Project Standard and Specifications Electrical Induction Motors Rev01web

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KLM Technology Group


Project Engineering Standard

Rev: 01 July 2012

www.klmtechgroup.com

KLM Technology Group #03-12 Block Aronia, Jalan Sri Perkasa 2 Taman Tampoi Utama 81200 Johor Bahru Malaysia

SPECIFICATION FOR INDUCTION MOTORS (PROJECT STANDARDS AND SPECIFICATIONS)


TABLE OF CONTENT

SCOPE REFERENCES DESIGN CONDITION Service Condition Rating Noise ELECTRICAL DESIGN FEATURES Starting Duties Speed Torque Requirements Motor Insulation Space Heaters Temperature Detectors CONSTRUCTION General Motor Enclosures Lubrication and Type of Bearings Additional Requirements for Vertical Motors Terminal Boxes Accessories MOTOR DATA REQUIRED INSPECTION AND TESTS SPARE PARTS AND SPECIAL TOOLS PAINTING

2 2 3 3 3 4 4 4 4 4 4 5 5 5 6 6 6 6 7 7 9 10 10

KLM Technology Group


Project Engineering Standard

SPECIFICATION FOR INDUCTION MOTORS (PROJECT STANDARDS AND SPECIFICATIONS)

Page 2 of 10
Rev: 01

July 2012

SCOPE This Project Standard and Specification covers the minimum requirements for design, construction, inspection and testing of electric induction motors. REFERENCES Unless otherwise specified, induction motors shall conform to the requirements of the following standards. 1. American National Standards Institute (ANSI) ANSI/AFBMA B3.15 ANSI/AFBMA B3.16 Load Ratings and Fatigue Life for Ball Bearings Load Ratings and Fatigue Life for Roller Bearings

2. International Electrotechnical Commission (IEC) 3. Institute of Electrical and Electronics Engineers (IEEE) ANSI/EEE 43-19 IEEE 85 IEEE 112-1978 Testing Insulation Resistance of Rotating Machinery Test Procedures for Air Borne Sound Measurements on Rotating Electric Machinery Test Procedure for Polyphase Induction Motors and Generator

4. National Electrical Manufacturers Association (NEMA) ANSI/NEMA MG1 ANSI/NEMA MG2 Motors and Generators Safety Standards for Construction Guide for Selection, Installation and use of Electric Motors and Generators

Motors for installation in hazardous areas shall be certified and approved for the particular hazard classification according to the requirements of a competent national testing and certification authority.

KLM Technology Group


Project Engineering Standard

SPECIFICATION FOR INDUCTION MOTORS (PROJECT STANDARDS AND SPECIFICATIONS)

Page 3 of 10
Rev: 01

July 2012

DESIGN CONDITION Service Condition 1. Ambient Condition Electrical system shall be designed for use under the following ambient conditions, unless otherwise specified in the specific data sheet. a. b. c. d. e. Altitude Ambient air temperature Relative humidity Special atmospheric conditions Rainfall Maximum rainfall for 24 hours period Annual average (per year) Wind : : : : Below 1000m above sea level 19 up to and including 40 C C 60% to close to 100% Corrosive & sulfurous.

: 134.44 mm : 1,737.8 mm : Basic wind speed; 220km/hr: Wind Zone II, Exposure Category C : Seismic Zone 4

f.

g. Seismic conditions 2. Power Supply Conditions

Electrical system shall be designed to operate satisfactorily at the rated load with the following variations in the power supply. Performance in these cases need not necessarily be in accordance with those established for operation at the rated voltage and the rated frequency. a. Voltage variation : 10% of the rated voltage b. Frequency variation : 5% of the rated frequency c. Combined voltage and frequency variation: such that the sum of the absolute percentages of the two variations is 10% or less, provided that frequency variation does not exceed 5%.

KLM Technology Group


Project Engineering Standard

SPECIFICATION FOR INDUCTION MOTORS (PROJECT STANDARDS AND SPECIFICATIONS)

Page 4 of 10
Rev: 01

July 2012

Rating Motors shall be designed to give at least two years continuous running without maintenance. Motor Rated Voltages (V) 6,600 460 Phase 3 3 Frequency(Hz) 60 60 Output (kW) 160kW & Above Below 160kW

Special motors such as electric fans, ventilators, refrigerators, air conditioners, machine tools, powered hand tools, motors used for crane, motor operated value (MOV) actuators, sirens, testing or experimental equipment, or controllers are excluded from this specification. Noise Noise level of motors shall be referred to the equipment specification unless otherwise specified on the motor data sheets. ELECTRICAL DESIGN FEATURES Starting Duties Motor shall be designed to allow at least three starts in quick succession from cold against full load torque (total time for the 3 starts not exceeding 4 minutes), without injurious heating to the motor windings. This starting procedure would be followed by a cooling period of 30 minutes before attempting another starting sequence, and the motor shall be able to withstand indefinite repetition of the above starting procedure. Motors shall be capable of withstanding, without damage the effect of automatic reacceleration following voltage dip or momentary interruption. Speed-Torque Requirements Motors shall satisfy the speed-torque requirements of the driven equipment over its entire starting and operating range. Generally, the motor torque at 80 percent of rated motor voltage shall be sufficient to overcome load inertia on starting and to accelerate the load to rated speed without exceeding rated temperature rise. The locked rotor withstand time of motor at 80% voltage at motor terminal shall be more than the acceleration time of motor.

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