BAC Brochure General
BAC Brochure General
BAC Brochure General
VXC : 60 to 6930 kW
Baltimore Aircoil
BULLETIN S126/3-5
Since its founding in 1938, Baltimore Aircoil Company has specialized in the design and manufacture of evaporative condensing equipment and has become a worldwide leader in this field. B.A.C.s continuing program of engineering research has resulted in many design innovations, including the V-Line in 1968, the VX-Line in 1978, the Baltibond Corrosion Protection System in 1982, the ICE CHILLER Thermal Storage Units in 1984 and the Low Profile Series V-Line in 1988. In 1995, once again, B.A.C. raised the standard in heat transfer technology with the CXV Series Evaporative Condenser, a product which combines counterflow and crossflow cooling tower and evaporative condenser technology for enhanced evaporative condenser performance. Evaporative condenser research and product development programs are conducted at the worlds largest Evaporative Condenser Test Facility located at the Corporate Research and Development Laboratory. Here, B.A.C. engineers and technicians can simulate the broad range of environmental and system operating conditions that are encountered by units in actual use. Tests are conducted on equipment ranging in size from small prototype modules used in conceptual development up through full-scale field-erected units.
VXC : 60 to 6930 kW 62 models The VXC Evaporative Condenser is the standard in todays refrigeration industry and offers the widest selection of units to meet virtually every installation and application need.
VCL : 180 to 1330 kW 33 models The Low Profile VCL Evaporative Condenser is the ideal solution for compact indoor or restricted outdoor applications.
NOTE : BALTIBOND, BACross, BALTIGUARD, BALTIDRIVE are trademarks of Baltimore Aircoil Company, which may be registered or pending in the U.S.A. and certain other nations. 1995, Baltimore Aircoil Company
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EVAPORATIVE CONDENSERS
... for refrigerant condensing in mechanical refrigeration or industrial process systems with minimum energy requirements and low life cycle costs. ENERGY SAVINGS
Evaporative condensers offer energy savings by providing lower system power consumption than conventional air-cooled and water-cooled condensing systems. COMPARED TO AIR-COOLED : Evaporative condenser capacity is a function of ambient wet bulb temperature while air-cooled condenser capacity is a function of ambient dry bulb temperature. Since design wet bulb temperatures are generally 8 to 12C lower than design dry bulb temperatures, condensing temperatures for systems using evaporative condensers can be 8 to 12C less, resulting in compressor and system power savings of up to 30 %. COMPARED TO SHELL AND TUBE CONDENSER/ COOLING TOWER SYSTEMS : The evaporative condenser rejects heat directly to the ambient air in one step of heat transfer. In the shelland-tube condenser/cooling tower system, heat must be first transferred to the cooling water by the condenser, and then to the atmosphere by the cooling tower. The single heat transfer step in evaporative condensers provides lower condensing temperatures and compressor power savings of up to 15 %.
Contents
VXC Series VCL Series CXV Series Engineered Sound Attenuation Systems Extended Surface Coils Baltiguard Drive System Baltibond Corrosion Protection Accessories VXC, VCL, CXV Series page page page page page page page page 4-5 6-7 8-9 10 11 11 11 12
CXV : 320 to 2070 kW 42 models With the CXV Evaporative Condenser B.A.C. has raised the standard in heat transfer technology. The CXV-Line offers a low operating and maintenance cost to the owner.
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VXC SERIES
PRINCIPLE OF OPERATION
Vapour in
The vapour to be condensed is circulated inside the tubes of the condensing coil, which is continuously wetted on the outside by a recirculating water system. Air is simultaneously blown upward over the coil, causing a small portion of the recirculated water to evaporate. This evaporation rejects the heat from the coil, condensing the vapour into liquid.
CONSTRUCTION DETAILS
COIL SECTION
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The coil section consists of the condensing coil, the water distribution system, and the moisture eliminators, enclosed in a heavy-gauge, Z 600 hot-dip galvanized steel casing protected outside with the BALTIPLUS Protection.
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1. HEAT TRANSFER SYSTEM Prime surface steel coil. Encased in steel framework and hot-dip galvanized. Designed for low fluid pressure drop. Sloping tubes for free drainage.
