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    Autodyn 14.0 Ws01 Filled Can Crush

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    Marcel Condur
    The document describes the steps to simulate crushing a filled soda can using ANSYS AUTODYN explicit dynamics software. It involves creating an explicit dynamics project, importing the soda can geometry, defining the material properties of the soda can, liquid, and failure model, meshing the geometry, applying boundary conditions by fixing the die and displacing the punch, running the simulation, and reviewing the velocity results which should show the soda material flowing out.

    Copyright:

    © All Rights Reserved

    Autodyn 14.0 Ws01 Filled Can Crush

    Uploaded by

    Marcel Condur
    90 views21 pages
    The document describes the steps to simulate crushing a filled soda can using ANSYS AUTODYN explicit dynamics software. It involves creating an explicit dynamics project, importing the soda can geometry, defining the material properties of the soda can, liquid, and failure model, meshing the geometry, applying boundary conditions by fixing the die and displacing the punch, running the simulation, and reviewing the velocity results which should show the soda material flowing out.

    Original Description:

    AUTODYN WORKSHOP

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    © © All Rights Reserved

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    The document describes the steps to simulate crushing a filled soda can using ANSYS AUTODYN explicit dynamics software. It involves creating an explicit dynamics project, importing the soda can geometry, defining the material properties of the soda can, liquid, and failure model, meshing the geometry, applying boundary conditions by fixing the die and displacing the punch, running the simulation, and reviewing the velocity results which should show the soda material flowing out.

    Copyright:

    © All Rights Reserved
    90 views21 pages

    Autodyn 14.0 Ws01 Filled Can Crush

    Uploaded by

    Marcel Condur
    The document describes the steps to simulate crushing a filled soda can using ANSYS AUTODYN explicit dynamics software. It involves creating an explicit dynamics project, importing the soda can geometry, defining the material properties of the soda can, liquid, and failure model, meshing the geometry, applying boundary conditions by fixing the die and displacing the punch, running the simulation, and reviewing the velocity results which should show the soda material flowing out.

    Copyright:

    © All Rights Reserved
    of 21

    Workshop 1

    Crush of Filled Soda Can

    Introduction to ANSYS AUTODYN

    1 © 2011 ANSYS, Inc. March 9, 2012
    Workshop Goal and Procedure
    Goal
    Crush an aluminum beverage can
    Procedure
    – Create an Explicit Dynamics Analysis System
    – Import and mesh the soda can geometry
    – Define analysis settings and boundary conditions
    – Initiate the solution and review the results

    2 © 2011 ANSYS, Inc. March 9, 2012
    Step 1 Create the Project

    • Start ANSYS Workbench
    • Create an Explicit Dynamics Analysis system by double‐
    clicking on the system

    3 © 2011 ANSYS, Inc. March 9, 2012
    Step 2 Define Material Data
    • Edit Engineering Data to add new materials
    – Double‐click on Engineering Data cell
    – Select the last slot to add new materials: 
    • Soda_Can
    • Water
    • Soda_Can_Failure

    4 © 2011 ANSYS, Inc. March 9, 2012
    Step 2 Define Material Data
    • Add the following Physical Properties by dragging 
    and dropping them to the specified material

    – Soda_Can and Soda_Can_Failure
    • Density
    • Isotropic Elasticity
    • Bilinear Isotropic Hardening

    – Soda_Can_Failure Only (additional)
    • Plastic Strain Failure

    – Water
    • Density
    • Isotropic Elasticity

    5 © 2011 ANSYS, Inc. March 9, 2012
    Step 2 Define Material Data 
    • Material property data of Soda_Can

    6 © 2011 ANSYS, Inc. March 9, 2012
    Step 2 Define Material Data 
    • Material property data of Soda_Can_Failure

    7 © 2011 ANSYS, Inc. March 9, 2012
    Step 2 Define Material Data 
    • Material property data of Water

    Poisson’s ratio = 0.49999999

    8 © 2011 ANSYS, Inc. March 9, 2012
    Step 2 Define Material Data

    • Return to the Project Schematic
    • Save the project.
    – Use the name “crush_soda_can”

    9 © 2011 ANSYS, Inc. March 9, 2012
    Step 3 Import the Geometry

    • Right‐click on the Geometry cell to import the geometry 
    file named “filled_soda_can.agdb”

    10 © 2011 ANSYS, Inc. March 9, 2012
    Step 4 Specify Materials
    • Right‐click on the Model cell and then Edit to open 
    Mechanical
    • Define the properties for 
    Soda, Punch, and Die

    11 © 2011 ANSYS, Inc. March 9, 2012
    Step 4 Specify Materials
    • Define Soda Can properties

    12 © 2011 ANSYS, Inc. March 9, 2012
    Step 5 Specify Contacts

    • Select Body Interactions
    – Set Shell Thickness Factor 
    to 1.0

    13 © 2011 ANSYS, Inc. March 9, 2012
    Step 6 Mesh the Geometry

    • Right‐click on Mesh and then
    click on Generate Mesh

    14 © 2011 ANSYS, Inc. March 9, 2012
    Step 7 Edit Analysis Settings
    • Specify End Time to 6E‐4 s

    • Change the Scope to Eulerian
    Bodies only (there is no need 
    to extend the Euler mesh to 
    cover the punch and die)

    • Reduce the Total Cells from
    250000 to 25000 (this is a 
    simple model, so a very fine 
    Euler mesh is not needed)

    15 © 2011 ANSYS, Inc. March 9, 2012
    Step 8 Set Boundary Conditions

    • Right‐click on Explicit Dynamics to insert Fixed Support and 
    then scope it to the Die

    16 © 2011 ANSYS, Inc. March 9, 2012
    Step 9 Set Boundary Conditions

    • Right‐click Explicit Dynamics to insert Displacement and then 
    scope it to the Punch

    17 © 2011 ANSYS, Inc. March 9, 2012
    Step 9 Set Boundary Conditions

    • Set up Displacement for X/Y/Z Components

    • Enter Tabular Data as follows

    18 © 2011 ANSYS, Inc. March 9, 2012
    Step 10 Define Result Set
    • Right‐click on Solution to insert Directional Velocity 
    (Orientation: X Axis)

    19 © 2011 ANSYS, Inc. March 9, 2012
    Step 11 Run Explicit Dynamics
    • Save the project
    • Click Solve to run the Analysis
    • Choose Solution Information to see progress

    20 © 2011 ANSYS, Inc. March 9, 2012
    Step 11 Post‐Process the Results 
    The X velocity plot should look like this:

    Soda material flows out

    21 © 2011 ANSYS, Inc. March 9, 2012

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