Automation ABB (PLC)

Main catalogue
Automation products AC500, AC31, CP400, WISA
Automation products
Overview Operator Panels and PLC families .............................................................................. 2 Programming.............................................................................................................. 4 Scalable PLC AC500 The AC500 concept ................................................................................................... 6 Motion control PS551-MC .......................................................................................... 8 Real-time Ethernet products ....................................................................................... 9 AC500 system data .................................................................................................. 10 AC500 communication - CS31 ................................................................................. 11 Technical data ......................................................................................................... 12 Overview of AC500-eCo CPUs ................................................................................. 12 Overview of AC500 CPUs......................................................................................... 13 Overview of digital S500-eCo I/O modules................................................................ 15 Overview of digital S500 I/O modules ....................................................................... 17 Overview of analogue S500-eCo I/O modules .......................................................... 20 Overview of analogue S500 I/O modules .................................................................. 21 CD522 encoder module ........................................................................................... 23 DC541 interrupt I/O module...................................................................................... 25 Communication interface modules............................................................................ 26 Interface modules for real-time Ethernet ................................................................... 27 Ordering data .......................................................................................................... 28 Dimensions............................................................................................................... 35 Approvals and certifications ...................................................................................... 37 Small and Compact PLCs AC31 The AC31 PLC family ............................................................................................... 39 AC31 system data .................................................................................................... 40 Technical data ......................................................................................................... 42 Overview of AC31 CPUs........................................................................................... 42 Overview of AC31 I/O modules ................................................................................. 43 Ordering data ........................................................................................................... 44 Dimensions............................................................................................................... 49 Displays and Operator Panels Overview CP400....................................................................................................... 51 Ordering data CP400 ............................................................................................... 54 Wireless automation devices WISA overview ......................................................................................................... 57 WISA ordering data .................................................................................................. 60
Automation products Operator panels and PLC families Fields of application
ABB offers a comprehensive range of scalable PLCs and robust HMI control panels as well as high availability solutions. Since its launch in 2006, the AC500 PLC platform has achieved significant industry recognition for delivering high performance, quality and reliability. Our unique WISA family of IP67 rated wireless Input/Output devices has also now been included into the PLC product catalogue. ABB delivers scalable, flexible and efficient ranges of automation components to fulfill all conceivable automation applications including:
Operator panels Touch screen or keypad graphical displays utilizing low cost, user friendly configuration software offering extensive libraries and drivers for most PLC platforms, and other automation devices
Small PLC AC31 series 4050 Small with high performance; Expandable centrally and decentrally
Member of Automation Alliance
AC500-eCo To meet the cost effective demands of the small PLC market whilst offering total inter-operability with the core AC500 range
Programming package PS501 control builder Control Builder conforms to the IEC61131-3 CoDeSys standard offering all 5 programming languages, extensive function block libraries, a powerful embedded simulation/visualization feature. It also supports a number of languages (e.g. French, German, Russian, Spanish etc).
AC500 ABBs powerful flagship PLC offering a wide range of performance levels and scalability within a single, simple concept and where most competitors require multiple product ranges to deliver similar functionality
Wireless Factory Automation for high productivity because of reliable sensor and actuator network. The problems with broken cables and wires can be solved using the wireless solution - WISA S500 I/O modules Digital and analogue modules can be configured to best meet customer requirements as well as offering local and/or remote expansion options using most industry standard communications protocols
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Automation products Operator panels and PLC families Fields of application
ABBs automation devices deliver the performance and flexibility to enable them to be effectively deployed within diverse industries and applications including: marine, power generation and reticulation, materials handling, manufacturing and many more.
Areas of core focus for ABB include: Industries - Water and Waste Water - Energy generation - Food and Beverage - Building Automation - OEM Applications - Pumping and doping within both water and waste water treatment - Thermo-solar, photovoltaic, windmill, water turbines, biomass - Preparation of food, ice cream and baking processing machinery plus packaging - HVAC, lighting, elevators, tunnel control, access management - Most applications including robotics, press automation, transfer systems, assembly quality control, tracking
Automation products Programming

Programming software PS501 and AC1131
Member of Automation Alliance
This package conforms to the IEC 61131-3 standard, offering all five programming languages. Other features include: Configuration of the overall system including field buses and interfaces, extensive diagnostic functions, alarm handling, integrated visualization and open software interfaces. Conformity with IEC 61131-3 Standards For optimal planning, programming, testing and commissioning of an automation application, the following features are also included: 5 standardized programming languages: Function Block Diagram (FBD), Instruction List (IL), Ladder Diagram (LD), Structured Text (ST), Sequential Function Chart (SFC) Free graphical function chart (CFC). Debugging functions for the program test - Single step - Single cycle - Breakpoint Offline simulation IEC 61131-3 commands can be simulated without a PLC being connected, including relevant fault conditions. After validation of the PLC program it can then be downloaded to the AC500 thus potentially saving significant commissioning time. Sampling trace Timing diagrams for process variables and storage of data in a ring buffer with event trigger.
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Recipe management and watch lists Values of selected variables are displayed. Pre-defined values can be assigned to variables which can then be simultaneously downloaded to the control system ("Write Recipe"). Ongoing values from the control system can also be pre-assigned for reading into the Watch and Recipe Manager, and stored in memory ("Read Recipe"). These functions are also helpful for setting and entering control parameters. Visualization feature Includes color change, moving elements, bitmaps, text display, allows input of setpoint values and display of process variables read from the PLC, dynamic bar diagrams, alarm and event management, function keys and ActiveX elements. Configurators of the communication interfaces: for PROFIBUS DP, PROFINET, CANopen, DeviceNet, Ethernet, EtherCAT, Modbus and CS31. Open interfaces DDE and OPC alarm and events. Programming Serial or via Ethernet or ARCNET networks. Webserver The PS542-WEB-PC Web-server software package allows the AC500 PLC to be accessed through your Intranet or of course the Internet.
Automation products Scalable PLC AC500
Automation products Scalable PLC AC500 The AC500 concept
The AC500 PLC range offers latest generation levels of performance and scalability. It is also supports most industry standard communications variants making it an ideal solution for multi-protocol or multi-domain field bus environments. It is also a very flexible range which offers different levels of CPU performance in a simple product portfolio where our competi-
tors, in most cases, need to supply several disparate platforms to support the same range of applications. This also means that upgrades to meet increasing system performance demands are extremely simple and low cost. The PS501 Control Builder programming software also provides a standard programming package for the whole platform.
CPUs
1 2 3
1 4 5 6 7
1 Back-lighted LCD display and keypad | 2 SD card slot | 3 Plug-in communication modules (1 to max. 4) | 4 Optionally with integrated Ethernet or ARCNET | 5 Fieldbus-neutral interface for use as slave or for programming | 6 Two serial interfaces for programming, ASCII, Modbus or CS31 field bus (master) | 7 Expandable by up to ten local I/O modules
Communication modules
For connection to standard field bus systems and integration into existing networks. Up to four communication modules in any desired combination are allowed at one CPU.
Interface modules
Profibus DP DeviceNet CANopen MODBUS CS31 RCOM Ethernet TCP/IP PROFINET EtherCAT
Automation products Scalable PLC AC500 The AC500 concept
CPU's modules
The CPUs are available in different performance classes which can all be programmed in five different languages. They provide an LCD display, an operator keypad, an SD card slot and two integrated serial interfaces. The CPUs can be simply plugged onto the CPU terminal base. Optionally, they are also available with integrated Ethernet or ARCNET.
I/O modules
Digital and analogue modules in different versions. They can be simply plugged onto the terminal units for local expansion of the CPU (max. ten modules for AC500 and seven modules for AC500-eCo) and decentralized expansion via the FBP interface (max. seven modules). Flexible use thanks to configurable channels.
Decentralized expansion Fieldbus plug (FBP)

With embedded digital I/Os and a field-bus-neutral interface for connecting the chosen FBP connector. For decentralized expansion of the AC500 system by up to seven I/O modules (incl. max. 4 analogue modules). Please refer to the FieldBusPlugs catalog for further information about the FBP connector. The currently available FBP field bus plugs are listed in the catalogue 2CDC 120 141 D0201.
Automation products Scalable PLC AC500 Motion control PS551-MC
The The PS551-MC is a new type of application program based on PLC open standard specifically intended for OEM machine builders and systems integrators looking for a reliable and easy-to-use high performance motion control drive module in their demanding applications for example in the field of material handling, packaging, plastics, printing and textile industry. It provides accurate positioning in one package without the need of an external motion controller. Main features of Motion Control: - Speed control - Position control - Position interpolar - Positioning speed - Acceleration - Deceleration - Standard sequential homing - Selectable physical units for position values (mm, inch, increment, degree, revolution) - Complete package of function blocks to work together with ABB Drives
Automation products Scalable PLC AC500 Real-time Ethernet products
The RT-Ethernet modules The modules are available on two different Bus protocols on Ethernet basis (Profinet IO, EtherCAT). Two new master couplers provide the connection of the AC500 CPUs to the remote I/O modules. Several remote I/O modules offer the possibility to connect I/O modules to the Ethernet networks. Profinet and EtherCAT network Networked system without high system requirement for bus cycle time. Standard I/O modules can be used to expand totally the remote Profinet drops
EtherCAT Absolute Encoder

PROFINET RT
SWITCH
PROFINET RT
Cam-switch functionality Modules based on decentralized real-time EtherCAT interface modules but with integrated I/Os and programmed thanks to PLC open function blocks
Automation products
Scalable PLC AC500 AC500 system data
Operating and environmental conditions - Voltages according to EN 61131-2 24 V DC Process and supply voltage UP Absolute limits Residual ripple Polarity reversal protection 120 V AC 230 V AC 120240 V AC Supply voltage Frequency Supply voltage Frequency Wide voltage input Voltage Frequency Power failure bridging time according to EN 61131-2 Failure Temperature DC supply AC supply Operation Storage Transport Humidity Air pressure Operation Storage Failure < 10 ms, time between 2 failures > 1 s, PS2 Failure < 0.5 periods, time between 2 failures > 1 s 0 C ... +60 C for horizontal mounting 25 C ... +75 C (for AC500) 25 C ... +75 C (for AC500) 95% max., no condensation > 800 hPa/< 2000 m > 660 hPa/< 3500 m 40 C ... +70 C (for AC500-eCo) 40 C ... +70 C (for AC500-eCo) 102 V ... 264 V/120 V ... 240 V (15%, +10%) 47 Hz ... 62.4 Hz/50 ... 60 Hz ( 6%, +4%) 24 V DC (15%, +20% without residual ripple) 19.2 V ... 30 V incl. residual ripple < 5% 10 s 120 V AC (15%, +10%) 47 Hz ... 62.4 Hz/50 ... 60 Hz (6%, +4%) 230 V AC (15 %, +10%) 47 Hz ... 62.4 Hz/50 ... 60 Hz (6%, +4 %)
Creepage distances and clearances - The creepage distances and clearances correspond to Overvoltage Category II, Pollution Severity 2 Electromagnetic compatibility - Interference immunity Against electrostatic discharge (ESD) Interference voltage with air discharge Interference voltage with contact discharge Interference immunity Against radiated interferences (CW radiated) Test field strength Against transient interference voltages (burst) Against conduction-bound interferences (CW conducted) Test voltage Impulse voltage Insulation test voltage Emitted interferences Mechanical data Connection type / terminals Mounting Degree of protection Housing Vibration resistance Horizontal IP 20 Acc. to UL 94 All three axes (for AC500)
2 Hz ... 15 Hz, continuously 3.5 mm
Acc. to EN 61000-4-2, Zone B, Criteria B 8 kV 4 kV* Acc. to EN 61000-4-3, Zone B, Criteria A 10 V/m Acc. to EN 61000-4-4, Zone B, Criteria B Acc. to EN 61000-4-6, Zone B, Criteria A 3 V Zone B Acc. to EN 61000-4-5, Zone B, Criteria B Acc. to EN 61131-2 Acc. to EN 55011, Group 1, Class A
All three axes (for AC500-eCo)

