S/M No: RNU20IB001

Refrigerator

FRN-U20IB* FRS-U20IB*

FRN-U20DB* FRN-U20EB* FRS-U20DB* FRS-U20EB*

FRN-U20FB* FRN-U20GB* FRS-U20FB* FRS-U20GB*

FRU-577I~

FRU-547D/E~

FRU-547F/G~

 Caution

: In this Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the latest parts information,please refer to PPL(Parts Price List) in Service Information Center

- May, 2006

CONTENTS
1. WARNINGS AND PRECAUTIONS FOR SAFETY ----------------------------2 2. EXTERNAL VIEW 2-1. External Size ---------------------------------------------------3 2-2. Name of Each Parts ------------------------------------------6 2-3. Cold Air Circulation ----------------------------------------------8 3. SPECIFICATION --------------------------------------------------9 4. OPERATION AND FUNCTIONS --------------------------------------11 5. CIRCUIT OPERATION 5-1. Power Circuit Diagram --------------------------------------------31 5-2. Function of Each Sensor ------------------------------------------32 5-3. Relay Function --------------------------------------------------34 5-4. Fan Function ---------------------------------------------------36 6. DIAGRAM 6-1. Wiring Diagram --------------------------------------------------37 6-2. Circuit Diagram of Main PCB ---------------------------------------39 7. COMPONENT LOCATE VIEW -----------------------------------------43 8. HOW TO CHECK EACH PARTS 8-1. Hose Ice Maker Tube ---------------------------------------------45 8-2. Bracket Geared Motor ---------------------------------------------46 8-3. Dispenser Micro Switch --------------------------------------------47 8-4. Dispenser Solenoid Valve ------------------------------------------48 8-5. Main PCB ------------------------------------------------------49 8-6. Ice Maker ------------------------------------------------------51 9. TROUBLE DIAGNOSIS 9-1. Power Failure ----------------------------------------------------53 9-2. Freezer Compartment ---------------------------------------------54 9-3. Refrigerator Compartment ------------------------------------------60 9-4. Operation Noise of Refrigerator --------------------------------------65 9-5. Door -----------------------------------------------------------71 10. COOLING CYCLE HEAVY REPAIR 10-1. Summary of Heavy Repair ------------------------------------------72 10-2. Precaution during Heavy Repair --------------------------------------73 10-3. Practical Work for Heavy Repair --------------------------------------74 10-4. Standard Regulations for Heavy Repair --------------------------------76 10-5. Brazing Reference Drawing -----------------------------------------77 11. INSTALLATION GUIDE 11-1. Installation Preparation -------------------------------------------- 78 11-2. If the Refrigerator can not enter the Door ------------------------------ 79 11-3. Refrigerator Leveling & Door Adjustment -------------------------------80 11-4. Water Line Installation --------------------------------------------- 82 11-5. Dispenser Water Flow --------------------------------------------- 84 12. EXPLODED VIEW & PARTS LIST -------------------------------------85

1. WARNINGS AND PRECAUTIONS FOR SAFETY

Please observe the following safety precautions in order to use safely and correctly the refrigerator and to prevent accident and danger during repair. 1. Be care of an electric shock. Disconnect power cord from wall outlet and wait for more than three minutes before replacing PCB parts. Shut off the power whenever replacing and repairing electric components. 2. When connecting power cord, please wait for more than five minutes after power cord was disconnected from the wall outlet. 3. Please check if the power plug is pressed down by the refrigerator against the wall. If the power plug was damaged, it may cause fire or electric shock. 4. If the wall outlet is over loaded, it may cause fire. Please use its own individual electrical outlet for the refrigerator. 5. Please make sure the outlet is properly earthed, particularly in wet or damp area. 6. Use standard electrical components when replacing them. 7. Make sure the hook is correctly engaged. Remove dust and foreign materials from the housing and connecting parts. 8. Do not fray, damage, machine, heavily bend, pull out or twist the power cord. 9. Please check the evidence of moisture intrusion in the electrical components. Replace the parts or mask it with insulation tapes if moisture intrusion was confirmed. 10. Do not touch the icemaker with hands or tools to confirm the operation of geared motor. 11. Do not let the customers repair, disassemble and reconstruct the refrigerator for themselves. It may cause accident, electric shock, or fire. 12. Do not store flammable materials such as ether, benzene, alcohol, chemicals, gas, or medicine in the refrigerator. 13. Do not put flower vase, cup, cosmetics, chemicals, etc., or container with full of water on the top of the refrigerator. 14. Do not put glass bottles with full of water into the freezer. The contents shall freeze and break the glass bottles. 15. When you scrap the refrigerator, please disconnect the door gasket first and scrap it where children are not accessible.

