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    Atmospheric Corrosion Resisting Steel

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    Carlos Padilla
    The document discusses welding materials for atmospheric corrosion resisting steel, including flux cored arc welding wires, covered arc welding electrodes, submerged arc welding materials, gas metal arc welding wires, and gas tungsten arc welding materials. It provides details on product names, specifications, chemical compositions, mechanical properties, applications and guidelines for different materials suitable for welding 400-490MPa and 590MPa atmospheric corrosion resisting steel.

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    Atmospheric Corrosion Resisting Steel

    Uploaded by

    Carlos Padilla
    103 views10 pages
    The document discusses welding materials for atmospheric corrosion resisting steel, including flux cored arc welding wires, covered arc welding electrodes, submerged arc welding materials, gas metal arc welding wires, and gas tungsten arc welding materials. It provides details on product names, specifications, chemical compositions, mechanical properties, applications and guidelines for different materials suitable for welding 400-490MPa and 590MPa atmospheric corrosion resisting steel.

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    The document discusses welding materials for atmospheric corrosion resisting steel, including flux cored arc welding wires, covered arc welding electrodes, submerged arc welding materials, gas metal arc welding wires, and gas tungsten arc welding materials. It provides details on product names, specifications, chemical compositions, mechanical properties, applications and guidelines for different materials suitable for welding 400-490MPa and 590MPa atmospheric corrosion resisting steel.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    103 views10 pages

    Atmospheric Corrosion Resisting Steel

    Uploaded by

    Carlos Padilla
    The document discusses welding materials for atmospheric corrosion resisting steel, including flux cored arc welding wires, covered arc welding electrodes, submerged arc welding materials, gas metal arc welding wires, and gas tungsten arc welding materials. It provides details on product names, specifications, chemical compositions, mechanical properties, applications and guidelines for different materials suitable for welding 400-490MPa and 590MPa atmospheric corrosion resisting steel.

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    Atmospheric Corrosion Resisting Steel

    Flux Cored Arc Welding Wires Covered Arc Welding Electrodes Submerged Arc Welding Materials Gas Metal Arc Welding Wires Gas Tungsten Arc Welding Wires

    139

    NITTETSU SF-50W
    For 400~490MPa Atmospheric Corrosion Resisting Steel
    APPLICATIONS
    Welding of 400~490MPa atmospheric corrosion resisting steel (W specification) such as SMA400W and 490W for steel frames and bridges.

    CHARACTERISTICS
    NITTETSU SF-50W is a rutile type seamless flux cored arc welding wire to be used with CO 2 shield gas. Diffusible hydrogen content is extremely low and, consequently, weld metal shows excellent crack resistance. Weldability is excellent, and, especially in horizontal fillet welding, bead is beautiful and slag is easy to remove.

    GUIDELlNES FOR USAGE

    1. Preheating at 50~150C is required depending on plate thickness, restraint, surface condition of base metal, heat input, etc. 2. All water, rust and oil in groove should be removed. 3. Select optimum welding conditions, heat input for example, in accordance with welding positions. 4. For others, see GUIDELINES FOR USAGE 1~4 of NITTETSU SF-1.

    n TYPICAL CHEMICAL COMPOSITION OF WELD METAL ( % ) Shield Gas CO2 C 0.05 Si 0.42 Mn 1.18 P 0.018 S 0.013 Cu 0.34 Ni 0.46 Cr 0.53

    n TYPICAL MECHANICAL PROPERTIES OF WELD METAL Yield Point, MPa 530 Tensile Strength, MPa 600 Elongation, % 26 Charpy 2V-notch at 0C, J 77

    n SIZES & RECOMMENDED CURRENT RANGE<DC( )> Diameter (mm) Current A F H-Fil V 1.2 180~300 180~300 180~250 1.6 220~450 220~450 200~280

    140

    NITTETSU SF-60W
    For Atmospheric Corrosion Resisting Steel
    APPLICATIONS
    Welding of 590MPa atmospheric corrosion resisting steel (W specification) such as SMA570W and 570W for steel brames and bridges.

    CHARACTERISTICS
    Rutile type seamless flux cored wire for welding 590MPa atmospheric corrosion resisting steel. The diffusible hydrogen content is extremely low and, consequently, crack resistance is high. Spatters are few and weldability is excellent.

