Effect of Addition of Polymer On The Properties of Waste Plastic Fibre Reinforced Concrete-An Experimental Investigation
Effect of Addition of Polymer On The Properties of Waste Plastic Fibre Reinforced Concrete-An Experimental Investigation
Effect of Addition of Polymer On The Properties of Waste Plastic Fibre Reinforced Concrete-An Experimental Investigation
Effect of Addition of Polymer on the Properties of Waste Plastic Fibre Reinforced Concrete-An Experimental Investigation
Prahallada M.C, 1 Prakash K.B2
Professor, Department of Civil Engineering, Christ University Faculty of Engineering, Bangalore-560074 Karnataka, INDIA. 2 Prakash K.B. Principal, Government College of Engineering, Devagiri, Haveri-581110, Karnataka, INDIA
1
Abstract: Recycling technology or reusing technology is not a new technology. Since civilization, man, in one form or the
other, is recycling some of the materials for his convenience. Today, the recycling technology is gaining importance because of the reasons of growing quantity of wastes and to save natural resources. As the population is growing, the quantity of waste on this earth is also growing. The greedy nature of man has doubled the quantity of wastes. These wastes are causing an endangering pollution of the environment pollution of their environment. Some of wastes are polluting the environment instantaneously after their release and some of the wastes are polluting the environment slowly. Waste plastic is one of the major environmental pollutants. Plastic is a non bio-degradable material or it is a non-perishable material. It cannot be destroyed easily. Any efforts of destroying it again results in environmental pollution. The main objective of this paper is to throw some light on the effective use of waste plastics in concrete. The effect of addition of waste plastics in the form of fibres into the concrete along with some polymer has been studied in this paper. The strength characteristics of waste plastic fibre reinforced concrete with different percentages of polymer have been found experimentally.
Keywords: Polymer, Fibre reinforced concrete, Waste plastic fibre, Strength and Workability characteristics I. Introduction
Many efforts are being continuously made to bring down the environmental pollution on this mother earth. The breathing air which sustains the life is being polluted; the drinking water which ushers life into all living beings is being polluted; the mother earth/soil which supports all living beings is being polluted; the hearing sound which is a communication media is being polluted: the edible food which nourishes the living beings is being polluted. Pollution has not left any area. It is spreading its tentacles in all walks of life As the population is growing, the quantity of waste on this earth is also growing. The greedy nature of man has doubled the quantity of wastes. These wastes are causing an endangering pollution of the environment pollution of their environment. Some of wastes are polluting the environment instantaneously after their release and some of the wastes are polluting the environment slowly. Many of the wastes and especially the industrial wastes are causing enormous pollution of the environment, among them, the noteworthy are Fly ash, Blast furnace slag, Silica fume, Stone crusher dust, etc. The safe disposal of these industrial wastes has become a major problem to the industrialists as well as to the environmentalists. In todays circumstances, plastic has become one of the major environmental pollutants. Plastic is a non-bio-degradable material or, it is a non-perishable material. It cannot be destroyed easily. Any efforts of destroying it again results in environmental pollution. Plastics have entered every conceivable field like medical, agricultural, automobile and of course households. They come in handy on account of their useful properties like being light weight and economical. They