NTPC 500 Power Plant Operation Pipe Line

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BAL RAJESHAM

LINE TRACE
STAGE
-3 TURBINE SYSTEM SCHEMES
STAGE-3

OPERATION DEPARTMENT
RAMAGUNDAM SUPER THERMAL POWER STATION

!"

Date:22-12-2005

MESSAGE
I am glad to know that Operation department has prepared Stage-III Turbine
schematics in the form of booklet titled LINE TRACE.
Successful organizations understand that learning leads to business leverage.
This book is designed user friendly containing all the intricate details of schemes for
easy learning, efficient monitoring, safe isolation and normalization of systems. The
book is found to be very convenient for day to day jobs and users can easily understand
and visualize the systems and schemes. The schemes drawn in this booklet titled LINE
TRACE contain fine details of the schemes as erected in Unit-7 Turbine side.
I am sure that all employees and new entrants to Operation will make use of this book
as an immediate reference for improving their skills.
I convey my warmest greetings to all employees in Operation department and wish
them all success.

FOREWORD

Date:22-12-2005

Efficient and reliable operation of Thermal Power Station mainly depends upon the
awareness of various systems and schemes by operation & Maintenance personal about
the plant.
Operation department attaches great importance for training and development
interventions of all its employees technically by providing all the necessary material such
as schematics.
The compiler has immensely involved and drawn the schemes to lend a new edge for
achieving better operation practices.
The book will be useful in improving knowledge and skills of the operation fraternity.
I am confident that all the employees of Stage-III operation will make use of this
schematic booklet for immediate reference and enhancing their skills, thereby improving
productivity.
I hope this book will be of great help to one and all in operation & Maintenance
departments.

LINE TRACE

DETAILED OPERATING SYSTEM SCHEMES


STAGE-3 TURBINE AND AUXILIARIES
TRACED, DRAWN AND COMPILED BY

V.BAL RAJESHAM
EMP.NO. 31744
SR.OPERATOR GR.III
STAGE-3 TURBINE OPERATOR

OPERATION DEPARTMENT
RAMAGUNDAM SUPER THERMAL POWER STATION
DISCLAIMER NOTE
Enough care was taken on drawing,compiling and printing. Even then any mistakes found or doubts faced, please
confirm and follow the instructions of experienced superior. Before operating any Equipment,dont be in a hurry to
act.Always think before you act.
STAGE-3 TURBINE SCHEMES BOOK OF LINE TRACE

THANKS
THANKS TO
TO

ACKNOWLEDGEMENTS
ACKNOWLEDGEMENTS

Sri.
Sri. THOMAS
THOMAS JOSEPH,
JOSEPH, A.G.M.
A.G.M. (O&M)
(O&M)
Sri.
Sri. PRAKASH
PRAKASH TIWARI,
TIWARI, D.G.M.
D.G.M. (O)
(O)
Sri.
Sri. T.RANGANATHAN,
T.RANGANATHAN, Sr.Supdt.
Sr.Supdt. (O)
(O)

Sri.
Sri. A.V.S.
A.V.S. RAO,
RAO, Sr.Supdt.
Sr.Supdt. (O)
(O)

AND
AND
SCRUITINY AND CORRECTION OF THIS BOOK BY
Sri.
Sri. A.K.MANOHAR,
A.K.MANOHAR, Sr.Supdt.
Sr.Supdt. (T/M)
(T/M)
Sri.
-1(O)-Printing
Sri. G.VENKATADRI,
G.VENKATADRI, S.S
S.S-1(O)-Printing

Sri.
Sri. P.RAMA
P.RAMA RAO,
RAO, Engineer.
Engineer. (O)
(O)
COLLEGUES
COLLEGUES AND
AND FRIENDS
FRIENDS

BY
BY
V.BAL
V.BAL RAJESHAM,
RAJESHAM, Sr.Operator
Sr.Operator Gr.III
Gr.III
UNIT-7
UNIT-7 TURBINE
TURBINE OPERATOR
OPERATOR
STAGE-3 TURBINE SCHEMES BOOK OF LINE TRACE

OPERATION
OPERATION DEPARTMENT
DEPARTMENT

OUR VISION
To be one of the worlds largest
and best power utilities, powering Indias growth

OUR CORE VALUES


CUSTOMER FOCUS
ORGANIZATIONAL PRIDE
MUTUAL RESPECT AND TRUST
INITIATIVE AND SPEED
TOTAL QUALITY
STAGE-3 TURBINE SCHEMES BOOK OF LINE TRACE

T
I
M
O
C

#
Animated Electronic Manual

Compiled in the Year of - 2003

Self Explainer and User Friendly Show On Stage-1 Turbine Oil System
Schematic Book

Compiled in the Year of - 2004

Stage-1 Turbine Detailed Operating System Schemes


Schematic Book

Compiled in the Year of - 2005

Stage-3 Turbine Detailed Operating System Schemes


Please Visit:- e-departments O&M / operation / Vision Show Book
&

$'
$'
STAGE-3 TURBINE SCHEMES BOOK OF LINE TRACE

(
(

MAIN CONTENTS
PART-1 WATER SYSTEMS AND CONDENSER

01 TO 15

PART-2 STEAM SYSTEMS AND HEAT EXCHANGERS

16 TO 30

PART-3 BOILER FEED PUMPS AND CONNECTIONS

31 TO 40

PART-4 MAIN TURBINE MOT AND CFT OIL

41TO 50

PART-5 GENERATOR AND SEAL OIL SYSTEM

51 TO 56

PART-6 DOSING SYSTEMS AND FIRE WATER

57 TO 63

STAGE-3 TURBINE SCHEMES BOOK OF LINE TRACE

CONTENTS
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16

WATER SYSTEMS AND CONDENSER


Turbo Generator
Auxiliary Cooling Water System
ECW Pumps and PHE System
ECW System (Full View)
DM Makeup and CST Connections
CEP Connections
Condensate System
Feed Water System
GSC Blower Connections
Circulating Water System
C O L T C System
Condenser Connections
Condenser Air Evacuation System (V/Pump)
Condensate Polishing Unit
Service Water System
STEAM SYSTEMS AND HEAT EXCHANGERS
HP Turbine Steam Circuit

STAGE-3 TURBINE SCHEMES BOOK OF LINE TRACE

17
18
19
20
21
22
23
24
25
26
27
28
29
30

IP Turbine and LP Turbine Steam Circuit


HP Heaters Extractions and Drips
LP Heaters Extractions and Drips
LPH and HPH Air Vents and Drains
HP By Pass System
LP By Pass System
Seal Steam System
Deaerator Connections
Auxiliary Steam System
Mal Valves Flash Tank Connections
HP Flash Tank Connections
LP Flash Tank Connections
SDFT and UFT Connections
SVD Flash Tank Connections
BOILER FEED PUMPS AND CONNECTIONS
31 MD BFP- Seal and Cool Water Lines
32 MD BFP- Feed Water and Oil System
33 TD BFP-A Feed Water System

CONTENTS
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50

TD BFP-A Turbine Steam Circuit


TD BFP- Seal and Cool Water Lines
TD BFP- MOT Connections
TD BFP- Lubricating Oil System
TD BFP- Jacking Oil System
TD BFP- MOT Oil Purification System
TD BFP- MOT Cooler and Filter
MAIN TURBINE MOT AND CFT OIL
Main Turbine- MOT Connections
Main Turbine- Lubricating Oil System
Main Turbine- Jacking Oil System
Main Turbine- MOT Cooler and Filter
Main Turbine- MOT Oil Purification System
Central Lube Oil Storage Tanks Connections
Central Lube Oil Storage Tanks- Centrifuge
Control Fluid Tank and Pumps
CFT Oil Purification System
CFT Cooler and Draining System

STAGE-3 TURBINE SCHEMES BOOK OF LINE TRACE

51
52
53
54
55
56
57
58
59
60
61
62
63
64

GENERATOR AND SEAL OIL SYSTEM


Generator-Seal Oil System
Generator- Gas Fill and Vent System
Generator-H2 Drier Connections
Generator-Primary Water System
Generator-BCVE Fans Connections
Generator Gas cooling Water System and LLD
DOSING SYSTEMS AND FIRE WATER
Hydrazine Dosing System (N2H4)
Ammonia Dosing System (NH3)
Phosphate Dosing System (PO4
Sodium Hydroxide Dosing System (NAOH)
Fire Water System (Spray & Hydrant)
Fire Water System-D.V.and WR Numbers
Fire Water Pump House
Notes Page

SYMBOLS
Manual Operated Valve

Pressure Relief Valve

Nozzle Flow

Motor Operated Valve

Pressure Relief Valve

Vent to Pit

Solenoid Operated Valve

Steam Trap

Drain Funnel

Hydraulic Operated Valve

Filter /Strainer

Orifice

Pneumatic Operated Valve

Y Type Strainer

Throttle

Non Return Valve (NRV)

Two Way Valve

Siphon

FC NRV

Three Way Valve

Pressure Regulator

Motor Operated Butter Fly Valve

Butter Fly Valve (Damper)


Three Way Solenoid Valve

Differential Pressure ( DPRV )


Regulating Valve

STAGE-3 TURBINE SCHEMES BOOK OF LINE TRACE

Three Way Valve

Power Cylinder Control Valve

View Glass

Blower

Motor and Pump

Blower

PART
-1
PART-1

WATER
WATER SYSTEMS
SYSTEMS
AND
AND CONDENSER
CONDENSER

TURBO GENERATOR
IPSV

BARRING GEAR

BRG.NO2 AND THRUST BRG

CROSS AROUND PIPE

BRG.NO3 AND
COUPLING

IPCV

BRG.NO-5

BRG.NO-6 AND COUPLING

BRG.NO-4 AND
COUPLING

BRG.NO-7

HPCV

MOP

BRG.NO1
HPSV

HP TURBINE

CRH-NRV

IP TURBINE

LP TURBINE

GENERATOR

EXCITER

HPSV
HPCV
IPCV

CROSS AROUND PIPE

IPSV

MAIN STEAM LINE TO HP TURBINE (MS)

CONDENSER

CW IN LINE FROM CW PUMPS


CW OUT LINE TO COOLING TOWERS

COLD RE HEAT LINE TO RE HEATER (CRH)


HOT RE HEAT LINE TO IP TURBINE (HRH)

HP TURBINE - 17 STAGES
EXTRACTION NO.1
EXTRACTION NO.2
EXTRACTION NO.3
EXTRACTION NO.4.1
EXTRACTION NO.4.2

IP TURBINE - 12+12 STAGES

LPT-STAGE NO.5 TO LPH-1


LPT-STAGE NO.3 TO LPH-2
LPT-STAGE NO.2 TO LPH-3
IPT-STAGE NO.12 TO DEAERATOR
IPT-STAGE NO.12 TO TD BFP A & B

STAGE-3 TURBINE SCHEMES BOOK OF LINE TRACE

EXTRACTION NO.5
EXTRACTION NO.6

LP TURBINE - 06+06 STAGES


IPT-STAGE NO.7 TO HPH-5A
IPT-STAGE NO.7 TO HPH-5B
CRH LINE TO HPH-6A
CRH LINE TO HPH-6B
CRH LINE TO TD BFP A&B

01

AUXILIARY COOLING WATER SYSTEM


ECW IN
ECW OUT

ACW-28

ACW-14
ACW-20

PHE-B
(SG)

