Mech-Intro 14.0 WS03.1 2DGears

Workshop 3.
2D Gear and Rack Analysis
14. 0 Release
Introduction to ANSYS Mechanical

1 2011 ANSYS, Inc. March 1, 2012 Release 14.0
Assumptions
Workshop 3.1 consists of a 2 part assembly representing spur and rack gear components from a 2500 N hand press.
We will solve it as a 2D plane stress model (thickness = 12 mm).
Full Model
2D Plane Stress Model
2011 ANSYS, Inc.
March 1, 2012
Release 14.0
Goals
Analysis Goals:
We are designing a press that should be capable of delivering 2500 N of force in

the rack. In order to design the mechanism for applying the load we need to know the required torque in the gear to produce the necessary force.
Remote Displacement
Well apply the desired force in the rack and
extract the moment reaction at the gear. We will use a Remote Displacement to constrain the gear (instead of a fixed support) because this type of constraint provides rotational, as well as translational, constraints.
Force = 2500 N
3 2011 ANSYS, Inc. March 1, 2012 Release 14.0
Units
Open the Project page.
From the Units menu verify: Project units are set to Metric (kg, mm, s, C, mA, mV). Display Values in Project Units is checked (on).
2011 ANSYS, Inc.
March 1, 2012
Release 14.0
Project Schematic
1. Double click Static Structural analysis type to add a new system.
2. RMB the Geometry cell and request Properties.
2011 ANSYS, Inc.
March 1, 2012
Release 14.0
. . . Project Schematic
3. In the Analysis Type field specify 2D.
Once this setting is made the properties

window may be closed if desired.
Note this setting indicates the model to be analyzed is not a full 3D model but represents a symmetry section. It is important that this is set prior to importing geometry as this setting cannot be changed after the import.
6 2011 ANSYS, Inc. March 1, 2012
3.
Release 14.0
Geometry Setup
4. From the Geometry cell, RMB > Import Geometry and browse to: Gear_Set_2D.stp.
4.
5.
Double click the Model cell to start Mechanical.
5.
2011 ANSYS, Inc.
March 1, 2012
Release 14.0
Preprocessing
6. Set the working unit system:
a. Units > Metric (mm, kg, N, s, mV, mA).
6.
7.
Set the Plane Stress options:
a. Highlight the Geometry branch. b. Verify the 2D Behavior to be Plane Stress

(default).
a.
b.
2011 ANSYS, Inc.
March 1, 2012
Release 14.0
Preprocessing
8. Set the geometry thickness:
a. Highlight the Gear and Rack parts (use shift or control for multi-select). b. Set the thickness field to 12 mm.
b.
a.
9. Set the contact options:
a.
a. Highlight the contact branch branch. b. Change the contact type to No Separation.
b.
2011 ANSYS, Inc.
March 1, 2012
Release 14.0
Preprocessing
10. Create a remote point:
a. Set the selection filter to edge select. b. Select the circular inner edge of the gear. c. RMB > Insert > Remote Point.
a.
b.
Notice that the default location for the remote point is on the circle rather than centered within it. Well next change the remote point location.
10
2011 ANSYS, Inc.
March 1, 2012
Release 14.0
Preprocessing
11. Change the remote point location to the gear center:
a.
a. Set the selection filter to Face select. b. In the remote point details click in the
Location field to activate the apply/cancel buttons. c. Select the gear face and Apply.
b.
You should notice the X coordinate field update to reflect the new location.
c.
11
2011 ANSYS, Inc.
March 1, 2012
Release 14.0
Environment
12. Apply remote displacement on the model:
a. Highlight the Static Structural branch. b.RMB > Insert > Remote Displacement. c. Change the scoping method to Remote Point. d.Select Remote Point from the RP list e. Set X, Y and Rotation Z = 0.
a.
c. d.
b. e.
12
2011 ANSYS, Inc.
March 1, 2012
Release 14.0
Environment
13. Apply frictionless support to the model:
a. Highlight the right edge of the rack. b.RMB > Insert > Frictionless Support.
a.
b.
We use a frictionless support along the edge of the rack to simulate the guide the part rides in.
13
2011 ANSYS, Inc.
March 1, 2012
Release 14.0
Environment
14. Apply a force to the model:
a. Select the bottom edge of the Rack. b.RMB > Insert > Force. c. Change to the component method. d.Input a Y component = 2500 N.
c. d.
b.
a.
14
2011 ANSYS, Inc.
March 1, 2012
Release 14.0
Solution
15. Solve the model.
13.
16. Insert a Total Deformation result:

a. Highlight the Solution branch. b. RMB > Insert > Total Deformation. c. RMB > Evaluate All Results.
a.
b.
c.
15
2011 ANSYS, Inc.
March 1, 2012
Release 14.0
Postprocessing
17. Extract the moment reaction in the gear:
a. Highlight the Solution branch. b. From the context menu choose Probe > Moment Reaction. c. In the probe details choose Remote Displacement from the drop down list. d. RMB > Evaluate All Results.
a.
c.
d.
b.
Moment reaction about Z axis
16
2011 ANSYS, Inc.
March 1, 2012
Release 14.0
Conclusion
Our stated goal was to determine the required moment that must be applied to the gear in order to produce a 2500 N force in the rack. We conclude a torque of approximately 92,000 N*mm will be required.
92,000 N*mm
17
2011 ANSYS, Inc.
March 1, 2012
Release 14.0

Mech-Intro 14.0 WS03.1 2DGears

Uploaded by

Copyright:

Available Formats

Mech-Intro 14.0 WS03.1 2DGears

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Mech-Intro 14.0 WS03.1 2DGears

Uploaded by

Copyright:

Available Formats

Workshop 3.

2D Gear and Rack Analysis

Introduction to ANSYS Mechanical

2D Plane Stress Model

2011 ANSYS, Inc.

We are designing a press that should be capable of delivering 2500 N of force in

Well apply the desired force in the rack and

2011 ANSYS, Inc.

2. RMB the Geometry cell and request Properties.

2011 ANSYS, Inc.

Once this setting is made the properties

Double click the Model cell to start Mechanical.

2011 ANSYS, Inc.

Set the Plane Stress options:

a. Highlight the Geometry branch. b. Verify the 2D Behavior to be Plane Stress

2011 ANSYS, Inc.

9. Set the contact options:

2011 ANSYS, Inc.

2011 ANSYS, Inc.

2011 ANSYS, Inc.

2011 ANSYS, Inc.

2011 ANSYS, Inc.

2011 ANSYS, Inc.

16. Insert a Total Deformation result:

2011 ANSYS, Inc.

Moment reaction about Z axis

2011 ANSYS, Inc.

2011 ANSYS, Inc.

You might also like