NTPC 500 Power Plant Operation Pipe Line
NTPC 500 Power Plant Operation Pipe Line
NTPC 500 Power Plant Operation Pipe Line
LINE TRACE
STAGE
-3 TURBINE SYSTEM SCHEMES
STAGE-3
OPERATION DEPARTMENT
RAMAGUNDAM SUPER THERMAL POWER STATION
!"
Date:22-12-2005
MESSAGE
I am glad to know that Operation department has prepared Stage-III Turbine
schematics in the form of booklet titled LINE TRACE.
Successful organizations understand that learning leads to business leverage.
This book is designed user friendly containing all the intricate details of schemes for
easy learning, efficient monitoring, safe isolation and normalization of systems. The
book is found to be very convenient for day to day jobs and users can easily understand
and visualize the systems and schemes. The schemes drawn in this booklet titled LINE
TRACE contain fine details of the schemes as erected in Unit-7 Turbine side.
I am sure that all employees and new entrants to Operation will make use of this book
as an immediate reference for improving their skills.
I convey my warmest greetings to all employees in Operation department and wish
them all success.
FOREWORD
Date:22-12-2005
Efficient and reliable operation of Thermal Power Station mainly depends upon the
awareness of various systems and schemes by operation & Maintenance personal about
the plant.
Operation department attaches great importance for training and development
interventions of all its employees technically by providing all the necessary material such
as schematics.
The compiler has immensely involved and drawn the schemes to lend a new edge for
achieving better operation practices.
The book will be useful in improving knowledge and skills of the operation fraternity.
I am confident that all the employees of Stage-III operation will make use of this
schematic booklet for immediate reference and enhancing their skills, thereby improving
productivity.
I hope this book will be of great help to one and all in operation & Maintenance
departments.
LINE TRACE
V.BAL RAJESHAM
EMP.NO. 31744
SR.OPERATOR GR.III
STAGE-3 TURBINE OPERATOR
OPERATION DEPARTMENT
RAMAGUNDAM SUPER THERMAL POWER STATION
DISCLAIMER NOTE
Enough care was taken on drawing,compiling and printing. Even then any mistakes found or doubts faced, please
confirm and follow the instructions of experienced superior. Before operating any Equipment,dont be in a hurry to
act.Always think before you act.
STAGE-3 TURBINE SCHEMES BOOK OF LINE TRACE
THANKS
THANKS TO
TO
ACKNOWLEDGEMENTS
ACKNOWLEDGEMENTS
Sri.
Sri. THOMAS
THOMAS JOSEPH,
JOSEPH, A.G.M.
A.G.M. (O&M)
(O&M)
Sri.
Sri. PRAKASH
PRAKASH TIWARI,
TIWARI, D.G.M.
D.G.M. (O)
(O)
Sri.
Sri. T.RANGANATHAN,
T.RANGANATHAN, Sr.Supdt.
Sr.Supdt. (O)
(O)
Sri.
Sri. A.V.S.
A.V.S. RAO,
RAO, Sr.Supdt.
Sr.Supdt. (O)
(O)
AND
AND
SCRUITINY AND CORRECTION OF THIS BOOK BY
Sri.
Sri. A.K.MANOHAR,
A.K.MANOHAR, Sr.Supdt.
Sr.Supdt. (T/M)
(T/M)
Sri.
-1(O)-Printing
Sri. G.VENKATADRI,
G.VENKATADRI, S.S
S.S-1(O)-Printing
Sri.
Sri. P.RAMA
P.RAMA RAO,
RAO, Engineer.
Engineer. (O)
(O)
COLLEGUES
COLLEGUES AND
AND FRIENDS
FRIENDS
BY
BY
V.BAL
V.BAL RAJESHAM,
RAJESHAM, Sr.Operator
Sr.Operator Gr.III
Gr.III
UNIT-7