    GUIDELlNES FOR USAGE


    1. Preheating at 50~150C is required depending on plate thickness, restraint, surface condition of base metal, heat input, etc. 2. All water, rust and oil in groove should be removed. 3. Select optimum welding conditions, heat input for example, in accordance with welding positions. 4. For others, see GUIDELINES FOR USAGE 1~4 of NITTETSU SF-1 .

    n TYPICAL CHEMICAL COMPOSITION OF WELD METAL ( % ) C 0.05 Si 0.42 Mn 1.18 P 0.012 S 0.005 Cu 0.42 Ni 0.61 Cr 0.31

    n TYPICAL MECHANICAL PROPERTIES OF WELD METAL Yield Point, MPa 610 Tensile Strength, MPa 660 Elongation, % 27 Charpy 2V-notch at 5C, J 89

    n SIZES & RECOMMENDED CURRENT RANGE<DC( )> Diameter (mm) Current A F H-Fil V 1.2 180~300 180~300 180~250 1.6 220~450 220~450 200~280

    141

    Covered Arc Welding Electrodes for Atmospheric Corrosion Resisting Steel


    Brand Name ldentification Color End Secondary Specification JIS AWS Dia. mm Base metal Application and Characteristics

    NITTETSU CT- 03Cr NITTETSU CT- 16Cr

    Red

    Black

    2.6 3.2 4.0 5.0 6.0 2.6 3.2 4.0 5.0 6.0 3.2 4.0 5.0

    Lime-titania type electrode for welding of ASTM A242 steel thinner than 9 mm and finish welding of thick plates. Weldability is excellent in all positions. Extra low hydrogen type electrode for welding of medium and thick plates in all positions. Crack resistance and mechanical properties are excellent. Extra low hydrogen type electrode for vertical downhand welding of fillet and butt joints. Weld metal shows excellent crack resistance and mechanical properties. High welding efficiency is assured since high current can be used. Iron powder titania type electrode for flat and horizontal fillet welding. Spatters are few and bead shape is beautiful with equal leg length and without undercuts. It also is suitable for gravity welding.

    White

    Yellow

    A5.5 E7016 -G

    NITTETSU CT- 16VCr

    Silver

    Blue

    A5.5 E7016 -G

    NITTETSU CT- 26MCr

    Blue

    White

    4.0 4.5 5.0 5.5 6.0

    NITTETSU CT- 26GCr

    Blue

    Yellow

    A5.1 E7028

    4.0 4.5 5.0 5.5 6.0 6.4 3.2 4.0 5.0 6.0 3.2 4.0 5.0 6.0

    Iron powder low hydrogen type electrode for flat and horizontal fillet welding. Bead shape is beautiful without undercuts. Weld metal shows excellent crack resistance and mechanical properties. It also is suitable for gravity welding. Extra low hydrogen type electrode for welding of ASTM A242 and A588 steel in all positions. It assures excellent weldability, X-ray properties, crack resistance and mechanical properties. Iron powder low hydrogen type electrode for flat and horizontal fillet welding of ASTM A242 and A588 steel. Bead shape is beautiful without undercuts. It also is suitable for gravity welding.

    NITTETSU CT- 60Cr

    Scarlet

    Light yellow

    A5.5 E8016 -G

    W P W P

    NITTETSU CT- 60GCr

    Scarlet

    Green

    A5.5 E8018 -W

    142

    Typical Chemical Composition of Weld Metal (%) C Si Mn Cu Cr Ni Yield Point, MPa

    Typical Mechanical Properties of Weld Metal Tensile Strength, MPa Elongation, % Charpy 2V-notch, J 0C 110

    0.05

    0.16

    0.41

    0.32

    0.48

    0.15

    500

    570

    31

    0.04

    0.37

    0.62

    0.35

    0.50

    0.14

    500

    560

    32

    0C 240

    0.06

    0.41

    0.72

    0.32

    0.47

    0.13

    520

    570

    31

    0C 160

    0.07

    0.31

    0.85

    0.33

    0.48

    0.14

    470

    550

    36

    0C 110

    0.06

    0.22

    1.28

    0.33

    0.47

    0.16

    470

    550

    30

    0C 130

    0.07

    0.38

    0.67

    0.44

    0.56

    0.62

    520

    610

    27

    18C 180

    0.04

    0.48

    1.08

    0.48

    0.52

    0.50

    590

    640

    28

    18C 80

    143

    Submerged Arc Welding Materials for Atmospheric Corrosion Resisting Steel


    Brand Name Specification JIS AWS Base metal Application and Characteristics Typical Chemical of Weld C Si Mn P S

    NITTETSU NF-820 NITTETSU Y-CNCW NITTETSU YF-15B NITTETSU Y-CNCW

    A5.23 F7A0-EG-G

    Fillet and butt welding of including MISA Welding Process, of mild steel and 0.05 490MPa atmospheric corrosion resisting steel. Flat filler and butt welding of mild steel and 490MPa 0.07 atmospheric corrosion resisting steel. Single and multi-layer welding of mild steel and 490MPa atmospheric corrosion resisting steel requiring 0.08 low temperature toughness. Ti-B type weld metal shows excellent low temperature toughness. Fillet welding, including MISA Welding Process, of 0.06 590MPa atmospheric corrosion resisting steel.