are one of the useful materials ever created by man. Engineers have shaped plastics that are as rigid as steel or as soft as cotton or sponge. The word plastic comes from the Greek word Plastikos which means able to be shaped. Chemically plastics are polymers. A polymer is a substance which contains a particular molecular group repeated hundreds of times linked together in definite pattern. There are hundreds of different plastics. But basically they belong to two primary groups namely thermosetting Plastics and Thermo Plastics Engineers have created hundreds of different plastics and each has its own properties. Plastic parts are replacing metals in aero planes, cars and other mechanical devices. Airplane wings are now made of plastics which reduce the weight of air craft and there by reduces fuel consumption. Plastic has also replaced metals in building construction materials such as pipes because they are weight and do not corrode. Plastic fibre and fabrics have replaced natural fibres like cotton, silk and wool. We have nylon, linen, polyester fabrics which are more durable. Plastic fibres are excellent for clothing, carpeting and upholstery.The only drawback of plastics is that they are not environmental friendly, because they are non-bio-degradable material. That is why environmentalists have raised big hue and cry against their use. Even though plastic is making wonders in all the fields, it is endangering the environment. It is causing environmental pollution. Plastics cannot be perished. It cannot be dumped in soil. If dumped in soil it causes the soil pollution. It cannot be dumped in water. If dumped in water it causes water pollution. When the waste plastic did not find any place in America and Europe, they dumped million tonnes of waste plastic in Atlantic and Pacific oceans. This has resulted in many accidents of ships and the death of much aquatic life. It cannot be burnt also. If burnt it causes air pollution by releasing many toxic gases. Many metropolitan and industrial cities of the world have become population less due to the environmental problem caused by the plastic. Thus plastic is causing tremendous environmental pollution. Many researches are going on for uses of this plastic in a safe manner. www.ijmer.com 254 | Page
International Journal of Modern Engineering Research (IJMER) www.ijmer.com Vol.3, Issue.1, Jan-Feb. 2013 pp-163-165 ISSN: 2249-6645
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International Journal of Modern Engineering Research (IJMER) www.ijmer.com Vol.3, Issue.1, Jan-Feb. 2013 pp-163-165 ISSN: 2249-6645 Table 3.1.1: Compressive strength test results of polymer concrete with waste plastic fibres Specimen Weight Density Average Failure Compressive Average Percentage identification of (kN/m3) density load strength compressive increase or specimen (kN/m3) (kN) (MPa) strength decrease of (N) (MPa) compressive strength w. r. t reference mix A 76 22.52 640 28.44 0 A 76 22.52 22.52 640 28.44 28.74 --(Ref mix) A 76 22.52 660 29.33 B 75 22.23 690 30.66 2 B 75 22.23 22.23 680 30.22 30.52 +6 B 75 22.23 690 30.66 C 76 22.52 720 32 4 C 76 22.52 22.52 740 32.88 32.44 + 13 C 76 22.52 730 32.44 D 74 21.93 740 32.88 6 D 74 21.93 21.93 760 33.77 33.48 + 16 D 74 21.93 760 33.77 E 72 21.33 760 33.77 21.53 34.52 + 20 8 E 72 21.33 770 34.22 E 74 21.93 800 35.55 F 74 21.93 710 31.55 21.93 31.7 + 10 10 F 74 21.93 720 32 F 74 21.93 710 31.55
Table 3.1.2: Compressive strength test results of polymer concrete without waste plastic fibres Percentage Specimen Weight Density Average Failure Compressive Average Percentage addition identification of (kN/m3) density load strength compressive increase or of specimen (kN/m3) (kN) (MPa) strength decrease of polymer (N) (MPa) compressive strength w. r. t reference mix A1 73 21.63 585 26 0 A1 72 21.33 21.43 580 25.78 25.73 --(Ref mix) A1 72 21.33 572 25.42 B1 72 21.33 595 26.44 B1 71 21.04 21.13 585 26 26.07 +1 2 B1 71 21.04 580 25.77 C1 72 21.33 660 29.34 C1 71 21.04 21.34 675 30 29.5 + 15 4 C1 73 21.63 656 29.15 D1 71 21.04 700 31.12 D1 71 21.04 21.04 710 31.55 31.62 + 23 6 D1 71 21.04 724 32.17 E1 71 21.04 730 32.45 32.6 + 27 E1 70 20.74 20.94 730 32.45 8 E1 71 21.04 740 32.89 F1 70 20.74 650 28.89 29.04 + 13 F1 71 21.04 20.94 660 29.34 10 F1 71 21.04 650 28.89 The above results can be depicted in the form of graph as shown fig 3.1
