Margarine Introduction

Introduction Margarine is similar in taste and appearance to butter but possesses has its differences.
Margarine was developed as a substitute for butter. The continuous-how process is the most commonly used method in the manufacture of margarine. If milk is used as the liquid base, it is joined with salt and an emulsifying agent in a chamber. An emulsifier works by decreasing the surface tension between the oil globules and the liquid mixture, thereby helping them form chemical bonds more easily. The result is a substance that is neither wholly liquid nor wholly solid. Hippolyte Mege-Mouriez won the 1869 competition for the item he named margarine after its primary ingredient, margaric acid. The margaric acid had only recently been discovered in 1813 by Michael Eugene Chevreul and derived its name from the Greek term for pearls, margarite, because of the milky drops that Chevreul noticed in his invention. In modern times it is manufactured from an oil or combination of oils through the process of hydrogenation, a method perfected around 1910. This process helps animal or vegetable oils emulsify, or turn from a liquid substance into a fatty one of a semi-solid state.
Figure 1: continuous-how process Margarine can be made from a variety of substances. The first of these is any edible animal or vegetable oil such as corn oil or sunflower oil. Its liquid component can be made from milk, water, or sometimes a liquid protein mixture derived from soybean. Margarine is made from a
variety of animal fats and was once predominantly manufactured from beef fat and called oleomargarine. Unlike butter, it can be packaged into a variety of consistencies, including liquid. No matter what the form, however, margarine must meet strict government content standards because it is a food item which government analysts and nutritionists consider to be easily confused with butter. These guidelines dictate that margarine be at least 80% fat, derived from animal or vegetable oils, or sometimes a blend of the two. Around 17-18.5% of the margarine is liquid, derived from pasteurized skim milk, water, or soybean protein fluid. A slight percentage (1-3%) is salt added for flavor, but in the interest of dietary health some margarine is made and labeled salt free. It must contain at least 15,000 units (from the U.S. Pharmacopeia standards) of vitamin A per pound. Other ingredients may be added to preserve shelf life. In manufacturing of margarine, it starts with preparation. When the ingredients arrive at the margarine manufacturing facility, they must first undergo a series of preparatory measures. The oil is treated with a caustic soda solution to remove unnecessary components known as free fatty acids. The oil is then washed by mixing it with hot water, separating it, and leaving it to dry under a vacuum. Next, the oil is sometimes bleached with a mixture of bleaching earth and charcoal in another vacuum chamber. The bleaching earth and charcoal absorb any unwanted colorants, and are then filtered out from the oil. Whatever liquid is used in the manufacturing process, it too must undergo preparatory measures. It also undergoes pasteurization to remove impurities, and if dry milk powder is used, it must be checked for bacteria and other contaminants. Next is hydrogenation. In this step, oil is then hydrogenated to ensure the correct consistency for margarine production, a state referred as semi-solid. In this process, hydrogen gas is added to the oil under pressurized conditions. The hydrogen particles stay with the oil, helping to increase the temperature point at which it will melt and to make the oil less susceptible to contamination through oxidation. In the initial combining step, the liquid, salt, and lecithin are mixed together into one tank opposite another vat holding the oils and oil-soluble ingredients. In the continuous-flow process, the contents of the two vats are fed on a timed basis into a third tank, typically called the emulsification chamber. While the blending process is taking place, the equipment's sensors and regulating devices keep the mixture's temperature near 100F (38C). The result is a substance
that is neither wholly liquid nor wholly solid but rather a combination of the two called semisolid. Lecithin, a natural fat derived from egg yolk, soybean, or corn, is one typical emulsification agent used in margarine manufacturing. Next is the agitation step, the margarine mixture is sent to a device which is named votator. It has been standard equipment to the industry since the 1930s. In the votator, the margarine emulsion is cooled in what is referred to as Chamber A. Chamber A is divided into a trio of tubes that successively decrease its temperature. Within two minutes the mixture has reached 45-50F (710C). It is then pumped into a second vat called Chamber B. There it is occasionally agitated but generally left to sit still and form its semi-solid state. If it needs to be whipped or otherwise prepared for special consistency, the agitation is done in Chamber B. After processing, the quality control is an obvious concern at modern food-processing facilities. Unclean equipment and shoddy methodology can lead to a mass bacterial contamination that could disrupt the stomachs and even lives of thousands of consumers within a matter of days.
Figure 2: Margarine manufacturing process

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How is margarine manufactured?

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Introduction Margarine is similar in taste and appearance to butter but possesses has its differences.

Figure 2: Margarine manufacturing process

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