2. WATER DISTRIBUTION SYSTEM Large diameter non-clog nozzles are oriented for optimum water distribution over the heat transfer surface. P.V.C. spray branches. Grommeted nozzles and branches allow quick removal for cleaning.
3. ELIMINATORS Constructed of U.V. resistant P.V.C. Three distinct changes in air direction reduce drift losses to only .002 % of design flow. Assembled in light-weight sections which can be easily removed for access to the spray branches and nozzles.
PAN SECTION
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The pan section is a combination of pan and fan arrangement with the fans in a blow-through configuration, mounted on one side of a sloping pan. The entire assembly is constructed of heavy-gauge hot-dip galvanized steel protected in- and outside by B.A.C.s Zinc Aluminum finish.
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4. WATER PUMP Completely piped from the suction strainer to the water distribution system. The pump is installed vertically to drain when the pan is drained. 5. WATER BLEED LINE Installed between the pump discharge and the overflow connection with a metering valve to control the bleed rate. 6. WATER MAKE-UP VALVE Actuated by a large diameter, unsinkable, polystyrene-filled plastic float constrained for operational stability. 7. CENTRIFUGAL FANS Forwardly curved, statically and dynamically balanced, mounted in special B.A.C.-designed fan housings with curved inlet rings for smooth air entry. Fan discharge cowls mounted inside the sloping pan minimize static pressure loss for increased fan efficiency and lower power consumption. Air inlet guide vanes prevent turbulance of the air entering the fans.
8. FAN SHAFT AND BEARINGS Solid steel shafts are used on models VXC 14-135. Hollow steel shafts with solid end journals are used on models VXC 150 and larger. Hollow steel shafts are protected with a two-part epoxy coating for corrosion protection. Supported on each end by heavy duty, self-aligning, relubricatable ball bearings with an L10 life of 40.000 hours. 9. FAN MOTORS TEFC with IP55 protection. Easily accessible, located in protected area beneath the fan housing. Mounted on a motor base with single bolt adjustment. 10. PROTECTION MOVING PARTS is provided by inlet screens on the front of the fan housings and solid panels on the end of each fan section. 11. CIRCULAR ACCESS DOOR Easy access to float valve and strainer through large size access doors.
VCL SERIES
The VCL Series Evaporative Condensers are ideally suited for height-limited installations or indoor installations which are often desirable for reliable winter operation, noise abatement, space limitations or aesthetic considerations. Since these units are constructed in one single piece, the VCL units are easy to install without long cranage time and site labour.
CONSTRUCTION DETAILS
1. HEAVY DUTY CONSTRUCTION All major structural components are constructed of heavy-gauge Z 600 hot-dip galvanized steel. Double brake flanges maximize strength of panels. Unit is finished with the BALTIPLUS Protection. 2. WATER DISTRIBUTION SYSTEM Large diameter non-clog nozzles are oriented for optimum water distribution over the heat transfer surface. P.V.C. spray branches. Grommeted nozzles and branches allow quick removal for cleaning. 3. ELIMINATORS Constructed of U.V. resistant P.V.C. Three distinct changes in air direction reduce drift losses to only .002 % of design flow. Assembled in light-weight sections which can be easily removed for access to the spray branches and nozzles. 8. WATER BLEED LINE Installed between pump discharge and overflow with a metering valve to control bleed rate. 9. STRAINER ASSEMBLY Light-weight, large area lift-out strainer screens. Stationary anti-vortexing assembly to prevent air entrainment. 10. CIRCULAR ACCESS DOORS Easy access to float valve and strainer through large size access doors. 11. WATER MAKE-UP VALVE Actuated by a large diameter, unsinkable, polystyrene-filled plastic float constrained for operational stability. 12. HEAT TRANSFER SYSTEM Prime surface steel coil. Encased in steel framework and hot-dip galvanized. Designed for low fluid pressure drop. Sloping tubes for free drainage. 13. WATER PUMP Completely piped from the suction strainer to the water distribution system.