UNIT-7 TURBINE
TURBINE OPERATOR
OPERATOR
STAGE-3 TURBINE SCHEMES BOOK OF LINE TRACE
OPERATION
OPERATION DEPARTMENT
DEPARTMENT
OUR VISION
To be one of the worlds largest
and best power utilities, powering Indias growth
T
I
M
O
C
#
Animated Electronic Manual
Self Explainer and User Friendly Show On Stage-1 Turbine Oil System
Schematic Book
$'
$'
STAGE-3 TURBINE SCHEMES BOOK OF LINE TRACE
(
(
MAIN CONTENTS
PART-1 WATER SYSTEMS AND CONDENSER
01 TO 15
16 TO 30
31 TO 40
41TO 50
51 TO 56
57 TO 63
CONTENTS
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
CONTENTS
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
SYMBOLS
Manual Operated Valve
Nozzle Flow
Vent to Pit
Steam Trap
Drain Funnel
Filter /Strainer
Orifice
Y Type Strainer
Throttle
Siphon
FC NRV
Pressure Regulator
View Glass
Blower
Blower
PART
-1
PART-1
WATER
WATER SYSTEMS
SYSTEMS
AND
AND CONDENSER
CONDENSER
TURBO GENERATOR
IPSV
BARRING GEAR
BRG.NO3 AND
COUPLING
IPCV
BRG.NO-5
BRG.NO-4 AND
COUPLING
BRG.NO-7
HPCV
MOP
BRG.NO1
HPSV
HP TURBINE
CRH-NRV
IP TURBINE
LP TURBINE
GENERATOR
EXCITER
HPSV
HPCV
IPCV
IPSV
CONDENSER
HP TURBINE - 17 STAGES
EXTRACTION NO.1
EXTRACTION NO.2
EXTRACTION NO.3
EXTRACTION NO.4.1
EXTRACTION NO.4.2
EXTRACTION NO.5
EXTRACTION NO.6
01
ACW-28
ACW-14
ACW-20
PHE-B
(SG)
ACW-27
PHE-A
(SG)
ACW-26
ACW-25
ACW-22
ACW-15
ACW-21
ACW-23
ACW-16
TO CW SYSTEM
ACW-17
PHE-C
(TG)
ACW-18
PHE-B
(TG)
ACW-19
PHE-A
(TG)
ECW IN
ACW-29
ACW-31
LP TURBINE
DEBRIES VALVE-B
DEBRIES VALVE-A
ECW OUT
LPH-1
ACW-C
ACW-24
ACW-9
ACW-5
ACW-2
ACW-A
ACW-11
SCS-GEAR MOTOR
ACW-13
ACW-8
ACW-30
SCS-GEAR MOTOR
SCS-STRAINER
CW OUTLET
CW INLET
COOLING TOWER-7B
COOLING TOWER-7A
ACW-B
ACW-12
ACW-6
ACW-3
ACW-10
SCS-STRAINER
LEFT
CONDENSER RIGHT
DRAIN
ACW-7
FROM CW SYSTEM
M
ACW-1
CW PUMP HOUSE
ACW-4
02
ECW-109
ECW-75
MAKEUP TO ECW SYSTEM
ECW-8
ACW IN
ECW-13
ECW-10
PHE-A
TO VACUUM PUMP
HEAT EXCHANGERS
ECW-116
ECW-7
ECW-5
ECW-17
ECW-114
ECW-115
ECW-113
TG-A
ECW-2
ECW-4
TG-B
SHORT R/C
ECW-1
LONG R/C
ACW OUT
ECW-14
PHE-B
ECW-11
ECW-15
ECW-6
PHE-C
ECW-9
ECW-79
ECW-77
SHORT R/C
PHE-A
ECW-83
ECW-80
ECW-99
ECW-81
ECW-12
SG-B
SG-A
TG-C
ECW-3
ECW-85
ECW-78
ECW-98
ECW-82
ECW-96
ECW-84
PHE-B
ECW-86
ECW-95
ECW SUPPLY
HEADER(S.G)
ECW RETURN
HEADER (S.G)
ECW-97
03
CFT COOLERS
P.W. COOLERS
COMPRESSOR
GENERATOR H2 COOLERS
TO EQUIPMENTS
ECW-B
ECW-C
PHE-C
(TG)
MAKE UP LINE
DOSING LINE
SHORT R/C
ECW-A
LONG R/C
EXCITER
PHE-B
(TG)
DOSING LINE
V / PUMPS
MAKE UP
LINE FROM
ECW TANK
FROM ACW
SYSTEM
TO CW SYSTEM
SHORT R/C
LONG R/C
T.D.BFP
T.D.BFP
TD BFP MOT
CENTRIFUGE
TD BFP MOT
CENTRIFUGE
TD BFP MOT
COOLERS
M.D.BFP
TD BFP MOT
COOLERS
MD BFP-W/O
COOLERS
MD BFP-L/O
COOLERS
ECW-B (SG)
PHE-A
(SG)
CEP-B CEP-A
PHE-A
(TG)
ECW-A (SG)
CEP-C
PHE-B
(SG)
TO EQUIPMENTS (SG)
FROM EQUIPMENTS (SG)
04
ECW-65
ECW-62
M
ECW-63
ECW-64
ECW-106
M ECW-103
ECW-104
ECW-101
DMV-75
MAKEUP LINE TO
ECW SYSTEM (SG)
ECW-105
ECW-99
ECW-100
ECW TANK
BOILER
DMV-41
M
ECW-102
ECW-67
ECW-68
MAKEUP LINE TO
ECW SYSTEM (TG)
ECW TANK
TURBINE
ECW-69
DM MAKEUP
WATER PUMPS
ECW-66
PRIMARY WATER
SYSTEM MAKEUP LNE
LP TURBINE
DMV-72
NaOH BREATHER
CDV-46
GRAVITY MAKEUP
LINE TO CONDENSER
DMV-38
CONDENSER
CEP- C , B , A
M
DMV-40
DMV-46
DMV-45
DMV-48
