Dynaflow Lecture Presentation Gaskets 7-10-2010
Dynaflow Lecture Presentation Gaskets 7-10-2010
Dynaflow Lecture Presentation Gaskets 7-10-2010
L= 0,01 mgfs.m
L = 0,1 mgfs.m
L = 1 mgfs.m
Static sealing "emission"
Static sealing "emission"
Boutkracht zorgt voor
pakkingdruk (vlaktedruk)
Inwendige druk geeft een
vermindering van de
pakkingdruk
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(1')25&(
(1')25&(
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*$6.(7/2$'
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E
%ROWORDG
%ROWORDG
+\GURVWDWLF
HQGIRUFH
+\GURVWDWLF
HQGIRUFH
*DVNHWORDG
*DVNHWORDG
Basic Calculation
G
Torque, stresses en tensions
Basic Calculation
G= diameter of location of gasket load reaction
G
N
Wm1 = b.pie.G.y
Wm1 = minimum required bolt load for operation conditions
0007
Basic Calculation
b0= effective sealing width b0=Nf2 => b=b0 when b0=S1f+"
b= vb0f2
Y= minimum seating stress
G
P
Wm2= pieGP
Operation load requirements
Basic Calculation
+
+
2bpieGmP
m= gasket factor
Naximum allowable stress on gasket
Fmax = B.pie.G.v
0010
Basic Calculation
v= maximum seating stress
Calculation methods and their gasket parameters
RTOD Pgmin, Pgmax, Cg
Talor Forge m, Y
D!N 2S0S Sigma vu, Sigma v0 (D!N 28090)
EN 1S91-1(2) QminfL, Qsmax , Eo, Pqr (EN 13SSS)
ASNE v!!! f PvRC m, Y
EN 1S91-2 will be updated. New version EN 1S91-2 -2008-09 will be implemented 2010-
2011
Gasket values conform EN 13SSS can be found at http:ffwww.gasketdata.orgf
Calculation factors gaskets
Calculation factors gaskets
Calculation factors gaskets
Calculation Methods
Content
1. Rubber gaskets
2. Fibre sheet gaskets
3. PTFE gaskets
+. PTFE cord type materials
S. Graphite gaskets
6. Spiral wound gaskets
7. Camprofile gaskets
8. Flat Netal reinforced gaskets
9. Ring Type Joints
10. !nsulating kits
100 200 250 450 gr C
Grafiek inzetgebied materialen J typen
Afhankelijk van flens f norm type
100 bar
80
60
40
20
Temperatuur
Druk
Pikotek
Spiraal / Kamprofiel / RTJ
Grafiet
Elastomet
Novatec Vezel
PTFE
Rubber
Metaal ommantelde
afdichting
Verschillende categorien pakkingen
:
:
Lensvormige ringen
Las-afdichtingen
Metallic
Ring Joints
Lensringen
Vlakke ringen
Semi-metallic
Spiraal gewonden
Kamprofiel
Metaalommanteld
Egraflex MRG Vezel pakkingen
Soft
Rubber
Stopbus
Thermiculite
Grafiet
PTFE
Kunststof
Pakkingen met hun specifieke kenmerken
Isolatie sets
Metalen O -en C ringen
Clamp Joints
Rubber gaskets
Nechanical properties:
Nin. Seating stress 2Nfmm (Npa)
Nax. Seating stress 10Nfmm (Npa)
Low temperatures
High elasticity and recovery
Good adaptability
Suitable for general applications
(Dis) advantage low seating stress.
For weak application with low bolting
Low emission
Difficult to install
- Rubber gasket with vulcanized metal insert
- Rubber qualities depending on type
- Good sealing with low seating stress
- Easy installation
- Higher pressures than rubber without metal insert
- Applications: PlasticfGRE and weak flanges with low available seating
stress
- Thickness ca 6mm.
- Pressures up to +0 bar
Elastomet gaskets
Types rubber gaskets
Fiber sheet gaskets
Productie van een vezelplaat
Kalanderproces
Cold bowl
Hot bowl
Fixed Load
Nix
Load Relief
Fiber sheet gaskets
General Properties
Temperature up to ca 1S0C
Pressure up to 80 bar (depending on media and temperature)
Utility applications like gas, Nitrogen, water,
oils, moderate chemical applications.