2 Hz ... 13.2 Hz, continuously 3.5 mm
15 Hz ... 150 Hz, continuously 1 g (4 g in preparation) 13.2 Hz ... 150 Hz, continuously 1 g
Vibration resistance with SD card plugged in Shock resistance Device mounting DIN top-hat rail acc. to DIN EN 50022 Screw mounting Torque
* Use with higher interference voltages is possible but requires additional external measures
15 Hz ... 150 Hz, continuously 1 g
on request
All three axes 15 g, 11 ms, semi-sinusoidal 35 mm, overall height 7,5 mm or 15 mm Screws with 4 mm diameter 1.2 Nm
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Automation products
Scalable PLC AC500 AC500 communication - CS31
CS31 functionality Master Slave Protocols supported Diagnosis Error indication Online diagnosis Error code Associated function blocks Physical layer Connection Baud rate Distance Max. number of modules on fieldbus Plug at COM1 187,5 kbit/s Up to 500 m; up to 2000 m using a repeater 31 modules max. Please note: The DC551 bus interface occupies one or two module addresses (if counters are configured onboard). Depending on the configuration, connected extension modules can occupy further module addresses. Using configuration tool (part of programming software) No Using rotary switches (99 max.) On LCD display of the CPU Yes Errors are recorded in the diagnosis system of the CPU Yes RS485 Screw-type or spring-type terminals Via module LEDs AC500 CPU with integrated CS31 interface Yes, at COM1 No ABB CS31 protocol S500-FBP I/O with bus interface DC551-CS31 No Yes
Configuration Station address configuration
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Automation products
Scalable PLC AC500 Overview of AC500-eCo CPUs
AC500-eCo CPUs
Type PM554-T Transistor Supply voltage Program memory Integrated data memory (kB) Cycle time for 1000 instructions in ms Binary Word Floating Onboard I/Os Max. digital inputs/outputs Max. analogue inputs/outputs Max. number of centralized inputs/outputs Digital inputs Digital outputs Analogue inputs Analogue outputs Max. number of expansion I/O modules Centralized I/O modules Decentralized I/O modules Data buffering Real-time clock (option with battery back-up) Program execution Cyclical Time controlled Multi tasking Interruption User program protection by password Internal interfaces COM1: - RS485 - Sub-D connection - Programming, Modbus, ASCII, CS31 COM2 (option): - RS485 - Terminal block - Programming, Modbus, ASCII Integrated Ethernet RUN/STOP switch LED display for power, status and error Approvals 24 V DC 128 KB
PM554 PM554-R Relay PM554-R-AC Relay 24 V DC or 100-240 V AC 128 KB 14 KB thereof 2 KB saved 0.1 0.3 6.0 8/6 224 + 8 168 + 6 112 112 7 PM564-T Transistor
PM564 PM564-R Relay 24 V DC or 100-240 V AC 128 KB PM564-R-AC Relay
6/6 2/1
On CS31 bus: up to 31 stations with up to 120 DI / 120 DO each In flash X X X X No 1 task + 1 interrupt task max. X X
X X X X X X X X (pending)
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Automation products
Scalable PLC AC500 Overview of AC500 CPUs
AC500 CPUs
Type Supply voltage Program memory Flash EPROM and RAM (kB) Integrated data memory (kB) Plug-in memory card (depending on SD-Card used) Cycle time for 1000 instructions in ms Binary Word Floating-point Max. number of centralized inputs/outputs Digital inputs Digital outputs Analogue inputs Analogue outputs Max. number of decentralized inputs/ outputs Data buffering Real-time clock (with battery back-up) Program execution Cyclical Time controlled Multi tasking User program protection by password Internal interfaces COM1: - RS232/RS485 configurable - Connection - Programming, Modbus, ASCII, CS31 COM2: - RS232/RS485 configurable - Connection - Programming, Modbus, ASCII Integrated Ethernet coupler Ethernet connection Integrated ARCNET coupler ARCNET connection Display and 8 function keys Function Timers Counters Approvals
PM571 24 V DC 64 KB
PM571ETH
PM581
PM581-ETH 24 V DC 256 KB 416 kB thereof 160 kB saved
PM581-ARC
28 KB thereof 8 KB saved at least 512 MB
0.09 0.3 6.0 320 240 160 160
0.07 0.07 1.6 320 240 160 160
depends on the used standard field bus e.g. CS31 field bus: up to 31 stations with up to 120 DIs/120 DOs or up to 32 AIs/32 AOs per station battery X X X X X battery X X X X X
X pluggable terminal block X X SUB-D X X RUN/STOP status, diagnosis unlimited unlimited X RJ45 -
X pluggable terminal block X X SUB-D X X RJ45 X RUN/STOP status, diagnosis unlimited unlimited - GL - DNV - BV - LRS - RINA X Coax
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Automation products
Scalable PLC AC500 Overview of AC500 CPUs
AC500 CPUs
Type Supply voltage Program memory Flash EPROM and RAM (kB) Integrated data memory (kB) Plug-in memory card (depending on SD-card used) Cycle time for 1000 instructions (ms) Binary Word Floating-point
PM582
PM582-ETH PM582-ARC 24 V DC 512 KB
PM590
PM590-ETH PM590-ARC 24 V DC 2048 KB
PM591 PM591-ETH PM591-ARC 24 V DC 4096 KB 3584 KB thereof 1024 KB saved
416 KB thereof 160 KB saved
2560 KB thereof 1024 KB saved at least 512 MB
0.07 0.07 1.6 320 240 160 160
0.002 0.006 0.006 320 240 160 160
0.002 0.006 0.006 320 240 160 160
Max. number of centralized inputs/outputs Digital inputs Digital outputs Analogue inputs Analogue outputs Max. number of decentralized inputs/ outputs Data buffering Real-time clock (with battery back-up) Program execution Cyclical Time controlled Multi tasking User program protection by password Internal interfaces COM1: - RS232/RS485 configurable - Connection - Programming, Modbus, ASCII, CS31 (Master only) COM2: - RS232/RS485 configurable - Connection - Programming, Modbus, ASCII Integrated Ethernet coupler Ethernet connection Integrated ARCNET coupler ARCNET connection Display and 8 function keys Function Approvals X RJ45 X RUN/STOP status, diagnosis X Coax X SUB-D X X RJ45 X RUN/STOP status, diagnosis - GL - DNV - BV - LRS - RINA X Coax X SUB-D X X RJ45 X RUN/STOP status, diagnosis X SUB-D X X Coax X pluggable terminal block X X pluggable terminal block X X pluggable terminal block X X X X X X X X X X X X X
depends on the used standard field bus e.g. CS31 field bus: up to 31 stations with up to 120 DIs/120 DOs or up to 32 AIs/32 AOs per station battery X battery X battery X
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Automation products
Scalable PLC AC500 Overview of digital S500-eCo I/O modules
Digital S500-eCo I/O modules
Type
DI561
DI562
DI571
DO561 8 T
Number of Channels per Module Digital Inputs 8 16 8 (AC) Digital Outputs Configurable as Input or Output DC Relays (R) / Transistor (T) Additional configuration of channels as: Fast Counter No Digital inputs Input signal voltage 24 V DC 24 V DC 110-240 V AC Input time delay Typically 4...8 ms Typically 15 ms / 30 ms Input current per channel At Input voltage +24 V DC Typically 5 mA At Input voltage +5 V DC < 1 mA At Input voltage +15 V DC > 2.5 mA At Input voltage +30 V DC < 6.5 mA At input voltage 40 V AC < 5 mA At input voltage 159 V AC > 7 mA Output current Nominal current per channel Maximum ( total current of all channels) Residual current at signal state 0 Demagnetization when switching off inductive loads Switching frequency For inductive load For lamp load Short circuit / overload proofness Overload indication (I>0.7 A) Output current limiting Proofness against reverse feeding of 24 V signals Contact rating For resistive load, max. For inductive load, max. For lamp load Lifetime (switching cycles) Mechanical lifetime Lifetime under load Spark suppression for inductive AC load Demagnetization for inductive DC load Maximum cable length for connected process signals Shielded cable (m) 500 500 500 Unshielded cable (m) 300 300 300 Potential isolation Per module X X X Between the input channels per group of 8 X Between the output channels Voltage supply for the module Internal via I/O bus Internal via I/O bus Internal via I/O bus CI501-PNIO or CI502-PNIO or DC551-CS31 Field bus connection Address setting Automatically (internal)
0.5 A at UP=24 V 4A < 0.5 mA Must be provided externally Max. 0.5 Hz Max. 11 Hz at max. 5 W No No No No 500 150 X per group of 8 Internal via I/O bus
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Automation products
Scalable PLC AC500 Overview of digital S500-eCo I/O modules
Digital S500-eCo I/O modules
Type Number of Channels per Module Digital Inputs Digital Outputs Configurable as Input or Output DC Relays (R) / Transistor (T) Process voltage AC DC Digital inputs Input signal voltage Input time delay Input current per channel At Input voltage +24 V DC At Input voltage +5 V DC At Input voltage +15 V DC At Input voltage +30 V DC Output current Nominal current per channel Maximum ( total current of all channels) Residual current at signal state 0 Demagnetization when switching off inductive loads Switching frequency For inductive load For lamp load Short circuit / overload proofness Overload indication (I>0.7 A) Output current limiting Proofness against reverse feeding of 24 V signals Contact rating For resistive load, max. For inductive load, max. For lamp load Lifetime (switching cycles) Mechanical lifetime Lifetime under load
DO571 8 R 120 V~, 240 V 24 V 2 A (24 V DC or 230 V AC) 2X8A A free-wheeling diode must be circuited in parallel to the inductive load 1 Hz max. No No No No 200 W at 230 V AC 30 W at 24 V DC
DO572 8 Triac (AC) 100 V~, 240 V 0.3 A at UP=24 V 2.4 A / 8 X 0.3 A 1.1 mA rms at 132 V AC and 1.8 mA rms at 264 V AC -
DX561 8 8 T 24 V 24 V DC
DX571 8 8 R 24 V 24 V DC Typically 4...8 ms Typically 5 mA < 1 mA > 2.5 mA < 6.5 mA 2 A (24 V DC or 230 V AC) 2X8A -
DC561 16 T 24 V 24 V DC
Typically 5 mA < 1 mA > 2.5 mA < 6.5 mA 0.5 A at UP=24 V 4A < 0.5 mA
Typically 4 mA < 1 mA > 2.5 mA < 6 mA 0.1 A at UP=24 V 1.6 A < 0.5 mA Must be performed externally
A free-wheeling diode A free-wheeling diode must be circuited in must be circuited in parallel to the parallel to the inductive load inductive load 0.5 Hz max. 11 Hz max. at max. 5 W No No No No 500 150 X Internal via I/O bus 1 Hz max. No No No No 100 000 100 000 Must be performed externally Must be performed externally 500 150 per group of 4 Internal via I/O bus
10 Hz max. No No No No 500 150 X X Internal via I/O bus
0.5 Hz max. No No No No 500 150 X Internal via I/O bus
100 000 100 000 Must be performed externally, according Spark suppression for inductive AC load to driven load specification Must be performed Demagnetization for inductive DC load externally Maximum cable length for connected process signals Shielded cable (m) 500 Unshielded cable (m) 150 Potential isolation Per module Between the input channels Between the output channels per group of 4 Voltage supply for the module Internal via I/O bus
Field bus connection Address setting
Via DC551-CS31, CI501-PNIO or CI502-PNIO Automatically (internal)
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Automation products
Scalable PLC AC500 Overview of digital S500 I/O modules
Digital S500 I/O modules
Type Number of channels per module Digital inputs DI Digital outputs DO Configurable channels DC (configurable as inputs or outputs) Additional configuration of channels as Fast counter Occupies max. 1 DO or DC when used as counter Connection via terminal unit (refer to table on page 32) Digital inputs Input signal voltage Frequency range Input characteristic acc. to EN61132-2 0 signal Undefined signal state 1 signal Input time delay (0 -> 1 or 1 -> 0) Input current per channel At input voltage + 24 V DC At input voltage + 5 V DC At input voltage + 15 V DC At input voltage + 30 V DC At input voltage 159 V AC At input voltage 40 V AC Digital outputs Transistor outputs 24 V DC, 0.5 A Readback of output Relay outputs, supplied via process voltage UP, changeover contacts Switching of 24 V load Switching of 230 V load Output voltage at signal state 1 Output current Nominal current per channel Maximum (total current of all channels) Residual current at signal state 0 Demagnetization when switching off inductive loads
DI524 32
DC522 16
DC523 24
DC532 16 16
DX522 8 8 relays
DX531 8 4 relays
Configuration of max. 2 channels per module. Operating modes see table on page 19 X X X X X X X X
24 V DC Type 1 3 V DC ... + 5 V DC > + 5 V DC ... < + 15 V DC + 15 V DC ... + 30 V DC 8 ms typically, configurable from 0.1 up to 32 ms
230 V AC or 120 V AC 47 63 Hz Type 2 0 ... 40 V AC > 40 V AC ... < 74 V AC 74 ... 265 V AC 20 ms typically > 7 mA < 5 mA X X X X X X X X X
5 mA typically > 1 mA > 5 mA < 8 mA X X X X X X Process voltage UP minus 0.8 V 500 mA at UP = 24 V 8A < 0.5 mA By internal varistors
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Automation products
Scalable PLC AC500 Overview of digital S500 I/O modules
Digital S500 I/O modules
Type Switching frequency For inductive load For lamp load Short-circuit / overload proofness Overload indication (I > 0.7 A) Output current limiting Proofness against reverse feeding of 24 V signals Contact rating For resistive load, max. For inductive load, max. For lamp load Lifetime (switching cycles) Mechanical lifetime Lifetime under load Spark suppression for inductive AC load Demagnetization for inductive DC load Process voltage UP Nominal voltage Maximum ripple Reverse polarity protection Fuse for process voltage UP Connections for sensor voltage supply. Terminal + 24 V and 0 V for each connection. Permitted load for each group of 4 or 8 connections: 0.5 A Short-circuit and overload proof 24 VDC sensor supply voltage Shielded cable (m) Unshielded cable (m) Potential isolation Per module Between the input channels Between the output channels Voltage supply for the module Field bus connection Address setting
DI524
DC522
DC523 0.5 Hz max. 11 Hz max. at max. 5 W
DC532
DX522 2 Hz max.
DX531
11 Hz max. at max. 5 W X By external fuse / circuit breaker. 6 A gL/gG per channel X
X After approx. 100 ms
Yes, with automatic reclosure X X
3 A at 230 V AC 2 A at 24 V DC 1.5 A at 230 V AC 1.5 A at 24 V DC 60 W at 230 V AC 10 W at 24 V DC 300.000 300 000 at 24 V DC/ 2 A 200 000 at 120 V AC/ 2 A 100 000 at 230 V AC/ 3 A External measure depending on the switched load External measure: Free-wheeling diode connected in parallel to the load 24 V DC 5% X 24 V DC 5% X
24 V DC 5% X
24 V DC 5% X
24 V DC 5% X
24 V DC 5% X
10 A miniature fuse 8 4
Maximum cable length for connected process signals 1000 600 X 1000 600 X 1000 600 X 1000 600 X 1000 600 X X 1000 600 X X (per 2) X
Internally via extension bus interface (I/O bus) Via AC500 CPU or interface module Automatically (internal)
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Automation products
Scalable PLC AC500 Overview of S500 I/O modules
Table: Digital I/O modules, "Fast Counter" operating modes. Not applicable for DC541 or eCo-I/O modules (see technical documentation for details) Operating mode, configured in the user program of the AC500 0 1 2 3 4 5 6 7 No counter One count-up counter with "end value reached" indication One count-up counter with "enable" input and "end value reached" indication Two up/down counters Two up/down counters with 1 counting input inverted One up/down counter with "dynamic set" input One up/down counter with "dynamic set" input One up/down counter with directional discriminator. For synchro transmitters using two counting pulses with an offset of 90 (track A and B). Occupied inputs DI or DC 0 1 2 2 2 2 2 2 Occupied outputs DO or DC 0 1 1 0 0 0 0 0 Maximum Notes counting frequency 50 kHz 50 kHz 50 kHz 50 kHz 50 kHz 50 kHz 50 kHz "End value" interrogation via status byte. Acts to the rising signal edge (0->1). "End value" interrogation via status byte. Acts to the falling signal edge (1->0). "End value" interrogation via status byte. For synchro transmitters with 24 V signals. In case of 5 V synchro transmitters, the signal has to be increased to 24 V. The zero track of the synchro transmitter is not processed. Interrogation of the "end value" indication via the status byte. Single evaluation. See operating mode 7. Difference: Double evaluation, i.e. evaluation of the rising edge and the falling edge of track A -> higher accuracy due to the double number of counting pulses. See operating mode 7. Difference: Fourfold evaluation, i.e. evaluation of the rising edge and the falling edge of track A and track B -> higher accuracy due to the fourfold number of counting pulses. Note for input module DI524: It is not possible to set an output directly. As an alternative, the status byte should be evaluated and applied to another output in the system.