SAMPLE LINE
DMV-54
CTP-A
DMV-82
DMV-60
DMV-47
CTP-B
SEAL POT
LPH-1
DMV-63
DMV-43
CONDENSATE
STORAGE TANK
CDV-47
HOTWELL EMERGENCY
MAKEUP AND FILL LINE
DMV-49
CDV-43
DMV-50
CDV-45
CEP DISCHARGE
HEADER
TO LP BY PASS
SPRAY
CONDENSATE LINE TO LPH-1
05
CEP CONNECTIONS
CEP-A CONNECTIONS
LPFT
DISCHARGE VENT
CONDENSER
ECW IN
ECW OUT
CEP-C
BEARING
VIEW GLASS
CEP CANSTER BOX
CSV-1
STRAINER
CDV-10
CDV-11
CEP-A
MOTOR
EXPANSION BELLOW
CDV-4
M
CDV-1
CDV-7
TO HEATERS
BALANCING LINE
(SUCTION VENT
/CANSTERVENT)
CEP-B
06
EXHAUSTHOOD
SPRAY
DEAERATOR
CDV-47
LP TURBINE
CDV-49
CDV-43
CDV-18
CDV-45
M CDV-27
CDV-32
LPH-2
CDV-24
CDV-22
CDV-26
CDV-25
CDV-21
CDV-23
CPU
CDV-50
CDV-20
CDV-72
CDV-55
TO SCAPH SPRAY
CDV-54
CDV-31 IBV
CDV-34 IBV
CDV-60
CDV-31
CDV-34
CDV-30
CDV-85
DUMP LINE
GSC
CDV-36
CDV-42
CDV-7
CDV-17
CDV-16
SAMPLE LINE
LPH-3
CDV-44
CSV-1
M
CDV-4
CDV-8
CDV-1
CDV-2
CDV-10
CDV-11
CSV-2
CDV-12
CDV-5
CDV-9
CDV-6
CDV-28 IBV
CDV-33
CEP-A
CDV-38
CDV-39
CDV-35
CDV-40
CEP-B
CDV-3
CEP SUCTION
HEADER
CDV-41
CDV-13
CSV-3
CDV-15
CDV-14
CDV-29
DRV-48
CEP-C
CDV-28
CONDENSER
CDV-46
CEP-A MIN.R/C
DRAIN TO UFT
LPH-1
OVERFLOW AND
DRAIN TO LPFT
CST
DRAIN COOLER
EXCESS CONDENSATE
TO CST
FEED STORAGE
TANK
CDV-71
CDV-37
CONDENSATE SYSTEM
07
FCV02
FCV-07
DEAERATOR
TO RE HEATER SPRAY
FCV-06
FCV-09
FCV-04
FCV-08
AD AMMONIA DOSING
HD HYDRAZINE DOSING
CHDV-13
M
CHDV-11
CHDV-07
CHDV-12
FDV-24
FDV-18
FDV-23
FDV-17
FDV-01
FDV-04
TDBFP-A
TURBINE
FCV-01
FDV-02
FDV-03
FDV-06
FDV-13
CHDV-05
HD
MAIN PUMP
FDV-14
FSV-01
FDV-26
FDV-25
MAIN PUMP
FCV-03
FDV-15
TO APRDS SPRAY
FDV-09
FDV-11
HP HEATER 5A
HP HEATER 6A
HP HEATER 5B
50%BYPASS
FDV-08
100%BYPASS
M
FOR BFP CONNECTIONS SCHEME NO. 24 AND 25
FDV-12
FDV-07
FDV-16
TO BOILER DRUM
THROUGH
ECONOMISER
FDV-20
FSV-02
FDV-28
FDV-27
TURBINE
FCV-05
HD
CHDV-06
TDBFP-B
MAIN PUMP
R/C LINE
AD
FDV-05
MOTOR
FDV-22
MDBFP-C
FDV-21
FSV-03
HD
FDV-19
AD
AD
HP HEATER 6B
M
FDV-10
08
GSC BLOWER-A
MAW80 AA011
M
ATMOSPHERE
GSC BYPASS TO
ATMOSPHERE
MAW80 AA012
MAW80 AA007A
GSC BLOWER-B
IPT
LPT
CDV-16
CONDENSER
GLAND STEAM
CONDENSER
CDV-18
STRAINER
LP FLASH
TANK
MAW80
AA001A
HPT
MAW80
AA 001
MAW80 AA007
CDV-17
CEP-C
TD BFP-A
CEP-B
CEP-A
TO HEATERS
TD BFP-B
09
VACUUM PUMP
COOLERS
ECW-PHE
LPH-1
ACW SYSTEM
MESH FOR
STOPPING
OLTCS BALLS
ARV (CW-5)
ARV (CW-6)
M
CW-3
M
CW-4
M
CONDENSER
CW-2
PASS-B
CW-1
CW LINE - CW PUMPS TO
CONDENSER
PASS-A
CW LINE CONDENSER TO CT
10
COLTC SYSTEM
CW LINE PASS A IN /OUT
BALLS
M
CW LINE TO CONDENSER
BALL SEPARATOR
MOTOR
BALLS
CW LINE TO CONDENSER
BALLS
BALLS
MESH
MESH
BALL MONITER
BALL MONITER
BALL VESSEL
BALL CIRCULATION
PUMP AND MOTOR
STAGE-3 TURBINE SCHEMES BOOK OF LINE TRACE
BALL VESSEL
BALL CIRCULATION
PUMP AND MOTOR
11
CONDENSER CONNECTIONS
LPH-2 VENT
LPH-1 VENT
LPH-1
SDFT DRAIN
HOTWEL DRAINS
CEP SUCTION LINE
HOTWEL DRAINS
CEP SUCTION LINE
12
LP TURBINE
LEVEL GAUGE
AIR EJECTOR
TANK
OVERFLOW
SMV-26
SMV-23
SMV-25
SEPARATOR
TANK
SMV-24
CONDENSER
S
HOTWEL LEVEL TRANSMITTER PIPES
TO VACUUM PUMP-2
MAKEUP LINE
( FROM ECW )
VACUUM PUMP
VACUUM
PUMP
SEAL WATER
CIRCULATION PUMP
ACW OUT
SEALING LIQUID IN
HEAT EXCHANGER
MOTOR
13
TO DM PLANT
FROM DM PLANT
TO LP HEATERS
TREATED CONDENSATE
CPU VESSEL-2
S