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Fig.3.1: Variation of compressive strength test results of concrete with and without waste plastic fibres for different percentage addition of polymer 3.2 Tensile strength test results -The following Table No. 3.2.1 and 3.2.2 gives the tensile strength test results of polymer concrete with and without waste plastic fibres. Table 3.2.1: Tensile strength test results of polymer concrete with waste plastic fibres
Percentage addition of polymer 0 (Ref mix) 2 Specimen identification Failure load (kN) 240 280 290 280 300 260 290 320 300 340 320 330 360 360 350 300 330 330 Tensile strength (MPa) 3.39 3.96 4.1 3.96 4.24 3.67 4.1 4.52 4.24 4.81 4.52 4.66 5.09 5.09 4.95 4.24 4.66 4.66 Average tensile strength (MPa) 3.82 Percentage increase or decrease of tensile strength w. r. t reference mix ---
10
A A A B B B C C C D D D E E E F F F
3.96
+4
4.29
+ 12
4.67
+ 22
5.04
+ 32
4.52
+ 18
Table 3.2.2: Tensile strength test results of polymer concrete without waste plastic fibres
Percentage addition of polymer 0 (Ref mix) 2 Specimen identification Failure load (kN) 175 175 180 195 190 190 215 220 233 280 275 275 295 300 290 262 240 250 Tensile strength (MPa) 2.47 2.47 2.54 2.76 2.68 2.68 3.04 3.11 3.29 3.96 3.9 3.9 4.17 4.24 4.1 3.66 3.4 3.53 Average tensile strength (MPa) 2.5 Percentage increase or decrease of tensile strength w. r. t reference mix ---
10
A A A B B B C C C D D D E E E F F F
2.7
+8
3.15
+ 26
3.92
+ 57
4.17
+ 67 + 41
3.53
The above results can be depicted in the form of graph as shown fig 3.2 www.ijmer.com 257 | Page
International Journal of Modern Engineering Research (IJMER) www.ijmer.com Vol.3, Issue.1, Jan-Feb. 2013 pp-163-165 ISSN: 2249-6645
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4 3 2 1 0 0 2 4 6 8
Percentage of polymer With fibres Without fibres
10
Fig.3.2: Variation of tensile strength test results of concrete with and without waste plastic fibres for different percentage addition of polymer 3.3 Flexural strength test results -The following Table No. 3.3.1 and 3.3.2 gives the flexural strength test results of polymer concrete with and without waste plastic fibres Table 3.3.1: Flexural strength test results of polymer concrete with waste plastic fibres
Percentage addition of polymer 0 (Ref mix) 2 Specimen identification Failure load (kN) 13.8 13.8 13.9 14.3 14 13.8 14.5 14.3 14.2 14.7 14.5 14.7 14.8 14.9 14.9 14.1 14.4 14.2 Flexural strength (MPa) 5.52 5.52 5.56 5.72 5.6 5.52 5.8 5.72 5.68 5.88 5.8 5.88 5.92 5.96 5.96 5.64 5.76 5.68 Average flexural strength (MPa) 5.53 Percentage increase or decrease of flexural strength w. r. t reference mix --+2
10
A A A B B B C C C D D D E E E F F F
5.61
5.73
+4
5.85
+6
5.95
+8
5.69
+3
Table 3.3.2: Flexural strength test results of polymer concrete without waste plastic fibres
Percentage addition of polymer 0 (Ref mix) 2 Specimen identification Failure load (kN) 9.6 9.4 9.4 10.6 10.52 10.5 11.5 11.9 11.8 13 12.8 12.5 14 14 14.2 12.5 11.5 12 Flexural strength (MPa) 3.84 3.76 3.76 4.24 4.2 4.2 4.6 4.76 4.72 5.2 5.12 5 5.6 5.6 5.68 5 4.6 4.8 Average flexural strength (MPa) 3.78 Percentage increase or decrease of flexural strength w. r. t reference mix --+ 11
10
A1 A1 A1 B1 B1 B1 C1 C1 C1 D1 D1 D1 E1 E1 E1 F1 F1 F1
4.21
4.7
+ 24
5.1
+ 35
5.62
+ 49
4.8
+ 27
The above results can be depicted in the form of graph as shown fig 3.3 www.ijmer.com
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Flexural strength (MPa).