FOR VACUUM PUMP -B

ACW-27

FOR VACUUM PUMP -A

PHE-A
(SG)

ACW-26

ACW-25

VACUUM PUMPS SEAL WATER COOLERS

ACW-22

ACW-15
ACW-21

ACW-23

ACW-16

TO CW SYSTEM

ACW-17

PHE-C
(TG)

ACW-18

PHE-B
(TG)

ACW-19

PHE-A
(TG)

ECW IN
ACW-29

ACW-31

LP TURBINE

DEBRIES VALVE-B

DEBRIES VALVE-A

ECW OUT

LPH-1

ACW-C

ACW-24

ACW-9

ACW-5

ACW-2

ACW-A

ACW-11

SCS-GEAR MOTOR

ACW-13

ACW-8
ACW-30

SCS-GEAR MOTOR
SCS-STRAINER

CW OUTLET

CW INLET

COOLING TOWER-7B

COOLING TOWER-7A

ACW-B

ACW-12

ACW-6

ACW-3

ACW-10

SCS-STRAINER

LEFT

CONDENSER RIGHT

DRAIN

ACW-7

FROM CW SYSTEM

M
ACW-1

CW PUMP HOUSE

STAGE-3 TURBINE SCHEMES BOOK OF LINE TRACE

ACW-4

SCS - FLUSHING PUMPS

ACW PUMP HOUSE UNIT-7

02

ECW PUMPS AND PHE SYSTEM


SODIUM HYDRAXIDE DOSING TANK

ECW SUPPLY HEADER(T.G)


ECW TANK -TG

ECW-109

ECW-75
MAKEUP TO ECW SYSTEM

ECW TANK -SG

ECW RETURN HEADER(T.G)


MAKEUP TO ECW SYSTEM

ALL ECW PUMPS SUCTION AND


DISCHARGE LINES HAVE DRAIN
LINES. AND DISCHARGE LINE
HAVE VENT LINE BEFORE VALVE
ALL PHE RAW WATER AND DM
WATER INLET OUTLET HAVE
DRAIN LINES AND ALL HEADERS
HAVE VENT LINES

ECW-8

ACW IN

ECW-13
ECW-10

PHE-A

TO VACUUM PUMP
HEAT EXCHANGERS

ECW-116

ECW-7

ECW-5

ECW-17

ECW-114
ECW-115
ECW-113

TG-A

ECW-2

ECW-4

TG-B

SHORT R/C

ECW-1

LONG R/C

ACW OUT

ECW-14

PHE-B

ECW-11

ECW-15
ECW-6

PHE-C

ECW-9

ECW-79

ECW-77
SHORT R/C

PHE-A

ECW-83

ECW-80

ECW-99

ECW-81

ECW-12

FROM BFP COOLERS


TO BFP COOLERS

SG-B

SG-A

TG-C

ECW-3

ECW-85
ECW-78

ECW-98

ECW-82
ECW-96

ECW-84

PHE-B
ECW-86

LONG R/C LINE

ECW-95

STAGE-3 TURBINE SCHEMES BOOK OF LINE TRACE

ECW SUPPLY
HEADER(S.G)
ECW RETURN
HEADER (S.G)

ECW-97

03

ECW SYSTEM ( FULL VIEW )


MOT COOLERS

CFT COOLERS

SEAL OIL COOLERS (H2)

P.W. COOLERS

FROM EQUIPMENTS TO PUMPS

COMPRESSOR

SEAL OIL COOLERS (AIR)


MOT
CENTRIFUGE

GENERATOR H2 COOLERS

TO EQUIPMENTS

ECW-B

ECW-C

PHE-C
(TG)

MAKE UP LINE
DOSING LINE

SHORT R/C

ECW-A

LONG R/C

EXCITER

PHE-B
(TG)

DOSING LINE

V / PUMPS

MAKE UP
LINE FROM
ECW TANK
FROM ACW
SYSTEM
TO CW SYSTEM

SHORT R/C
LONG R/C

CEP BRG. COOLING LINE

T.D.BFP

T.D.BFP

TD BFP MOT
CENTRIFUGE
TD BFP MOT
CENTRIFUGE

TD BFP MOT
COOLERS

M.D.BFP

TD BFP MOT
COOLERS

MD BFP-W/O
COOLERS

MD BFP-L/O
COOLERS

ECW-B (SG)

PHE-A
(SG)

CEP-B CEP-A

MAKEUP /FILL LINE

PHE-A
(TG)

ECW-A (SG)

CEP-C

PHE-B
(SG)
TO EQUIPMENTS (SG)
FROM EQUIPMENTS (SG)

STAGE-3 TURBINE SCHEMES BOOK OF LINE TRACE

TO COT /DOT CENTRIFUGE

04

ECW-65

ECW-62
M

ECW-63

ECW-64

ECW-106

M ECW-103

ECW-104

ECW-101

DMV-75

MAKEUP LINE TO
ECW SYSTEM (SG)

NAOH TANK FILL /MAKEUP LINE


ECW TANKS EMERGENCY
MAKEUP LINE

CST FILL AND MAKEUP LINE FROM


DM WATER MAKEUP PUMPS

ECW-105

ECW-99
ECW-100

ECW TANK
BOILER

ECW TANKS NORMAL


FILL AND MAKEUP LINE

DMV-41
M

ECW-102

ECW-67

ECW-68

MAKEUP LINE TO
ECW SYSTEM (TG)

ECW TANK
TURBINE

ECW-69

DM MAKEUP
WATER PUMPS

ECW-66

DM MAKEUP AND CST CONNECTIONS

PRIMARY WATER
SYSTEM MAKEUP LNE

LP TURBINE

DMV-72

NaOH BREATHER
CDV-46

GRAVITY MAKEUP
LINE TO CONDENSER

R/C LINE TO CS TANK


M
DMV-65
DMV-55

DMV-38

CONDENSER

CEP- C , B , A

M
DMV-40
DMV-46

DMV-45

DMV-48

SAMPLE LINE

DMV-54

CTP-A

DMV-82

DMV-60

HOTWELL NORMAL MAKEUP AND FILL


LINE FROM DM MAKEUP WATER PUMPS
GSC

DMV-47
CTP-B

SEAL POT

LPH-1

DMV-63

DMV-43

CONDENSATE
STORAGE TANK

CDV-47

HOTWELL EMERGENCY
MAKEUP AND FILL LINE

DMV-49

CDV-43

DMV-50

CST PUMP HOUSE /COMPRESSOR HOUSE

STAGE-3 TURBINE SCHEMES BOOK OF LINE TRACE

CDV-45

CONDENSATE SPILL LINE

CEP DISCHARGE
HEADER
TO LP BY PASS
SPRAY
CONDENSATE LINE TO LPH-1

05

CEP CONNECTIONS
CEP-A CONNECTIONS

LPFT

CEP MINIMUM RECIRCULATION LINE TO CONDENSER


CEP-C DISCHARGE VENT
CEP-B DISCHARGE VENT

DISCHARGE VENT

CONDENSER

ECW IN
ECW OUT

CEP-C

BEARING

VIEW GLASS
CEP CANSTER BOX

CSV-1

STRAINER

CDV-10

CDV-11

CEP-A
MOTOR

EXPANSION BELLOW

STAGE-3 TURBINE SCHEMES BOOK OF LINE TRACE

CEP SEAL WATER LINE


CEP MIN R/C LINE

CEP DISCHARGE HEADER

TO CEP-B AND CEP-C

CDV-4
M
CDV-1

CDV-7

TO HEATERS

BALANCING LINE
(SUCTION VENT
/CANSTERVENT)

CEP SUCTION HEADER

CEP-B

06

EXHAUSTHOOD
SPRAY

DEAERATOR

MAL VALVES FT SPRAY

CDV-47

LP TURBINE

CDV-49

CEP GLAND SEALING

CDV-43
CDV-18

CDV-45

M CDV-27

CDV-32

LPH-2

CDV-24

NH3 DOSING LINE


N2H4 DOSING LINE

CDV-22

CDV-26

CDV-25

CDV-21

CDV-23

CPU

CDV-50

CDV-20

TO BOILER FILL LINE

TO NH3 AND N2H4 DOSING

CDV-72

TO VALVE GLAND SEALING (CDV 151 TO 200)

STAGE-3 TURBINE SCHEMES BOOK OF LINE TRACE

CDV-55

TO SCAPH SPRAY

CDV-54

CDV-31 IBV

CDV-34 IBV

CDV-60

CDV-31

CDV-34

CDV-30

CDV-85

DUMP LINE

GSC

GSC MIN R/C

CDV-36

CDV-42

CDV-7

CDV-17
CDV-16

SAMPLE LINE

LPH-3

CDV-44

CSV-1
M

CDV-4

CDV-8

CDV-1

CDV-2

CDV-10

CDV-11

CSV-2
CDV-12

CDV-5

CDV-9

CDV-6

CDV-28 IBV

CDV-33

CEP-A

CDV-38
CDV-39

CDV-35

CDV-40

CEP-B

CDV-3

CEP SUCTION
HEADER
CDV-41

CDV-13

CSV-3

CDV-15

CDV-14

CDV-29

DRV-48

CEP-C

CDV-28

CONDENSER

CDV-46

CEP-A MIN.R/C

DRAIN TO UFT

CONDENSATE FLOW ORIFICE

LPH-1

OVERFLOW AND
DRAIN TO LPFT

CST

DRAIN COOLER

EXCESS CONDENSATE
TO CST

FEED STORAGE
TANK

LP BYPASS SPRAY LINES

CDV-71

CDV-37

CONDENSATE SYSTEM

07

FEED WATER SYSTEM


BOILER DRUM
ECONOMISER

TD BFP-A R/C LINE

FCV02

TD BFP-B R/C LINE

TO SUPER HEATER SPRAY

FCV-07

DEAERATOR

TO RE HEATER SPRAY

FCV-06

FCV-09

FCV-04

FCV-08

AD AMMONIA DOSING

FEED STORAGE TANK

HD HYDRAZINE DOSING

CHDV-13
M

CHDV-11

CHDV-07

CHDV-12

FDV-24

FDV-18

FDV-23

FDV-17
FDV-01

FDV-04

TDBFP-A
TURBINE

FCV-01

FDV-02

FDV-03

FDV-06

FDV-13

CHDV-05

HD

MAIN PUMP

FDV-14

BFP DISCHARGE HEADER

FSV-01

FDV-26
FDV-25

MAIN PUMP
FCV-03

FDV-15

TO APRDS SPRAY

FDV-09

FDV-11

HP HEATER 5A

100% FLOW LINE

HP HEATER 6A

HP HEATER 5B

50%BYPASS

FDV-08

STAGE-3 TURBINE SCHEMES BOOK OF LINE TRACE

100%BYPASS

TO BOILER FILL LINE

M
FOR BFP CONNECTIONS SCHEME NO. 24 AND 25

FDV-12

FDV-07

FDV-16

TO BOILER DRUM
THROUGH
ECONOMISER

FDV-20

FSV-02

FDV-28
FDV-27

TURBINE

FCV-05

TO HP BYPASS SPRAY LINE


30% FLOW LINE

HD

CHDV-06

TDBFP-B

MAIN PUMP

R/C LINE

AD

FDV-05

MOTOR

FDV-22

MDBFP-C

FDV-21

FSV-03

HD

FDV-19

AD

AD

HP HEATER 6B

M
FDV-10

08

GSC BLOWER CONNECTIONS


ATMOSPHERE

GSC BLOWER-A
MAW80 AA011
M

ATMOSPHERE

GSC BYPASS TO
ATMOSPHERE

MAW80 AA012
MAW80 AA007A

GSC BLOWER-B

AIR AND UNCONDENSABLE


GASES TO ATMOSPHERE

IPT

LPT
CDV-16

TD BFP SEAL STEAM


EXHAUST TO GSC

CONDENSER

GLAND STEAM
CONDENSER

CDV-18

STRAINER

LP FLASH
TANK

SEAL STEAM EXHAUST TO GSC

MAW80
AA001A

HPT

MAW80
AA 001

MAW80 AA007

CDV-17

DRIP LINE TO LPFT

CEP-C

TD BFP-A

CEP-B

CEP-A

LINE FOR INITIAL DRAINING (DRIP)