CPU VESSEL-1
S
S
S
S
S
CDV-51
TO CONDENSER HOTWEL
COMPRESSOR
STAGE-3 TURBINE SCHEMES BOOK OF LINE TRACE
MOTOR
14
TO ABOVE
17 meters
TO ABOVE
17 meters
FOR TOILET
ROOMS
17
17
8.5
CHILLER
ROOM
FOR TOILET
ROOMS
8.5
TO ABOVE
17 meters
8.5
0
17
17
8.5
8.5
TO H2
FILL ROOM
CONDENSER
COMPRESSOR
HOUSE
SERVICE WATER
PUMP HOUSE
STEPS
WAY
TO ABOVE
17 meters
ECW PUMPS
CST
STEPS
TO ABOVE
17 meters
CFT ROOM
17
8.5
0
STEPS
STEPS
15
PART
-2
PART-2
STEAM
STEAM SYSTEMS
SYSTEMS AND
AND
HEAT
HEAT EXCHANGERS
EXCHANGERS
DRAIN TO SDFT
DRAIN TO UFT
HPCV-1
HP TURBINE
HPCV-2
HPSV-2
CRH NRV
TD BFP
TURBINE -A
DRAIN TO SDFT
STRAINER
DRAIN TO UFT
HPSV-1
TD BFP
TURBINE -B
EXTRACTION NO.6
DRAIN TO SDFT
HPBP LINES
TO A.S.HEADER (APRDS)
TO DEAERATOR
HPH-6A
HPH-6B
TO SEAL STEAM
TO APRDS
TO RE HEATER
MS LINE TO HPT
STAGE-3 TURBINE SCHEMES BOOK OF LINE TRACE
16
LPBP LINE(L)
WARMUP LINE
IPSV-1
DRAIN LINES
TO MALVALVES FT
WARMUP LINE
IP TURBINE
LP TURBINE
IPCV-2
EXTRACTION NO.1
(FOUR LINES)
DRAIN LINE TO
MALVALVES FT
IPSV-2
STRAINER
LPBP LINE(R)
STRAINER
LPH-1
EXTRACTION NO.2
EXTRACTION NO.3
LPH-3
EXTRACTION NO.5
LPBP VALVES
WARMUP LINE
EXTRACTION NO-4.1
TO DEAERATOR
HPH-5A
HPH-5B
CONDENSER
LPH-2
EXTRACTION NO-4.2
TD BFP
TURBINE -A
TD BFP
TURBINE -B
17
DRV-22
FEED STORAGE
TANK
DRV-11
HP TURBINE
IP TURBINE
DRV-5
LP TURBINE
CRH NRV
DRV-25
EXV-33
EXV-34
EXV-22
EXV-21
HPH-5A
DRV-8
NORMAL DRIP
HPH-5B TO D/A
NORMAL DRIP
HPH-5A TO D/A
EXTRACTION NO.6
ALTERNATE DRIP
HPH-5A TO HPFT
HPH-5B
EXV-147
EXV-102
CONDENSER
CRH LINE
TO TDBFP
HPFT
EXV-101
LINE DRAINS
DRV-18
MAL-47
EXV-10
MAL VALVES FT
EXTRACTION NO. 5
DRV-15
EXV-09
ALTERNATE DRIP
HPH-5B TO HPFT
DRV-2
EXV-26
EXV-24
EXV-25
M EXV-23
LINE DRAIN
LINE DRAIN
HPH-6B
NORMAL DRIP HPH-6B TO 5B
HPH-6A
ALTERNATE DRIP
ALTERNATE DRIP
HPH-6A TO HPFT
HPH-6B TO HPFT
18
LP TURBINE
EXTRACTION NO.3
EXTRACTION NO.2
EXTRACTION NO.1(FOUR LINES)
EXV-118
M
EXTRACTION
LINE DRAINS
EXV-119
M
DRV-37
LPFT
CONDENSER
DRV-31
MAL VALVES FT
NORMAL DRIP
LPH-2 TO LPH-1
DRV-34
LPH-1
MAL-55
M
EXV-03
EXV-04
MAL-54
EXV-02
EXV-12
EXV-01
DRV-28
DRAIN COOLER
EXV-11
LPH-2
LPH-3
EXTRACTION
LINE DRAINS
NORMAL DRIP
LPH-3 TO LPH-2
ALTERNATE DRIP
LPH-2 TO LPFT
ALTERNATE DRIP
LPH-3 TO LPFT
19
SMV-19
SMV-21
LPH-1
LPH-1
SMV-18
SMV-06
SMV-09
SMV-12
SMV-16
HPFT
SMV-17
SMV-15
LPH-2
SMV-03
CONDENSATE
INLET
HPH 6B
SMV-01
SMV-02
SMV-05
SMV-04
SMV-14
SMV-13
ORIFICE
LPH-3
HPH 6A
HPH 5A
SMV-07
SVD FT
HPH 5B
SMV-08
SMV-11
SMV-10
CONDENSATE
INLET
TO ATM
DRAIN TO PIT
20
HP BY PASS SYSTEM
HPSV-1
HPCV-1
HP TURBINE
IP TURBINE
LP TURBINE
CRH-NRV
HPCV-2
DRAIN LINES TO UFT
HPSV-2
LPH-1
VENT TO ATM
BPV-101
UFT
CONDENSER
DRAIN TO PIT
BPV-04
BPE-01
BP-1
BPV-06
BPV-05
BPV-03
M
BPV-102
BD-01
BP-2
BPE-02
BPV-07
WARM UP LINES
CRH LINE TO RE HEATER
MS LINE TO HP TURBINE
HP BY PASS VALVES
HP BY PASS LINES TO CRH LINE
TDBFP-A
TDBFP-B
MDBFP-C
21
LP BY PASS SYSTEM
WARM UP LINE
LP BYPASS LINES
IPCV
LPBP LINE
DRAINS
LPBP CV-SV(R)
LP BYPASS
SPRAY VALVES
CONTROL RACK
TO EXHAUST
HOOD SPRAY
IPCV
LP TURBINE
SDFT
HRHV-110
IPSV
HRHV-114
IP TURBINE
HP TURBINE
HRHV-109
IPSV
TO MAL VALVES
F.T. SPRAY
HRHV-113
CEP A,B,C
WARM UP LINE
LPBP CV-SV(L)
LINE DRAINS
LP BY PASS SPRAY LINE
GSC
CST