5 4 3 2 1 0 0 2 4 6 8 Percentage of polymer
Fig 3.3: Variation of flexural strength test results of concrete with and without waste plastic fibres addition of polymer
3.4 Impact strength test results - The following Table No. 3.4.1 and 3.4.2 gives the impact strength test results of polymer concrete with waste plastic fibres Table 3.4.1: Impact strength test results of polymer concrete with waste plastic fibres Specimen Number Average Impact Percentage increase identification of blows number strength or decrease of required of blows (N-m) impact strength to cause required required w. r. t to cause to cause reference mix first final first final first final first final crack failure crack failure crack failure crack failure A 6 20 0 A 4 21 4.34 19.34 52.77 235.17 ----(Ref mix) A 3 17 B 6 22 B 4 21 5.67 22.34 68.94 271.65 + 31 + 16 2 B 7 24 C 7 24 C 8 28 7 25 85.12 304 + 61 + 29 4 C 6 23 D 10 26 D 12 30 10.67 27 129.74 328.32 + 146 + 40 6 D 10 25 E 12 30 E 13 33 12.67 31 154.06 376.96 + 192 + 60 8 E 13 30 F 9 26 F 8 26 8.34 25.67 101.41 312.14 + 92 + 33 10 F 8 25
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International Journal of Modern Engineering Research (IJMER) www.ijmer.com Vol.3, Issue.1, Jan-Feb. 2013 pp-163-165 ISSN: 2249-6645 Table 3.4.2: Impact strength test results of polymer concrete without waste plastic fibres Percentage Specimen Number Average Impact Percentage increase addition identification of blows number strength or decrease of of polymer required of blows (N-m) impact strength to cause required required w. r. t to cause to cause reference mix first final first final first final first final crack failure crack failure crack failure crack failure A1 3 16 0 A1 4 17 3.34 16.34 41.61 198.7 ----(Ref mix) A1 3 16 B1 4 18 B1 4 18 4 18.34 48.64 223 + 17 + 12 2 B1 4 19 C1 6 24 C1 5 22 5.67 22.67 68.94 275.66 + 66 + 39 4 C1 6 22 D1 7 24 D1 8 25 7.34 24.34 89.25 296 + 115 + 49 6 D1 7 24 E1 9 25 E1 10 27 9.34 25.67 113.57 312.14 + 173 + 57 8 E1 9 25 F1 8 24 F1 8 23 7.67 24 93.26 291.84 + 124 + 47 10 F1 7 25 The above results can be depicted in the form of graph as shown fig 3.4
400
First crack without fibres Final failure without fibres First crack with fibres Final failure with fibres
10
Percentage of polymer
Fig 3.4: Variation of impact strength test results of concrete with and without waste plastic fibres for different percentage addition of polymer 3.5 Workability test results -The following Table No 3.5.1 gives the overall results of workability of polymer concrete with and without waste plastic fibres Table 3.5.1: Workability of polymer concrete with and without waste plastic fibres Percentage Workability of concrete with waste Workability of concrete without addition plastic fibres waste plastic fibres of Slump Compaction Percentage Slump Compaction Percentage polymer (mm) factor flow (mm) factor flow 0 (Ref. 0 0.8 7.9 0 0.8 8.2 mix) 2 0 0.8 11.8 0 0.81 12.5 4 0 0.81 17.1 0 0.82 18 6 0 0.84 18.4 0 0.84 19 8 0 0.85 22.3 0 0.86 22.8 10 0 0.82 20.5 0 0.83 21 The above results can be depicted in the form of graph as shown fig 3.5 to 3.7 www.ijmer.com 260 | Page
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1 0.9 0.8 0.7 With fibres Without fibres
Slump (mm).
Fig 3.5: Variation of slump of concrete with and without waste plastic fibres for with different percentage addition of polymer
0.86 0.85 0.84
Compaction factor.
0.83 0.82 0.81 0.8 0.79 0.78 0.77 0 2 4 6 8 Pe rce n tage of pol yme r
Fig 3.6: Variation of compaction factor of concrete with and without waste plastic fibres for different percentage addition of polymer
25
20
Percentage flow
15
10
Fig 3.7: Variation of percentage flow of concrete with and without waste plastic fibres for different percentage addition of polymer IV. Observations and Discussions Based on the experimental results the following observations are made 1. Both the concretes with waste plastic fibres and without waste plastic fibres show an increasing trend in the compressive strength from 0% addition of polymer up to 8% addition. After 8% of addition of polymer the compressive strength starts decreasing i.e., the maximum compressive strength is obtained when 8% polymer is added. Therefore, the higher compressive strength can be achieved when 8% polymer is added and the percentage increase in the compressive strength is 20% and 27% respectively for concrete with and without waste plastic fibres. Both the concretes with waste plastic fibres and without waste plastic fibres show an increasing trend in the tensile strength from 0% addition of polymer up to 8% addition. After 8% of addition of polymer the tensile strength starts decreasing i.e., the maximum tensile strength is obtained when 8% polymer is added. Therefore, the higher tensile strength can be achieved when 8% polymer is added and the percentage increase in the tensile strength is 32% and 67% respectively for concrete with and without waste plastic fibres. Both the concretes with waste plastic fibres and without waste plastic fibres show an increasing trend in the flexural strength from 0% addition of polymer up to 8% addition. After 8% of addition of polymer, the flexural strength starts decreasing i.e., the maximum flexural strength is obtained when 8% polymer is added. Therefore, the higher flexural www.ijmer.com 261 | Page