TO HEATERS

TD BFP-B

CEP DISCHARGE HEADER

STAGE-3 TURBINE SCHEMES BOOK OF LINE TRACE

09

COLTCS LINE TO CW SYSTEM

VACUUM PUMP
COOLERS

ECW-PHE

COLTCS LINE TO BALL MONITERING SYSTEM

LPH-1

ACW SYSTEM
MESH FOR
STOPPING
OLTCS BALLS

ARV (CW-5)

ARV (CW-6)
M

ACW RETURN WATER TO


CW RETURN LINE

CIRCULATING WATER SYSTEM

CW-3
M

CW-4
M

CONDENSER

CW-2

PASS-B

CW-1

CW LINE - CW PUMPS TO
CONDENSER

COLTCS LINE TO CW SYSTEM


COLTCS LINE TO BALL MONITERING SYSTEM

COLTCS = CONDENSER ONLINE TUBE CLEANING SYSTEM


STAGE-3 TURBINE SCHEMES BOOK OF LINE TRACE

PASS-A

CW LINE CONDENSER TO CT

ARV=AIR RELIEF VALVE

10

COLTC SYSTEM
CW LINE PASS A IN /OUT

BALLS
M

CW LINE TO CONDENSER

CW LINE FROM CONDENSER

BALL SEPARATOR
MOTOR

BALLS

CW LINE TO CONDENSER
BALLS

BALLS

MESH

MESH

BALL MONITER

CW LINE FROM CONDENSER

CW LINE PASS B IN /OUT

BALL MONITER

BALL VESSEL
BALL CIRCULATION
PUMP AND MOTOR
STAGE-3 TURBINE SCHEMES BOOK OF LINE TRACE

BALL VESSEL
BALL CIRCULATION
PUMP AND MOTOR

11

CONDENSER CONNECTIONS

LPH-2 VENT
LPH-1 VENT

MAL VALVES FT VENT


MAL VALVES FT VENT
SDFT VENT
TD BFP-A EXHAUST
TD BFP-B EXHAUST
LEAK STEAM DRAIN
HPT EVACUATION LINE
FROM CPU SYSTEM
(RINSING LINE)

HOTWEL LEVEL TRANSMITTER LINE


MAL VALVES FT DRAIN
MAL VALVES FT DRAIN

LPH-1

EXHAUST HOOD SPRAY


LPH-3 VENT
NORMAL HOTWEL MAKEUP LINE
EMER- HOTWEL MAKEUP LINE (CST)
GSC MIN.RECIRCULATION LINE
VACUUM BREAK LINE
VACUUM PUMP SUCTION LINE
VACUUM PUMP SUCTION LINE
HPFT VENT
LPBP LINE
LPBP LINE
LPFT VENT
CEP A RE CIRCULATION LINE
CEP B RE CIRCULATION LINE
CEP C RE CIRCULATION LINE
CEP A VACUUM BALANCING LINE
CEP B VACUUM BALANCING LINE
CEP C VACUUM BALANCING LINE
HOTWEL LEVEL TRANSMITTER LINE
HPFT DRAIN
LPFT DRAIN

SDFT DRAIN
HOTWEL DRAINS
CEP SUCTION LINE

STAGE-3 TURBINE SCHEMES BOOK OF LINE TRACE

HOTWEL DRAINS
CEP SUCTION LINE

12

CONDENSER AIR EVACUATION SYSTEM V / PUMP

LP TURBINE

EXHAUST WITH SILENCER

LEVEL GAUGE

AIR EJECTOR

TANK
OVERFLOW

SMV-26

SMV-23

SMV-25

SEPARATOR
TANK

AIR FLOW MEASUREMENT


DEVICE

SMV-24

CONDENSER

S
HOTWEL LEVEL TRANSMITTER PIPES

TO VACUUM PUMP-2

MAKEUP LINE
( FROM ECW )

VACUUM BREAKER VALVE

VACUUM PUMP
VACUUM
PUMP

SEAL WATER
CIRCULATION PUMP

ACW OUT

SEALING LIQUID IN

HEAT EXCHANGER

MOTOR

VENT AT NEAR LPBP(8.5)


ACW IN

HEAT EXCHANGER OUTLET TO CW OUTLET(L) DUCT

STAGE-3 TURBINE SCHEMES BOOK OF LINE TRACE

13

CONDENSATE POLISHING UNIT


FROM CEP DISCHARGE

TO DM PLANT
FROM DM PLANT

TO LP HEATERS

TREATED CONDENSATE

CPU VESSEL-2
S

CPU VESSEL-1

S
S
S

S
S

CDV-51

TO CONDENSER HOTWEL

COMPRESSOR
STAGE-3 TURBINE SCHEMES BOOK OF LINE TRACE

MOTOR

14

SERVICE WATER SYSTEM


TURBINE SIDE SERVICE WATER SYSTEM FOR CLEANING AND GENERAL PURPOSE

TO ABOVE
17 meters

TO ABOVE
17 meters

FOR TOILET
ROOMS

17

17

8.5

CHILLER
ROOM

FOR TOILET
ROOMS

8.5

TO ABOVE
17 meters

8.5
0

17

17
8.5

8.5
TO H2
FILL ROOM

CONDENSER

COMPRESSOR
HOUSE

SERVICE WATER
PUMP HOUSE

STEPS

WAY

TO ABOVE
17 meters

ECW PUMPS

CST

STEPS

TO ABOVE
17 meters

CFT ROOM
17
8.5
0

STEPS

STAGE-3 TURBINE SCHEMES BOOK OF LINE TRACE

STEPS

15

PART
-2
PART-2

STEAM
STEAM SYSTEMS
SYSTEMS AND
AND
HEAT
HEAT EXCHANGERS
EXCHANGERS

HP TURBINE STEAM CIRCUIT


STRAINER

TO /FROM SEAL STEAM HEADER (SPINDLE LEAK)

DRAIN TO SDFT
DRAIN TO UFT

HPCV-1

I SEAL RING LEAK OFF LINE


TO SS HEADER
BALANCING LINE TO
IP-LP CROSS AROUND

TO /FROM SEAL STEAM HEADER (SPINDLE LEAK)


U SEAL RING LEAK OFF LINES TO SS HEADER

HP TURBINE

HPCV-2

HPT EVACUATION LINE


TO CONDENSER

HPSV-2

TO /FROM SEAL STEAM HEADER (SPINDLE LEAK)

DRAIN TO MAL VALVES FT


TO /FROM SEAL STEAM HEADER (SPINDLE LEAK)

CRH NRV

HPT CASING DRAIN TO


MAL VALVES FT

TD BFP
TURBINE -A

DRAIN TO SDFT

STRAINER
DRAIN TO UFT

DRAIN TO MAL VALVES FT

HPSV-1

TD BFP
TURBINE -B

DRAIN TO MAL VALVES FT

EXTRACTION NO.6

DRAIN TO SDFT
HPBP LINES

TO A.S.HEADER (APRDS)
TO DEAERATOR

HPH-6A

HPH-6B

TO SEAL STEAM

TO APRDS

TO RE HEATER
MS LINE TO HPT
STAGE-3 TURBINE SCHEMES BOOK OF LINE TRACE

16

IP TURBINE AND LP TURBINE STEAM CIRCUIT

LPBP LINE(L)

TO /FROM SEAL STEAM


HEADER (SPINDLE LEAK)

WARMUP LINE

DRAIN LINE TO MALVALVES FT


U SEAL RING LEAK OFF LINES TO SS HEADER
BALANCE LINE TO IP-LP CROSS AROUND

IPSV-1

CROSS AROUND PIPE


IPCV-1

DRAIN LINES
TO MALVALVES FT

WARMUP LINE

IP TURBINE

LP TURBINE

IPCV-2

EXTRACTION NO.1
(FOUR LINES)
DRAIN LINE TO
MALVALVES FT

IPSV-2

STRAINER

LPBP LINE(R)

DRAIN LINE TO SDFT


DRAIN LINE TO UFT

STRAINER

LPH-1

EXTRACTION NO.2

TO /FROM SEAL STEAM


HEADER (SPINDLE LEAK)

EXTRACTION NO.3
LPH-3

DRAIN LINE TO SDFT


DRAIN LINE TO UFT

EXTRACTION NO.5

LPBP VALVES
WARMUP LINE

HRH LINE TO IPT

EXTRACTION NO-4.1
TO DEAERATOR

HPH-5A

HPH-5B

STAGE-3 TURBINE SCHEMES BOOK OF LINE TRACE

CONDENSER

LPH-2

EXTRACTION NO-4.2

TD BFP
TURBINE -A

TD BFP
TURBINE -B

17

HP HEATERS EXTRACTIONS AND DRIPS


DEAERATOR

DRV-22

FEED STORAGE
TANK

DRV-11
HP TURBINE

IP TURBINE

DRV-5

LP TURBINE

CRH NRV

DRV-25

EXV-33

EXV-34

EXV-22

EXV-21

HPH-5A

DRV-8

NORMAL DRIP
HPH-5B TO D/A
NORMAL DRIP
HPH-5A TO D/A

EXTRACTION NO.6

ALTERNATE DRIP
HPH-5A TO HPFT

HPH-5B

EXV-147

EXV-102

CONDENSER

CRH LINE
TO TDBFP

HPFT

EXV-101

LINE DRAINS

DRV-18

MAL-47

EXV-10

MAL VALVES FT

EXTRACTION NO. 5

CRH LINE TO REHEATER

DRV-15

EXV-09

ALTERNATE DRIP
HPH-5B TO HPFT

DRV-2

EXV-26

EXV-24

EXV-25

M EXV-23

LINE DRAIN

LINE DRAIN

HPH-6B
NORMAL DRIP HPH-6B TO 5B

STAGE-3 TURBINE SCHEMES BOOK OF LINE TRACE

HPH-6A

ALTERNATE DRIP
ALTERNATE DRIP
HPH-6A TO HPFT
HPH-6B TO HPFT

NORMAL DRIP HPH-6A TO 5A

18

LP HEATERS EXTRACTIONS AND DRIPS

LP TURBINE

EXTRACTION NO.3

EXTRACTION NO.2
EXTRACTION NO.1(FOUR LINES)