LP BY PASS WATER
INJECTION VALVES
CONDENSER
22
LEAK STEAM TO
IPT EXHAUST
HPCV-1
GSC
U SEAL RING
LEAKOFF LINES
IPSV,CV -1
HP TURBINE
LP TURBINE
IP TURBINE
IPSV,CV -2
HPCV-2
LPBP CV, SV
LEAK STEAM TO
IPT EXHAUST
HPSV-2
CONDENSER
HPT EVACUATION
VALVE
HPCV,SV AND IPCV ,SV
SPINDLE LEAK OFF LINES
MS LINE TO HPT
CRH LINE TO RH
MAW 55AA001
MAW 10AA001
MAW 10AA010
DRN TO HPFT
LPBP CV AND SV
SPINDLE
LEAKOFF LINES
MAW 50AA001
MAW 50AA010
DRN TO MAL FT
23
DMV-34 DMV-35
CBD
EXV-14
ASV-11
DEAERATOR
FCV-09
LPH-1
TO UFT
D/A OVERFLOW
CRHV-06
CRHV-05
TO LPFT
R/C LINE
FSV-01
FSV-02
FSV-03
CRHV-159
CRHV-08
M
MAL VALVES FT
CRHV-09
TO SVD FT
EXV-13
EXV-06 EXV-05
ASV-10
CONDENSER
MAL-51
TO LPFT
EXV-115
ASV-09
TO SVD FT
FCV-07
FCV-04
DRV-48
ASV-05
ASV-06
M
ASV-08
FCV-06
DRV-15
DRV-16
DRV-14
FCV-02
FCV-08
DRV-22
DRV-21
DRV-23
ASV-07
CONDENSATE LINE TO
DEAERATOR
SMV-22
DEAERATOR CONNECTIONS
TO LPFT
R/C LINE
R/C LINE
CRHV-115
ASV-44
CRHV-07
TO HPFT
MDBFP
FCV-05
TDBFP-B
HPH-5B
FCV-03
DRV-20
FCV-01
DRV-13
TDBFP-A
HPH-5A
ASV-70 ASV-69
HPH-6B
HPH-6A
24
ASV-21
TO DEAERATOR PEGGING
SPRAY LINE
FDV-29 FDV-30 FDV-31
M
FDV-32
TO SVDFT
FDV-49
ASV-36
ASV-37
FDV-33
FDV-34 FDV-35
FDV-37
FDV-38 FDV-39
ASV-22
ASV-164
M
ASV-49
FDV-36
ASV-163
TO IBD
ASV-62
TO SVDFT
ASV-47
ASV-48
ASV-23
FDV-41
ASV-44
TO SCAP /ATOMIZATIOM
ASV-24
FDV-43
TO FOPH
ASV-60
TO SVDFT
M
ASV-51
TO SVDFT
ASV-32
ASV-33
ASV-56
ASV-39
TO SVDFT
ASV-40
TO AH SOOT BLOWING
TO TD BFP
ASV-67 ASV-68
FDV-42
TO /FROM UNIT-6
TO A/C PLANT
TO S.S SYSTEM ASV-69
M
ASV-70
SPRAY LINE
TO MILL INERTING
CRH LINE TO
S.S HEADER
ASV-34
FDV-40
ASV-35
M
ASV-41
ASV-50
TO SVDFT
ASV-27
ASV-26 ASV-25
M
ASV-31 ASV-30
ASV-29 ASV-28
M
M
TO SVDFT
MS LINE TO HPT
CRH LINE TO RH
HRH LINE TO IPT
25
SPRAY LINE
M
M
F
FLASH BOX
(TANK) -1
( GT SIDE )
FLASH BOX
(TANK) -2
( BOILER SIDE )
CONDENSER
A
B
16
C
D
E
F
17
17
17
16
16
G
H
16
I
J
K
L
M
N
23
17
19
19
34
24
18
26
SPARE
E
M
F
M
G
M
H
M
I
M
J
M
M
SPARE
DRV-6
DRV-5
DRV-4
DRV-11
HPFT
DRV-12
DRV-26
DRV-19
DRV-10
DRV-18
DRV-24
DRV-25
DRV-17
CONDENSER
18
34
34
23
20
20
20
34
20
34
18
24
18
34
18
24
18
34
34
27
DRV-30
DRV-36
DRV-31
DRV-37
DRV-32
DRV-38
V
U
DRV-48
DRV-47
DRV-49
DRV-51
B
M
M
T
I
J
K
L
M
T
M
T
M DR-1
LPFT
R
Q
M DR-02
M DR-2
CONDENSER
M DR-01
24
34
09
34
34
19
24
19
06
19
34
06
19
34
06
19
34
24
34
28
MS LINE STRAINER
DRAIN (LEFT)
VENT TO
ATMOSPHERE
MSV 110
M
HRHV 113
M
SDFT
CONDENSER
HRHV 114
M
HRHV 109
M
HRHV 110
M
HRHV 106
M
HRHV 105
M
CRH 101
M
HPBP WARMUP
LINE DRAIN (LEFT)
HRHV 101
M
UFT
HRHV 102
M
LP BYPASS LINE
DRAIN (RIGHT)
MSV 106
M
BPV 102
M
MSV 105
M
BPV 101
M
STEAM VENT
SPRAY LINE
MSV 109
M
MS LINE STRAINER
DRAIN (RIGHT)
SPRAY LINE
DRAIN
CRH NRV AND AFTER NRV LINE DRAIN
29
AUX.STEAM DRAIN
MANIFOLD
25 DRAIN LINES
VENT TO ATMOSPHERE
F
L
SVDFT
G
E
A
B
DRAIN TO PIT
A
B
C
D
E
F
G
H
20
25
20
24
20
24
20
20
25
20
25
25
25
25
30
PART
-3
PART-3
BOILER
BOILER FEED
FEED PUMPS
PUMPS
ECW-46
COOLER
HYDRAULIC
COUPLING
ECW-44
BOOSTER PUMP
MOTOR
MAIN PUMP
COOLER
ECW-45
ECW-43
MAGNETIC FILTERS
ECW IN
MAGNETIC FILTERS
SEAL
WATER
COOLERS
SEAL WATER
COOLERS
ECW-52
ECW-51
ECW IN
STAGE-3 TURBINE SCHEMES BOOK OF LINE TRACE
ECW-37
ECW OUT
ECW-36
ECW IN
31
FSV-03