8 9
One up/down counter with directional discriminator and double evaluation. For synchro transmitters using two counting pulses with an offset of 90 towards each other (track A and B). One up/down counter with directional discriminator and fourfold evaluation. For synchro transmitters using two counting pulses with an offset of 90 towards each other (track A and B).
0 2
0 0
30 kHz
10
15 kHz
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Automation products
Scalable PLC AC500 Overview of analogue S500-eCo I/O modules
Analogue S500-eCo I/O modules
Type Number of Channels per Module Analogue Inputs Analogue Outputs Inputs, single configurable as -2.5 V+2.5 V: 11 bit + sign -5 V+5 V: 11 bit + sign -10 V+10 V: 11 bit + sign 05 V: 12 bit 010 V: 12 bit 020 mA, 420 mA: 12 bit Temperature resolution : 0.1C Analogue Inputs Signal configuration per AI RTD Thermocouple Outputs, single configurable as -10+10 V 020 mA 420 mA Pt100: -50C400C (2/3- wire) Pt1000: -50C+400C (2/3-wire) Ni100/Ni1000: -50C+150C (2/3-wire) 0 150 / 0... 300 Thermocouples of types J, K, T, N, S -80 mV... +80 mV Potential isolation Per module
AI561 4 X X
-
AO561 2 -
AX561 4 2 X X
-
AI562 2 -
AI563 4 -
X X
X -
X X
X
X X X -
X X X -
2 X X X X X
4 X X X
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Automation products
Scalable PLC AC500 Overview of analogue S500 I/O modules
Analogue S500-eCo I/O devices
Type Number of channels per module Analogue inputs AI, individual configuration Analogue outputs AO, individual configuration Signal resolution for channel configuration 10 V ... + 10 V 0 ... 10 V 0 ... 20 mA, 4 ... 20 mA Temperature: 0.1 C Monitoring configuration per channel Plausibility monitoring Wire break & short-circuit monitoring Analogue Inputs AI Signal configuration per AI 0 ... 10 V 10 V ... + 10 V 0 ... 20 mA 4 ... 20 mA Pt100, 50 C ... + 400 C (2-wire) Pt100, 50 C ... + 400 C (3-wire), 2 channels Pt100, 50 C ... + 400 C (4-wire) Pt100, 50 C ... + 70 C (2-wire) Pt100, 50 C ... + 70 C (3-wire), 2 channels Pt100, 50 C ... + 70 C (4-wire) Pt1000, 50 C .. .+ 400 C (2-wire) Pt1000, 50 C ... + 400 C (3-wire), 2 channels Pt1000, 50 C .. .+ 400 C (4-wire) Ni1000, 50 C ... + 150 C (2-wire) Ni1000, 50 C ... + 150 C (3-wire), 2 channels Ni1000, 50 C ... + 150 C (4-wire) Thermocouples of types J, K, T, N, S 0 ... 10 V using differential inputs, 2 channels 10 V ... + 10 V using differential inputs, 2 channels Digital signals (digital input) Input resistance per channel Time constant of the input filter Conversion cycle Overvoltage protection Data when using the AI as digital input Input time delay Input signal voltage 0 signal 1 signal
AX521
AX522
AI523
AO523
AI531
4 4
8 8 12 bits + sign 12 bits 12 bits
16
16
8 15 bits + sign 15 bits 15 bits X X X
X X X
X X X
X X X
X X X
4/4 4/4 4/4 4/4 4/4 4/2 4/4 4/2 4/4 4/2 4/4 4/2 4/2 4/2 4/4
Max. number per module and with regard to the configuration: AIs / Measuring points (depending on the use of 2/3-wire connection or differential input) 8/8 16 / 16 8/8 16 / 16 8/8 16 / 16 8/8 16 / 16 8/8 16 / 16 8/4 8/8 8/4 8/8 8/4 8/8 8/4 8/4 8/4 8/8 16 / 8 16 / 16 16 / 8 16 / 16 16 / 8 16 / 16 16 / 8 16 / 8 16 / 8 16 / 16 X
8/8 8/8 8/8 8/8 8/8 8/8 8/8 8/8 8/8 8/8 8/8 8/8 8/8 8/8 8/8 8/8 X 8/8 8/8 8/8 Voltage: > 100 k. Current: approx. 330 . Voltage: 100 s. Current: 100 s. 1 ms (for 8 AI + 8 AO), 1 s for Pt/Ni... X 8 ms typically, configurable from 0.1 up to 32 ms 24 V DC 30 V ... + 5 V + 13 V ... + 30 V
Voltage: > 100 k. Current: approx. 330 . Voltage: 100 s. Current: 100 s. 2 ms (for 8 AI + 8 AO), 1 s for Pt/Ni... X X
8 ms typically, configurable from 0.1 up to 32 ms 24 V DC 30 V ... + 5 V + 13 V ... + 30 V
21
Automation products
Scalable PLC AC500 Overview of analogue S500 I/O modules
Analogue S500 I/O devices
Type Analogue outputs AO Possible configuration per AO 10 V ... + 10 V 0 ... 20 mA 4 ... 20 mA Output resistance (burden) when used as current output Output loading capability when used as voltage output Process voltage UP Nominal voltage Maximum ripple Reverse polarity protection Max. line length of the analogue lines, conductor cross section > 0.14 mm Conversion error of analogue values caused by non-linearity, calibration errors ex works and the resolution in the nominal range Potential isolation Per module Voltage supply for the module
AX521
AX522
AI523
AO523
AI531
4 4 4
Max. number of AOs per module and with regard to the configuration: 161) 81) 4 8 4 8 0 ... 500 Max. 10 mA 24 V DC 5% X 24 V DC 5% X 100 m 0 ... 500 Max. 10 mA 24 V DC 5% X
24 V DC 5% X
24 V DC 5% X
0.5 % typically, 1 % max.
X X Internally via extension bus interface (I/O bus)
1) Half can be used on current (the other half remains available)
22
Automation products
Scalable PLC AC500 CD522 encoder module
The CD522 module offers accuracy and dynamic flexibility. It has two independent encoder inputs onboard and is easily configured using the Control Builder software for 10 different operation modes and for frequencies up to 300 kHz. The CD522 module also integrates outputs for pulses and for PWM as well as normal inputs and outputs, depending on selected encoder mode. Certification CE, cUL, GL, DNV, BV, LRS and RINA pending
CD522 encoder module
Type Functionality
CD522 24 V DC, dedicated inputs/outputs can be used for specific counting functions: - Catch/touch operation, counter value stored in separate variable on external event (rising or falling edge) - Set input to preset counter register with predefined value - Set input to reset counter register - End value output; the output is set when predefined value is reached - Reference point initialization (RPI) input for relative encoder initialization All unused inputs/outputs can be used with the specification of standard input/output range. Integrated, 2 counters (hardware interface with +24 V DC, +5 V DC, differential and 1 Vpp sinus input): - 32 bits one counter mode - 16 bits two counter mode - Relative position encoder (X1, X2, X4) - Absolute SSI encoder - Time frequency meter - Frequency input up to 300 kHz 2 pulse-width-modulators or pulse outputs Output mode specification: - Push-pull output: 24 V DC, 100 mA max. - Current limitation (thermal and over current) PWM mode specification: - Frequency from 1 Hz to 100 kHz - Value from 0 to 100 % Pulse mode specification: - Frequency from 1 Hz to 15 kHz - Pulse emission from 1 to 65535 pulses - Number of pulses emitted indicator (0 to 100 %) Frequency mode specification: - Frequency output = 100 kHz - Duty cycle set to 50 % 2 8 8
Digital inputs/outputs
High-speed counter/encoder
PWM/pulse outputs
Number of Channels per Module Digital Inputs DI Digital outputs DO Configurable channels DC (configurable as inputs or outputs) Additional configuration of channels as Fast counter Connection via terminal unit (refer to table on page 33) Digital Inputs Input signal voltage Input time delay Input current per channel At input voltage + 24 V DC At input voltage + 5 V DC At input voltage + 15 V DC At input voltage + 30 V DC Typically 5 mA > 1 mA > 5 mA < 8 mA 24 V DC 8 ms typically Configurable from 0.1 up to 32 ms Integrated 2 counter encoders X
23
Automation products
Scalable PLC AC500 CD522 encoder module
Type Digital outputs Output voltage at signal state 1 Output current Nominal current per channel Maximum (total current of all channels) Residual current at signal state 0 Demagnetization when switching off inductive loads Switching frequency For inductive load For lamp load Short-circuit / Overload proofness Overload indication (I>0.7 A) Output current limiting Proofness against reverse feeding of 24 V signals Maximum cable length for connected process signals Shielded cable (m) Unshielded cable (m) Potential isolation Per module Technical data of the high-speed inputs Number of channels per module Input Type Frequency Technical data of the fast outputs Number of channels Indication of the output signals Output current Rated value, per channel Maximum value (all channels together, configurable outputs included) Leakage current with signal 0 Rated protection fuse on UP De-magnetization when inductive loads are switched off Overload message (I > 0.1x A) Output current limitation Resistance to feedback against 24 V signals 24 V DC
CD522 UP 0.8 V 0,5 A at UP = 24 V 8A < 0.5 mA By internal varistors
Max. 0.5 Hz Max. 11 Hz with Max 5 W X After approx. 100 ms X
1000 600 X 6 5 V DC / Differential / Sinus 1 Vpp 300 kHz 2 Brightness of the LED depends on the number of pulses emitted (0 % to 100 %) (pulse output mode only) 100 mA at UP = 24 V 8A < 0.5 mA 10 A fast with varistors integrated in the module (see figure below) yes, after ca. 100 ms yes, automatic reactivation after short-circuit/overload yes
24
Automation products
Scalable PLC AC500 DC541 interrupt I/O and fast counter module
Type Number of Channels per Module Configurable channels DC (configurable as inputs or outputs) Additional configuration of channels as Fast counter Connection via CPU terminal base. Occupies one communication module slot. Digital Inputs Input signal voltage Input characteristic acc. to EN61132-2 0 signal Undefined signal state 1 signal Input time delay (0 -> 1 or 1 -> 0) Input current per channel At input voltage + 24 V DC At input voltage + 5 V DC At input voltage + 15 V DC At input voltage + 30 V DC Digital outputs Transistor outputs 24 V DC, 0.5 A Readback of output Switching of 24 V load Output voltage at signal state 1 Output current Nominal current per channel Maximum (total current of all channels) Residual current at signal state 0 Demagnetization when switching off inductive loads Potential isolation Per module Voltage supply for the module Field bus connection Address setting Interrupt I/O table Configuration as
DC541 8
Yes X
24 V DC Type 1 3 V DC ... + 5 V DC > + 5 V DC ... < + 15 V DC > + 5 V DC ... < + 15 V DC 8 ms typically, configurable from 0.1 up to 32 ms 5 mA typically > 1 mA > 5 mA < 8 mA X X X Process voltage UP minus 0.8 V 500 mA at UP = 24 V 8A < 0.5 mA by internal varistors
X Internally via backplane bus Via AC500 CPU Automatically (internal)
Configuration for Chan. Chan. Chan. Chan. Chan. Max. no. of channels Remarks and notes regarding possible alternative channel no. 0 1 2 3 4-7 for this function combinations of the remaining channels (a and b) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 4 4 4 4 8 8 8 8 8 Each channel can be configured individually as interrupt input or interrupt output. Usual input Usual output Outputs and pulsed signal with and adjustable on-off ratio
Mode 1: Interrupt functionality Digital input Interrupt Digital output Mode 2: Counting functionality Digital input Digital I/Os PWM* Digital output PWM, resolution 10 kHz
* Counter and fast counter data available on technical documentation
25
Automation products
Scalable PLC AC500 Communication interface modules
For all modules: Max cable length for connected process signals is 1000 m for shielded cable and 600 m for unshielded ones. For all Input modules: the signal resolution for channel configuration is: -10V+10V: 12 bit + sign 010V, 020mA, 420mA: 12 bits Temperature: 0.1C
Communication interface modules
Type
DC505-FBP
DC551-CS31
CI590-CS31 Dedicated to High Availlability
Number of Channels per Module Digital Inputs DI Digital outputs DO Configurable channels DC (configurable as inputs or outputs) Additional configuration of channels as: Fast counter Occupies max. 1DO or DC when used as counter Connection via terminal base TB 5xx (refer to table on page 28) Digital inputs Input signal voltage Input characteristic acc. to EN61132-2 0 signal Undefined signal state 1 signal Residual ripple, range for 0 signal Residual ripple, range for 1 signal Input time delay (0 -> 1 or 1 -> 0) Digital outputs Transistor outputs 24 V DC, 0.5 A Readback of output Outputs, supplied via process voltage UP Switching of 24 V load Output voltage at signal state 1 Output current Nominal current per channel Maximum (total current of all channels) Residual current at signal state 0 Demagnetization when switching off inductive loads Potential isolation Per module Voltage supply for the module Field bus connection Address setting
8 8
8 16
16
X X
Configuration of max. 2 channels p. module. Operating modes see table on page 19 X X 24 V DC Type 1 - 3 V DC... + 5 V DC > + 5 V DC < + 15 V DC + 15 V DC... + 30 V DC - 3 V DC... + 5 V DC + 15 V DC...+ 30 V DC 8 ms typically, configurable from 0.1 up to 32 ms X X X X Process voltage UP - 0.8 V 500 mA at UP = 24 V 8A < 0.5 mA By internal varistors X X
4A < 0.5 mA
8A < 0.5 mA
X Via FBP Via FBP By rotary switch on the front side
X By external 24 V DC voltage via terminal CS31 field bus, via terminal By rotary switch on the front side
X By external 24 V DC voltage via terminal CS31 field bus, via terminal By rotary switch on the front side
26
Automation products
Scalable PLC AC500 Interface modules for real-time Ethernet
PROFINET
CI501-PNIO Number of Channels per Module Digital Inputs DI Digital outputs DO Analogue Inputs AI Analogue outputs AO Digital configurable channel (configurable as inputs or outputs) Additional configuration of channels as: Connection via terminal base TB 5xx (refer to table on page 28) Analogue Inputs AI Signal configuration per AI 010V -10V +10V 020mA 420mA RTD using 2/3 wire needs 1/2 channel(s) 010V using differential inputs, needs 2 channels -10V+10V using differential inputs, needs 2 channels Digital signals (digital input) Data when using the AI as digital input Input time delay Input signal voltage Outputs, single configurable as Possible configuration per AO -10+10V 020mA 420mA Output resistance (load) when used as current output Output loading capability when used as voltage output Potential isolation Per module Between the input channels Between the output channels X X X X X X X X 0...500 10 mA max. X X X X 0...500 10 mA max. 8 ms typically Configurable from 0.1 up to 32 ms 24 V DC 8 ms typically Configurable from 0.1 up to 32 ms 24 V DC 4 4/4 4/4 4/4 4/4 4/2 4/2 4/2 4/4 X X X X 8 8 4 2 8 8 8 8 8 4 2 8 8 8 CI502-PNIO CI511-ETHCAT
EtherCAT
CI512-ETHCAT
Max. number per module and with regard to the configuration: AIs / Measuring points 4 4/4 4/4 4/4 4/4 4/2 4/2 4/2 4/4 -
27
Automation products
Scalable PLC AC500 Ordering data AC500 CPUs All AC500-eCo products are packaged and delivered by 6 units!
AC500-eCo CPUs, type PM554
Type PM554-T PM554-R 1) PM554-R-AC 1) Program memory 128 kB 128 kB 128 kB Onboard I/Os Relay/Transistor Power DI/DO/AI/AO outputs supply 8/6// 8/6// 8/6// Transistor Relay Relay 24 V DC 24 V DC Order code 1TNE 968 900 R0100 1TNE 968 900 R0200 Price Weight per per piece piece (kg) 0.300 0.400 0.400 SPU* 6 6 6
AC500-eCo CPUs
1 internal serial interface, RS485 (2nd is optional) Centrally expandable with up to 7 expansion modules Optional SD card adapter for data storage and program backup
100-240 V AC 1TNE 968 900 R0220
AC500-eCo CPUs, type PM564