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4. HIGH EFFICIENCY AIR MOVING SYSTEM A close-coupled transition duct uniquely curved and flared maximizes efficiency. Forwardly curved centrifugal fan wheels are statically and dynamically balanced. Two-piece fan housings allow easy fan and shaft removal. 5. FAN SHAFT AND BEARINGS No intermediate bearings. Supported on each end by heavy duty pillow block type, grease-packed, self-aligning, relubricatable ball bearings with an L10 life of 40.000 hours. Hollow steel shaft is protected with a two-part epoxy coating for corrosion protection. 6. FAN MOTOR TEFC with IP55 protection. Easilly accessible, located in protected area beneath the fan housing. Mounted on a motor base with single bolt adjustment. 7. V-BELT DRIVE SYSTEM WITH GUARD Designed for not less than 150 % of motor name plate horsepower. Drive guard provides protection from moving parts.
VCL ADVANTAGES
LOCATION VERSATILITY
COMPACT OUTDOOR - INDOOR INSTALLATION
The ability to locate the compact VCL units in tight locations allows designers of cooling systems to better utilize available space. Shorter, less costly enclosures can be used and units can be placed in narrow set-backs or close to solid walls. Optional discharge hoods which accelerate the air flow can be used to further reduce space requirements. LOW INSTALLED HEIGHT The VCL Evaporative Condenser is the best solution for height sensitive solutions. The VCL design reduces unit height by up to 2 meter compared to other configurations. This dramatic height reduction is due to a unique special chamber in the fan housing that greatly enhances fan efficiency and air distribution.
QUIET OPERATION
VERY LOW SOUND LEVELS When noise criteria are stringent, the centrifugal fan VCL units are selected to provide minimum sound levels. The centrifugal fans with inherent low noise characteristics will, in most cases, meet the specified sound requirements. DIRECTIONAL CAPABILITY In situations where one direction is particularly noise sensitive, the single-fan side design allows the quiet back panel side to be oriented toward the noise sensitive direction. In many instances, this procedure eliminates the need for additional acoustical treatment.
CXV SERIES
PRINCIPLE OF OPERATION
The vapour to be condensed is circulated inside the tubes of the condensing coil which is continuously wetted on the outside by a recirculating water system. Air is simultaneously drawn downward over the coil, causing a small portion of the recirculated water to evaporate. This evaporation rejects the heat from the coil, condensing the vapour into liquid. The water is then distributed over a wet deck surface where it is cooled by air being drawn across it, before being recirculated over the condensing coil by the condenser water pump.
CONSTRUCTION DETAILS
1.HEAT TRANSFER SYSTEM Prime surface steel coil. Encased in heavy gauge Z 600 hot-dip galvanized steel. Designed for low fluid pressure drop. Sloping tubes for free drainage. 2.BACROSS WET DECK SURFACE The efficient P.V.C. wet deck surface designed, manufactured, and tested by B.A.C. is an integral component of the CXV Series Evaporative Condenser innovative heat transfer system. With integral eliminators this wet deck surface provides maximum air/ water contact with minimal air pressure drop to ensure efficient heat transfer with low fan power requirements. 3.ELIMINATORS Constructed of U.V. resistant P.V.C. Three distinct changes in air direction reduce drift losses to only 0.002 % of design flow. Easily removable sections for quick access to the coil section. 4.STANDARD FAN MOTOR TEFC with IP55 protection, the motor is designed specifically for evaporative cooling service. Furnished with double-sealed, permanently lubricated bearings and extra protection from moisture on the windings. 5. Low Noise Axial Flow Fan - Bearings A low noise heavy-duty, fixid pitch, cast aluminum, axial flow fan specifically selected by B.A.C.. The fan cylinders are furnished with minimum fan tip clearance and a smoothly contoured inlet ring to streamline air entry for maximum efficiency. The fan guard in the top is all welded construction of heavy gauge, hot-dip galvanized steel. Heavy duty, self-aligning, grease lubricated ball bearings with moisture proof seals and integral slinger rings.
CXV ADVANTAGES
EASE OF MAINTENANCE
The CXV Evaporative Condenser provides easy access for routine maintenance. The make-up water assembly and the suction strainer are easily serviced from outside, at the base of the unit. A hinged, oversized access door provides easy access to a spacious plenum area where routine maintenance of the fan drive system can be performed.
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VERSATILITY
A broad range of model sizes combined with numerous options gives the CXV Evaporative Condenser the versatility to satisfy virtually any application need. The compact size and SINGLE AIR INLET DESIGN allows better utilization of space. Options for independent fan operation yields more steps of CAPACITY CONTROL.