EXV-118
M

EXTRACTION
LINE DRAINS

EXV-119
M

DRV-37

LPFT

CONDENSER

DRV-31

NORMAL DRIP LPH-1


TO DRAIN COOLER

MAL VALVES FT

NORMAL DRIP
LPH-2 TO LPH-1

DRV-34

LPH-1

MAL-55
M

EXV-03
EXV-04

MAL-54

EXV-02

EXV-12

EXV-01

DRV-28

STAGE-3 TURBINE SCHEMES BOOK OF LINE TRACE

DRAIN COOLER

EXV-11

LPH-2

LPH-3

EXTRACTION
LINE DRAINS
NORMAL DRIP
LPH-3 TO LPH-2

ALTERNATE DRIP
LPH-2 TO LPFT

ALTERNATE DRIP
LPH-3 TO LPFT

19

LPH AND HPH AIR VENTS AND DRAINS


CONDENSATE
OUTLET
SMV-20

SMV-19

SMV-21

LPH-1
LPH-1
SMV-18

SMV-06

SMV-09

SMV-12

SMV-16

HPFT

SMV-17

SMV-15

LPH-2

SMV-03
CONDENSATE
INLET

HPH 6B

SMV-01

SMV-02

SMV-05

SMV-04

SMV-14

SMV-13

ORIFICE

LPH-3

HPH 6A

HPH 5A

SMV-07

SVD FT

HPH 5B

FEED WATER LINES

SMV-08

SMV-11

SMV-10

CONDENSATE
INLET

TO ATM

DRAIN TO PIT

STAGE-3 TURBINE SCHEMES BOOK OF LINE TRACE

20

HP BY PASS SYSTEM
HPSV-1
HPCV-1

HP TURBINE

IP TURBINE

LP TURBINE

CRH-NRV
HPCV-2
DRAIN LINES TO UFT

HPSV-2

LPH-1
VENT TO ATM
BPV-101

UFT

CONDENSER

DRAIN TO PIT

BPV-04

BPE-01

HP BY PASS ATTEMPRATION LINE

BP-1

BPV-06

BPV-05

BPV-03
M

BPV-102

BFP DISCHARGE HEADER

FEED WATER TO HPHEATERS

BD-01

BP-2

BPE-02

BPV-07

WARM UP LINES
CRH LINE TO RE HEATER
MS LINE TO HP TURBINE

HP BY PASS VALVES
HP BY PASS LINES TO CRH LINE

TDBFP-A

STAGE-3 TURBINE SCHEMES BOOK OF LINE TRACE

TDBFP-B

MDBFP-C

21

LP BY PASS SYSTEM
WARM UP LINE

LP BYPASS LINES

IPCV
LPBP LINE
DRAINS

LPBP CV-SV(R)

LP BYPASS
SPRAY VALVES
CONTROL RACK

TO EXHAUST
HOOD SPRAY

IPCV

LP TURBINE

SDFT

HRHV-110

IPSV

HRHV-114

IP TURBINE

HP TURBINE

HRHV-109

SEAL STEAM HEADER

IPSV

TO MAL VALVES
F.T. SPRAY

HRHV-113

LPBP VALVES SPINDLE


LEAKOFF LINES

HRH LINE TO IP TURBINE

CEP A,B,C

WARM UP LINE
LPBP CV-SV(L)
LINE DRAINS
LP BY PASS SPRAY LINE
GSC

CEP DISCHARGE HEADER


M

CST

CONDENSATE LINE TO CPU AND LPH-1

STAGE-3 TURBINE SCHEMES BOOK OF LINE TRACE

LP BY PASS WATER
INJECTION VALVES

CONDENSER

22

SEAL STEAM SYSTEM


SEAL STEAM EXHAUST HEADER TO GSC BLOWER

LPBP LINES TO CONDENSER


U SEAL RING LEAKOFF LINES

FROM TD BFP TURBINE


SEAL STEAM EXHAUST
HPSV-1

LEAK STEAM TO
IPT EXHAUST

HPCV-1

GSC

U SEAL RING
LEAKOFF LINES

IPSV,CV -1
HP TURBINE

LP TURBINE

IP TURBINE

IPSV,CV -2

HPCV-2

LPBP CV, SV

LEAK STEAM TO
IPT EXHAUST
HPSV-2

CONDENSER

HPT EVACUATION
VALVE
HPCV,SV AND IPCV ,SV
SPINDLE LEAK OFF LINES

SEAL STEAM HEADER


MAW 15AA001

MS LINE TO HPT

CRH LINE TO RH

HRH LINE TO IPT


A.S /CRH LINE TO SSH

MAW 55AA001

MAW 10AA001

MAW 10AA010

DRN TO HPFT

STAGE-3 TURBINE SCHEMES BOOK OF LINE TRACE

LPBP CV AND SV
SPINDLE
LEAKOFF LINES

MAW 50AA001

MAW 50AA010

EXCESS SEAL STEAM TO CONDENSER

DRN TO MAL FT

23

DMV-34 DMV-35

CBD
EXV-14

ASV-11

DEAERATOR
FCV-09

EXTRACTION NO.4.1 TO TDBFP A&B

LPH-1

TO UFT
D/A OVERFLOW

CRHV-06
CRHV-05

TO LPFT

R/C LINE

FSV-01

FSV-02

FSV-03

CRHV-159

CRHV-08
M

MAL VALVES FT

CRHV-09

TO SVD FT

EXV-13

EXV-06 EXV-05

ASV-10

CONDENSER
MAL-51

TO LPFT

EXV-115

ASV-09

TO SVD FT

EXTRACTION NO.4.2 TO DEAERATOR

FCV-07

FCV-04

DRV-48

ASV-05

ASV-06
M
ASV-08

FCV-06

FEED STORAGE TANK

DRV-15
DRV-16
DRV-14

FCV-02

FCV-08

DRV-22
DRV-21
DRV-23

ASV-07

CONDENSATE LINE TO
DEAERATOR

VACUUM BREAKER LINE

DEAERATOR FILL LINE

SMV-22

DEAERATOR CONNECTIONS

TO LPFT

R/C LINE

R/C LINE

CRHV-115

ASV-44

CRHV-07

TO HPFT

MDBFP

A.S.TO DEAERATOR PEGGING

CRH TAPPING TO D/A PEGGING


M

CRH LINE TO REHEATER

FCV-05

TDBFP-B

HPH-5B

FCV-03

DRV-20

FCV-01

DRV-13

TDBFP-A

HPH-5A

ASV-70 ASV-69

CRH LINE TO SEAL STEAM SYSTEM


HPH-5A NORMAL DRIP TO D/A
HPH-5B NORMAL DRIP TO D/A

STAGE-3 TURBINE SCHEMES BOOK OF LINE TRACE

HPH-6B

HPH-6A

24

AUXILIARY STEAM SYSTEM


TAPPING FROM M.S.LINE

SPRAY LINE FROM BFP DISCHARGE HEADER

ASV-21

TO DEAERATOR PEGGING

SPRAY LINE
FDV-29 FDV-30 FDV-31
M
FDV-32

TO SVDFT
FDV-49

ASV-36

ASV-37

UNIT LT AUX.STEAM HEADER

FDV-33

FDV-34 FDV-35

FDV-37

FDV-38 FDV-39

ASV-22

ASV-164
M

ASV-49

FDV-36

ASV-163

TO IBD
ASV-62

TO SVDFT

ASV-47

ASV-48

FDV-46 FDV-47 FDV-48

ASV-23

FDV-41

ASV-44

TO SCAP /ATOMIZATIOM

ASV-24

FDV-43

STATION LT AUX.STEAM HEADER

TO FOPH
ASV-60

TO SVDFT
M

ASV-51

UNIT HT AUX.STEAM HEADER

TO SVDFT

ASV-32

ASV-33

ASV-56

ASV-39

TO SVDFT

ASV-40

TO AH SOOT BLOWING

TAPPING FROM CRH LINE

TO TD BFP
ASV-67 ASV-68

FDV-42

TO /FROM UNIT-6

TO A/C PLANT
TO S.S SYSTEM ASV-69
M
ASV-70

SPRAY LINE

TO MILL INERTING

CRH LINE TO
S.S HEADER

ASV-34

FDV-40

ASV-35
M

ASV-41

ASV-50

TO SVDFT

ASV-27

ASV-26 ASV-25
M

ASV-31 ASV-30

ASV-29 ASV-28
M
M

TO SVDFT

MS LINE TO HPT
CRH LINE TO RH
HRH LINE TO IPT

STAGE-3 TURBINE SCHEMES BOOK OF LINE TRACE

25

MAL VALVES FLASH TANKS (BOX) CONNECTIONS


SPRAY LINE

SPRAY LINE

M
M

F
FLASH BOX
(TANK) -1
( GT SIDE )

FLASH BOX
(TANK) -2
( BOILER SIDE )

CONDENSER

A
B

DRAIN BEFORE HPCV-1 (MAL 11 AA011)


DRAIN BEFORE IPCV-1 (MAL 26 AA011)

16

C
D
E
F

DRAIN AFTER IPCV-1 (MAL 31 AA011)


DRAIN AFTER IPCV-2 (MAL 32 AA011)
HPT CASING DRAIN (MAL22 AA011)
DRAIN BEFORE CRH NRV (MAL 65)

17

STAGE-3 TURBINE SCHEMES BOOK OF LINE TRACE

17
17
16
16

G
H

DRAIN BEFORE HPCV-2 (MAL 12 AA011)


DRAIN BEFORE IPCV-2 (MAL 27 AA011)

16

I
J
K
L
M
N

SEAL STEAM DRAIN (MAL 81 AA011)


EXTRACTION NO-2 DRAIN (MAL 55 AA011)
EXTRACTION NO-3 DRAIN (MAL 54 AA011)
EXTRACTION NO-4.2 DRAIN (MAL 52 AA011)
EXTRACTION NO-4.1 DRAIN (MAL 51 AA011)
EXTRACTION NO-5 DRAIN (MAL 47 AA011)

23

17
19
19
34
24
18

26

HP FLASH TANK CONNECTIONS


B

SPARE

E
M

F
M

G
M

H
M

I
M

J
M

M
SPARE

DRV-6

DRV-5

DRV-4

DRV-11

HPFT

DRV-12
DRV-26

DRV-19

DRV-10
DRV-18
DRV-24
DRV-25

DRV-17

CONDENSER

EXV-147 ( EXTRACTION NO.5 LINE DRAIN )