Seating stress min. 2S and max. 17S Nfmm
Generally not applicable in steam
anti-stick coating
Soorten vezels
Asbestos
Aramide
Acrylic
Carbon
Ceramic
Rockwool
Glasfibers
Carbonfibers
Graphite
Nl-42-0028
Fiber sheet gaskets
RX fibre gaskets
Low cost RX PT20
- utility
- mil chemicals
- no steam
- hydrostatic test pressure gasket
Standard RX PT50
- Utility
- Oil, grease, cooling media
- test gasket
- no steam
-TA Luft, DvGW, KTW, WRAS, BAN, BS
grade X
High grade RX PT60
-Utility, chemical
-oil, grease, cooling media
Fiber Gaskets
Steek pakking Eriks FluoRed
Testpakking (tijdelijk gebruik)
Net steel
Fluoriserende kleur
Nakkelijk te monteren
Fiber Gaskets
expanded graphite
Natural Graphite
Expanded Graphite
Graphite
Foil
Expanded graphite
Mechanical Properties
Temperature -200C ++S0C, inert
2000C
Good Chemical properties
Steam, thermical oil, gas, various.
Purity graphite 98 to 99,8S
fragile, therefore metal inserts, mostly
stainless 316 foil
Nost used material in the petrochemical
industry.
Not for seawater
RX
Egraflex GHE
Naterial
Special tanged insert in Stainless steel 316 with graphite
on both sides, mechanically bonded. Avoids the use of
adhesive.
Applications:
Steam, chemicals, petro-chemicals, thermal oils, oxygen
en liquid oxygen. Suitable for use in thermal oil and
steam in combination with high temperatures.
Advantages 8 benefits: high temperature SS0C, good
chemical resistance
Disadvantage; poor cutting possibilities, sharp edges
Also available in standard quality:
Egraflex SPG to +S0C
Novaphit SSTC
Material
Expanded Graphite 98 pure, Density
1,1 grfcm3.Stainless steel expanded
insert.
Applications:
Steam, chemicals, petro-chemicals,
thermal oils, oxygen en liquid oxygen.
Suitable for use in thermal oil and steam
in combination with high temperatures.
Advantages 8 benefits: high
temperature SS0C, good chemical
resistance. Low emission due to better
compressed seating stress.
Comared with Tanged insert
Because of equaly compressed surface better seating stress on gasket.
Less emission. Controle through Fuji-filmprojection
Sigraflex
HD
Naterial
Graphite sheet purity 99,8 graphite.
Bounded to several metal layers without
the use of glue.
Nultiple inserts 0.1mm SS 316 foil.
Sheet dimension 1S00x1S00 mm.
very good properties as half fabric for
self manufacturing.
High seating stress
Fire safe
High resistance against blowing out.
Diverse uitvoeringen grafiet plaat pakking
- Advantage
- - all-round chemical inert
(with the exception off elementary fluor, molten alkali metals)
- No smell, color- and tasteless
- temperature - 200f+260C
- Disadvantage
- high cold flow
- mechanical weak
PTFE {Teflon
) flange gaskets
PTFE {Teflon
)
flangegaskets
Development PTFE gasket materials:
PTFE envelop gaskets
PTFE env. FiberfSS insert (glass flanges)
ER!KS RX PTFE gasket Steel lined Tefmet (with SS tanged insert)
Nodified Teflon RX Filled 1S0f160f170 f Gylon
Expanded tape ER!KS RX FlowtitefGoreTex
Expanded Sheet ER!KS RX FlowtitefGoretex GR
Expanded PTFE UPG 800
ER!KS RX Firechem, Expanded PTFE f Graphite gasket
RX
Incoloy
Hasteloy
Titanium
etc.
Standaard Standaard Standaard
idem wikkelband
Non-Standaard Non-Standaard Non-Standaard Non-Standaard
Centreerring
Ceramic
Thermiculite
Mica
HT Grafiet
Flexite super
RVS
Monel
Incoloy
Hasteloy
Titanium
etc.
RVS
Monel
Incoloy
Hasteloy
Titanium
etc.
voorzien van coating
RX Spiral Wound Gaskets
Properties RX Spiral Wound gaskets
Netal wound spiral with v" shape provided with soft filler material. With inner -
and outer massive steel guide rings.