Type PM564-T ** PM564-R **
PM554
1)
Program memory 128 kB 128 kB
Onboard I/Os Relay/Transistor Power DI/DO/AI/AO outputs supply 6/6/2/1 6/6/2/1 Transistor Relay 24 V DC 24 V DC
Order code 1TNE 968 900 R1100 1TNE 968 900 R1200
1) In preparation
Price per piece
Weight per piece (kg) 0.300 0.400
SPU* 6 6
**All analogue inputs on AC500 CPU PM564 can be configured as digital inputs.
AC500 CPUs, type PM571

Type Program memory 64 kB 64 kB Cycle time in ms 1000 instructions Bit Bit/Word/Float. point 0.09/0.3/6 0.09/0.3/6 Integrated coupler Ethernet Order code Price Weight per piece (kg) 0.135 0.15 SPU*
PM571 PM571-ETH2)
1SAP 130 100 R0100 1SAP 130 100 R0170
1 1
2) Separate communication processor integrated.
AC500 CPUs, type PM581 and PM582

Type Program memory 256 kB 256 kB 512 kB 512 kB Cycle time in ms 1000 instructions Bit/Word/Float. point 0.07/0.07/1.6 0.07/0.07/1.6 0.07/0.07/1.6 0.07/0.07/1.6 0.07/0.07/1.6 0.07/0.07/1.6 Integrated coupler Ethernet ARCNET Ethernet ARCNET Order code Price Weight per piece (kg) 0.135 0.15 0.16 0.135 0.15 0.16 SPU*
PM581 PM581-ETH2)
1SAP 140 100 R0100 1SAP 140 100 R0170 1SAP 140 100 R0160 1SAP 140 200 R0100 1SAP 140 200 R0170 1SAP 140 200 R0160
1 1 1 1 1 1
AC500 CPUs
2 internal serial interfaces, RS232/ RS485 configurable Display and 8 function keys for diagnosis and status Centrally expandable with up to 10 expansion modules Simultaneous operation of up to 4 external communication modules in any desired combination Optional SD card for data storage and program backup Can also be used as slave on Profibus DP, DeviceNet or CANopen via FieldBusPlug.
PM581-ARCNET2) 256 kB PM582 PM582-ETH2)
PM582-ARCNET2) 512 kB
AC500 CPUs, type PM590 and PM591

Type Program memory 2048 kB 2048 kB 4096 kB 4096 kB Cycle time in ms 1000 instructions Bit/Word/Float. point 0.002/0.006/0.006 0.002/0.006/0.006 0.002/0.006/0.006 0.002/0.006/0.006 0.002/0.006/0.006 0.002/0.006/0.006 Integrated coupler Ethernet ARCNET Ethernet ARCNET Order code Price Weight per piece (kg) 0.135 0.15 0.16 0.135 0.15 0.16 SPU*
PM590 PM590-ETH2) PM591 PM591-ETH2)
1 1 1 1 1 1
Terminal base
For mounting and connection of the CPUs and communication modules 1 to 4 plug-in communication modules Connection for communication coupler integrated in the CPU I/O interface for direct connection of up to 10 expansion modules Fieldbus-neutral FieldBusPlug-Slave interface Connection COM1: 9-pole pluggable terminal block Connection COM2: 9-pole SUB-D (socket) Type TB511-ETH TB511-ARCNET TB521-ETH TB521-ARCNET TB541-ETH
*SPU: Sales Package Unit
PM581
Number of coupler slots 1 1 2 2 4
Connection for coupler integrated in the CPU Ethernet RJ45 ARCNET COAX Ethernet RJ45 ARCNET COAX Ethernet RJ45
Order code 1SAP 111 100 R0170 1SAP 111 100 R0160 1SAP 112 100 R0170 1SAP 112 100 R0160 1SAP 114 100 R0170
Price
Weight per piece (kg)
SPU* 1 1
0.215
1 1 1
28
Automation products
Scalable PLC AC500 Ordering data
Profibus DP communication module
For Profibus DP master V0/V1. Multi master functionality. Transfer rate: 9.6 kbit/s up to 12 Mbit/s. Max. no. of subscribers: 126 (V0) or 32 (V1). CPU interface: 8 kB dual-port memory. Contains a separate communication processor and 256 kB RAM memory. No external power supply required. Type CM572-DP
CM572
Interface Sub-D socket
Order code 1SAP 170 200 R0001
Price
Weight per piece (kg) 0.115
Ethernet communication module

10/100 Mbit/s, full/half duplex with auto-sensing. 2-port switch integrated. Transport protocols TCP/IP, UDP/IP, Modbus TCP. CPU interface: 8 kB dual-port memory. Contains a separate communication processor, 256 kB RAM memory and 512 kB flash memory. No external power supply required. Type CM577-ETH Protocol TCP/IP, UDP/IP, Modbus TCP Interfaces 2 X RJ45 Order code 1SAP 170 700 R0001 Price Weight per piece (kg) 0.115
DeviceNet communication module

For DeviceNet master. Transfer rate: 125 kbit/s, 250 kbit/s, 500 kbit/s. CPU interface: 8 kB dual-port memory. Contains a separate communication processor, 256 kB RAM memory and 512 kB flash memory. No external power supply required. Type CM575-DN Interface Plug-in terminal block, spring-type terminals Order code 1SAP 170 500 R0001 Price Weight per piece (kg) 0.115
CM575
CANopen communication module

For CANopen master. Transfer rate: 10 kbit/s up to 1 Mbit/s. CPU interface: 8 kB dual-port memory. Contains a separate communication processor, 256 kB RAM memory and 512 kB flash memory. No external power supply required. Type CM578-CN Interface Plug-in terminal block, spring-type terminals Order code 1SAP 170 800 R0001 Price Weight per piece (kg) 0.115
PROFINET I/O RT master communication module

(controller) protocol, integrated 2 ports switch. Interface to the CPU using Dual Port Memory coupler bus, Up to 4 communication modules can be used on an AC500 CPU. Type CM579-PNIO Interface 2 X RJ45 Order code 1SAP 170 901 R0001 Price Weight per piece (kg) 0.115
ETHERCAT master protocol communication module

Interface to the CPU using Dual Port Memory coupler bus, Up to 4 communication modules can be used on an AC500 CPU. Type Interface Order code 1SAP 170 902 R0001 Price Weight per piece (kg) 0.115
CM579-ETHCAT 2 X RJ45
CM577
29
Automation products
Serial communication module and CPU coprocessor
Stand alone CPU in coupler module housing allowing to be used as standard serial interface or as free programmable serial interface coupler. 2x serial RS-232/485 interfaces COM1 / COM2 CPU interface: dual-port memory Program memory: 256 KB / Data memory 384 KB not saved Protocols ASCII / free configurable / 1xCS31 master COM1 only / 2x Modbus Master/Slave , independent internal CPU which can be programmed by the PS501 for own communication protocol or data processing. Interface to the CPU using Dual Port Memory coupler bus. Connection with 2x 9 pole pluggable spring terminals. Up to 4 communication modules can be used on an AC500 CPU. Type CM574-RS Interface Serial 2x RS-232/485 Order code 1SAP 170 400 R0001 Price Weight per piece (kg) 0.115
CM574
Serial protocol RCOM communication module

2x serial RS-232/485 interfaces with 1x RCOM / 1x Console, Interface to the CPU using Dual Port Memory coupler bus. Connection with 2x 9 pole pluggable spring terminals. Up to 4 communication modules can be used on an AC500 CPU. Type CM574-RCOM Interface Serial 2x RS-232/485 (1x RCOM / 1x Console) Order code 1SAP 170 401 R0001 Price Weight per piece (kg) 0.115
All communication modules require the use of a terminal base TB5xx which is delivered separately.
30
Automation products
Digital input/output modules
For central expansion of the AC500 CPUs For decentralized expansion in combination with interface module DC551-CS31, Profinet CI50x modules or DC505-FBP for standard S500 I/Os. Plug-in electronic modules, terminal unit required (refer to table below) DC: Channels can be configured individually as inputs or outputs.
DI/DO/ DC 8// 16 / / 8// /8/ /8/ /8/ 8 / 8/ 8 / 8/ / / 16 Input-signal Outputstype Transistor Relay Triac Transistor Relay Transistor Output-signal
Usable with DC505FBP
Type
Order code
Terminal Terminal Price SPU** per block block piece 9 poles 11 poles 1 1 1 1 1 1 1 1 1 1 6 6 6 6 6 6 6 6 6
DI561 DI562 DI571 DO561 DO571

DC532
24 V DC 24 V DC 100-240 V AC 24 V DC 24 V DC 24 V DC 24 V DC
DO572 DX561 DX571 DC561
24 V DC, 0,5 A 24 V DC, 120/240 V AC, 2A 100-240 V AC, 0,3A 24 V DC, 0,5 A 24 V DC, 120/240 V AC, 2A 24 V DC, 0.1A
1TNE 968 902 R2101 1TNE 968 902 R2102 1TNE 968 902 R2103* 1TNE 968 902 R2201 1TNE 968 902 R2202*
1TNE 968 902 R2203* 1 1TNE 968 902 R2301 1 1TNE 968 902 R2302* 1 1TNE 968 902 R2001 HE10-20
* In preparation. Terminal block (9 or 11 poles) is necessary for each S500-eCo I/O. They are delivered separately. See page 33.
Type
Number of DI/DO/DC 32// //16 //24 16//16 8/8/ 8/4/
Input signal
Relay/transistor outputs Transistor Transistor Transistor Relay Relay
Output signal
Order code
Price per piece
Weight per SPU** piece (kg) 0.2 0.2 0.2 0.2 0.3 0.3 1 1 1 1 1 1
DI524 DC522 DC523 DC532 DX522 DX531
24 V DC 24 V DC 24 V DC 24 V DC 24 V DC 230 V AC
24 V DC, 0.5 A 24 V DC, 0.5 A 24 V DC, 0.5 A 230 V AC, 3 A1) 230 V AC, 3 A1)
x x x x x x
1) Relay outputs, changeover contacts DI524
Type
Scope of delivery
Order code
Price per piece
SPU**
CD522
CD522, Encoder & PWM module, 2 encoder inputs, 2 PWM outputs, 2 digital inputs 24 V DC, 8 digital outputs 24 V DC
1SAP 260 300 R0001
0.125
DC541 occupies one communication module slot on the CPU terminal base, no terminal block required
Type Number of DI/DO/DC Input signal Relay/transistor outputs Transistor Output signal
Order code
Price per piece
Weight per piece (kg) 0.1
SPU**
DC5412) //8
24 V DC
24 V DC, 0.5 A
1SAP 270 000 R0001
2) Multifunctional module, refer to table on page 26 for details
Analogue input/output modules

For central expansion of the AC500 CPUs For decentralized expansion in combination with interface module DC551-CS31 , Profinet CI50x modules or DC505-FBP for standard S500 I/Os. Plug-in electronic modules, terminal unit required (refer to table below) Each channel can be configured individually Resolution: 12 bits + sign (AI531: 15 bits + sign) (AI561, AO561, AX561: 12 bits/11 bits + sign) (AI562, AI563: 15 bits + sign)
AI/AO Input-signal Output-signal
AI561
Type
Order code
Terminal Terminal block block 9 poles 11 poles 1 1 1 1 1 1 1 1
Price SPU** per piece
AI561 AI562 AI563 AO561 AX561
4/0 2/0 4/0 0/2 4/2
-2.5...+2.5 V, -5...+5 V, 0...5 V, 0...10 V, 0...20 mA, 4...20 mA PT100, PT1000, Ni100, Ni1000, Resistance: 150 , 300 S, T, R, E, N, K, J, Voltage range : 80 mV -2.5...+2.5 V, -5...+5 V, 0...5 V, 0...10 V, 0...20 mA, 4...20 mA
-10...+10 V, 0...20 mA, 4...20 mA -10...+10 V, 0...20 mA, 4...20 mA
1TNE 968 902 R1101 1TNE 968 902 R1102 1TNE 968 902 R1103 1TNE 968 902 R1201 1TNE 968 902 R1301
6 6 6 6 6
Terminal block (9 or 11 poles) is necessary for each S500-eCo I/O. They are delivered separately. See page 33.
Type
Number of AI/AO
Input signal
Output signal Usable Order code

with DC505FBP
Price per piece
Weight per piece (kg) 0.2 0.2 0.2 0.2 0.2
SPU**
AI562
AI523 AX521 AX522 AO523 AI531
16 / 0 4/4 8 / 8 (max. 4 current outputs) 0 / 16 (max. 8 current outputs) 8/0
0 ... 10 V, 10 V
10 V
x x x
0 /4 ... 20 mA 0 /4 ... 20 mA 0...10 V, 0/4...20 mA, Pt100, Pt1000
1SAP 250 300 R0001 1SAP 250 100 R0001 1SAP 250 000 R0001 1SAP 250 200 R0001 1SAP 250 600 R0001
1 1 1 1 1
**SPU: Sales Package Unit
31
Automation products
Terminal units
For digital and analogue expansion modules and interface modules. Please note: For modules with relay outputs, terminal units for 230 V AC (TU531/TU532) are required! For the module-terminal unit assignments, please consult the table! For I/O modules TU515/TU516 DI524 DC522 DC523 DC532 DX522 DX531 AI523
TU505
For interface modules TU505-FBP / TU506-FBP TU507-ETH / TU508-ETH TU551-CS31 / TU552-CS31
TU531/TU532
X X X X X X X X X X X X X X X X X X X
AI531 AX521 AX522 AO523 CD522 DC505-FBP DC551-CS31 CI590_CS31 CI501-PNIO CI502-PNIO CI511-ETHCAT CI512-ETHCAT
Type TU505-FBP TU506-FBP TU507-ETH TU508-ETH TU515 TU516 TU531 TU532 TU551-CS31 TU552-CS31
For FBP interface modules FBP interface modules
Supply
Connection type Screw-type terminals Screw-type terminals Screw-type terminals
Order code 1SAP 210 200 R0001 1SAP 214 200 R0001 1SAP 212 200 R0001 1SAP 217 200 R0001 1SAP 210 600 R0001
Price
Spring-type terminals 1SAP 210 000 R0001 Spring-type terminals 1SAP 214 000 R0001
Ethernet interface modules 24 V DC Ethernet interface modules 24 V DC I/O modules I/O modules I/O modules AC / relay I/O modules AC / relay CS31 interface modules CS31 interface modules 24 V DC 24 V DC
0.3 0.3 0.3 0.3 0.3 0.3
Spring-type terminals 1SAP 212 000 R0001
230 V AC Screw-type terminals 24 V DC 24 V DC Screw-type terminals
230 V AC Spring-type terminals 1SAP 217 000 R0001 Spring-type terminals 1SAP 210 400 R0001
Connectors for AC500-eCo

Type L44460901501 Description Order code 1SSS 444 609 R1100 1SSS 444 611 R1100 1SSS 444 409 R1100 1SSS 444 411 R1100 1SSS 444 709 R1100 1SSS 444 711 R1100 Price* Weight per piece (kg) 0.017 0.020 0.026 0.035 0.016 0.02 SPU** 6 6 6 6 6 6
TU516
9 poles terminal block for S500 I/O eCo modules, Screw Front / Cable Side, 11 poles terminal block for S500 I/O eCo modules, L44461101501 Screw Front / Cable Side, 9 poles terminal block for S500 I/O eCo modules, L44440901501 Screw Front / Cable Front, 11 poles terminal block for S500 I/O eCo modules, L44441101501 Screw Front / Cable Front, 11 poles terminal block for S500 I/O eCo modules, L44470901501 Spring Front / Cable Front, 11 poles terminal block for S500 I/O eCo modules, L44471101501 Spring Front / Cable Front,
* Unit price is given by piece **SPU: Sales Package Unit Only ABB connectors must be used with AC500-eCo
32
Automation products
For decentralized I/Os DC505-FBP DC551-CS31 Communication via FieldBusPlug with Profibus DP, DeviceNet or CANopen Fieldbus-dependent FieldBusPlug required*, terminal unit TU505 or TU506 required Communication via internal interface with CS31 system bus Plug-in electronic modules, terminal unit TU551 or TU552 required DC: Channels can be configured individually as inputs or outputs Input signal 24 V DC 24 V DC Output signal Trans. 24 V DC, 0.5 A Trans. 24 V DC, 0.5 A Order code 1SAP 220 000 R0001 1SAP 220 500 R0001 Price Weight per piece (kg) 0.3 0.3
Type DC505-FBP
DC505
Number of DI/DO/DC 8//8 8//16
DC551-CS31
* Please refer to the FieldBusPlugs catalog for information about FBP. The currently available FBP field bus plugs are listed in the catalogue 2CDC 120 141 D02**.