18

CRHV-129 (CRH TO TDBFP-B LINE DRAIN BEFORE BLOCK VALVE)

TDBFP-A GLAND SEAL STEAM LINE DRAIN (GS-20)

34

EXV-101 (EXTRACTION NO.6A LINE DRAIN) 18

TDBFP-B GLAND SEAL STEAM LINE DRAIN (GS-20)

34

EXV-102 (EXTRACTION NO.6B LINE DRAIN) 18

ASV-152 (MAIN TURBINE GLAND SEAL STEAM LINE DRAIN )

23

AIR VENT OF HPH- 6A

20

ASV-104 ( TDBFP-A AUX.STEAM LINE DRAIN BEFORE BLOCK VALVE) 34

AIR VENT OF HPH- 6B

20

ASV-109 ( TDBFP-B AUX.STEAM LINE DRAIN BEFORE BLOCK VALVE) 34

AIR VENT OF HPH- 5A

20

CRHV-135 ( STEAM DRAIN OF BFP-A TURBINE )

34

AIR VENT OF HPH -5B

20

CRHV-141 ( TDBFP-A LINE DRAIN BEFORE ESV )

34

HPH- 6A EMERGENCY DRIP

18

CRHV-145 ( STEAM DRAIN OF TDBFP-B TURBINE )

24

HPH- 6B EMERGENCY DRIP

18

CRHV-153 ( TDBFP-B LINE DRAIN BEFORE ESV )

34

HPH- 5A EMERGENCY DRIP

18

CRHV-115 ( CRH TO D/A PEGG. LINE DRAIN )

24

HPH- 5B EMERGENCY DRIP

18

CRHV-122 ( CRH TO TDBFP-A LINE DRAIN BEFORE BLOCK VALVE )

STAGE-3 TURBINE SCHEMES BOOK OF LINE TRACE

34

34

27

LP FLASH TANK CONNECTIONS

DRV-30

DRV-36

DRV-31

DRV-37

DRV-32

DRV-38

V
U

DRV-48
DRV-47
DRV-49

DRV-51

B
M

M
T

I
J
K
L

M
T

M
T

M DR-1

LPFT

R
Q

M DR-02

M DR-2

CONDENSER

M DR-01

A CRHV-159 ( CRH TO D/A PEGGING LINE DRAIN )

24

TD BFP-A LEAK STEAM LINE

34

GSC DRIP LINE

09

B EXV-109 ( EXTRACTION NO 4.2 LINE DRAIN )

34

TD BFP-B LEAK STEAM LINE

34

DRAIN COOLER DRIP LINE

19

C EXV-105 ( EXTRACTION NO 4.1 LINE DRAIN )

24

SCAPH DRAIN LINE ( PRIMARY )

A/C PLANT DRAIN LINE (STEAM)

D EXV-118 ( EXTRACTION NO. 3 LINE DRAIN )

19

SCAPH DRAIN LINE ( SECONDARY )

CEP-A DISCHARGE VENT LINE

06

E EXV-119 ( EXTRACTION NO .2 LINE DRAIN )

19

M DR-1 ( TDBFP-A TURBINE DRAIN )

34

CEP-B DISCHARGE VENT LINE

06

F LPH-3 EMERGENCY DRIP LINE

19

DR-2 ( TDBFP-A TURBINE DRAIN )

34

CEP-C DISCHARGE VENT LINE

06

G LPH-2 EMERGENCY DRIP LINE

19

DR-01 (TDBFP-B TURBINE DRAIN )

34

H DEAERATOR OVER FLOW AND DRAIN LINE

24

DR-02 (TDBFP-B TURBINE DRAIN )

34

STAGE-3 TURBINE SCHEMES BOOK OF LINE TRACE

28

SDFT AND UFT CONNECTIONS


DEAERATOR
DRAIN

MS LINE STRAINER
DRAIN (LEFT)
VENT TO
ATMOSPHERE

MSV 110
M

HRHV 113
M

SDFT
CONDENSER
HRHV 114
M

HRHV 109
M

HRHV 110
M

HPBP WARMUP LINE


DRAIN (RIGHT)

HRHV 106
M

HRHV 105
M
CRH 101
M

HPBP WARMUP
LINE DRAIN (LEFT)

HRHV 101
M

UFT

HRHV 102
M

LP BYPASS LINE
DRAIN (RIGHT)
MSV 106
M

BPV 102
M

MSV 105
M

LP BYPASS VALVE WARM UP


LINE DRAIN (LEFT)

BPV 101
M

STEAM VENT

SPRAY LINE

MSV 109
M

MS LINE STRAINER
DRAIN (RIGHT)

SPRAY LINE

DRAIN LINE TO PIT

HRH LINE STRAINER DRAIN (LEFT)

DRAIN
CRH NRV AND AFTER NRV LINE DRAIN

HRH LINE STRAINER DRAIN (RIGHT)

UFT =UNIT FLASH TANK


STAGE-3 TURBINE SCHEMES BOOK OF LINE TRACE

LP BYPASS VALVE WARM UP


LINE DRAIN (RIGHT)

LP BYPASS LINE DRAIN (LEFT)