Non- blow out
All metal combination possible, all-round chemical resistant
For low and high pressures 1S0 tfm class 2S00 lbs
For cryogen and high temperatures
Dimensions conform ANS! B 16.20 standardised
Colour coding to ASNE B16.20
Good applicable for fluctuating conditions
Nin seating stress 70 Npa
Smooth finish is needed (Ra 3,2-6,3) for best performance
High range of temperatures -200C to 1200 C
TA - Luft certified (vD!2++0)
Fire Safe certified
Gasket parameters conform EN13SSS (http:ffwww.gasketdata.orgf)
RX Spiraalgewonden afdichtingen
Terugverend vermogen van spiraalgewonden pakkingen
voor compressie
4.5
3.2
3.3
3.5
STADIUM 1
STADIUM 2
STADIUM 3
GASKET
CONPRESS!E
STAD!UN 2
STAD!UN 1
STAD!UN 3
A
A
N
G
E
B
R
A
C
H
T
E
B
O
U
T
K
R
A
C
H
T
RX Spiraalgewonden afdichtingen
RX
0.1
Kamprofielringen {RX
Campro)
Standaard
idem drager
Drager Oplage
ASME: 316L
DIN: 316Ti
Grafiet 550C
ePTFE 250C
Zilver
Ceramic
Mica High temp
Thermiculite
Vezelplaat
Monel
Incoloy
Hasteloy
Titanium
etc.
Standaard Standaard
Non-Standaard Non-Standaard Non-Standaard
Centreerring
ASME: 316L
DIN: 316Ti
Monel
Incoloy
Hasteloy
Titanium
etc.
Kamprofielringen {RX
Campro)
Two types of profile:
Fine profile (standaard)
Course profile (D!N)
Type profiel is afhankelijk van specificatie klant
Standaard profiel is fijn
Kamprofielringen {RX
Campro)
RX Campro gaskets
Advantage (against spiral Wound gaskets)
- Lower seating stress (min.1SNfmm2 graphite)
- Wide range of roughness flange (Ra-1,6-12,S)
- Construction flange less critical
- No compression stop needed
- Possible for Re-Use (refurbishment)
- Low Emission
- Fire Safe (with graphite)
- Narrow sealing widths possible
- Certified TA- Luft (vD! 2++0)
- Gasket parameters to EN13SSS (http:ffwww.gasketdata.orgf)
RX Campro gaskets
Kamprofielringen {RX
Campro)
Hoe is een metaalommantelde pakking opgebouwd?
vulmateriaal
Stalen mantel
Stalen dekblad
Een zachte, veerkrachtige inlage
wordt omgeven met een stalen
mantel en dekblad
RX
Ring Joints
Flanges RTJ groove
RTJ-groef
Flens
RX
Ring Joints
Type R-ovaal
Ovale RTJ voor standaard RTJ-flenzen
Type R-octagonaal
Octagonale RTJ voor standaard RTJ-flenzen
vlakafdichting
Lijnafdichting
RX
Ring Joints
Type RX
RTJ voor drukken tot ca. 700 bar
Geschikt voor standaard RTJ-flenzen
Uitwisselbaar met R-ovaal en R-octagonaal
Uitwendige afdichtingsvlakken maken het eerst contact met de flenzen
Self-energizing
Type BX
RTJ voor zeer hoge drukken (tot ca. 1S00 bar)
Deze RTJ is alleen geschikt voor AP!-type
BX flenzen
RX
Ring Joints
BELANGRIJK:
De hardheid van RTJ's moet altijd kleiner zijn dan die
van de flenzen.
Dit om beschadiging van de flensgroeven te
voorkomen!!
RX
Ring Joints
M a t e r i a a l s o o r t
S o f t i r o n ( z i n c p l a t e d )
L o w C a r b o n S t e e l
4 - 6 % C h r o o m +
0 . 5 % m o l y b d e e n
T y p e 3 0 4 r v s
T y p e 3 1 6 r v s
T y p e 3 4 7 r v s
T y p e 4 1 0 r v s
w e r k s t o f f
n r
1 . 4 3 0 1
1 . 4 4 0 1
1 . 4 5 5 0
1 . 4 0 0 6
M a x .