Type Number of DI/DO/DC Inputs-signal 24 V DC Outputs-signal Trans. 24 V DC, 0.5 Order code 1SAP 221 100 R0001 Price Weight per piece (kg) 0.125
CI590-CS31-HA -/-/16
Type
Number of Inputs-signal AI/AO/DI/ DO/DC 4/2/8/8/0 24 V DC / 0...10 V, -10...+10 V, 0...20 mA, 4...20 mA, PT100, PT1000, Ni100, Ni1000 24V DC 24 V DC / 0...10 V, -10...+10 V, 0...20 mA, 4...20 mA, PT100, PT1000, Ni100, Ni1000 24V DC
Outputstype Transistor
Outputssignal
Order code
Price
CI501-PNIO
24 V DC, 0.5 A 1SAP 220 600 R0001 / -10...+10 V, 0...20 mA, 4...20 mA
CI502-PNIO CI511-ETHCAT
0/0/8/8/8 4/2/8/8/0
Transistor Transistor
24 V DC, 0.5 A 1SAP 220 700 R0001 24 V DC, 0.5 A 1SAP 220 900 R0001 / -10...+10 V, 0...20 mA, 4...20 mA
CI512-ETHCAT
0/0/8/8/8
Transistor
24 V DC, 0.5 A 1SAP 221 000 R0001
Programming package PS501 Control Builder AC500

For all AC500 CPUs, all programming languages according to IEC 61131-3 Contains: 5 programming languages, sampling - trace, debugging, offline simulation, integrated visualization, trace recording (multi-channel), recipe management, Continuous Function Chart Languages: German / English / French Scope of delivery: Software, libraries and documentation (PDF) on CD-ROM Type PS501 PS541-HMI1) For all AC500 CPUs Description Programming package PS501 Control Builder AC500 Order code 1SAP 190 100 R0002 Price Weight per piece (kg) 0.3 0.3
License for runtime visualization 1SAP 190 500 R0001 package. For installation and visualization of images created with the programming package PS501. Delivery includes license code and documentation. License enabling package for PC applet for WEBserver visualization. Delivery includes licence code and documentation 1SAP 190 900 R0001
PS542-WEBPC1) 2)
0.3
1)This package allows granting the license for the software. To install the PC applet WEBserver or HMI software, the PS501 control builder should be purchased separately. 2) PS542-WEB-PC includes visualization package. Please refer to the FieldBusPlugs catalog for FieldBusPlug (FBP) ordering data . The currently available FBP field bus plugs are listed in the catalogue 2CDC190022D0201.
Motion control library

Type PS551-MC PS551-MC For all AC500 CPUs all AC500 CPUs Description Motion control library single license Order code 1SAP 190 600 R0001 Price Weight per piece (kg)
Motion control library multiple license 1SAP 190 600 R0101
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Automation products
Accessories for AC500-eCo
Type MC502 MC503 TK503 TK5041) TA5601) Description Order code 1SAP 180 100 R0001 1TNE 968 901 R0100 1TNE 968 901 R1100 1TNE 968 901 R2100 1TNE 968 901 R3201 1TNE 968 901 R3200 1TNE 968 901 R4300 1TNE 968 901 R5210 1TNE 968 901 R3107 1TNE 968 901 R3203 Price Weight per piece (kg) 0.02 0.100 0.400 0.400 0.100 0.100 0.100 0.100 0.200
SD Memory Card 512 MB needs the MC503 option SD Memory Card adapter Programming cable USB => RS485 SUB-D, 3 m Programming cable USB => RS485 Terminal block, 3 m Lithium Battery for data buffering (spare part) Real time clock option board, lithium battery is included into TA561-RTC the delivery Serial communication interface COM2, RS485 non isolated, TA562-RS screw terminal block, option board Serial communication interface COM2 with real time clock, TA562-RTC-RS RS485 non isolated, screw terminal block, option board, lithium battery is included into the delivery Wall Mounting Accessory for AC500 eCo CPU and S500 eCo 1) TA566 I/O modules Set of accessories: 6 x plastic cover for option slot, TA570 6 x 5 pole terminal block for AC500 eCo, 6 x 5 pole screw terminal block for COM2 serial interface. Starter kit: 1 x CPU PM554-T with CPU power supply, 1 x PM554-STAKIT TK503 programming cable, 1 x PS501 promotion CD*, 1 x E-learning DVD, 1 screwdriver
* Promotion CD means no licensed product 1) In preparation
1TNE 968 903 R0100
Accessories for AC500

Type TK501 TK502 UTF21-FBP For AC500 CPUs COM2 AC500 CPUs COM1 Description Programming cable Sub-D/Sub-D, length 5 m Programming cable Sub-D/ terminal block, length 5 m Order code 1SAP 180 200 R0001 1SAP 180 200 R0101 1SAJ 929 400 R0001 Price Weight per piece (kg) 0.4 0.4
Cable for programming Connection to PC via USB the AC500 via the interface. Includes USB extension cable and installation CD. integrated fieldbus neutral interface AC500 CPUs AC500 CPUs I/O modules Memory card (SD card) 512 MB Lithium battery for data buffering Pluggable marker holder for I/O modules, packing unit incl. 10 pcs. Communication module, dummy housing White labels, packing unit incl. 10 pcs. Accessories for mounting, packing unit incl. 10 pcs. 5-pole power plug for AC500. Spare part. Can be plugged to CPU terminal base TB5x1. Packing unit incl. 5 pcs. 9-pole COM1 plug for AC500. Spare part. Can be plugged to CPU terminal base TB5x1. Packing unit incl. 5 pcs.
MC502 TA521 TA523
1SAP 180 100 R0001 1SAP 180 300 R0001 1SAP 180 500 R0001
0.1 0.1 0.3
TA524 TA525 TA526 TA527
Terminal base I/O modules CPU terminal base CPU terminal base
1SAP 180 600 R0001 1SAP 180 700 R0001 1SAP 180 800 R0001 1SAP 181 100 R0001
0.120 0.1 0.2 0.2
TA528
CPU terminal base
1SAP 181 200 R0001
0.2
34
Automation products
Scalable PLC AC500 AC500-eCo dimensions
CPU AC500-eCo
84.2 (3.31)
41 (1.61)
4 (0.16)
76.6 (3.02) 74 (2.91)
60 (2.36)
135 (5.32)
35 (1.38)
82 (3.23)
53.4 (2.1)
4 (0.16)
36.1 (1.42)
I/O expansion and interface module
84.2 (3.31)
4 (0.16)
19.4 (0.76)
76.6 (3.02) 74 (2.91)
60 (2.36)
135 (5.32)
35 (1.38)
34 (1.34)
21 (0.83)
4 (0.16)
135 (5.31)
30.5 (1.2)
135 (5.31)
30.5 (1.2)
35
Automation products
Scalable PLC AC500 AC500 dimensions
CPU terminal base TB511, TB521 and TB541
84.5 (3.33) 77 (3.03) 75 (2.95) 40.3 (1.59) 57.7 (2.27) 4.9 (0.19) 13 (0.51) 62 (2.44)
59 (2.32)
70.5 (2.78)
59 (2.32)
76 (2.99) DIN rail 7.5 mm 28 (1.10) View on the left side Dimensions: 135 mm (5.31 inches)
84.5 (3.33) 77 (3.03) 75 (2.95) 21 (0.83) 54 (2.13) 76 (2.99) 135 (5.31) Dimensions: 135 mm (5.31 inches) 28 (1.10) View on the left side View on the right side
135 (5.31)
DIN rail 15 mm
28 (1.10)
28 (1.10)
28 (1.10)
28 (1.10) TB511 TB521
67.5 (2.66) 95.5 (3.76)
Dimensions: 135 mm (5.31 inches)
123.5 (4.86)
TB541
179.5 (7.07)
I/O expansion and interface modules
57.7 (2.27)
59 (2.32)
70.5 (2.78)
135 (5.31)
67.5 (2.66) TU505/506
67.5 (2.66) TU515/516/531/532
Dimensions: 135 mm (5.31 inches)
36
70.5 (2.78)
DIN rail 15 mm DIN rail 7.5 mm
59 (2.32)
135 (5.31)
Automation products
Scalable PLC AC500 Approvals and certifications
Symbols and legends: Standard product certified: product sticker wears approval mark when it is obligatory In special model certified Certified with restrictions n.a. Not applicable
Approval submitted, date of approval delivery on request No general approbation obligation, unless special cases Submission planned (no date available, details on request) n.n. Not needed
Approvals Symbol Abbreviation Approved in TB5xx PM5xx CM572-DP CM574-RS CM574-RCOM CM575-DN CM577-ETH CM578-CN CM579-ETHCAT CM579-PNIO MC502 TK501 TK502 TA521 to TA526 TA510-CASE TA527 TA528 PS501-PROG PS541-HMI PS542-WEB-PC TU505-FBP TU506-FBP TU507-ETH TU508-ETH TU515 TU516 TU531 TU532 TU541 TU542 TU551-CS31 TU552-CS31 CI5xx CD522 DC5xx DI524 DX522 DX531 AI523 AI531 AO523 AX521 AX522 DC541-CM PM554-T PM564-T MC503 TK503 TA561-RTC TA562-RS TA562-RS-RTC Axxxx Dxxxx
CE cUL USA/Canada cTIC Australia GOST R Russia
Shipping classification companies
ABS USA
BV France
DNV Norway
GL Germany
LRS Great Britain
RINA Italy
RMRS Russia
n n n n n n n n n n
n.a n.a n.a n.a
n n n n n n n n n n n n n n
n.a n.a n.a n.a n.a n.a
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37
Automation products AC31
38
Automation products Small and compact PLCs AC31 The AC31 PLC family
Modbus
Ethernet ARCNET CANopen DeviceNet Profibus DP Modbus CS31
The AC31 PLC family The AC31 offers compact, high performance CPUs with various configuration options, including decentralized networking. Both series 40 and 50 utilize the same AC31GRAF software which conforms to the IEC 61131-3 standard. All devices have a very small footprint and offer high levels of functionality with up to 1 MByte of user memory as well as up to 60 integrated I/O connections (analogue and digital) and two serial interfaces (both of which are configurable for MODBUS or ASCII). There is also a plug-in "smart media" card for saving user programs or for data storage. An additional two communication interfaces with their own processors are also available integrated within the CPUs.
Hence the customer can choose varying combinations of integrated field communications network protocols, e.g. Ethernet + PROFIBUS DP, ARCNET + CANopen or CANopen + Ethernet. The communications couplers are integrated within the standard housing of the CPU in order to save space. Tools for the configuration of the field buses used are already an integral part of the software package 907 AC 1131. There is a very high degree of integration available across all three series of CPUs.
39
Automation products
Small and compact PLCs AC31 AC31 system data
System data AC31 series 40..50 Operating and environmental conditions Environmental conditions Temperature operation storage transport Humidity DIN 40040 Class F, no condensation annual average for up to 30 days per year occasionally Air pressure Mechanical data Degree of protection Housing Vibration resistance Shock resistance Supply voltage tolerances 24 V DC 120 V AC (50 / 60 Hz) 230 V AC (50 / 60 Hz) 19.2 to 30 V ( 20%, + 25%) 97.75 to 126.5 V ( 18.5%, + 5.5%) 195.5 to 253 V ( 15%, + 10%) IP 20 UL V2 CEI68-2-8 Test Fc CEI68-2-27 Test Ea DIN 40050 operation storage horizontal vertical 0 C to + 55 C 0 C to + 40 C 40 C to + 75 C 25 C to + 75 C < 75% 95% 85% > 800 hPa ( < 2000 m) > 600 hPa ( < 3500 m)
40
Automation products
Small and compact PLCs AC31 AC31 system data
Test voltages 230 V circuits (mains, 230 V in-/outputs) against other circuits 120 V circuits (mains) against other circuits 24 V circuits (supply, 24 V inputs/outputs), if they are potentially isolated against other circuits CS31 bus against other circuits Electromagnetic compatibility Interference immunity against electrostatic discharge (ESD) interference voltage with air discharge interference voltage with contact discharge Interference immunity against radiated interference (CW radiated) Test field strength Immunity against transient interference voltages / bursts voltage supply (AC / DC) digital inputs / outputs (24 V DC) digital inputs / outputs (120 / 230 V DC) analog inputs / outputs CS31 system bus serial interfaces (COM) ARCnet Interference immunity against conduction-bound interferences (CW conducted) test voltage Emitted interferences acc. to DIN 61000-4-2 8 kV 4 kV acc. to DIN 61000-4-5 10 V / m acc. to DIN 61000-4-6 2 kV 1 kV 2 kV 1 kV 2 kV 0.5 kV 0.5 kV acc. to DIN 61000-4-6 10 V acc. to EN 55011 radio interference level A and acc. to EN 55022 radio interference level A (communication modules only) Screw-type terminals for slot and crosstip screwdrivers, conductor diam.: max. 2 X 2.5 mm Screw-type terminals for slot screwdrivers, conductor diam.: max. 2.5 mm2 Screw-type terminals for slot screwdrivers, conductor diam.: max. 1.5 mm2 IP 20 acc. to UL 94 for all three axes: 10 Hz ... 57 Hz 57 Hz ... 150 Hz Shock resistance Device mounting DIN top-hat rail acc. to DIN EN 50022, for terminal base ECZ only: Screw mounting Interfaces Between CPU and I/O modules For programming units and for connection to a terminal, 9-pole D-SUB socket EIA RS-485 (CS31 system bus) EIA RS-232 35 mm, height 15 mm height 7.5 mm and 15 mm Screws, diameter 4 mm cont.: peak: cont.: peak: for all three axes 15 g, 11 ms, half-sinusoidal 0.0375 mm 0.075 mm 0.5 g 1.0 g 2500 V 1500 V 500 V 500 V
Mechanical data Connection type / terminals for terminal base ECZ for plug-in terminal blocks (row terminals, large) for plug-in terminal blocks (row terminals, small) Degree of protection Housing Vibration resistance
41
Automation products
Small and compact PLCs AC31 Overview of AC31 CPUs
Small PLC AC31 series 40..50
Type Program memory Flash EPROM and RAM (kB) Supply voltage 24 V DC 120 / 230 V AC Plug-in Smart Media Card Cycle time for 1 kB (ms) 100% binary values 65% binary values and 35% words Number of inputs and outputs Digital, internal (DI / DO / DC) DI/DO maximum Analogue, internal (AI / AO) AI/AO maximum Digital inputs 24 V DC Digital outputs Transistor (T) 24 V DC, 0.5 A Relay (R) 120 / 230 V AC, 2 A Analogue input ranges 10 V 0 ... 10 V, 0 ... 5 V, 5 V 0 ... 20 mA, 4 ... 20 mA PT100 ( 50 C ... + 400 C) PT100 ( 30 C ... + 70 C) PT100 ( 100 C ... + 524 C) Configurable as DI Analogue output ranges 10 V 0 ... 20 mA, 4 ... 20 mA Data buffering by battery Real-time clock Programming package 907 AC 1131 907 PC 331 AC31GRAF Program execution Cyclical or time-controlled Multitasking User program protection Password Serial interfaces RS232 (programming, Modbus, ASCII) RS485 (CS31, Modbus, programming) Integrated potentiometers Data memory (kB) Timers Counters Fast counters (pieces / frequency) Interfaces / protocols CS31 ASCII MODBUS Ethernet ARCNET Profibus DP CANopen RCOM (additional coupler) Remark
07CR41
07CT41 34
07CR42
07CT42
07KR51
07KT51 34
07KR52
X X
X X 0.4 1.2
X X
X (230 only)
0.4 1.2 8/6/ 110 3/ 36 8/6/ 1000 / 222 X X X X X Integrated X X X X X X X 1 1 2 2 Unlimited (42 at the same time) Unlimited (function) 2 / 7 kHz X X X X1) X 2) 1 X X X 4/1 496 / 136 X X X 5/4/
8/6/ 110 / 36 X X Integrated X X X X X X X X X
1 2 2 Unlimited (42 at the same time) Unlimited (function) 2 / 7 kHz X X X
Centrally expandable by up to 6 I/O modules of series 40 ... 50. Up to 110 digital or 36 analogue I/Os or mixed.
1) With external device e-AC31 - 2) With external device e-ILPH
42
Automation products
Small and compact PLCs AC31 Overview of AC31 I/O modules
Digital I/O modules
Bus modules series 50 *1) Series 40 .. 50 Only in connection with bus modules or CPU
Type
ICMK 14 F1 ICMK 14 F1 ICMK 14 N1 XI 16 E1 XO 16 N1 XO 08 Y1 XO 08 R1*2) XO 08 R2 XC 08 L1 XK 08 F1 XC 32 L1*3) X 8/6/X X X 1 1 X 8/6/X X X X 1 1 16 / - / - - / 16 / X X 1 1 X X 1 1 -/8/ X X 1 1 internal internal -/8/ X 1 1 -/8/ X 1 1 -/-/8 X X X 1 1 4/4/X X 1 1 - / - / 32 X X X with HE10 conn.
Supply voltage 24 V DC X 230 V AC Number of digital input and outputs (DI / DO / DC) 8/6/Digital inputs 24 V DC X Digital outputs Relay (R) 120 / 230 V AC, 2 A X Transistor (T) 24 V DC, 2 A Transistor (T) 24 V DC, 0.5 A Short circuit- / overload-proof Interfaces / protocols CS31 field bus X Profibus DP Connection type (1 = 1 wire, 3 = 3 wires) spring-type terminal 1 screw-type terminal Remark Analogue I/O modules 1
*1) Centrally expandable by up to 6 I/O modules of series 40 ... 50. Up to 110 digital or 36 analogue I/Os or mixed. *2) 8 normally open outputs, 4 of these outputs can also be configured as normally closed outputs. *3) 4 counters 20 kHz / 4 frequency meters can be connected to prewiring system INTERFAST.
Series 40 .. 50 only with bus module or CPU
Type Supply voltage 24 V DC 230 V AC Number of analogue inputs and outputs AI / AO / AC Analogue input signals 0 ... 10 V 10 V 20 mA 0 ... 20 mA 4 ... 20 mA 50 mV, 500 mV, 5 V PT100, PT1000 Thermocouple Analogue output signals 10 V 0 ... 20 mA, 4 ... 20 mA 20 mA Short circuit- / overload-proof Interfaces / protocols CS31 field bus Profibus DP Connection type (1 = 1 wire, 3 = 3 wires) spring-type terminal screw-type terminal Display of channel number / value Remark
XM 06 B5
XE 08 B5 internal internal
XTC 08*4)
XC 32 L2*5)
4/2/ X X X X X X X 1 1 X
8// X X X X X 1 1 X
8 internal X 1 1 X
8// X X with HE10 connector
*4) Display for 8 internal channels. *5) Plus 24 configurable digital I/Os (DC). Same as XC 32 L1 but 8 of 32 DC can also be used as AI.
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Automation products
Small and compact PLCs AC31 Ordering data for small PLCs AC31 series 40..50
CPUs AC31 series 40
Description: see "Overview of CPUs". Centrally expandable with up to 6 I/O modules. CRxx: relay outputs, CTxx: transistor outputs. Program memory without / with online changes: 34 kB / 17 kB. Type Integrated Integrated Supply I/Os DI/ counter voltage DO/AI inputs/ pulse/ outputs 24 V DC 07 CR 41
07 CR 41
Connection type
Order code
Price
Weight per piece kg
Screw-type termin. Spring-type termin. Screw-type termin. Spring-type termin. Screw-type termin. Spring-type termin. Screw-type termin. Screw-type termin. Screw-type termin.
1SBP 260 020 R1001 1SBP 260 520 R1001 1SBP 260 021 R1001 1SBP 260 521 R1001 1SBP 260 022 R1001 1SBP 260 522 R1001 1SBP 260 023 R1001 1SBP 260 024 R1001 1SBP 260 025 R1001
0.400 0.400 0.800 0.800 0.400 0.400 0.400 0.800 0.400
8/6/
2/ 120/230 VAC
07 CT 41
8/6/
2/1
24 V DC 24 V DC 120/230 VAC 24 V DC
07 CR 42 07 CT 42
8/6/3 8/6/3
2/ 2/1
CPUs AC31 series 50

