 4.01
117
R25=5KΩ±3% B25/50=3450K±3%
118
Temp Resistance(KΩ) %(Resist.tol)
119
R25=5KΩ±3% B25/50=3450K±3%
120
Temp Resistance(KΩ) %(Resist.tol)
(℃ ) Rmax R(t)Normal Rmin MAX(+) MIN(-)
71 1.113 1.059 1.007 5.07 4.94
121
R50=17KΩ±2% B25/50=4170K±3%
122
Temp(℃ ) Rmin R(t)Normal Rmax Temp(℃ ) Rmin R(t)Normal Rmax
123
CARRIER INTERAMERICA CORPORATION
MIAMI, FLORIDA, USA
C CIAC 2014
124