STRAINER
FDV-22
RE HEATER ATTEMPRATION
CONICAL FILTER
FDV-28
FCV-05
CHDV-07
FDV-06
AMMONIA DOSING
RE CIRCULATION LINE TO DEAERATOR
COUPLING
MOTOR
HYDRAULIC
COUPLING
COUPLING
MAIN PUMP
VIEW GLASS
BALANCING LINE
ECW-38
L/O COOLER
W/O COOLER
ECW IN TO COOLER
W/O COOLER
ECW IN TO COOLER
L/O COOLER
32
FCV-01 = FCV-03
FDV-18= FCV-20
CHDV-11 = CHDV-12
BOOSTER PUMP
BARRING GEAR
GEAR BOX
MAIN PUMP
FDV-24
FDV-18
TURBINE
BALANCING LINE
CONICAL STRAINER
FCV-01
FSV-01
CHDV-11
STRAINER
CHDV-05
AMMONIA DOSING
FDV-04
M
HYDRAZINE DOSING
M
33
EXHAUSTHOOD SPRAY
TO ATM
VENT TO ATM
EXV-31
CRHV-141
TO TD BFP-B
TO TD BFP-B
CRHV-122
TO TD BFP-B
MCV
TO HPFT
CRHV-01
ESV
ACV
TO HPFT
FROM
A.S.HEADER
TO HPFT
TO HPFT
EXT.NO-4.1
CONDENSER
GS-20
GSCV
GS-03
EXV-27
M
MAL-52
TO MAL FT
CRH LINE TO
RE HEATER
DR-1
M
TO HPFT
TO LPFT
TO LPFT
TO LPFT
EXV-109
M
EXT.NO-6
TO HPH-6B
GS-10
EXT.NO-4.2
EXV-15
DR-2
LSCV
CRHV-135
TO
GSC
FROM TDBFP-B
SEAL STEAM EXHAUST
ASV-104
TO LPFT
TO HPH-6A
GS-20 = G.S-20
G.S=03 = G.S-03
GSCV = GSCV
CRHV-12 = CRHV-13
CRHV-122 = CRHV-129
LSCV = LSCV
-
DR-1 = DR-01
DR-2 = DR-02
34
BOOSTER PUMP
MAIN PUMP
TURBINE
MAGNETIC FILTERS
MAGNETIC FILTERS
SEAL
WATER
COOLERS
ECW-27
ECW-25
SEAL WATER
COOLERS
ECW IN
ECW OUT
ECW-26
ECW-24
35
JACKING OIL
COOLER-TOP
SIMPLEX FILTER
VIEW GLASS
VEF
EOP
AOP-B
FILTER
FILTER
TD BFP - MOT
AOP-A
COP
S
FILTER
TOP
RECIRCULATION
CONTROL VALVE
RECIRCULATION CV
BYPASS LINE
JOP
PRESSURE REGULATING VALVE
36
BOOSTER
PUMP
BARRING GEAR
GEAR
BOX
TURBINE
MAIN PUMP
DUMPWELL
COOLER
COOLER
CONTROL
OIL
DEFOAMER
SIMPLEX FILTER
EOP
S
FILTER
FILTER
AOP-B
TD BFP-MOT
S
S
AOP-A
37
GEAR BOX
TURBINE
MAIN PUMP
THROTTLES
COOLER
EOP
DEFOAMER
AOP-B
TD BFP-MOT
JOP
AOP-A
FILTER
38
VENT LINE
HEATER BOX
ECW OVER FLOW AND DRAIN
FINE FILTER
VIEW GLASS
VIEW GLASS
FLOW METER
CENTRIFUGE
MOTOR
CENTRIFUGE
GEAR BOX
FEED PUMP
Y TYPE STRAINER
MOT
VIEW GLASS
39
ECW-28
ECW TO COOLERS
ECW FROM TDBFP SEAL
AND COOL WATER
ECW OUTLET
ECW TO TDBFP SEAL AND COOL WATER
ECW TO TDBFP MOT CENTRIFUGE
ECW-29
VENT LINE
TDBFP MOT
COOLER -TOP
CV-1
TDBFP MOT
COOLER -BOTTOM
VIEW GLASS
CV-2
FOR TD BFP-B
VENT LINE
ORIFICE
ECW-28 = ECW 34
ECW-29 = ECW 35
TDBFP MOT
40
PART
-4
PART-4
MAIN
MAIN TURBINE
TURBINE
MOT
MOT AND
AND CFT
CFT OIL
OIL
TO ATMOSPHERE
OIL SEPARATOR
FILTERS
FILTERS VENT
COOLERS VENT
AOP-1
AOP-2
EOP
JOP
DCJOP
VAPOUR
EXTRACTION FANS
CENTRIFUGE
OIL PUMP
FROM DOP
SAMPLE LINE
41
MOP
INJECTOR
BARRING GEAR
HPT
IPT
LPT
GENERATOR
EXITER
SOST
TEMPERATURE CONTROL VALVE
EOP DISCHARGE
ONLY TO BEARINGS
TO ATMOSPHERE
S
MOP /AOP
DISCHARGE
AOP-1
AOP-2
MOP
SUCTION
EOP
JOP
FILTERS
DCJOP
VEF
INJECTOR
COOLERS
42
HPT
IPT
LPT
GENERATOR
EXITER
THROTTLERS
FILTERS
PRESSURE
REGULATOR
AOP-1
AOP-2
EOP
JOP
DCJOP
43
ECW OUT
COOLER -B
CENTRIFUGE
OIL PUMP
LINE FROM
MOP/AOP
TO CENTRIFUGE
SEALWATER
FROM
RESERVE
OIL TANK
ECW IN
MOT
FILTERS
COOLER -A
AOP-1
EOP
JOP
DRAIN OIL PUMP
JOP-1
DOP
DRAIN OIL
TANK /CLEAN
OIL TANK
CFT ROOM
44
HEATER BOX
SEAL WATER
LINE (ECW)
FLOW METER
RETURN OIL HEADER FROM
BEARINGS
ANTI FLOOD
TANK
MAIN TURBINE
MOT
DRAIN LINE TO
DRAIN OIL TANK
VIEW GLASS
COP MOTOR
S
FEED PUMP
Y TYPE STRAINER
SOLONOID VALVE
45
COP
FOR BARREL
FILLING LINE
LOV-32
LOV-27