SDFT =STEAM DRAIN FLASH TANK

29

SVD FLASH TANK CONNECTIONS


SVDFT = SAVETY VALVE DISCHARGE FLASH TANK

AUX.STEAM DRAIN
MANIFOLD

25 DRAIN LINES
VENT TO ATMOSPHERE

F
L

SVDFT

G
E

A
B

DRAIN TO PIT

A
B
C
D
E
F
G
H

LPH-2 SAFETY VALVE DISCHARGE LINE

20

LT STATION HEADER DRAIN

25

LPH-3 SAFETY VALVE DISCHARGE LINE

20

A.S. TO D/A PEGGING LINE DRAIN

24

HPH-5A SAFETY VALVE DISCHARGE LINE

20

K A.S. TO D/A PEGGING LINE DRAIN

24

HPH-5B SAFETY VALVE DISCHARGE LINE

20

L LT HEADER INTERCONNECTION LINE DRAIN 25

HPH-6A SAFETY VALVE DISCHARGE LINE

20

M LT UNIT A.S. HEADER LINE DRAIN

25

HPH-6B SAFETY VALVE DISCHARGE LINE

20

N HT UNIT A.S. HEADER LINE DRAIN

25

LT PRDS SAFETY VALVE DISCHARGE LINE

25

O LT PRDS D/S LINE DRAIN

25

HT PRDS D/S LINE DRAIN

25

STAGE-3 TURBINE SCHEMES BOOK OF LINE TRACE

30

PART
-3
PART-3

BOILER
BOILER FEED
FEED PUMPS
PUMPS

MD BFP - SEAL AND COOL WATER LINES


ECW IN
ECW OUT

ECW-46

COOLER

HYDRAULIC
COUPLING

SEAL WATER LINES


JACKET COOLING LINES

ECW-44

BOOSTER PUMP

MOTOR

MAIN PUMP

COOLER
ECW-45

ECW-43

MAGNETIC FILTERS

ECW IN

JACKET COOLING LINES


ECW OUT

MAGNETIC FILTERS

SEAL
WATER
COOLERS

SEAL WATER
COOLERS

ECW-52
ECW-51

ECW IN
STAGE-3 TURBINE SCHEMES BOOK OF LINE TRACE

ECW-37

ECW OUT

ECW-36

ECW IN

31

MD BFP FEED WATER AND OIL SYSTEM


CHDV-13
M

FSV-03

STRAINER

FDV-22

RE HEATER ATTEMPRATION
CONICAL FILTER

FDV-28
FCV-05

CHDV-07

FDV-06

MAIN PUMP DISCHARGE


HYDRAZINE DOSING

SUPER HEATER ATTEMPRATION

AMMONIA DOSING
RE CIRCULATION LINE TO DEAERATOR

BOOSTER PUMP SUCTION LINE FROM DEAERATOR

LUB OIL FILTERS


BOOSTER PUMP

LUB OIL PUMP

COUPLING

MOTOR

HYDRAULIC
COUPLING

COUPLING

MAIN PUMP

VIEW GLASS

BALANCING LINE

ECW-38

ECW OUT FROM


COOLER

L/O COOLER

W/O COOLER

ECW IN TO COOLER

W/O COOLER

STAGE-3 TURBINE SCHEMES BOOK OF LINE TRACE

ECW IN TO COOLER

L/O COOLER

ECW OUT FROM COOLER

32

TD BFP-A FEED WATER SYSTEM


TD BFP-A = TD BFP-B VALVE NUMBERS
FSV-01 = FSV-02
FDV-04 = FCV-05
FDV-24= FCV-26
CHDV-05 = CHDV-06

FCV-01 = FCV-03
FDV-18= FCV-20
CHDV-11 = CHDV-12

TO BFP DISCHARGE HEADER


RECIRCULATION LINE TO DEAERATOR
SUPER HEATER SPRAY
RE HEATER SPRAY

BOOSTER PUMP

BARRING GEAR
GEAR BOX

MAIN PUMP

FDV-24

FDV-18

TURBINE

BALANCING LINE
CONICAL STRAINER

FCV-01

FSV-01
CHDV-11

STRAINER

CHDV-05

STAGE-3 TURBINE SCHEMES BOOK OF LINE TRACE

AMMONIA DOSING

FDV-04
M

HYDRAZINE DOSING
M

33

TD BFP-A TURBINE STEAM CIRCUIT


CRHV-12

EXHAUSTHOOD SPRAY

TO ATM

VENT TO ATM

EXV-31

CRHV-141

TO TD BFP-B

TO TD BFP-B

CRHV-122

TO TD BFP-B

MCV

TO HPFT

CRHV-01

ESV

SEAL STEAM EXHAUST LINE

ACV

TO HPFT

FROM
A.S.HEADER

GLAND SEAL STEAM


M

TO HPFT

SEAL STEAM EXHAUST LINE

LEAK SEAL STEAM

TO HPFT

EXT.NO-4.1
CONDENSER

GS-20

GSCV

GS-03

EXV-27
M

MAL-52

TO MAL FT

CRH LINE TO
RE HEATER

DR-1
M

TO HPFT
TO LPFT

TO LPFT

TO LPFT

TD BFP-A = TD BFP-B VALVE NUMBERS

EXV-109
M

EXT.NO-6

TO HPH-6B

GS-10

EXHAUST LINE TO CONDENSER

EXT.NO-4.2

EXV-15

DR-2

RUPTURE DIAPHRM TO ATMOSPHERE


M

LSCV

CRHV-135

TO
GSC

FROM TDBFP-B
SEAL STEAM EXHAUST

ASV-104

TO LPFT

TO HPH-6A

STAGE-3 TURBINE SCHEMES BOOK OF LINE TRACE

CRHV-135 = CRHV -145 EXV-31 = EXV -32

GS-20 = G.S-20

CRHV-141 = CRHV -153 EXV-27 = EXV -28


CRHV-01 = CRHV -03
ASV-104 = ASV-109

G.S=03 = G.S-03
GSCV = GSCV

CRHV-12 = CRHV-13
CRHV-122 = CRHV-129

LSCV = LSCV
-

DR-1 = DR-01
DR-2 = DR-02

34

TD BFP-SEAL AND COOL WATER LINES

JACKET COOLING LINES

BOOSTER PUMP

MAIN PUMP

TURBINE

JACKET COOLING LINES

JACKET COOLING LINES

MAGNETIC FILTERS

MAGNETIC FILTERS

SEAL
WATER
COOLERS

ECW-27

ECW-25

SEAL WATER
COOLERS
ECW IN
ECW OUT

ECW-26

STAGE-3 TURBINE SCHEMES BOOK OF LINE TRACE

ECW-24

FOR TDBFP-B ECW 24=ECW 30, ECW 25=ECW 31,


ECW 26=ECW 32, ECW 27=ECW 33

35

TD BFP MOT CONNECTIONS


RETURN OIL FROM BEARINGS TO MOT
COOLER VENT LINE
OIL TRAP

LUB OIL HEADER


TO BEARINGS
COOLER-BOTTOM

LUB OIL TO BEARINGS


TO ATMOSPHERE

JACKING OIL

COOLER-TOP

EMERGENCY OIL TO BEARINGS

FROM RESERVE OIL TANK


DEFOAMER

SIMPLEX FILTER

TO GOVERNING OIL AND


BARRING GEAR OIL

VIEW GLASS

VEF

EOP

AOP-B

FILTER

FILTER

TD BFP - MOT

AOP-A

COP
S

LUB OIL CONTROL VALVE


LUB OIL CV BYPASS LINE

FILTER

TOP

RECIRCULATION
CONTROL VALVE
RECIRCULATION CV
BYPASS LINE

JOP
PRESSURE REGULATING VALVE

LUB OIL HEADER TO BEARINGS

TO RESERVE OIL TANK (COT /DOT)

STAGE-3 TURBINE SCHEMES BOOK OF LINE TRACE

36

TD BFP LUBRICATING OIL SYSTEM


M

BARRING GEAR ROTATING OIL LINE

BOOSTER
PUMP

BARRING GEAR

GEAR
BOX

TURBINE

LUB OIL HEADER

EMERGENCY OIL TO LUB OIL HEADER

MAIN PUMP

DUMPWELL

COOLER

DRAIN TRIP OIL TO MOT


TRIP OIL

COOLER

CONTROL
OIL

DEFOAMER

SIMPLEX FILTER

EOP

S
FILTER

FILTER

AOP-B

TD BFP-MOT
S
S

STAGE-3 TURBINE SCHEMES BOOK OF LINE TRACE

TO CONTROL OIL AND


BARRING GEAR

AOP-A

37

TD BFP JACKING OIL SYSTEM


BOOSTER PUMP

GEAR BOX

TURBINE

MAIN PUMP

THROTTLES

RETURN OIL FROM


BEARINGS TO MOT
COOLER

COOLER

EOP

LUB OIL HEADER

DEFOAMER

JACKING OIL PRESSURE


REGULATOR

JACKING OIL PRESSURE


REGULATOR

AOP-B

TD BFP-MOT

JOP
AOP-A

FILTER

STAGE-3 TURBINE SCHEMES BOOK OF LINE TRACE

38

TD BFP MOT OIL PURIFICATION SYSTEM


ECW FOR
HEATER BOX

VENT LINE

HEATER BOX
ECW OVER FLOW AND DRAIN

FINE FILTER
VIEW GLASS

VIEW GLASS

FLOW METER

ECW FOR BOWL


SEALING

ANTI FLOOD TANK


REGULATOR
BOOSTER PUMP
RECIRCULATION
LINE

CENTRIFUGE
MOTOR

CENTRIFUGE

GEAR BOX

FEED PUMP
Y TYPE STRAINER

MOT

VIEW GLASS

STAGE-3 TURBINE SCHEMES BOOK OF LINE TRACE

39

TD BFP MOT COOLER AND FILTER


ECW INLET

ECW-28
ECW TO COOLERS
ECW FROM TDBFP SEAL
AND COOL WATER

ECW OUTLET
ECW TO TDBFP SEAL AND COOL WATER
ECW TO TDBFP MOT CENTRIFUGE

ECW-29

VENT LINE
TDBFP MOT
COOLER -TOP

ECW FROM COOLERS

LUB OIL INLET TO


COOLER FROM AOP

CV-1

TDBFP MOT
COOLER -BOTTOM

VIEW GLASS

CV-2

FOR TD BFP-B

VENT LINE

TDBFP MOT FILTERS

ORIFICE

ECW-28 = ECW 34
ECW-29 = ECW 35

TDBFP MOT

LUB OIL TO TDBFP BEARINGS

STAGE-3 TURBINE SCHEMES BOOK OF LINE TRACE

40

PART
-4
PART-4

MAIN
MAIN TURBINE
TURBINE
MOT
MOT AND
AND CFT
CFT OIL
OIL

MAIN TURBINE MOT CONNECTIONS


FROM BEARING CHAMBERS OIL VENT
FILTERS
COOLERS
EMERGENCY OIL TO BEARINGS

LUB OIL HEADER TO BEARINGS

JACKING OIL LINE

TO ATMOSPHERE
OIL SEPARATOR

RETURN OIL FROM BEARINGS

TO DRAIN OIL TANK

MOP /AOP DISCHARGE

FILTERS

FILTERS VENT

LUB OIL DRAIN

COOLERS VENT

AOP-1

AOP-2

EOP

JOP

DCJOP
VAPOUR
EXTRACTION FANS

CENTRIFUGE
OIL PUMP

FROM DOP

JOP PRESSURE REGULATOR


MOP SUCTION

SAMPLE LINE

TO RESERVE OIL TANK


FROM RESERVE OIL TANK

STAGE-3 TURBINE SCHEMES BOOK OF LINE TRACE

41

MAIN TURBINE LUBRICATING OIL SYSTEM

MOP
INJECTOR

BARRING GEAR VALVE MAV-51

BARRING GEAR

HPT

IPT

LPT

GENERATOR

EXITER

SOST
TEMPERATURE CONTROL VALVE

RETURN OIL HEADER TO MOT

EOP DISCHARGE
ONLY TO BEARINGS

LUB OIL TO BEARINGS

TO ATMOSPHERE

S
MOP /AOP
DISCHARGE

AOP-1

AOP-2

MOP
SUCTION

EOP

JOP

TO DRAIN OIL TANK

FILTERS

DCJOP
VEF

INJECTOR

STAGE-3 TURBINE SCHEMES BOOK OF LINE TRACE

COOLERS

42

MAIN TURBINE JACKING OIL SYSTEM

HPT

IPT

LPT

GENERATOR

EXITER

THROTTLERS

TO DRAIN OIL TANK

FILTERS

PRESSURE
REGULATOR

AOP-1

AOP-2

RETURN OIL HEADER


FROM BEARINGS

STAGE-3 TURBINE SCHEMES BOOK OF LINE TRACE

EOP

JOP

DCJOP

JACKING OIL RETURNED


THROUGH BEARING OIL
RETURN LINE

43

MAIN TURBINE MOT COOLER AND FILTER

ECW OUT

COOLER -B

CENTRIFUGE
OIL PUMP

LINE FROM
MOP/AOP
TO CENTRIFUGE
SEALWATER

FROM
RESERVE
OIL TANK

GAUGE RACK DRAIN

ECW IN

GAUGE RACK DRAIN

MOT
FILTERS

COOLER -A

LUB OIL TO BEARINGS

MOT VEF OIL SEPARATOR DRAIN


JACKING OIL FILTER DRAIN
SOST AND SOST SYPHON DRAIN
AOP

AOP-1

EOP

JOP
DRAIN OIL PUMP

JOP-1

RETURN OIL FROM BEARINGS

MAIN OIL TANK

STAGE-3 TURBINE SCHEMES BOOK OF LINE TRACE

DOP

DRAIN OIL
TANK /CLEAN
OIL TANK

CFT ROOM

44

MAIN TURBINE MOT OIL PURIFICATION SYSTEM


ECW LINE

HEATER BOX

ECW TO HEATER BOX

DRAIN TO DIRTY OIL TANK


(WASTE FLUID TANK) OR TO PIT

SEAL WATER
LINE (ECW)

FLOW METER
RETURN OIL HEADER FROM
BEARINGS

ANTI FLOOD
TANK

PURIFIED OIL CENTRIFUGE TO MOT


REGULATOR

MAIN TURBINE

MOT

DRAIN LINE TO
DRAIN OIL TANK
VIEW GLASS

COP MOTOR

COP GEAR BOX

S
FEED PUMP
Y TYPE STRAINER

SOLONOID VALVE

DRAIN TO DIRTY OIL TANK


(WASTE FLUID TANK) OR TO PIT

FROM FILTER,COOLER AND


GAUGE RACK DRAINS
TO COT /DOT
STAGE-3 TURBINE SCHEMES BOOK OF LINE TRACE

45

CENTRAL LUBE OIL STORAGE TANKS CONNECTIONS


RETUTN OIL FROM TURBINE BEARINGS

OIL UNLOADING VESSEL


VENT FLAME ARRESTER

VENT FLAME ARRESTER

CENTRIFUGE OIL PUMP

COP

FOR BARREL
FILLING LINE

LOV-32
LOV-27

LOV-28 LOV-29

LOV-24 LOV-23

LOV-17 LOV-16

LOV-35

LOV-34

LOV-12

LOV-22

LOV-33

DOT

LOV-14

LOV-11

LOV-30

LOV-21

LOV-26

LOV-18

COT

LOV-13

LOV-19

LOV-25

DOP

LOV-01

MOT

LOV-02

MAIN TURBINE

FILTER

LOV-15

LOV-04
LOV-03

TOP

TD MOT-A

STAGE-3 TURBINE SCHEMES BOOK OF LINE TRACE

TOP

TD MOT-B

46

CENTRAL LUBE OIL STORAGE TANKS - CENTRIFUGE


SEAL WATER(ECW)
ECW LINE
ECW TO HEATER BOX

VENT LINE

HEATER BOX
ECW OVER FLOW AND DRAIN

SAMPLE LINE

FLOW METER

COT

DOT
REGULATOR

TO OIL TANKS
FROM OIL TANKS

BOWL

SAMPLE LINE
RECIRCULATION LINE
Y TYPE STRAINER

VIEW GLASS

STAGE-3 TURBINE SCHEMES BOOK OF LINE TRACE

MOTOR

ANTI FLOOD TANK

CENTRIFUGE
GEAR BOX

S
INEGRAL PUMP

47

CONTROL FLUID TANK AND PUMPS


TEMPERATURE CONTROL VALVE
AIR LINE FROM SYSTEM

ACCUMULATERS

8 BAR CONTROL OIL LINE


OIL STIPPER

TO WFT

32 BAR CONTROL OIL LINE

AIR
FILTER

PUMP-2

VAPOUR
EXTRACTION FANS

COOLER

PUMP-1

COOLER

TO DPT

RETURN OIL LINE FROM SYSTEM

TO ATMOSPHERE

CONTROL
FLUID TANK
ECW IN
ECW OUT
STAGE-3 TURBINE SCHEMES BOOK OF LINE TRACE

48

CFT OIL PURIFICATION SYSTEM


FROM COOLERS DRAIN

FULLERS EARTH FILTERS

FROM VALVES CONTROL RACK FILTERS DRAIN


RETURN OIL FROM SYSTEM

MECHANICAL
FILTER

FINE FILTER

FROM ACUMULATOR AND 8 BAR LINE DRAIN


A-COOLER VENT(A)
B-ACUUMULATOR LINE RELIEF
C- 8 BAR DRAIN LINE, AFTER
TEMP. CONTROL VALVE
D-32 BAR LINE DRAIN
E-COOLER VENT(B)
F-COOLER OUTLET LINE DRAIN
A