International Journal of Modern Engineering Research (IJMER) www.ijmer.com Vol.3, Issue.1, Jan-Feb. 2013 pp-163-165 ISSN: 2249-6645 strength can be achieved when 8% polymer is added and the percentage increase in the flexural strength is 8% and 49% respectively for concrete with and without waste plastic fibres. Both the concretes with waste plastic fibres and without waste plastic fibres show an increasing trend in the impact strength from 0% addition of polymer upto 8% addition. After 8% of addition of polymer the impact strength starts decreasing i.e., the maximum impact strength is obtained when 8% polymer is added. Therefore, the higher impact strength can be achieved when 8% polymer is added and the percentage increase in the impact strength for final failure 60% and 59% respectively for concrete with and without waste plastic fibres. This may be due to the fact that addition of 8% polymer may induce more workability and make the mix more homogeneous there by producing higher strength properties. Thus it can be concluded that addition of 8% polymer can produce higher strengths in concrete with or without waste plastic fibres. 2 It has been observed that the strength properties (compressive strength, tensile strength, flexural strength, and impact strength) of polymer concrete with waste plastic fibres are higher as compared to the polymer concrete without waste plastic fibres. This may be due to the fact that the addition of waste plastic fibres certainly induces desirable strength properties by arresting the cracks. Thus it can be concluded that the strength properties of polymer concrete can be enhanced by adding waste plastic fibres into it. It has been observed that the workability of waste plastic fibre reinforced concrete increases upto 8% addition of polymer. After 8% the workability decreases. Therefore, the maximum workability is achieved with the addition of 8% polymer. This is true for concretes with and without waste plastic fibres. This may be due to the fact that more than 8% addition of polymer may induce stiffness to concrete there by reducing the workability characteristics. Thus it can be concluded that addition of 8% polymer can produce good workability properties to concrete with or without waste plastic fibres. It has been observed that the workability values of concrete with waste plastic fibres are less as compared to concrete without waste plastic fibres. This is true for all the percentage addition of polymers. This is obviously due to the fact that the addition of waste plastic fibres obstructs the flow and reduces the workability. Thus it can be concluded that the workability of polymer concrete with waste plastic fibres is less as compared to workability of polymer concrete without waste plastic fibres. It is observed from the literature (Neelamagum.M et al.,) that the Glass fibre reinforced concrete with polymer impregnation show marginally increases in the strength properties. However the addition of polymer in waste plastic fibre reinforced concrete has yielded better strength characteristics as compared to Glass fibre reinforced concrete.
4.
5.
V. Conclusions
1. 2. 3. 4. Addition of 8% polymer can produce higher strength characteristics in concrete with or without waste plastic fibres. The strength properties of polymer concrete can be enhanced by adding waste plastic fibres into it. Addition of 8% polymer can produce good workability properties to concrete with or without waste plastic fibres. Workability of polymer concrete with waste plastic fibres is less as compared to workability of polymer concrete without waste plastic fibres.
VI. Acknowledgements
The authors would like to thank Vice-Chancellor, Christ University, Fr. Benny Thomas, Director and Dr. Iven Jose, Associate Dean, Christ University Faculty of Engineering, Bangalore for their constant encouragement.
References
[1] [2] [3] [4] Nataraj M.C., Dhang.M. Gupta, A.P., Behaviour of steel fibre reinforced concrete under compression, proceedings of the International Symposium on innovative world of concrete, Calcutta, India. Neelamegam, M. and Venkateshwarlu, B., Properties of Glass Fibre Reinforced Cement Composites with and without Polymer Impregnation, Proceedings of the International Symposium on Fibre Reinforced Concrete, December 16-19, 1987, Madras, India, pp.3.67-3.82. Praksah K. B., and Prahallada, M .C., Investigations on various Aspect ratios of the waste plastic fibre reinforced concrete technical journal New Building Materials and Construction world, July 2001. Ramakrishna Materials and properties of fibre reinforced concrete, Proceedings of International Symposium on FRC, 19 December 1987, Madras, India.
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