Description: see "Overview of CPUs". Integrated CS31 field bus. Centrally expandable with up to 6 I/O modules, decentrally with up to 31 I/O modules. KRxx: relay outputs, KTxx: transistor outputs. Program memory without / with online changes: 34 kB / 17 kB. Type Integrated Integrated Supply I/Os DI/ counter voltage DO/AI/AO inputs/ pulse/ outputs 24 V DC
07 KR 51
Connection type
Order code
Price
Weight per piece kg
Screw-type termin. Spring-type termin. Screw-type termin. Spring-type termin. Screw-type termin. Spring-type termin. Screw-type termin.
1SBP 260 010 R1001 1SBP 260 510 R1001 1SBP 260 011 R1001 1SBP 260 511 R1001 1SBP 260 012 R1001 1SBP 260 512 R1001 1SBP 260 034 R1001
0.400 0.400 0.800 0.800 0.400 0.400 0.800
07 KR 51
8/6// 2/ 120/230 V AC
07 KT 51 07 KR 52
8/6// 2/1 5/4/4/1 2/
24 V DC 230 V AC
44
Automation products
Bus modules series 50
Description: see "Overview of I/O modules". Integrated CS31 field bus. Centrally expandable with up to 6 I/O modules. Type Number of Relay/ Supply DI/DO transistor voltage outputs 8/6 Relay 24 V DC Connection type Order code Price Weight per piece kg 0.400 0.400 0.800 0.800 0.400 0.400
ICMK 14 F1
Screw-type termin. Spring-type termin. Screw-type termin. Spring-type termin. Screw-type termin. Spring-type termin.
1SBP 260 050 R1001 1SBP 260 550 R1001 1SBP 260 051 R1001 1SBP 260 551 R1001 1SBP 260 052 R1001 1SBP 260 552 R1001
ICMK 14 F1
ICMK 14 F1
8/6
Relay
120/230 V AC
ICMK14 N1
8/6
Transistor
24 V DC
Description: see "Overview of I/O modules". Integrated MODBUS RTU slave. Automatic baudrate adaptation. Centrally expandable with up to 6 I/O modules (digital or analogue modules). Type Number of Relay/ Supply DI/DO transistor voltage outputs Relay Relay Transistor 24 V DC Connection type Order code Price Weight per piece kg 0.400 0.800 0.400
ICMK 14 F1-M 8 / 6 ICMK 14 F1-M 8 / 6 ICMK14 N1-M 8 / 6
Screw-type termin.
1SBP 260 053 R1001 1SBP 260 054 R1001 1SBP 260 055 R1001
120/230 V AC Screw-type termin. 24 V DC Screw-type termin.
Replacement for series 30 CS31 I/O devices

I/O modules of series 30 that are no longer available can be replaced by the module ICMK-CS31 and a corresponding expansion module (standard I/O for AC31 series 40..50). Further information can be obtained on request. Type Supply voltage Order code Price Weight per piece kg 0.400 0.800
ICMK 14-CS31 ICMK14-CS31
24 V DC 120/230 V AC
1SBP 260 056 R1001 1SBP 260 057 R1001
45
Automation products
Digital I/O modules series 40..50
Description: see "Overview of I/O modules". Type Number of Input DI/DO/DC signal Output signal Connection type Order code Price Weight per piece kg 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220
XI 16 E1
16 / - / -
24 V DC
Screw-type termin. Spring-type termin. Screw-type termin. Spring-type termin. Screw-type termin. Spring-type termin. Screw-type termin. Spring-type termin. Screw-type termin. Spring-type termin. Screw-type termin. Spring-type termin. Screw-type termin. Spring-type termin.
1SBP 260 100 R1001 1SBP 260 600 R1001 1SBP 260 105 R1001 1SBP 260 605 R1001 1SBP 260 108 R1001 1SBP 260 608 R1001 1SBP 260 101 R1001 1SBP 260 601 R1001 1SBP 260 109 R1001 1SBP 260 609 R1001 1SBP 260 102 R1001 1SBP 260 602 R1001 1SBP 260 104 R1001 1SBP 260 604 R1001 1SBP 260 110 R1001
XO 16 N1
- / 16 / -
24 V DC, 0.5 A
XO 08 Y1
-/8/-
24 V DC, 2 A
XO 08 R1
-/8/-
250 VAC, 2 A
XO 08 R2*)
XI 16 E1
-/8/-
250 VAC, 2 A
XC 08 L1
-/-/8
24 V DC
24 V DC, 0.5 A
XK 08 F1 XC 32 L1
**)
4/4/- / - / 32
24 V DC 24 V DC
250 VAC, 2 A
24 V DC, 0.5 A HE10 connector
*) 8 normally open outputs, 4 of them can also be configured as normally closed outputs **) 4 counters 20 kHz / 4 frequency meters can be connected to prewiring system INTERFAST. HE10 not included.
Analogue I/O modules series 40..50

Description: see "Overview of I/O modules". Type Number of Input AI/AO signal 10 V, 20 mA 4...20 mA PT100, PT1000 10 V, 20 mA 4...20 mA PT100, PT1000 0 - 10 V Output signal Connection type Order code Price Weight per piece kg 0.220 0.220 0.220 0.220 0.220
XM 06 B5
4/2
10 V, 0...20 mA 4...20 mA
Screw-type termin. Spring-type termin. Screw-type termin.
1SBP 260 103 R1001 1SBP 260 603 R1001 1SBP 260 106 R1001 1SBP 260 606 R1001 1SBP 260 111 R1001
XE 08 B5
XM 06 B5
8/-
Spring-type termin. HE10 connector
XC 32 L2*)
8/-
*) Plus 24 configurable digital I/Os (DC). Same as XC 32 L1 but 8 of 32 DC can also be used as analogue inputs. 4 counters 20 kHz / 4 frequency meters can be connected to prewiring system INTERFAST. HE10 not included.
Communication modules for CPUs of series 40..50

Networking interface for small PLC AC31 series 40..50. Connection to CPU via ribbon cable. Voltage supply from CPU. Cable: see accessories. Type Protocol Software Interface Order code Price Weight per piece kg 0.220
07 KP 53
Included (in 2 MODBUS AC1131 & Modbus RTU, Master or Slave AC31GRAF) (RS232/RS485)
1SBP 260 162 R1001
Ethernet interface for series 40 ..50 CPU

External accessory connected to the serial mini DIN of CPU - powered by CPU. Type Protocol Interface Order code Price Weight per piece kg 0.200
e-AC31
MODBUS TCP programming
RJ45
1SBP 260 165 R1002
46
Automation products
Small and compact PLCs AC31 Ordering data - Accessories for series 40..50
Display series 40..50
External 24 V DC supply. Type Description Order code Price Weight per piece kg 0.500
XTC 08
07 SK 50
Display for 8 internal channels (4 digits + sign + selected channel)
1SBP 260 107 R1001
Accessories for series 40..50

Type Accessory for Description Order code Price Weight per piece kg 0.220 0.220 0.100 0.220 0.220
07 SK 50 07 SK 52 07 SG 50
07 ST 50
CPUs series 40..50
07 SK51 07 SK 53
CPUs series 40..50, MODBUS coupler KP53
LAF100/HE10- I/O modules 20/UNI/662/UL* XC32L1 / XC32L2 LAF150/HE10- I/O modules 20/UNI/662/UL* XC32L1 / XC32L2 LAF200/HE10- I/O modules 20/UNI/662/UL* XC32L1 / XC32L2 LAF300/HE10- I/O modules 20/UNI/662/UL* XC32L1 / XC32L2 LAF500/HE10- I/O modules 20/UNI/662/UL* XC32L1 / XC32L2 CPUs and bus modules series 40..50, digital I/O modules XM06B5, XE08B5
Programming cable. PC-Sub D, 9 poles Programming cable without connector on PC side Simulation device for CPUs, 8 switches Communication cable MODBUS/ ASCII, PC-Sub D9 plug Communication cable MODBUS/ ASCII, without connector on PC side Cable with HE10 connector for exten. and naked wire on the other side, cable length : 1 m Cable with HE10 connector for exten. and naked wire on the other side, cable length : 1.5 m Cable with HE10 connector for exten. and naked wire on the other side, cable length : 2 m Cable with HE10 connector for exten. and naked wire on the other side, cable length : 3 m Cable with HE10 connector for exten. and naked wire on the other side, cable length : 5 m
1SBN 260 200 R1001 1SBN 260 202 R1001 1SAY 110 811 R0001 1SBN 260 201 R1001 1SBN 260 203 R1001 003900706
003900825
003900906
003901104
003901322
07 ST 50
2-tier screw-type terminal for digital 1SBN 260 300 R1001 3-wire sensors / actuators, 2 pieces 2-tier screw-type terminal for 1SBN 260 301 R1001 analogue 3-wire sensors, 2 pieces 2-tier spring-type terminal for digital 1SBN 260 302 R1001 3-wire sensors / actuators, 2 pieces Set of spring-type terminals Set of spring-type terminals Set of spring-type terminals Set of spring-type terminals Labels for marking of I/O channels English French 1SBN 260 311 R1001 1SBN 260 312 R1001 1SBN 260 313 R1001 1SBN 260 314 R1001 1SBN 260 310 R1001 1SBC 260 400 R1001 1SBC 260 401 R1001
0.220
07 ST 51 07 ST 52
0.220 0.052 0.052 0.052 0.052 0.052 0.200 0.200
CPUs and bus 07 ST 54 modules series 40..50 XI16E1, XO16N1, 07 ST 55 XE08B5 XO08R1, XC08L1, 07 ST 56 XK08F1 07 ST 57 XM06B5 Series 40..50 Documentation Series 40..50 Documentation Series 40..50
*) refer to prewiring system INTERFAST documentation for additional information. INTERFAST harnesses are also available for series 40..50 CPUs + remote modules XI16E1, XO16N1, DC92.
47
Automation products
Small and compact PLCs AC31 Ordering data - Accessories for series 40..50
Programming package AC31GRAF (based on IEC61131-3)
For small PLC AC 31 series 40..50. Operating system: Windows 98 / NT / 2000 / XP. Description: Programming cable: Includes: Scope of delivery: See "Overview of Programming Packages". See Accessories. 4 programming languages, debugging, visualization and many more. Can be used with previous PLCs of type 30 series and 07KR91 ... 07KT94. Software, libraries and documentation on CD-ROM.
Type
Manual language
Description
Order code
Price
Weight per piece kg
AC31GRAF AC31GRAF AC31GRAF
English French Italian
Programming package Programming package Programming package
1SBS 260 250 R0101 1SBS 260 250 R0101 1SBS 260 250 R0101
Bus repeater for CS31 field bus