HEATER

SAMPLE LINE

FILTERS
DRAIN

CONTROL FLUID TANK

R/C PUMP-1

DPT
STAGE-3 TURBINE SCHEMES BOOK OF LINE TRACE

R/C PUMP-2

DRY PROTECTION TANK

49

CFT COOLER AND DRAINING SYSTEM


TEMPERATURE CONTROL VALVE

MOT ROOM FLOOR DRAIN


OIL CANAL DRAIN
C.F. RACK
DRAIN

TO GOVERNING SYSTEMS

OIL STIPPER
DRAIN

WASTE
FLUID TANK
/ DIRTY OIL
TANK
32 BAR CONTROL OIL

RETURN OIL
FROM CFT
SYSTEMS
ECW IN
ECW OUT

R/C LINE TO CFT


THROUGH
FILTERS

CONTROL
FLUID TANK

FROM SYSTEM DRAINS


FROM EARTH FILTERS DRAIN

DPT
CIRCULATING PUMP-1
CIRCULATING PUMP-2

STAGE-3 TURBINE SCHEMES BOOK OF LINE TRACE

50

PART
-5
PART-5

GENERATOR
GENERATOR
AND
AND SEAL
SEAL OIL
OIL SYSTEM
SYSTEM

6
GENERATOR PRE CHAMBERS

TO MOT

H2 SIDE SEAL OIL

VENT TO ATM
THROUGH BCVEF

RING RELIEF OIL

GENERATOR

AIR SIDE SEAL OIL

RING RELIEF OIL

AIR SIDE SEAL OIL

H2 SIDE SEAL OIL

GENERATOR SEAL OIL SYSTEM

SOST

AIR SIDE SO COOLERS


OIL IMPULSE LINE
H2 IMPULSE LINE

H2 SIDE EQUALISING
VALVES

LLD STATION

DPRV

SOT MAKEUP

DPRV

SOT

FILTERS
FILTERS

DPRV

OIL IMPULSE LINE


H2 IMPULSE LINE
SOT- SEAL OIL TANK
SOST- SEAL OIL STORAGE TANK
DPRV- DIFFERENTIAL PRE.REG.VALVE

STAGE-3 TURBINE SCHEMES BOOK OF LINE TRACE

H2 SIDE SO COOLERS
H2 SIDE SOP

AIR SIDE SOP-1 AIR SIDE SOP-2

DCSOP

ECW OUT
ECW IN

51

GENERATOR GAS FILL AND VENT SYSTEM


SAFETY VALVE
PRIMARY WATER TANK

GENERATOR

ATMOSPHERE

TO ATMOSPHERE
THROUGH BCVE FANS

N2 FILLING
LINE

COMPRESED AIR LINE


SAMPLE LINE
H2 FILLING LINE

GAS PURITY DIGITAL


DISPLAY DEVICE

PRESSURE REGULATORS

PRESSURE GAUGE

100.00

ATMOSPHERE

CO2 FILLING
LINE

H2 FILL AND VENT BOARD

H2 FILLING RACK

FLASH EVAPORATOR

PRESSURE REGULATORS

STAGE-3 TURBINE SCHEMES BOOK OF LINE TRACE

CO2 FILLING RACK

N2 PRESSURE
REGULATOR
N2 CYLINDER

52

GENERATOR H2 DRIER CONNECTIONS


PRIMARY WATER TANK
TO ATMOSPHERE
THROUGH BCVE FANS

GENERATOR

WASTE GAS LINE TO


ATMOSPHERE

H2 GAS TO GENERATOR FROM DRIER

H2 GAS TO DRIER
OIL TRAP

VIEW GLASS

H2 DRIER
TOWER-A

LIMIT SWITCH

H2 DRIER
TOWER-B

CHANGEOVER HANDLE
BLOWER AIR IN FOR REGENERATION

HEATER
BLOWER

STAGE-3 TURBINE SCHEMES BOOK OF LINE TRACE

H2 DRIER TOWER-A IS IN SERVICE


AND H2 DRIER TOWER-B IS IN
REGENERATION POSITION

53

GENERATOR PRIMARY WATER SYSTEM


EXCESS GAS REMOVE LINE (H2)

PRIMARY WATER TANK

FILTER /MESH

ALKALISER

GENERATOR

MOTOR
&PUMP

TO ATMOSPHERE
THROUGH BCVE FANS

NAOH
STORAGE
TANK

COOLER

COOLER

ECW OUT

PUMP-A

MAGNETIC
FILTERS

STATOR BUSH IN
STATOR COOLING WATER INLET
N2 CHARGING LINE TO
PRIMARY WATER TANK

FINE FILTER

ION EXCHANGER

STATOR BUSH OUT

PUMP-B

ATMOSPHERE

FLOW METER
RECIRCULATION LINE

REGULATOR
N2 CYLINDER

TEMP.CONTROL VALVE

ECW IN

STAGE-3 TURBINE SCHEMES BOOK OF LINE TRACE

MAKEUP WATER LINE, TAPPING FROM


DM MAKEUP WATER PUMPS

54

GENERATOR BCVE FANS CONNECTIONS


PRIMARY WATER TANK

GENERATOR

TO ATMOSPHERE

SOST

OIL SEPARATOR
LINE

BCVEF-1
BCVEF-2
DRAIN LINE FROM H2
DRIER OIL TRAP

OIL SEPARATOR LINE


DRAIN LINE FROM AIR SIDE
SOP SUCTION SYPHON

OIL TANK

STAGE-3 TURBINE SCHEMES BOOK OF LINE TRACE

H2 DRIERS

55

GENERATOR GAS COOLING WATER SYSTEM AND LLD

COOLER-A

H2 GAS
COOLERS

GENERATOR

EXCITER
H2 GAS
COOLERS

COOLER-B

A
B

D
C

ECW OUT
HEADER
ECW IN
HEADER

ECW-19

ECW-18

ECW-16

ECW-17

VIEW
GLASS
TEMPERATURE
CONTROL VALVE

ECW IN

ECW IN

ECW OUT

ECW OUT

A,B = T.BOX BOTTOM LEAK

C = T.BOX TOP LEAK

STAGE-3 TURBINE SCHEMES BOOK OF LINE TRACE

D = GENERATOR CENTER LEAK

E,F,G = T.E. LEAKAGE

56

PART
-6
PART-6

DOSING
DOSING SYSTEMS
SYSTEMS
AND
AND

FIRE
FIRE WATER
WATER

HYDRAZINE DOSING SYSTEM (N2H4)


TO BOILER INITIAL FILL LINE

TO CEP DISCHARGE LINE

CHDV-18

AMMONIA DOSING

DOSING STROKE SETTING


AND DISPLAY BOARD
PUMP-A

20.0

CHDV-17

CHDV-20

D.M.WATER TAPPING LINE

CHDV-19

CONDENSATE TAPPING LINE

TO BFP SUCTION LINE

CHDV-05
M

CHDV-06
M

PUMP-B

BFP-A
S /LINE

20.0

BFP-B
S /LINE

CHDV-07
M

HYDRAZINE MEASURING TANK

BFP-C
S /LINE

TO AMMONIA DOSING

STIRRER MOTOR
DOSING PUMP -1

DOSING PUMP -2

FLUSHING LINE

HYDRAZINE MIXING CUM


STORAGE TANK

BREATHER TANK

STAGE-3 TURBINE SCHEMES BOOK OF LINE TRACE

DOSING PUMP
MAXIMUM DISCHARGE
PRESSURE IS 45 Kg/cm2

57

AMMONIA DOSING SYSTEM (NH3)


TO BOILER INITIAL FILL LINE

D.M.WATER TAPPING LINE


HYDRAZINE DOSING

DOSING STROKE SETTING


AND DISPLAY BOARD
PUMP-A

20.0

CHDV-19
CHDV-18

CHDV-20

PUMP-B

CHDV-17

CONDENSATE TAPPING LINE

TO CEP DISCHARGE LINE


TO BFP SUCTION LINE

CHDV-11
M

BFP-A
S /LINE

CHDV-12
M

20.0

BFP-B
S /LINE

CHDV-13
M

TO HYDRAZINE DOSING

BFP-C
S /LINE

AMMONIA MEASURING TANK


STIRRER MOTOR
DOSING PUMP -1

DOSING PUMP -2

FLUSHING LINE

AMMONIA MIXING CUM


STORAGE TANK

BREATHER TANK

STAGE-3 TURBINE SCHEMES BOOK OF LINE TRACE

DOSING PUMP
MAXIMUM DISCHARGE
PRESSURE IS 45 Kg/cm2

58

PHOSPHATE DOSING SYSTEM (PO4)


MEASURING TANK
STIRRER MOTOR

CONDENSATE TAPPING LINE


DM WATER TAPPING LINE

STIRRER MOTOR
MIXING TANK

TO BOILER DRUM

DOSING STROKE SETTING


AND DISPLAY BOARD
PUMP-A

40.0

DOSING PUMP-1

DOSING PUMP-2

PUMP-B

40.0

STAGE-3 TURBINE SCHEMES BOOK OF LINE TRACE

59

SODIUM HYDRAXIDE DOSING SYSTEM (NAOH)