2. EXTERNAL VIEWS
2-1. External Size - FRS(N)-U20IB

- FRS(N)-U20DB / EB

- FRS(N)-U20FB / GB

2-2. Name of Each Parts

- Basic Model

1 2 3 4

7 8 9 10 11 5 12

- Wine Rack is option

Freezer Compartment 1. Freezer light 2. Freezer pocket 3. Ice tray 4. Freezer shelf 5. Freezer case Refrigerator Compartment 6. Dairy pocket 7. Refrigerator light 8. Chilled case 9. Movable Egg case 10. Refrigerator shelf 11. Refrigerator pocket 12. Refrigerator case

- Full option Model

1 2 3 4 5 6

8 9 10 11 12 13

-Full option Model illustrated. -Features are model dependent.

Freezer Compartment 1. Ice cubes storage case 2. Freezer light 3. Water/Ice Dispenser 4. Freezer shelf 5. Freezer pocket 6. Freezer case Refrigerator Compartment 7. Dairy pocket 8. Refrigerator light 9. Wine Rack 10. Movable Egg case 11. Refrigerator shelf 12. Refrigerator pocket 13. Magic room (option)

2-3. Cold Air Circulation

Freezer Compartment

Refrigerator Compartment

3. SPECIFICATION
3-1. Specification
Item Model Name Total ISO Gross Volume (Li) Freezer Refrigerator Total ISO Storage Volume (Li) Freezer Refrigerator Weight External Dimension (Width x Depth x Height) Evaporator C Y C L E Condenser Dryer Capillary Tube FRS(N)U20IB 570 Li 209 Li 361 Li 537 Li 198 Li 339 Li 104kg FRS(N)U20DB 541 Li 184 Li 357 Li 504 Li 170 Li 334 Li 113kg Specification FRS(N)U20EB 525 Li 178 Li 337 Li 504 Li 170 Li 334 Li 115kg FRS(N)U20FB 541Li 184 Li 357 Li 504 Li 170 Li 334 Li 115kg FRS(N)U20GB 536 Li 184 Li 352 Li 500 Li 170 Li 330 Li 117kg

903 mm x 734.5mm x 1790 mm Fin Type Fan Cooling System Molecular Sieve XH-9 ID0.7 T0.55 L2200

Description Compressor Part Code Refrigerant ( g ) SWITCH P RELAY AS Description Part Code

HPL30YG-5 395S130R50 R-134a (190g) 308NHB, S330 3018129810

MK183Q-L2U 3956183D50 R-134a (190g)

MK4A5Q-R1U 3956145250 R-600a (76g)

265RHB, S330 3011402100

( ) is the specification for the model which use R-600a(refrigerant)

Item Model Name D E F O R E S T D-Sensor F-Sensor

Specification ( 220~240V Models only ) Basic Model PBN-43 PBN-38 Dispenser Model

R-Sensor

PBN-43

Defrost Heater H E A T E R Main Duct Heater Louver Heater Dispenser Heater Water Pipe Heater Main Fuse (Power cord) E L E C T R I C A L P A R T S Fuse Temp (Defrost) F-Fan Motor R-Fan Motor Condenser Fan Motor F-Lamp R-Lamp Door Switch , F / R -

AC220V / 192W AC220V / 7W AC220V / 8W AC220V / 5W AC220V / 5W AC250V 15A AC250V , 10A , 77 DC13V / 2050100 rpm DC13V / 1950100 rpm DC13V / 1100100 rpm AC230~240V / 25W (2EA) AC230~240V / 25W (2EA) SP201R-7DL / SP201R-7DR (SPF101B-2D / SPF101B-1D)

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4. OPERATION AND FUNCTIONS

4-1. Display
4-1-1. Basic Model
INPUT CONTROL OBJECT

FRZ.TEMP, REF.TEMP

Inner Control (Lamp-LED)

CONTENTS

REMARKS

Temperature adjustment button for freezer compartment.

Temperature adjustment button for refrigerator compartment.