    0.66

    1.57

    0.011

    0.006

    A5.23 F7A4-EG-G

    0.45

    1.31

    0.014

    0.007

    NITTETSU NF-310 NITTETSU Y-CNCW

    A5.23 F7A4-EG-G

    0.22

    0.89

    0.007

    0.008

    NITTETSU NF-820 NITTETSU Y-60W NITTETSU YF-15B NITTETSU Y-60W

    A5.23 F8A0-EG-G

    0.60

    1.67

    0.012

    0.008

    A5.23 F8A2-EG-G

    Flat fillet and butt welding of 590MPa atmospheric cor- 0.08 rosion resisting steel.

    0.45

    1.43

    0.018

    0.009

    144

    Composition Metal (%) Cu Ni Cr

    Typical Mechanical Properties of Weld Metal Yield Point, Tensile Strength, MPa MPa Elonga- Charpy 2 V-notch, tion, C J % Base Metal

    Remarks Plate Thickness mm Welding Method

    0.35

    0.14

    0.56

    490

    570

    27

    76

    SMA 490BW

    20

    Multi-layer

    20 0.37 0.11 0.55 510 600 27 0 60 0.37 0.12 0.59 560 600 28 40 20

    85 120 130 150 170

    SMA 490BW

    20

    Multi-layer

    SMA 490BW

    20

    Multi-layer

    6
    SMA 570W 20 Multi-layer

    0.37

    0.10

    0.56

    540

    640

    25

    66

    0.37

    0.10

    0.57

    520

    630

    29

    88

    SMA 570W

    20

    Multi-layer

    145

    Gas Metal Arc Welding Wires for Atmospheric Corrosion Resisting Steel
    Specification Brand Name Shield Gas Dia. mm Application and Characteristics

    JIS

    AWS

    NITTETSU YM-55W

    CO2

    A5.28 ER80S-G

    0.9 1.0 1.2 1.4 1.6

    Welding of mild steel and 400~490MPa atmospheric corrosion resisting steel (W specification) for various structural works. NITTETSU YM-55W is a gas metal arc welding wire for all positions to be used with CO2 shield gas. Arc is stable, spatters are few and weldability is good in wide current range. Welding of 570MPa atmospheric corrosion resisting steel (W specification) for various constructions. NITTETSU YM-60W is a gas metal arc welding wire for all positions to be used with CO2 shield gas. Arc is stable, spatter are few and weldability is good in wide current range. Welding of 400~490MPa atmospheric corrosion resisting steel (P specifications) and sulfuric acid corrosion resisting steel (S-TEN1) for various structural works. NITTETSU FGC-55 is a gas metal arc welding wire for all positions. Welding is easy with CO2 or Ar+5~75%CO2 shield gas. Welding of 400~490MPa atmospheric corrsion resisting steel

    NITTETSU YM-60W

    CO2

    A5.28 ER80S-G

    0.9 1.2 1.4 1.6

    NITTETSU FGC-55

    CO2 or Ar + 5~75% CO2

    A5.28 ER80S-G

    1.0 1.2 1.6

    NITTETSU YM-W4

    CO2

    1.2 1.4 1.6

    Gas Tungsten Arc Welding for Atomospheric Corrosion Resisting Steel


    Specification Brand Name Shield Gas Dia. mm Application and Characteristics

    JIS

    AWS

    NITTETSU YT-W4

    Ar

    1.6 2.0 Welding of atmospheric corrosion resisting steel 2.4 1000

    146

    Typical Chemical Composition of Weld Metal (%)

    Typical Mechanical Properties of Weld Metal 0.2% Proof Stress, MPa Tensile Strength, MPa Type of Elon- Charpy 2V-notch Current gation, at 0C, % J

    Si

    Mn

    Cu

    Cr

    Ni

    0.06

    0.48

    1.05

    0.006 0.008

    0.50

    0.61

    0.21

    580

    630

    27

    90

    DC(+)

    0.07

    0.38

    0.83

    0.016 0.005

    0.58

    0.50

    0.46

    540

    640

    26

    5C 110

    DC(+)

    Shield Gas: CO2

    0.08

    0.36

    0.98

    0.016 0.005

    0.35

    0.48

    550

    620

    25

    120

    DC(+)

    0.08

    0.44

    0.89

    0.012 0.006

    0.45

    0.91

    570

    620

    24

    61

    DC (+)

    Typical Chemical Composition of Weld Metal (%)

    Typical Mechanical Properties of Weld Metal 0.2% Proof Stress, MPa Tensile Strength, MPa Type of Elon- Charpy 2V-notch Current gation, at 0C, % J

    Si

    Mn

    Cu

    Cr

    Ni

    0.06

    0.54

    1.05

    0.012

    0.08

    0.35

    0.73

    510

    580

    26

    147

    DC ()

    147

    Memo

    148

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