Back To Basics: Applications of Rubber and Wire Rope in Vibration Isolation
Back To Basics: Applications of Rubber and Wire Rope in Vibration Isolation
Back To Basics: Applications of Rubber and Wire Rope in Vibration Isolation
PRESENTED BY
PETER LINDSAY, P.E.
ENGINEERING MANAGER
THE VMC GROUP
WHY OPEN THIS SUBJECT?
M
RIGID BASE
WORKING RANGE
THIS IS WHAT THE REAL SYSTEM PROBABLY LOOKS LIKE
M
M
WORKING
RANGE
WHERE? M
M
AND THIS HOPEFULLY IS WHAT WE CAN COMPROMISE ON
M
K M
M M
Kr
M K, (PROMINENT)
K
K
M K
SECOND CONCEPT: THERE ARE NO MAGIC PILLS…
RIGID FOUNDATION
SUSPENDED
MASS
HANDLE 1
F
COMPRESSIVE
REGION
HANDLE 2
SHEAR REGION
TENSILE REGION
WHAT DO THESE ATTRIBUTES MEAN WHEN PLACED IN AN
ISOLATING ELASTIC SPRING-MASS SUSPENSION?
IMPROPERLY SELECTED, A
SEEMINGLY IDENTICAL MOUNT
WILL FAIL, HASTENED BY
SUNLIGHT, HEAT AND WEATHER
GOOD RUBBER IS BLACK: INCORRECT. MOST SYNTHETIC RUBBER AS
WELL AS NATURAL RUBBER IS A MILKY WHITE COLOR TO START.
ADDITION OF OIL AND CLAY FILLER LENDS A BROWNISH HUE.
COMPOUNDS THAT RELY ON HEAVY AMOUNTS OF CARBON BLACK
FILLER TO MAINTAIN STRENGTH AND STABILITY SUCH AS
CHLOROPRENE (NEOPRENE) AND NATURAL RUBBER END UP BLACK.
OTHER COMPOUNDS WHICH CAN ACHIEVE STRENGTH WITH MINERAL
FILLERS CAN BE COLORED USING NATURAL AND ARTIFICIAL AGENTS.
COLORANTS WILL NOT NECESSARILY AFFECT PROPERTIES UNLESS
THE CHEMISTRY IS POORLY SELECTED.
SILICONES ARE A HAZY WHITE TO TRANSLUCENT. COLOR IS ADDED
FOR AESTHETICS. SILICONES CAN BE COLORIZED ALMOST AS EASY
AS COLORING PAINT WITH LITTLE IMPACT ON PERFORMANCE.
THE STEADY OCCASIONAL LOAD A RUBBER MOUNT CAN
WITHSTAND IS FAR GREATER THAN THE RATED LOAD: THE
MOUNT IS DERATED TO ACCOUNT FOR PERHAPS MILLIONS OF
REVERSED STRESS CYCLES SUPERIMPOSED ON ENVIRONMENTAL
ATTACK.
MORE…
…
THE UPSIDE OF BUCKLING IN A WIRE ROPE MOUNT:
EFFICIENT ACCELERATION ATTENUATION OF SMALL
AMPLITUDE VIBRATION UNDER REST CONDITIONS IN THE
LOWER, LINEAR FIRST THIRD OF THE LOAD-
DEFLECTION CURVE.
VERY EFFECTIVE ATTENUATION OF PEAK ACCELERATION
OF DEEP SHOCK PULSES WHEN DRIVEN UP INTO THE MID
ROLLOVER REGION.
CONTINUED EFFECTIVE VIBRATION ATTENUATION DURING
THE SHOCK EVENT IN THE ROLLOVER REGION
A SELF-SNUBBING ACTION IN THE EVENT OF VERY LARGE
EXCURSIONS.
THE DOWNSIDE OF BUCKLING IN A WIRE ROPE MOUNT:
BUCKLING WILL BE SEEN IN ALL THREE AXES
SIMULTANEOUSLY UNLESS EXTERNAL GUIDE HARDWARE IS
ADDED.
LIMITED CONTROL OVER THE RELATIVE LOAD-DEFLECTION
BUCKLING CURVES BETWEEN THE MOUNT’S THREE AXES.
SURPRISINGLY SUDDEN LARGE MOTION ONCE DRIVEN INTO
THE ROLLOVER REGION OF THE CURVE.
SO WHAT SHOULD CAUSE THE USER TO CONSIDER A “NEWER”,
OR SEEMINGLY MORE COMPLEX, OR MORE EXPENSIVE MOUNT
OVER TRIED AND TRUE COIL SPRINGS AND SIMPLE RUBBER
“FEET”?
…OF INTEREST TO THE HVAC INDUSTRY…
WASHER
A FOUNDATION
PAD STACK
ELASTOMER
SEVERE OUTDOOR
SERVICE
WIRE ROPE
ARCHITECTURAL FLOATING
FLOOR
HOPEFULLY, THIS SHORT PRESENTATION WILL SHED SOME
LIGHT ON A SUBJECT THAT ALL TOO OFTEN LEAVES
DESIGNERS IN THE DARK.