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Others Forced Draft Others Forced Draft B.A.C. CXV B.A.C.CXV Others Induced Draft Others InducedDraft
Refrigerant Charge : Comparison based on estimated operating charge in the coil volumes of current cataloged models to meet design conditions of 1790 kW. 35C condensing temperature, 7C suction temperature, 26C wet bulb, using R-717.
6. BALTIDRIVE POWER TRAIN (patented) The exclusive BALTIDRIVE Power Train consists of a high quality belt drive with a corrosion resistant fan sheave and a vented enclosure around the motor sheave. The stringent B.A.C. belt specifications provide the premium quality necessary for evaporative condenser service. The corrosion resistant fan sheave extends the life of the belt by eliminating any possibility of rust or corrosion. The motor sheave is protected from the moist discharge air by a vented enclosure. Fresh outside air is continually drawn through the vented enclosure. Together, these components provide a highly reliable system with low maintenance requirements. 7. STRAINER Accessible from outside for easy inspection and cleaning. The strainer has an anti-vortexing hood specially designed to prevent air entrainment. 8. ACCESS DOOR & INTERNAL WALKWAY Oversized access door provides easy access to an integral internal walkway positioned above the water in the basin.
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9. WATER DISTRIBUTION SYSTEM Large diameter non-clog nozzles are oriented for optimum water distribution over the heat transfer surface. Grommeted nozzles and pvc spray branches allow quick removal for cleaning. 10. WATER PUMP Completely piped from the suction strainer to the water distribution system. 11. WATER BLEED LINE Installed between pump discharge and overflow with a metering valve to control bleed rate. 12. WATER MAKE-UP VALVE Actuated by a large diameter, unsinkable, polystyrene filled plastic float constrained for operational stability. 13. AIR INLET LOUVERS Inlet louvers are wave-formed, fiberglass reinforced polyester (FRP), spaced to minimize air resistance and prevent water splash-out.
The CXV Evaporative Condensers can meet most sound requirements for industrial locations because of : directional sound emission low noise axial fans all mechanical equipment (motors, belts, bearings) inside the unit.
As the load reduces and/or the dry bulb drops a suitably selected extended surface coil will be able to reject the heat in the sensible or dry mode. Typically these periods of reduced load or low wet bulb will be 50 % or more of the operating hours. EXTENDED SURFACE COIL CONSTRUCTION The B.A.C. extended surface coil comprises a specially wound, footless steel fin on some or all of the tubes making up the coil. The size and spacing of the fins have been designed by B.A.C. to give the optimum cost/ performance ratio. The complete coil assembly is hot dip galvanized after fabrication giving excellent corrosion resistance and a powerful mechanical and thermal bond between fin and tube. EXTENDED SURFACE COIL SELECTION The extended surface coil is sized to achieve as many hours of dry operation as economically possible. B.A.C.s selection procedure is able to predict performance in both wet and dry modes over all operating conditions.
WATER CONSERVATION The B.A.C. extended surface coil offers the ability to operate units dry during off peak or winter conditions. During these periods the recirculating pump is shut off and the pan drained which saves water and eliminates water treatment costs. ENERGY SAVINGS At or near design conditions and full load the coil operates wet to achieve the full benefits of evaporative cooling by removing both latent and sensible heat.
ENERGY SAVINGS The BALTIGUARD Drive System is an energy saving option. It consists of two standard 1500 rpm motors and drive assemblies. A full size fan motor and drives
STANDBY PROTECTION Significant energy savings are achieved when operating at the low kW motor during periods of reduced load, and standby protection is afforded with the use of two standard single-speed motors.
