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Parts List:: Value Kit Part # ZJ20 93-98 Grand Cherokee ZJ 4WD/2WD

This document provides installation instructions for a value kit for a 1993-1998 Jeep Grand Cherokee. The kit includes poly spacers for the front and rear bump stops, coil spring isolator pads for the front, and bolts. The instructions describe raising the front of the vehicle, removing the coil springs and bump stops, installing the 1-inch bump stop spacers and 2-inch coil spring isolator pads, and reinstalling the coil springs. The process is then repeated for the rear, installing the rear poly bump stops.

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Chad Poole
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108 views

Parts List:: Value Kit Part # ZJ20 93-98 Grand Cherokee ZJ 4WD/2WD

This document provides installation instructions for a value kit for a 1993-1998 Jeep Grand Cherokee. The kit includes poly spacers for the front and rear bump stops, coil spring isolator pads for the front, and bolts. The instructions describe raising the front of the vehicle, removing the coil springs and bump stops, installing the 1-inch bump stop spacers and 2-inch coil spring isolator pads, and reinstalling the coil springs. The process is then repeated for the rear, installing the rear poly bump stops.

Uploaded by

Chad Poole
Copyright
© Attribution Non-Commercial (BY-NC)
Available Formats
Download as PDF, TXT or read online on Scribd
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VALUE KIT Part # ZJ20 93-98 Grand Cherokee ZJ 4WD/2WD

PARTS LIST:
Part# TJ2P-S BP40S BPS10-B 10MMX50MMB 38SAEW I-ZJ20 Description 2" TJ/XJ/XJ/MJ POLY SPACER REAR BUMP STOP, POLY 2-3" FRONT BUMP STOP SPACER , 1" 10 X 50 METRIC BOLT/10.9 3/8 SAE WASHER INST. SHEET FOR ZJ20 POLY Qty 4 2 2 2 2 1

Front Installation: * Read all instructions and check Bill of Material listing before beginning installation. 1. Secure and properly block the tires of vehicle on a level concrete or asphalt surface. 2. Jack up front of vehicle and install jack stands under frame behind the lower link rear brackets. Remove tires and front shocks. 3. Loosen, but DO NOT remove the sway bar end link's lower bolts at axle housing on both sides (see picture #1). Lower front axle down until coil springs become loose. Remove the bottom bolt and clip from left front coil spring (see picture #2). 4. Now remove both coil springs. Remove upper bump stop (use channel lock pliers working bump stop back and forth). 5. Remove bolt from inside bump stop cup. Install 1 bump stop spacer and original cup using 10mm x 50mm long bolts furnished. Reinstall factory bump stop into cup. (See picture #3.) 6. Install 2" coil spring isolator pads on top of the factory pads. (See picture #4) Raise jack up so that enough load is applied to hold coil springs in place. Reinstall spring bolt and clip at bottom of left front coil. Install new shocks. 7. Completely lower vehicle to the ground. Now tighten the sway bar endlinks lower bolts loosened from step #3. (Repeat this process on the rear being sure to install rear poly bump stops)

Photo #1

Photo #2

Available Accessories: Heavy Duty OEM steering stabilizer Single steering stabilizer kit w/bolt-on brkts Heavy Duty Tie Rod Front Sway Bar End Links

#7009 #7119 #TR300 #SBE124

Photo #3

Part# 7009

Part# 7119 Photo #4 I-ZJ20 11-02 Pg #1

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