Type Voltage supply Description Order code Price Weight per piece kg 0.34 0.34
NCB NCBR
24 V DC 24 V DC
Repeater for CS31 bus, max. length FPR3 471 200 R1002 2000 m (3 repeaters) Repeater for CS31 bus, fro redundant, ring- or star-shaped bus configuration FPR3 471 300 R1002
48
Automation products
Small and compact PLCs AC31 Dimensions
CPUs series 40..50 and bus modules W X H X D (mm) W X H X D (inches)
93
120 X 93 X 84 4.72 X 3.66 X 3.31 35 mm DIN rail acc. to DIN EN 50 022 or screw mounting
Mounting
35 mm EN 50022
C0333D
07CR41/42, 07CT41/42, 07KR51, 07KT51 and ICMK 14 F1/N1
I/O modules and communication modules series 40..50
C0332D
120
84
Approvals
W X H X D (mm) W X H X D (inches) Mounting

93
65 X 93 X 84.5 2.56 X 3.66 X 3.33 35 mm DIN rail acc. to DIN EN 50 022 or screw mounting
Germanischer Lloyd
65
XI16E1, XO16N1, XO08R1, XO08Y1, XC08L1, XK08F1, XM06B5, XE06B5, 07KP53
C0310D
Lloyds Register of Shipping
49
50
Automation products Displays and Operator panels
Human Machine Interfaces ABB operator panels are distinguished by their easy yet comprehensive functionality. These devices make comprehensive operational information for production plants and machines available at a single touch. This enables an operator to intervene manually at any time to stop or modify the production process.
ABB operator panels offer highly efficient and effective functionality such as alarm and event management, graphics, animation, macro and Ladder Diagram functionality and recipe management. The range is available from a compact 3 inches monochrome version up to a large 10.4 inches colour TFT display. RS232 & 485 Modbus are standard communications options across the whole range with Ethernet being available on most products. Other options include Ethernet plus CF Memory card slot and USP ports. Most models are available in either STN or TFT screen format.
Individual solutions for each application The ABB range of HMI operator panels offers an excellent diversity of features and functionality to facilitate maximum operator comfort at a price to meet requisite budgetary needs.
51
Displays and operator panels

CP400: graphics and text displays, touch panels
CP410M Display type Display size Resolution (Pixels) Brightness (cd/m2) Contrast adjustment Back-light type Back-light life Touch screen (number of times) Function keys / other keys Application flash prom RTC (rechargeable lithium battery) Ethernet Alarm management Recipe management Data/Recipe Trends Data storage (CF card) Communication interface USB 2.0 Printer port UL certificate
Ambient temperature Storage temperature Relative humidity LCD-STN 16 grey 3" 160 x 80 36 Via VR (variable resistance) LED 75 000 hours 16 keys (10 of which may be function keys) 4 MB
CP415M
Touch Mono FSTN 16 grey 3.5" 240 x 240 90 Via touch panel LED 40 000 hours > 1 million 4 MB
CP420B
Touch 16 blue STN 4.7" 320 x 240 110 Via touch panel CCFL 50 000 hours > 1 million 4 MB
CP430B
CP430BP
Touch 16 blue, STN 5.7" 320 x 240 110 Via touch panel CCFL 50 000 hours > 1 million 5 keys + 1 key menu 4 MB
CP430BP-ETH
1 -

512 KB
1 in preparation
2 -
1 host + 1 device USB in preparation in preparation
0 C to + 50 C 10 C to + 60 C 20 % to 90 %
Consumption Dimensions mm L x H x D (external) Weight (kg)
< 330 mA 173 x 106 x 52 0.65
< 330 mA 96 x 96 x 40.6 0.23
< 500 mA 170 x 103 x 45 0.47
< 840 mA 195 x 145 x 60 0.81
For the entire range:
- 32 bit RISC CPU - Graphics and text - Macro and Ladder - On-line and off-line simulation - Real time clock
- Password protection - 24 V DC 15% supply voltage - IP65 class protection - Conform to ROHS - UL certified
52

CP400: graphics and text displays, touch panels
CP430T
5.7"
CP430T-ETH
CP435T
7"
CP435T-ETH
CP440C-ETH
Touch 64K colors, STN 7.5" 640 x 480 350 Via touch panel CCFL 45 000 hours > 1 million 6 keys + 1 key menu 8 MB
CP450T
10.4"
CP450T-ETH
Touch 64K colors, TFT 320 x 240 300 CCFL 60 000 hours > 1 million 5 keys + 1 key menu 4 MB

512 KB

512 KB

512 KB

512 KB

2 1 host + 1 device USB in preparation

3 2 hosts + 1 device USB in preparation

3 2 hosts + 1 device USB

3 2 hosts + 1 device USB
in preparation
in preparation 0 C to + 50 C 10 C to + 60 C 20 % to 90 %
< 840 mA 195 x 145 x 60 0.81
<1A 231 x 176 x 47 1.20
<1A 231 x 176 x 47 1.20
< 1.25 A 297 x 222 x 52 1.90
53

Ordering data for CP400 operator panels
Operator panels with graphics display LCD screen with backlight Type CP410M Pixels 160 x 80 Display 3", 16 grey levels Order code 1SBP 260 181 R1001 Price Weight per piece (kg) 0.65
Operator panels with touch display Type CP415M CP420B CP430B CP430BP CP430BP-ETH CP430T CP430T-ETH CP435T CP435T-ETH CP440C-ETH CP450T CP450T-ETH Pixels 240 x 240 320 x 240 320 x 240 320 x 240 320 x 240 320 x 240 320 x 240 320 x 240 320 x 240 640 x 480 640 x 480 640 x 480 Display 3.5", 16 grey levels 4.7", 16 blue levels 5.7", 16 blue levels 5.7", 16 blue levels 5.7", 16 blue levels 5.7", 64,000 colors TFT 5.7", 64,000 colors TFT 7", 64,000 colors TFT 7", 64,000 colors TFT 7.5", 64,000 colors STN 10.4", 64,000 colors TFT 10.4", 64,000 colors TFT Order code 1SBP 260 191 R1001 1SBP 260 182 R1001 1SBP 260 183 R1001 1SBP 260 192 R1001 1SBP 260 194 R1001 1SBP 260 195 R1001 1SBP 260 196 R1001 1SBP 260 193 R1001 1SBP 260 197 R1001 1SBP 260 187 R1001 1SBP 260 188 R1001 1SBP 260 189 R1001 Price Weight per piece (kg) 0.23 0.47 0.81 0.81 0.81 0.81 0.81 1.20 1.20 1.20 1.90 1.90
CP450
Programming cables CP400 Type TK401 TK402 Plug on CP400 side SubD9 SubD25 Connection to COM1 of CP400. Length: 4 m Connection to COM2 of CP400. Length: 4 m 1SBN 260 216 R1001 1SBN 260 217 R1001 Description Order code Price Weight per piece (kg) 0.18 0.23
Communication cables CP400 (connection operator panel <-> PLC) Type TK403 TK405 TK406 Plug on PLC side MiniDin SubD9 SubD9 AC31 series 40..50 AC500 AC500-eCo 1SBN 260 218 R1001 1SBN 260 221 R1001 1SBN 260 224 R1001 PLC Order code Price Weight per piece (kg) 0.12 0.13 0.13
Programming software Type CP400Soft Description Order code Price Weight per piece (kg) 0.07
Programming software for CP400 1SBS 260 284 R1001 operator panels. Delivery includes the programming software and corresponding documentation on CD-ROM.
54
Notes
55
Automation products Wireless automation devices WISA
56
Wireless automation devices

WISA Overview
Wireless Interface for sensors and actuators WISA is a wireless sensor and actuator network technology that ABB developed to meet the demands of realtime factory automation applications, particularly multi-axis motion scenarios. It covers both: - Wireless communication (WISA-COM) and - The optional wireless power supply (WISA-POWER). WISA advantages - Higher reliability compared to moving cables and connectors providing outstanding productivity. - Ideally suited for retrofits and sensor/actuator extensions. - Can replace slip rings and contacts moving on tool changers (swivels) for higher reliability and cost reduction. - Real-time capability: Cycle time of 2 ms for up to 120 field devices. For mapping operation, delay of 7 ms. When connected to a PLC, typical delay below 20 ms until the signal is available on the field bus. - High node density of up to 624 field devices without loss of performance. - Free from frequency/radio planning. - Coexistence with Bluetooth, WLAN, and other common radio systems. WISA field devices for wireless automation Wireless I/O pad (WIOP100, WIOP208) Wireless I/O pads are particularly suitable for the integration of conventional sensor technology and actuators into WISA systems. These devices communicate via radio transmission to replace fieldbus cables and are supplied with conventional 24 V DC supply voltage. TrueWireless proximity switches WSIX The WSIX is primarily a control, communication and power module. Both data and power are wireless. As sensors, switches can be used. Secondly, it accommodates the WSIF or WSIN inductive proximity switches.. TrueWireless sensor pad (WSP100) Similar to WSIX, the WSP100 accommodates up to eight WISA sensor heads (WSIF..., WSIN...) or switches (limit switches, reed/auxiliary contacts, pushbuttons, etc.) WISA COM: Reliable industrial real-time communication WISA field devices communicate by radio technology (WISA COM) with an input/output module (WDIO100) which transmits/ receives the signals via a pair of antennas (WAT100). Communication is based on IEEE802.15.1 in the license-free 2.4 GHz band. This is the globally available Industrial, Scientific and Medical ISM band. One input/output module can support up to 120 wireless proximity switches or up to 13 WISA pads assigned or a mixed configuration of different WISA field devices. Periodical diagnostic signals of all WISA field devices enable continuous monitoring and advanced fault recognition. Up to three WDIO100 modules can be operated inside a machine or a cell without loss of performance. The connection between the WDIO100 and the control (PLC, e.g. AC500 from ABB) is done via a field bus. For this purpose, the WDIO100 is equipped with a FieldBusPlug (FBP) interface. Depending on the selected FieldBusPlug, data exchange can take place via Profibus DP, DeviceNet, Modbus, etc. Stand-alone operation is possible, too (called "Mapping"). This is useful for cable-replacement. WISA COM advantages - Higher reliability than moving cables and connectors - Real-time capability: Deterministic protocol, delays are independent of the number of WISA field devices used. - High node density (up to 360 sensors/actuators are possible inside a working area without loss of performance, practically unlimited number of nodes inside a plant hall). WISA-POWER: Optional wireless power supply Utilising the proven principles of air-core transformers, the WSP and WSIX wireless field devices receive their operating energy from magnetic fields: The power supply WPU100 produces a sinusoidal current at 120 kHz to generate the magnetic field, so-called primary loops that are connected to the WPU100 are applied around the working area like a cord around a package. Typically, two WPU100 modules with one pair of primary loops connected each are required to supply a volume of 3 x 3 x 3 m3. Using further power supplies and primary loops, this arrangement can be extended to a volume of up to 6 x 6 x 3 m3. Modular structures of several cells are possible. Using WISA-POWER, it is also possible to implement circular, line and spot supply concepts of wireless power supply. From small to large - there are many opportunities. Easy design and setup guides are available from ABB, e.g. on the WISA System CD-ROM or in Internet.
57

WISA Overview of modules
Wireless I/O pad

Number of inputs Number of configurable (as Input or Output, DC) Module/actuator supply Communication band [GHz] Range of radio communication Diagnostics Status LEDs Addressing Protection category in accordance with IEC 60529 Ambient temperature (C) Data transmission Dimensions (H x W x D) [mm] Accessories
WIOP100-8DI8DC
8, digital (type 3 in accordance with with IEC 61131) p switching 8, digital; 0.5 A Separate, 24 V each in 7/8 mini plug, loopable through to next pad 2.4 ISM band 5 m (industrial environment; typically 10 m) Block by block for sensors, actuators; continuous radio monitoring Status of inputs/outputs, input/output diagnostics, voltages, communication By pushbutton and WDIO100-CON-FBP IP67 0 ... +55 213 x 60 x 39.5 - Plug, 7/8 socket (Mini) 5-pole for power supply - M12 standard Y-splitter SZC1-YU0 for 2 sensors/actuators at one connection 0 +70 205.5 x 30 x 40.5 8, digital; 0.5 A 24 V DC in M12 plug
WIOP208-8DC
WISA COM radio system, real-time capable ABB radio standard (see WDIO100)
WDIO100-CON-FBP input/output module

Choice of: - 13 WIOPxxx wireless I/O pads Configuration for 1 I/O module; max. 3 I/O or modules possible - 56 wireless sensors + 7 WIOPxxx wireless I/O pads or - 120 wireless sensors Number of WDIO100 per machine unit/ manufacturing cell Communication band [GHz] Range of radio communication Connection to machine control system Operator display Supply voltage Protection category in accordance with IEC 60529 Ambient temperature (C) Mounting Dimensions H x W x D (mm) Total delay (for 99.9% of signals) Mapping function Accessories 1 ... 3 without significant loss of performance 2.4 ISM band 5 m (industrial environment; typically 10 m) FieldBusPlug (FBP: PROFIBUS, DeviceNet, Modbus, CANopen, ) - LCD display, two lines with 16 characters each - 4 membrane pushbuttons 24 V DC; 15 W max. IP20 0 ... +50 On 35 mm DIN rail in accordance with EN 60715 or screw mounting 140 x 120 x 85 (housing: 120 x 120 x 80 20 ms until the signal is available on fieldbus Easy to setup, fast radio transmission of the inputs of one WISA field device (e.g. WIOP100) to the outputs of another (without PLC, fieldbus) For connection to the control system (PLC): ABB FieldBusPlug, available for PROFIBUS, DeviceNet, CANopen, Modbus Panel antenna, 70 degree beam width x = R, L (right, left-handed circular polarisation) 101 x 95 x 32 Antenna cable in lengths x = 3 m or 5 m WAM100 antenna mounting for mast mounting
Antennas
WAT100-x Dimensions H x W x D (mm) WAC100-N0x Accessories
58

WISA Overview of modules
Sensor heads for wireless sensor pad and communication module Type (diameter as metric thread, pitch)
Designation (inductive, flush)
M8x1
WSIF015-M8N
M12x1
WSIF020-M12N WSIN040-M12N 2/4 0...1.62 / 0...3.24 0.75 / 0.3 / 0.25 0.8 / 0.45 / 0.4 60 / 50
M18x1
WSIF050-M18N WSIN080-M18N 5/8 0...4.05 / 0...6.5 0.75 / 0.35 / 0.3 0.75 / 0.45 / 0.4 60 / 50
M30x1,5
WSIF100-M30N WSIN150-M30N 10 / 15 0...8.1 / 0...12.15 0.75 / 0.45 / 0.25 0.7 / 0,.45 / 0.35 60 / 50
Designation (inductive, non-flush) WSIN020-M8N Nominal operating distance Sn (flush /non-flush) 1.5 / 2 (mm) Assured operating distance Sa flush/non-flush) (mm) 0...1.21 / 0...1.62 Reduction factor rV2A/rAl/rCu flush non-flush Overall length/thread (mm) Nominal signal transmission rate (1/s) Ambient temperature (C) Protection category in accordance with IEC 60529 0.75 / 0.4 / 0.4 0.75 / 0.4 / 0.4 50 / 30
5 (min.; signal change per second, higher in individual cases, see below) -25 ... +70 (0 ... +55 for wireless modules) IP67
Wireless sensor pad and communication module
WSP100-8i sensor pad