LOV-28 LOV-29
LOV-24 LOV-23
LOV-17 LOV-16
LOV-35
LOV-34
LOV-12
LOV-22
LOV-33
DOT
LOV-14
LOV-11
LOV-30
LOV-21
LOV-26
LOV-18
COT
LOV-13
LOV-19
LOV-25
DOP
LOV-01
MOT
LOV-02
MAIN TURBINE
FILTER
LOV-15
LOV-04
LOV-03
TOP
TD MOT-A
TOP
TD MOT-B
46
VENT LINE
HEATER BOX
ECW OVER FLOW AND DRAIN
SAMPLE LINE
FLOW METER
COT
DOT
REGULATOR
TO OIL TANKS
FROM OIL TANKS
BOWL
SAMPLE LINE
RECIRCULATION LINE
Y TYPE STRAINER
VIEW GLASS
MOTOR
CENTRIFUGE
GEAR BOX
S
INEGRAL PUMP
47
ACCUMULATERS
TO WFT
AIR
FILTER
PUMP-2
VAPOUR
EXTRACTION FANS
COOLER
PUMP-1
COOLER
TO DPT
TO ATMOSPHERE
CONTROL
FLUID TANK
ECW IN
ECW OUT
STAGE-3 TURBINE SCHEMES BOOK OF LINE TRACE
48
MECHANICAL
FILTER
FINE FILTER
HEATER
SAMPLE LINE
FILTERS
DRAIN
R/C PUMP-1
DPT
STAGE-3 TURBINE SCHEMES BOOK OF LINE TRACE
R/C PUMP-2
49
TO GOVERNING SYSTEMS
OIL STIPPER
DRAIN
WASTE
FLUID TANK
/ DIRTY OIL
TANK
32 BAR CONTROL OIL
RETURN OIL
FROM CFT
SYSTEMS
ECW IN
ECW OUT
CONTROL
FLUID TANK
DPT
CIRCULATING PUMP-1
CIRCULATING PUMP-2
50
PART
-5
PART-5
GENERATOR
GENERATOR
AND
AND SEAL
SEAL OIL
OIL SYSTEM
SYSTEM
6
GENERATOR PRE CHAMBERS
TO MOT
VENT TO ATM
THROUGH BCVEF
GENERATOR
SOST
H2 SIDE EQUALISING
VALVES
LLD STATION
DPRV
SOT MAKEUP
DPRV
SOT
FILTERS
FILTERS
DPRV
H2 SIDE SO COOLERS
H2 SIDE SOP
DCSOP
ECW OUT
ECW IN
51
GENERATOR
ATMOSPHERE
TO ATMOSPHERE
THROUGH BCVE FANS
N2 FILLING
LINE
PRESSURE REGULATORS
PRESSURE GAUGE
100.00
ATMOSPHERE
CO2 FILLING
LINE
H2 FILLING RACK
FLASH EVAPORATOR
PRESSURE REGULATORS
N2 PRESSURE
REGULATOR
N2 CYLINDER
52
GENERATOR
H2 GAS TO DRIER
OIL TRAP
VIEW GLASS
H2 DRIER
TOWER-A
LIMIT SWITCH
H2 DRIER
TOWER-B
CHANGEOVER HANDLE
BLOWER AIR IN FOR REGENERATION
HEATER
BLOWER
53
FILTER /MESH
ALKALISER
GENERATOR
MOTOR
&PUMP
TO ATMOSPHERE
THROUGH BCVE FANS
NAOH
STORAGE
TANK
COOLER
COOLER
ECW OUT
PUMP-A
MAGNETIC
FILTERS
STATOR BUSH IN
STATOR COOLING WATER INLET
N2 CHARGING LINE TO
PRIMARY WATER TANK
FINE FILTER
ION EXCHANGER
PUMP-B
ATMOSPHERE
FLOW METER
RECIRCULATION LINE
REGULATOR
N2 CYLINDER
TEMP.CONTROL VALVE
ECW IN
54
GENERATOR
TO ATMOSPHERE
SOST
OIL SEPARATOR
LINE
BCVEF-1
BCVEF-2
DRAIN LINE FROM H2
DRIER OIL TRAP
OIL TANK
H2 DRIERS
55
COOLER-A
H2 GAS
COOLERS
GENERATOR
EXCITER
H2 GAS
COOLERS
COOLER-B
A
B
D
C
ECW OUT
HEADER
ECW IN
HEADER
ECW-19
ECW-18
ECW-16
ECW-17
VIEW
GLASS
TEMPERATURE
CONTROL VALVE
ECW IN
ECW IN
ECW OUT
ECW OUT
56
PART
-6
PART-6
DOSING
DOSING SYSTEMS
SYSTEMS
AND
AND
FIRE
FIRE WATER
WATER
CHDV-18
AMMONIA DOSING
20.0
CHDV-17
CHDV-20
CHDV-19
CHDV-05
M
CHDV-06
M
PUMP-B
BFP-A
S /LINE
20.0
BFP-B
S /LINE
CHDV-07
M
BFP-C
S /LINE
TO AMMONIA DOSING
STIRRER MOTOR
DOSING PUMP -1
DOSING PUMP -2
FLUSHING LINE
BREATHER TANK
DOSING PUMP
MAXIMUM DISCHARGE
PRESSURE IS 45 Kg/cm2
57
20.0
CHDV-19
CHDV-18
CHDV-20
PUMP-B
CHDV-17
CHDV-11
M
BFP-A
S /LINE
CHDV-12
M
20.0
BFP-B
S /LINE
CHDV-13
M
TO HYDRAZINE DOSING
BFP-C
S /LINE
DOSING PUMP -2
FLUSHING LINE
BREATHER TANK
DOSING PUMP
MAXIMUM DISCHARGE
PRESSURE IS 45 Kg/cm2
58
STIRRER MOTOR
MIXING TANK
TO BOILER DRUM
40.0
DOSING PUMP-1
DOSING PUMP-2
PUMP-B
40.0
59
ECW TANK-BOILER
ECW TANK-TURBINE
T.G.SIDE
DMV-75
STAGE-3 TURBINE SCHEMES BOOK OF LINE TRACE
S.G.SIDE
60
WR-5
UCB
R1WM-2
R1WM-3
R1BF-20
R1WM-11
R1DH-1