STIRRER MOTOR
SODIUM HYDRAXIDE MIXING
CUM STORAGE TANK
BREATHER TANK

D.M. WATER MAKEUP AND FILL LINE


TO ECW PUMPS SUCTION LINE

ECW TANK-BOILER

ECW TANKS NORMAL FILLING LINE


FROM DM PLANT

ECW TANK-TURBINE

T.G.SIDE

DMV-75
STAGE-3 TURBINE SCHEMES BOOK OF LINE TRACE

S.G.SIDE

60

FIRE WATER SYSTEM SPRAY AND HYDRANT

WR-5

UCB

R1WM-2

R1WM-3

R1BF-20
R1WM-11

R1DH-1
R2BF-16

R1BF-9
R1WM-1
WR-4

R1SH-15

R1DH-2

R1BF-7

R1SH- --

DV-90

DV-60

FOPH

DV-61

CHIMNY

R1BF-8

R1WM-4

R1SH-14

R1WM-10

WR-10
R1BF-19

R1BF-6

DV-59

TP-31

WR-3

R1WM-5

BOOSTER PH

ASH
SLURRY

R1WM-8 R1BF-18

ESP

WR-7
WR-6

TP-30

R1BF-10

DV-77
DV-69
DV-68

DV-65

WR-14

WR-11

BOILER

DV-72,71,70

DV-89
DV-67

WR-8
WR-9

ESP

WR-13 C/R

R1WM-9

DV-76
DV-66
DV-75
DV-74

R1BF-11

R1BF-13 R1BF-12

R1SH-7

R1BF-5

R1SH-5

R1BF-4

DG

R1SH-6

DV-85

TURBINE

WR-2

DV-84

R1SH-4

ST-TR

R1SH-8

PH

R1SH-13

DV- --

R1SH-17

WR-1

DV-81,82,83

R1SH-3

GT-B

R1SH-10
R1WM-7
R1BF-14

TP-28

R1BF-21

DV-79

DV-55
VACUUM
R1WM-6 DV-62,56,57,58

DV-43

R2SH-3

PH

GT-Y

ACW PH

R1SH-9

SER-WATER

GT-R

SPRAY
LINE

R1BF-16

R1SH-11

DV-44

DV-45

R1SH-16

R1BF-2

R1BF-3

R1SH-2

UAT-1
UAT-2

DV-47,46

DV-54

R1SH-18

DV-80

R1SH-12

R2BF-5

R2WM-2
R2BF-4

R2BF-3

TP-29

R1BF-1

RING-1 HYDRANT
LINE

TO CHP
R2WM-1

DV-51 , 50 , 49 , 48
R1BF-17

WR-12

PH

ASH WATER

DV-53

DV-52

FMSH-2

RING-3 HYDRANT LINE


RING-2 HYDRANT LINE
SPRAY LINE
R2SH-1
R2SH-2
R2BF-2

FIRE
WATER

R1BF-15

R1SH-1

LDO

R2BF-1

FWT-1

LDO UNLOAD PH
FOAM PH
DV-64

FWT-2

PUMP HOUSE

R3BF-5

R3SH-16

R3SH-15

R3BF-1

FMSH-1

WR = WET RAISER
DV = DELUGE VALVE
WM = WATER MONITER
FM = FOAM
FWT= FIRE WATER TANK

DV-63

R3BF-3

R3SH-7 R3BF-2

CPU REGEN
UNIT

R3SH-9

R3SH-10

R3SH-11

R3SH-12

R3BF-6

R3SH-1

T-7A

CL.BLDG

R3BF-4

ID C

R3SH-8

CW
PH

ASH WATER
RECIRCULATION
FACILITIES

R3SH-5

R3SH-14

R3SH-2

R3SH-4

YARD

SH = SINGLE HYDRANT
DH = DOUBLE HYDRANT
BF = BUTTER FLY VALVE
PH = PUMP HOUSE
FEH = FIRE ESCAPE HYDRANT

FMSH-3

R3SH-3

R3SH-13

INTER CONNECTION
LINE (STAGE-2)

STAGE-3 TURBINE SCHEMES BOOK OF LINE TRACE

61

FIRE WATER SYSTEM D.V AND WR NUMBERS


DV NO

SYS

DV-43

MVWS

EQUIPMENT /AREA PROTECTED

DV NO

SYS

DV-75

HVWS

DV-44

MVWS

DV-45

MVWS

CONV.31 A/B

DV-76

HVWS

SEAL OIL OIL UNIT AT EL(+) 0.00 M

CONV.31 A/B

DV-77

HVWS

TURBINE LUB OIL UNIT AT EL(+) 8.50 M

DV-46

MVWS

CONV.31 A/B

DV-78

DV-47

MVWS

CONV.31 A/B

DV-79

HVWS

TURBINE LUB OIL CANAL PIPING AT EL(+) 17.00 M

DV-48

MVWS

DV-49

MVWS

CONV.31 A/B

DV-80

HVWS

UNIT AUX.TRANSFORMER A / B

CONV.31 A/B

DV-81

HVWS

GENERATOR TRANSFORMER - R

DV-50

MVWS

CONV.31 A/B

DV-51

MVWS

CONV.31 A/B

DV-82

HVWS

GENERATOR TRANSFORMER - Y

DV-83

HVWS

GENERATOR TRANSFORMER - B

CONV.31 A/B

EQUIPMENT /AREA PROTECTED


CENTRAL LUB OIL UNIT AT EL(+) 0.00 M

DV-52

MVWS

CONV.31 A/B

DV-84

HVWS

STATION TRANSFORMER

DV-53

MVWS

TP-29-(EL) (+) 57.00M

DV-85

MVWS

DIESEL TANK AT D.G.ROOM

DV-54

MVWS

TP-29-(EL) (+) 65.00M

DV-86

DV-55

MVWS

CONV.32 A/B

DV-87

DV-56

MVWS

CONV.32 A/B

DV-88

T.G-EL(+) 9.5M, 18M

DV-57

MVWS

TP-30-EL(+)65.50M,67.00M

DV-89

MVWS

5.1 M CABLE GALLERY MAIN PLANT

DV-58

MVWS

CONV.33 A/B

DV-90

HVWS

FUEL OIL PUMP HOUSE

DV-59

MVWS

CONV.33 A/B

ESP CONTROL ROOM


WET RAISERS

DV-60

MVWS

TP-31-EL(+)59.00M

DV-61

MVWS

TP-31-EL(+)53.50M BUNKER 34 B

DV-62

MVWS

TP-31-EL(+)53.50M BUNKER 34 A

FEH01 EL(+) 9.5M

FEH10 EL(+) 5.25M

DV-63

MVWS

LDO TANK

FEH02 EL(+) 18M

FEH11 EL(+) 9.5M

FEH23 EL(+) 56.75M FEH34 EL(+) 56.75M FEH46EL(+) 9.40M

DV-64

MVWS

LDO UNLOAD PUMP HOUSE

FEH12 EL(+) 14.5M

FEH24 EL(+) 62.50M FEH35 EL(+) 62.50M FEH47 EL(+) 12.20M

DV-65

MVWS

ESP CONTROL ROOM

FEH03 EL(+) 9.5M

FEH13 EL(+) 18M

FEH25 EL(+) 69.05M FEH36 EL(+) 69.05M FEH48 EL(+) 17.70M

DV-66

MVWS

EL(+)24.00 M IN B-C BAY (MCC CABLE GALLERY)

FEH04 EL(+) 18M

DV-67

MVWS

EL(+)13.50 M IN C-E BAY ( CABLE.GALLERY )

WR-1 (TG)

WR-4 (UCB)

WR-2 (TG)

WR-3(TG)

WR-5 (TG)
FEH14 EL(+) 9.5M

WR-7(BLR)

WR-9 (BLR)

FEH26 EL(+) 75.55M FEH37 EL(+) 75.55M


WR-8 BLR)

WR-10 (TP-31)

DV-68

MVWS

EL(+)08.50 M IN A-B BAY ( CABLE GALLERY )

FEH05 EL(+) 6.10M

DV-69

MVWS

EL(+)00.00 M IN A-B BAY ( CABLE GALLERY )

FEH06 EL(+) 14.50M

DV-70

HVWS

BOILER BURNER FRONT EL(+) 24.00 M

FEH07 EL(+) 25.00M FEH16 EL(+) 10.00M FEH29 EL(+) 26.00M

FEH08 EL(+) 32.75M FEH17 EL(+) 19.00M FEH30 EL(+) 30.00M FEH40 EL(+) 54.50M

DV-71

HVWS

FRONT SIDE OF BOILER BURNER FRONT AT EL


(+) 27.25 M, EL(+) 30.40 M, EL(+) 33.60 M, 36.70 M

DV-72

HVWS

FRONT SIDE OF BOILER BURNER FRONT AT EL


(+) 27.25 M, EL(+) 30.40 M, EL(+) 33.60 M, 36.70 M

DV-73
DV-74

HVWS

BFP LUB OIL CONSOLE AT EL(+) 0.00 M

STAGE-3 TURBINE SCHEMES BOOK OF LINE TRACE

FEH15 EL(+) 18M


WR-6 (BLR)

WR-13 (ESP C/R)

FEH22 EL(+) 50.50M FEH33 EL(+) 50.50M FEH45 EL(+) 4.70M

WR-14 (ESP C/R)


FEH49 EL(+) 4.70M

FEH27 EL(+) 10.00M FEH38 EL(+) 54.50M FEH50EL(+) 9.40M


FEH28 EL(+) 19.00M FEH39 EL(+) 60.50M FEH51 EL(+) 12.20M
WR-11 (TP-30)

FEH52 EL(+) 17.70M

FEH09 EL(+) 37.00M FEH18 EL(+) 26.00M FEH31 EL(+) 37.80M FEH41 EL(+) 60.50M
FEH19 EL(+) 33.00M FEH32 EL(+) 44.30M FEH42 EL(+) 68.00M
FEH20 EL(+) 37.80M

WR-12 (TP-29)

FEH21 EL(+)44.30M

FEH43 EL(+) 57.50M

FEH = FIRE ESCAPE HYDRANT

FEH44 EL(+) 66.20M

62

FIRE WATER PUMP HOUSE (STAGE-3)


SPRAY LINE TO
TURBINE AND BOILER

FIRE WATER TANK


FILL LINE

FIRE WATER
TANK - 2

STRAINERS

FIRE WATER PUMPS


DISCHARGE HEADER
R/C LINE

SPRAY LINE TO CHP

HPT

FIRE WATER PUMPS


SUCTION HEADER

FIRE WATER
CONTROL ROOM

PS

SPRAY PUMP-1

SPRAY DIESEL
HYDRAUNT
PUMP-1
DIESEL PUMP-1

HYDRAUNT
PUMP-1

HYDRAUNT
PUMP-2

JACKY
HYDRAUNT PUMP-1
PUMP-3

HYDRANT LINE TO RING -3

FIRE WATER
TANK - 1

HYDRANT LINE TO RING -2

HYDRANT LINE RING -1

PS

COMPRESSOR-2
JACKY
PUMP-2
COMPRESSOR-1

FIRE WATER PUMP HOUSE


STAGE-3 TURBINE SCHEMES BOOK OF LINE TRACE

63

NOTES PAGE

STAGE-3 TURBINE SCHEMES BOOK OF LINE TRACE

64

THANKYOU
THANKYOU

FOR
FOR USING
USING AND
AND CHOOSING
CHOOSING

V.BAL
RAJESHAM
V.BAL
RAJESHAM
STAGE-3 TURBINE OPERATOR
STAGE-3 TURBINE OPERATOR

[email protected]

STAGE-3 TURBINE SCHEMES BOOK OF LINE TRACE

!"

(A Government of India Enterprise)

Ramagundam Super Thermal Power Station


P.O.Jyothinagar,Dist.Karimnagar-505215 (A.P)

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