B r i n e l l
h a r d h e i d
9 0
1 2 0
1 3 0
1 6 0
1 6 0
1 6 0
1 7 0
M a x .
R o c k w e l l B
h a r d h e i d
5 6
6 8
7 2
8 3
8 3
8 3
8 6
I n d e n t i f i c a t i e
i n r i n g
D
S
F 5
S 3 0 4
S 3 1 6
S 3 4 7
S 4 1 0
RX
metalen afdichtingen
Pikotek Insulating kits
PGE-F Low pressure (1S0# - 600#)
VCS High pressure (900# - 2S00#)
VCFS High en Low Pressure Fire Safe
Insulating Kits
Pikotek isolatiesets
Toepassing waar er potentiaal verschil
optreed tussen de verschillende materialen =
CORROSIE
PGE Gasket/Seal Configuration
VCS Gasket/Seal Configuration
Electrical Isolation
Outlined in Red
PROBLEM
SAVER
Pikotek isolatiesets
API 6FB Fire Test. 1090 API 6FB Fire Test. 1090
o o
C/30mins C/30mins
Pikotek isolatiesets
THE F!RESAFE vCFS*
THE HIGH INTEGRITY SEAL
PROVEN VCS PRIMARY SEAL
INCONEL E RING BACKUP SEAL
FIRELOCK BACK UP RING
PROPRIETARY STEEL WASHERS
UNIQUE X37 ISOLATION COATING
CERTIFIED TO API 6FB
* Note: The FS or Fire Safe designation denotes only that this gasket has successfully passed the API 6FB fire test. Due to the
fact that every fire is unique and many uncontrolled variables are present, no other claims regarding suitability or performance in a
fire are made. Each designer, user and/or operator will need to assess their individual situation when deciding to install FS style
gaskets.
Pikotek isolatiesets
BP
Shell International
ExxonMobil
Saudi Aramco
ChevronTexaco
ConocoPhillips
Statoil
NAM
WinterShall
TotalFinaElf
PEMEX
Petronas
Venture
GDF
Siemens
many others...
VCS Approvals
Metalen O -en C ringen
CI-Seal
CE-Seal
OVI-Seal
OVE-Seal
OS-Seal
Stopbuspakking RX HAMAR
RX Protek
What is RX Protek?
RX Protek is a safety product
Used with dangerous products
Anti-spray cover to prevent personal injuries
during gasket leakage or blow out.
Controlled leakage of gasket.
To be used with standard flanges, valve stems,
hoses.
RX Protek
Type MS, PE impregnated with detection paste
Type AH, transparent ETFE with two nocks
for easy installation
Type EC, PE impregnated with detection paste
Type MS, PE impregnated with detection paste
RX Protek
Type SSR, PP molded
Type SRP, PP molded
Type SC, SS316 for steam and high
temperatures
Type UNI-PP, PP molded on strip with distance
nocks. Available in 4 widths.
Mechanical Seals
Veel gebruikte typen:
Single springseal
Cartridge seal
Clamp Joints
SELECTIEPROCEDURE FLENSAFDICHTINGEN
Utiliti es
Agressi ef
Corrosief
Stoom
Hoge druk Lage dr uk Emaile
kunststof
Lage druk
PTFE
- gexpandeerd
- gemodificeer d
Hoge temp.
> 150 C
Vezelplaat
Rubber
Lage temp.
< 150 C
Hoge druk
Basis grafiet
- Spir al wound
- Kamprofiel
- Sigr aflex HD
- Ring joint
Basis PTFE
- Spiral wound
- Kamprofi el
- Ring joint
- Pikotek Flowlok
Novatec Premium
< 250 C
Grafiet
< 500 C
Thermiculite
> 500 C
Vezel plaat
Grafiet
Rubber
PTFE
Rubber
Controle
- Medium bestendighei d
- Druk
- Temperatuur
- (Emissie-ei sen)
- (Stoomwezen-eisen)
- (Vlaktedruk)
Akkoor d Raadpleeg specialist
Fl ensberekening
Ja
Ja
Ja
Ja
Ja
Nee
Nee
Nee
Nee
Nee Nee
Cost savings J case histories
Cost savings J case histories
Cost savings J case histories
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