Supplier Tracking Sheet - (Supplier Name) - (Month)

Current Activities / Part Problems: PPM Chart: CAR's issued

1512406
1 Several Field Returns (band failures 4x)
2 MPG failure (1x excenter failed)
3 Line issue - rust, missing piston, tight pistons

5
4 2004 Data (last six month) - 9 QR's / 6 Field Returns

3
2

2
2

1
124756

102871

0
509

535

565

866

252

Aug-04

Sep-04

Dec-04

Feb-05

Mar-05
3 month

Oct-04

Nov-04

Jan-05
04 ave.
0

0
nth
mo

20

138

138
29

32
238

438
41
20
04

38

038
23

26

238

35
338
38

2
3
Performance Indicators: 2008 Peformance Number: 23690
Indicators Rating Sc. Jan Feb. Mar Apr May Jun Jul Aug Sep Oct Nov Dec Total
Field Claim 2000
Yard Campaign 1000 9 9000 9 9000 4 4000 22000
Ship Prohibit 1000
Vehicle Pulls 800
Shipping Repair 500 1 500 1 500 1 500 1500
Production Interruptions 250
PPM Performance 200
CAR Issued see note 565 150 866 150 509 150 150
Repeat CAR see note 2 40 0 0 0 40
Totals
Supplier Response: (per item listed in section 1)
Item No. Problem Description Root Cause Countermeasure Date Implemeted Who Status
Mar-05 0
 CAR's Itemized
QR # Description Part # Code Date PPM Qty. Reject Qty.
220001126 missing piston 8645.955.205 100541 07/31/2004 2.000 2.000
220001177 9 edge spring dents - MPG failure 8645.955.207 100541 08/30/2004 1.000 12,642.000
220001178 SPRING FAILURE-QR CANCELED 8645.955.207 100541 08/30/2004 0.000 0.000
220001268 PIPE HOLE OVERSIZE 8645.955.207 100541 10/09/2004 1.000 1.000
220001308 CONTAMINATED- CARDBOARD ON PARTS 8645.955.207 100541 10/28/2004 0.000 0.000
220001309 RUST- VENDOR RECYCLED PART 8645.955.207 100541 10/28/2004 1.000 1.000
220001312 REJECTS FROM ISS REPACK- RUST 8645.955.207 100541 10/30/2004 1.000 900.000
220001314 BROKEN BANDS- 3 UNITS 8645.955.207 100541 11/01/2004 3.000 3.000
220001315 BROKEN BANDS 3 8645.955.207 100541 11/01/2004 3.000 3.000
220001328 MISSING PISTON 8645.955.207 100541 10/30/2004 1.000 1.000
220001394 EXTRA PARTS/ SNAP RING MISSING 8645.955.207 100541 11/30/2004 1.000 1.000
220001474 band broken 8645.955.207 100541 01/10/2005 1.000 1.000
220001475 failed test stands- pressure variation 8645.955.207 100541 01/10/2005 0.000 1.000
220001477 broken band- prod. wk 40-04 8645.955.207 100541 01/13/2005 1.000 1.000
220001488 2 RETURNS- band failures 8645.955.207 100541 01/18/2005 2.000 2.000
220001492 broken belts 2 8645.955.207 100541 01/21/2005 2.000 2.000
220001496 belt broken- 2 units 8645.955.207 100541 01/27/2005 2.000 2.000
220001497 o ring missing leak 8645.955.207 100541 01/27/2005 2.000 2.000
220001530 RETURN THRU LAB 8645.955.209 100541 02/02/2005 0.000 20.000
220001544 broken belt trans# 4336-0003 8645.955.207 100541 02/04/2005 1.000 1.000
220001554 TRANS 40160027 PUMP 44-03 8645.955.207 100541 02/10/2005 1.000 1.000
220001555 OD DIAMETER ISSUE 8645.955.207 100541 2/10/05 1 1
220001557 pump failures- bands (4) 8645.955.207 100541 2/14/05 4 4
220001580 4 defective pumps- send to ford 8645.955.207 100541 2/24/05 4 4
220001586 damaged id bushings 8645.955.207 100541 3/1/05 0 133
220001590 fqa reject- o ring missing- leak 8645.955.207 100541 3/2/05 1 1
220001620 suspected corrosion 8645.955.207 100541 3/16/05 0 6
220001625 pump 107855-08-05 trans 50660150 8645.955.207 100541 3/22/05 2 2
220001641 pump band failures 8645.955.207 100541 3/31/05 2 2
 PPM Data QR's issued
Reject Code Month PPM Rejected Received Month issued
NP 2004 124756 7,556.000 60,566.000 04 ave. 1.83
AP 3 month 509 25.000 49,128.000 3 month 0.67
MN
NP Aug-04 1512406 6,644.000 4,393 Aug-04 2.00
MN Sep-04 0 0.000 6,930 Sep-04 0.00
MN Oct-04 102871 903.000 8,778 Oct-04 5.00
AC Nov-04 535 7.000 13,090 Nov-04 3.00
FR Dec-04 0 0.000 20,599 Dec-04 0.00
FR Jan-05 565 10 17,710 Jan-05 2
NP Feb-05 866 10 11552 Feb-05 0
NP Mar-05 252 5 19866 Mar-05 0
FR Apr-05 Apr-05
NV May-05 May-05
FR
NV
FR
FR
FR
MN
FR
FR
NP
FR
FR
MN
AP
MN
FR
FR