R2BF-16
R1BF-9
R1WM-1
WR-4
R1SH-15
R1DH-2
R1BF-7
R1SH- --
DV-90
DV-60
FOPH
DV-61
CHIMNY
R1BF-8
R1WM-4
R1SH-14
R1WM-10
WR-10
R1BF-19
R1BF-6
DV-59
TP-31
WR-3
R1WM-5
BOOSTER PH
ASH
SLURRY
R1WM-8 R1BF-18
ESP
WR-7
WR-6
TP-30
R1BF-10
DV-77
DV-69
DV-68
DV-65
WR-14
WR-11
BOILER
DV-72,71,70
DV-89
DV-67
WR-8
WR-9
ESP
WR-13 C/R
R1WM-9
DV-76
DV-66
DV-75
DV-74
R1BF-11
R1BF-13 R1BF-12
R1SH-7
R1BF-5
R1SH-5
R1BF-4
DG
R1SH-6
DV-85
TURBINE
WR-2
DV-84
R1SH-4
ST-TR
R1SH-8
PH
R1SH-13
DV- --
R1SH-17
WR-1
DV-81,82,83
R1SH-3
GT-B
R1SH-10
R1WM-7
R1BF-14
TP-28
R1BF-21
DV-79
DV-55
VACUUM
R1WM-6 DV-62,56,57,58
DV-43
R2SH-3
PH
GT-Y
ACW PH
R1SH-9
SER-WATER
GT-R
SPRAY
LINE
R1BF-16
R1SH-11
DV-44
DV-45
R1SH-16
R1BF-2
R1BF-3
R1SH-2
UAT-1
UAT-2
DV-47,46
DV-54
R1SH-18
DV-80
R1SH-12
R2BF-5
R2WM-2
R2BF-4
R2BF-3
TP-29
R1BF-1
RING-1 HYDRANT
LINE
TO CHP
R2WM-1
DV-51 , 50 , 49 , 48
R1BF-17
WR-12
PH
ASH WATER
DV-53
DV-52
FMSH-2
FIRE
WATER
R1BF-15
R1SH-1
LDO
R2BF-1
FWT-1
LDO UNLOAD PH
FOAM PH
DV-64
FWT-2
PUMP HOUSE
R3BF-5
R3SH-16
R3SH-15
R3BF-1
FMSH-1
WR = WET RAISER
DV = DELUGE VALVE
WM = WATER MONITER
FM = FOAM
FWT= FIRE WATER TANK
DV-63
R3BF-3
R3SH-7 R3BF-2
CPU REGEN
UNIT
R3SH-9
R3SH-10
R3SH-11
R3SH-12
R3BF-6
R3SH-1
T-7A
CL.BLDG
R3BF-4
ID C
R3SH-8
CW
PH
ASH WATER
RECIRCULATION
FACILITIES
R3SH-5
R3SH-14
R3SH-2
R3SH-4
YARD
SH = SINGLE HYDRANT
DH = DOUBLE HYDRANT
BF = BUTTER FLY VALVE
PH = PUMP HOUSE
FEH = FIRE ESCAPE HYDRANT
FMSH-3
R3SH-3
R3SH-13
INTER CONNECTION
LINE (STAGE-2)
61
SYS
DV-43
MVWS
DV NO
SYS
DV-75
HVWS
DV-44
MVWS
DV-45
MVWS
CONV.31 A/B
DV-76
HVWS
CONV.31 A/B
DV-77
HVWS
DV-46
MVWS
CONV.31 A/B
DV-78
DV-47
MVWS
CONV.31 A/B
DV-79
HVWS
DV-48
MVWS
DV-49
MVWS
CONV.31 A/B
DV-80
HVWS
UNIT AUX.TRANSFORMER A / B
CONV.31 A/B
DV-81
HVWS
GENERATOR TRANSFORMER - R
DV-50
MVWS
CONV.31 A/B
DV-51
MVWS
CONV.31 A/B
DV-82
HVWS
GENERATOR TRANSFORMER - Y
DV-83
HVWS
GENERATOR TRANSFORMER - B
CONV.31 A/B
DV-52
MVWS
CONV.31 A/B
DV-84
HVWS
STATION TRANSFORMER
DV-53
MVWS
DV-85
MVWS
DV-54
MVWS
DV-86
DV-55
MVWS
CONV.32 A/B
DV-87
DV-56
MVWS
CONV.32 A/B
DV-88
DV-57
MVWS
TP-30-EL(+)65.50M,67.00M
DV-89
MVWS
DV-58
MVWS
CONV.33 A/B
DV-90
HVWS
DV-59
MVWS
CONV.33 A/B
DV-60
MVWS
TP-31-EL(+)59.00M
DV-61
MVWS
TP-31-EL(+)53.50M BUNKER 34 B
DV-62
MVWS
TP-31-EL(+)53.50M BUNKER 34 A
DV-63
MVWS
LDO TANK
DV-64
MVWS
DV-65
MVWS
DV-66
MVWS
DV-67
MVWS
WR-1 (TG)
WR-4 (UCB)
WR-2 (TG)
WR-3(TG)
WR-5 (TG)
FEH14 EL(+) 9.5M
WR-7(BLR)
WR-9 (BLR)
WR-10 (TP-31)
DV-68
MVWS
DV-69
MVWS
DV-70
HVWS
FEH08 EL(+) 32.75M FEH17 EL(+) 19.00M FEH30 EL(+) 30.00M FEH40 EL(+) 54.50M
DV-71
HVWS
DV-72
HVWS
DV-73
DV-74
HVWS
FEH09 EL(+) 37.00M FEH18 EL(+) 26.00M FEH31 EL(+) 37.80M FEH41 EL(+) 60.50M
FEH19 EL(+) 33.00M FEH32 EL(+) 44.30M FEH42 EL(+) 68.00M
FEH20 EL(+) 37.80M
WR-12 (TP-29)
FEH21 EL(+)44.30M
62
FIRE WATER
TANK - 2
STRAINERS
HPT
FIRE WATER
CONTROL ROOM
PS
SPRAY PUMP-1
SPRAY DIESEL
HYDRAUNT
PUMP-1
DIESEL PUMP-1
HYDRAUNT
PUMP-1
HYDRAUNT
PUMP-2
JACKY
HYDRAUNT PUMP-1
PUMP-3
FIRE WATER
TANK - 1
PS
COMPRESSOR-2
JACKY
PUMP-2
COMPRESSOR-1
63
NOTES PAGE
64
THANKYOU
THANKYOU
FOR
FOR USING
USING AND
AND CHOOSING
CHOOSING
V.BAL
RAJESHAM
V.BAL
RAJESHAM
STAGE-3 TURBINE OPERATOR
STAGE-3 TURBINE OPERATOR
!"