Number of inputs Nominal signal transmission rate 1/s Range of radio communication Switching status indicator Operating indicator Addressing/diagnostics Operating temperature range (C) Connections Weight Sensor head supply Power supply Data transmission Accessories
WSIX100 communication module
8 for WISA sensor heads and dry contacts (limit switches) 1 for WISA sensor heads and dry contacts (limit switches) 5 5 (signal change per second per input up to 40/s for (signal change per second) individual sensor head); also higher, dependent on available power/field strength of magnetic field 5 m (industrial environment; typically 10 m) LED, yellow per input LED, green By membrane pushbutton and WDIO100-CON-FBP; captive storage 0 ... +55
4 M12 device sockets, 2 inputs WISA pin assignment, regular 4-pin cable can be used each Sensor signals on contacts 4 and 1 (!)
LED, yellow
Protection category in accordance with IEC 605299 IP67 1 M12 device socket 125 g
550 g Pin 2; 2.8 VDC (1 mW max.) WISA-POWER (120 kHz magnetic field)
WISA-COM radio system, real-time capable ABB radio standard (see WDIO100) WSC100 extension cable, mounting between WSIX M12 WISA Y-splitter WSC1-YU0 for 2 sensors on a communication module and WSI/WSIF sensor head: 0.3 single connection / 0.6 / 0.75 / 1m
WPU100-24M power supply

Volume supplied by one pair WPU100 (m3) Primary loop size (m2) Expandability Frequency of power transmission (kHz) Protection category in accordance with IEC 60529 Ambient temperature (C) Distance of heart pacemaker wearers Mounting 1 x 1 x 1 to 3 x 3 x 3 or 2.5 x 2.5 x 5 1 x 1 to 3 x 6 with several WPU100-24M up to 6 x 6 x 3 m 120 IP65 0 ... +45 0.8 2.5 m depending on cell size or electricity Screw mounting
WPC100-Nxx primary loop conductor

Length (m) Connection type 10 to 28 in steps of 1 Lug for direct connection to WPU100
59

WISA Ordering data
Input/output module Type Description Order code Price Weight per piece (kg) 0.410
WDIO100-CON-FBP Basic infrastructure for WISA. I/O module Antennas for input module
1SAF 960 300 R2000
The antennas WAT100 transmit and receive the signals between an input module and the wireless proximity switches. Please order one WAT100-R and one WAT100-L per WDIO.
WDIO100
Type WAT100-R WAT100-L
Description Right circular polarized antenna Left circular polarized antenna
Order code 1SAF 900 600 R0001 1SAF 900 600 R0002
Price
Antenna cables for input module Type WAC100-N03 WAC100-N05 Description 3 m coaxial cable 5 m coaxial cable Order code 1SAF 900 600 R1030 1SAF 900 600 R1050 Price Weight per piece (kg) 0.370 0.600
Antenna mounting bracket Type WAM100-N Description Antenna mounting bracket, one per antenna Order code 1SAF 900 900 R0001 Price Weight per piece (kg) 0.095
Wireless Proximity switches and wireless sensor pads Sensor heads

WSIX100
Type WSIF015-M8N WSIN020-M8N WSIF020-M12N WSIN040-M12N WSIF050-M18N WSIF080-M18N WSIF100-M30N WSIF150-M30N
Description 1.5 mm switching distance, M8x1 flush mounted 2 mm switching distance, M8x1 non flush mounted 2 mm switching distance, M12x1 flush mounted 5 mm switching distance, M18x1 flush mounted 10 mm switching distance, M30x1.5 flush mounted 15 mm switching distance, M30x1.5 non flush mounted
Order code 1SAF 108 911 R3000 1SAF 108 921 R3000 1SAF 112 911 R3000 1SAF 118 911 R3000 1SAF 130 911 R3000 1SAF 130 921 R3000
Price
Weight per piece (kg) 0.025 0.025 0.030 0.025 0.060 0.055 0.140 0.120
4 mm switching distance, M12x1 non flush mounted 1SAF 112 921 R3000 8 mm switching distance, M18x1 non flush mounted 1SAF 118 921 R3000
IP67 Input/Output Pads, Input Pad Communication module, I/O pads, sensor pad Type WSIX100-B50NF WIOP100-8DI8DC WIOP208-8DC WSP100-8I
WIOP100
Description WISA Communication module WISA I/O Pad, 8DI/8DC WISA I/O Pad, 8DC WISA Sensor pad, 8E
Order code 1SAF 900 100 R4000 1SAF 960 100 R3000 1SAF 975 100 R1000 1SAF 968 100 R3000
Price
Weight per piece (kg) 0.125 0.350 0.165 0.550
60

WISA Ordering data
Connection cables/ holder for WSIX Type Description Order code Price Weight per piece (kg) 0.070 0.085 0.095 0.100 0.105 0.110
WSC100-N000 WSC100-N003 WSC100-N006 WSC100-N007 WSC100-N008 WSC100-N010

WPU100
Bracket f. WSIX, M12 recept., no cable Bracket f. WSIX, M12 recept., 0,30m cable Bracket f. WSIX, M12 recept., 0,60m cable Bracket f. WSIX, M12 recept., 0,75m cable Bracket f. WSIX, M12 recept., 0,85m cable Bracket f. WSIX, M12 recept., 1,00m cable
1SAF 900 100 R1000 1SAF 900 100 R1003 1SAF 900 100 R1006 1SAF 900 100 R1007 1SAF 900 100 R1008 1SAF 900 100 R1010
Optional Power supplies (only when WSIX or WSP is used) Type Description Order code Price Weight per piece (kg) 17.000
WPU100-24M
Power supply 24A mod.
1SAF 960 200 R0001
Primary loops for optional WISA-POWER (only when WSIX or WSP is used)
The primary loops WPC100 emit an electromagnetic field of 120kHz with the help of the connected power supply for WPU. Please inquire ABB for applications in paint shops of automotive industry.
Type WPC100-N10 WPC100-N11 WPC100-N12 WPC100-N13 WPC100-N14 WPC100-N15 WPC100-N16 WPC100-N17 WPC100-N18 WPC100-N19 WPC100-N20 WPC100-N21 WPC100-N22 WPC100-N23 WPC100-N24 WPC100-N25 WPC100-N26 WPC100-N27 WPC100-N28
Description
Order code
Price
Weight per piece (kg) 1.280 1.410 1.535 1.665 1.790 1.920 2.050 2.175 2.305 2.430 2.550 2.690 2.815 2.945 3.070 3.200 3.330 3.455 3.585
10m prepacked cable (cable shoes on both ends) for the 1SAF 900 800 R1100 connection to the power supply for wireless position sensors 11m prepacked cable (cable shoes on both ends) for the 1SAF 900 800 R1110 connection to the power supply for wireless position sensors 12m prepacked cable (cable shoes on both ends) for the 1SAF 900 800 R1120 connection to the power supply for wireless position sensors 13m prepacked cable (cable shoes on both ends) for the 1SAF 900 800 R1130 connection to the power supply for wireless position sensors 14m prepacked cable (cable shoes on both ends) for the 1SAF 900 800 R1140 connection to the power supply for wireless position sensors 15m prepacked cable (cable shoes on both ends) for the 1SAF 900 800 R1150 connection to the power supply for wireless position sensors 16m prepacked cable (cable shoes on both ends) for the 1SAF 900 800 R1160 connection to the power supply for wireless position sensors 17m prepacked cable (cable shoes on both ends) for the 1SAF 900 800 R1170 connection to the power supply for wireless position sensors 18m prepacked cable (cable shoes on both ends) for the 1SAF 900 800 R1180 connection to the power supply for wireless position sensors 19m prepacked cable (cable shoes on both ends) for the 1SAF 900 800 R1190 connection to the power supply for wireless position sensors 20m prepacked cable (cable shoes on both ends) for the 1SAF 900 800 R1200 connection to the power supply for wireless position sensors 21m prepacked cable (cable shoes on both ends) for the 1SAF 900 800 R1210 connection to the power supply for wireless position sensors 22m prepacked cable (cable shoes on both ends) for the 1SAF 900 800 R1220 connection to the power supply for wireless position sensors 23m prepacked cable (cable shoes on both ends) for the 1SAF 900 800 R1230 connection to the power supply for wireless position sensors 24m prepacked cable (cable shoes on both ends) for the 1SAF 900 800 R1240 connection to the power supply for wireless position sensors 25m prepacked cable (cable shoes on both ends) for the 1SAF 900 800 R1250 connection to the power supply for wireless position sensors 26m prepacked cable (cable shoes on both ends) for the 1SAF 900 800 R1260 connection to the power supply for wireless position sensors 27m prepacked cable (cable shoes on both ends) for the 1SAF 900 800 R1270 connection to the power supply for wireless position sensors 28m prepacked cable (cable shoes on both ends) for the 1SAF 900 800 R1280 connection to the power supply for wireless position sensors
WPC100
61

WISA Ordering data
Y-connectors (Data ports; Splitters) Type SZC1-YU0 SZC8-YU0 WSC1-YU0 Description Y-distributor M12-2xM12 f. 2 SA, for WIOP100 Y-distributor M12-2xM8 f. 2 SA, for WIOP100 Y-distributor M12-2xM12, for WSP Order code 1SAF 912 910 R1000 1SAF 912 911 R1000 1SAF 912 990 R1000 Price Weight per piece (kg) 0.035 0.045 0.035
7/8 connectors 5 poles (Power connectors for WIOP100) Type SZC7-5POL-P SZC7-5POL-S Documentation Type CD-ROM Description English/German documentation and use-case videos Order code 2CDC 171 007 E0405 Price Weight per piece (kg) 0.020 Description Power connector for WIOP100. Plug 7/8 Power connector for WIOP100. Socket 7/8 Order code 1SAF 937 780 R1000 1SAF 937 781 R1000 Price Weight per piece (kg) 0.045 0.045
Notes: Videos about WISA Application Reports and Use Cases
Robot Application, ABB Robotics Manufacturing Vsteras/Sweden: http://www.youtube.com/watch?v=gYvasEUokvo
Cable Armoring, ABB High Voltage Cables, Karlskrona/Sweden: http://www.youtube.com/watch?v=tx8DwEpqB9Q
To download the above videos in High Definition Video format: http://www.abb.us/product/seitp329/c9c850a941f3612cc12570cb0027bd75.aspx?productLanguage=us&country=US&tabKey=5
Pick & Place, Discrete Manufacturing, ABB Manufacturing Heidelberg/Germany: http://www.youtube.com/watch?v=suuaFZFj0HM http://www.youtube.com/watch?v=r_kUF8ejxGM http://www.youtube.com/watch?v=xxd9uFJ3cow http://www.youtube.com/watch?v=8r--Oc5lsVk http://www.youtube.com/watch?v=ylqFHmSK8IA Spanish Language French Language English Language Portugese Language Swedish Language
From non-ABB manufacturing sites:
FORD Motors, Inc., Detroit http://www.youtube.com/watch?v=cr9Lsb7WlmY
Food Packaging in USA/South Carolina http://www.youtube.com/watch?v=UmxLow7yzqM
62
Notes
63
Notes
64
Comprehensively customer support

ABB has many years of demonstrable experience in lowvoltage engineering thus enabling us to provide you with a comprehensive range of support services, which are available worldwide. There is always a contact person available in your country sales offices who will be happy to assist with any automation engineering queries.
Life-cycle management
ABBs PLC life-cycle management model maximizes the value of your investment by maintaining high availability, eliminating unplanned repair costs and extending the lifetime of the device. Life-cycle management includes: Availability of spare parts and expertise throughout each products life cycle Providing efficient product support for improved reliability Ongoing product upgrades to maximize functionality Ensuring a smooth transition to latest technologies at the end of the life cycle
Training
PLC product training can be provided where required. A range of training programs is offered from basic standard tutorials to programs tailored to the customers specific needs.
Contact us
Tel. : +33 (0)4 7222 1722 Fax : +33 (0)4 7222 1935
ABB Global Contact Directory The ABB Contact Directory (http://www.abb.com/ contacts/) helps you find local contacts for ABB products in your country. Please select the relevant product group from the dropdown menu to the right or from the page.
ABB Stotz-Kontakt GmbH Eppelheimer Strasse 82 D-69123 Heidelberg Tel. : +49 62 21 / 701-1201 Fax : +49 62 21 / 701-1361 E-Mail : [email protected]
www.abb.com/PLC
2CDC 120 142 C0206 - Printed in France (W+V 07.2009 Chirat)
ABB France Automation Products Division Export Department 10, rue Ampre Z.I. - B.P. 114 F-69685 Chassieu cedex / France
As part of its on-going product improvement, ABB reserves the right to modify the characteristics or the products described in this document. The information given is not-contractual. For further details please contact the ABB company marketing these products in your country.

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Main catalogue

Automation products AC500, AC31, CP400, WISA

Automation products Operator panels and PLC families Fields of application

Member of Automation Alliance

Automation products Operator panels and PLC families Fields of application

Automation products Programming

Member of Automation Alliance

Automation products Scalable PLC AC500

Automation products Scalable PLC AC500 The AC500 concept

Automation products Scalable PLC AC500 The AC500 concept

Decentralized expansion Fieldbus plug (FBP)

Automation products Scalable PLC AC500 Motion control PS551-MC

Automation products Scalable PLC AC500 Real-time Ethernet products

EtherCAT Absolute Encoder

All three axes (for AC500-eCo)

15 Hz ... 150 Hz, continuously 1 g

Configuration Station address configuration

PM564 PM564-R Relay 24 V DC or 100-240 V AC 128 KB PM564-R-AC Relay

PM581-ETH 24 V DC 256 KB 416 kB thereof 160 kB saved

28 KB thereof 8 KB saved at least 512 MB

0.09 0.3 6.0 320 240 160 160

0.07 0.07 1.6 320 240 160 160

PM582-ETH PM582-ARC 24 V DC 512 KB

PM590-ETH PM590-ARC 24 V DC 2048 KB

PM591 PM591-ETH PM591-ARC 24 V DC 4096 KB 3584 KB thereof 1024 KB saved

416 KB thereof 160 KB saved

2560 KB thereof 1024 KB saved at least 512 MB

0.07 0.07 1.6 320 240 160 160

0.002 0.006 0.006 320 240 160 160

0.002 0.006 0.006 320 240 160 160

10 Hz max. No No No No 500 150 X X Internal via I/O bus

0.5 Hz max. No No No No 500 150 X Internal via I/O bus

Field bus connection Address setting

Via DC551-CS31, CI501-PNIO or CI502-PNIO Automatically (internal)

DC523 0.5 Hz max. 11 Hz max. at max. 5 W

11 Hz max. at max. 5 W X By external fuse / circuit breaker. 6 A gL/gG per channel X

X After approx. 100 ms

Yes, with automatic reclosure X X

8 8 12 bits + sign 12 bits 12 bits

8 15 bits + sign 15 bits 15 bits X X X

8 ms typically, configurable from 0.1 up to 32 ms 24 V DC 30 V ... + 5 V + 13 V ... + 30 V

0.5 % typically, 1 % max.

X X Internally via extension bus interface (I/O bus)

1) Half can be used on current (the other half remains available)

CD522 encoder module

CD522 UP 0.8 V 0,5 A at UP = 24 V 8A < 0.5 mA By internal varistors

Max. 0.5 Hz Max. 11 Hz with Max 5 W X After approx. 100 ms X

X Internally via backplane bus Via AC500 CPU Automatically (internal)

* Counter and fast counter data available on technical documentation

Communication interface modules

CI590-CS31 Dedicated to High Availlability

X Via FBP Via FBP By rotary switch on the front side

100-240 V AC 1TNE 968 900 R0220

AC500-eCo CPUs, type PM564

Program memory 128 kB 128 kB

Price per piece

Weight per piece (kg) 0.300 0.400

AC500 CPUs, type PM571

1SAP 130 100 R0100 1SAP 130 100 R0170

2) Separate communication processor integrated.