PAN WATER HEATERS (VXC, VCL, CXV) Factory-installed heaters are available to prevent freezing of the pan water in an idle unit at below freezing ambient temperatures. Heaters are selected to maintain pan water temperatures of approximately 4C. They protect the water in the pan only and do not provide freeze protection for the pump and pump piping. REMOTE SUMP (VXC, VCL, CXV) Another most satisfactory method to protect the pan water against freezing is the use of an auxiliary sump with a spray water pump located within a heated space. The condenser pan drains to the indoor sump whenever the recirculating pump is not operating. This permits dry operation of the condenser when the load and ambient temperatures are low. ELECTRIC WATER LEVEL CONTROL (VXC, VCL, CXV) A factory-set electric water level control system can be substituted for the standard mechanical make-up valve to assure a constant water level. It is recommended for use on units that will require year-round operation in a freezing climate. CAPACITY CONTROL DAMPERS (VXC, VCL) Modulating capacity control dampers are available and are recommended when close control of the condensing pressure is required. BOTTOM PANELS AND SCREENS (VXC) Factory-installed bottom panels available for VXC condensers are required when the intake air is ducted to the unit. Air inlet screens can be factory-installed on the bottom of the VX units when location makes this additional protection desirable or necessary for safety purposes. INTAKE & DISCHARGE DUCTS (VCL) For indoor installations, intake and discharge ducts are available. Access doors are provided for easy access for maintenance. Ducts add static resistance and fan motors must be increased one size. MULTIPLE CIRCUIT COILS (VXC, VCL, CXV) For applications where several evaporative cooling and/ or condensing needs exist, a single evaporative coil unit can be selected with the coil circuits isolated for each individual load.
DESUPERHEATERS (VXC) Desuperheaters are available for VXC and VCL Evaporative Condensers for ammonia (R-717) installations with reciprocating compressors. DISCHARGE HOODS (VXC, VCL) Baltimore Aircoil offers a full line of standard straight and tapered discharge hoods for all Series VXC and VCL units. The tapered hoods are designed to increase the discharge air velocity to avoid recirculation in extremely tight enclosures or to elevate the tower discharge above adjacent walls. One size larger fan motors and drives must be used when tapered hoods are provided. MULTIPLE FAN MOTORS FOR CAPACITY CONTROL (CXV) Units with multiple fan motors are supplied with an internal baffle system which includes a solid partition that extends from the pan bottom vertically through the heat transfer surfaces. This system allows individual fan motors to be cycled on and off independently without harmful effects of air by-pass within the unit. All multiple fan units can be supplied with independent fan motors, drive assemblies, and internal baffles to allow independent operation of each fan. This option allows the use of fan cycling for capacity control. EXTERNAL SERVICE PLATFORM WITH LADDER (CXV) A factory-assembled external platform with an access ladder and safety railings is available. The external service platform option provides one means of safe and convenient access for the maintenance of the water distribution piping and spray nozzles. INTERNAL SERVICE PLATFORM (CXV) A factory assembled galvanized steel internal working platform and ladder provides a permanent working surface for servicing the fan drive system. AIR INLET SCREEN AND SUMP COVER PLATE (CXV) An air inlet screen can be factory-installed at the air intake side above the coil section. A sump cover plate is also available to help prevent debris from entering the condenser.
This brochure includes data current at the time of publication which should be reconfirmed at the time of purchase. In the interest of product improvement, specifications and dimensions are subject to change without notice. For a discussion of important system design and installation considerations refer to B.A.C. publication Evaporative Condenser Engineering Manual. Operation, maintenance and repair of this equipment should be undertaken only by personnel qualified to do so. Proper care, procedures and tools must be used in handling, lifting, installing, operating, maintaining and repairing this equipment to prevent personal injury and/or property damage. For discussion of Safety Precautions to be followed when operating or maintaining this equipment, please refer to the equipments Operating & Maintenance Instructions. Adequate precautions for the installation and location of these products should be taken to safeguard the equipment and the premises from damage and the public from possible injury.
Warranties : Please refer to the Limitation of Warranties applicable to and in effect at the time of the sale/purchase of these products.
Baltimore Aircoil
BALTIMORE AIRCOIL INTERNATIONAL N.V., Industriepark-Zone A, B-2220 Heist-op-den-Berg, Belgium BALTIMORE AIRCOIL LTD., Princewood Road, Corby, Northants, NN17 4AP, U.K. BALTIMORE AIRCOIL ITALIA S.R.L., Localit Giardini, 23030 Chiuro (Sondrio), Italy BALTIMORE AIRCOIL IBERICA S.A., Avenida de Burgos 14, Bloque 3, 2D, 28036 Madrid, Spain www.BaltimoreAircoil.com [email protected] Printed in Belgium