1. FRZ.TEMP Button 1) Temperature control of Freezer compartment 2) 5 step mode of successive temperature mode. 3) Initial mode by power input : 3 Whenever pressing button, setting is repeated in the order of Medium(3) Medium Max(4) Max(5) Min(1) Medium Min(2). Medium Min 2 Medium Max 4

Temperature Chang Temp indication

Min 1

Mid 3

Max 5

2. REF.TEMP button. 1) Temperature control of Refrigerator compartment 2) 5 step mode of successive temperature mode. 3) Initial mode by power input : 3 Whenever pressing button, setting is repeated in the order of Medium(3) Medium Max(4) Max(5) Min(1) Medium Min(2). Medium Min 2 Medium Max 4

Temperature Change Temp indication

Min 1

Mid 3

Max 5

The actual inner temperature varies depending on the food status, as the indicated setting temperature is a target temperature, not actual temperature within refrigerator. Refrigeration function is weak in the initial time. Please adjust temperature as above after using refrigerator for minimum2~3 days.

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4-1-2. Dispenser Model

INPUT Front PCB button FREEZER SET, REFRIGERATOR SET SUPER FREEZER, SUPER REFRIGERATOR RESET FILTER, WATER / ICE, ICE MAKER LOCK ,LOCK CONTENTS CONTROL OBJECT

FCP C-LED

REMARKS

Water filter reset Super freezer

Dispenser select button

Ice maker lock button

Lock button

Super Refrigerator Temperature adjustment button for refrigerator compartment.

Temperature adjustment button for freezer compartment.

1. Display control FCP-LED 88 DISPLAY (SET TEMP.) SUPER FREEZER,SUPER REFRIGERATOR ICON FUZZY, DEODORIZER ICON WATER / CUBED ICE/ CRUSHED ICE ICON LOCK ICON ICE MAKER LOCK ICON FILTER CHANGE ICON Control Initial mode : Freezer & Refrigerator set Medium (-19/4) Dial Always ON Dial Dial Dial After six month, LED ON

2. FREEZER SET Button 1) Temperature control of freezer compartment 2) 7 step mode of successive temperature mode. 3) Initial mode by power input : Medium(-19) Whenever pressing button, setting is repeated in the order of Medium (-19) Medium Max 1 (-20) Medium Max 2 (-21) Max (-22) Min (-16) Medium Min 2 (-17) Medium Min 2 (-18). Letters are indicated on 88 Display LED Temperature Change Temp indication Min -16 Medium Min 1 -17 Medium Min 2 -18 Medium -19 Medium Max 1 -20 Medium Max 2 -21 Max -22

3. SUPER FREEZER Button When this mode is chosen, the icon (FREEZER QUICK) is ON.

12

CONTENTS
4. REFRIGERATOR SET button. 1) Temperature control of Refrigerator compartment 2) 5 step mode of successive temperature mode. 3) Initial mode by power input : Medium (4) Whenever pressing button, setting is repeated in the order of Medium (4) Medium Max (3) Max (2) Min (6) Medium Min (5). Letters are indicated on 88 Display LED Temperature Change Temp indication Min 6 Medium Min 5 Mid 4 Medium Max 3 Max 2

REMARKS

5. SUPER REFRIGERATOR button. When this mode is chosen, the icon (REFRIGERATOR QUICK) is ON. 6. WATER / ICE button 1) Select Water / Cubed Ice / Crushed Ice. 2) Icon lights up to show your selection is on. Initial mode by power input : Water mode. 3) The mode of Cubed Ice or Crushed Ice continues for 1 hour and then changes to Water. (Water icon turns ON) 7. ICE MAKER LOCK button 1) Start by pushing ICE MAKER LOCK button ICE MAKER LOCK icon is on WATER icon is always on 2) Stop by pushing ICE MAKER LOCK button again ICE MAKER LOCK icon is off WATER icon is on 8. RESET WATER FILTER button 1) The normal (ICON OFF) is on for 6 month after are first power input. 2) After sic months, icon is ON. 3) How to reset Filter information Push the RESET WATER FILTER button for 3 seconds after change. 9. LOCK button 1) This button stops operation of different button. LOCK icon is on Press this button to lock out this case and to keep temperature and function setting. 2) Push LOCK button again for more than a second to stop it. REFERENCE : Please wait for 2-3 seconds in order to take final ice or drops of water when taking out cup from the pressing switches after taking ice or water.

The actual inner temperature varies depending on the food status, as the indicated setting temperature is a target temperature, not actual temperature within refrigerator. Refrigeration function is weak in the initial time. Please adjust temperature as above after using refrigerator for minimum2~3 days.

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4-2. Defrost Mode

INPUT CONTROL OBJECT 1. Comp 2. F-Fan 3. R-Fan 4. D-Heater CONTENTS
1. Defrost Mode

1. Defrosting Cycle

REMARKS

Pre-Cool

Pre-Cool 1) Time : 50 minutes 2) Comp , F-fan : ON R-fan : Control D-HTR : OFF 3) If F-sensor -27, then Pre-Cool becomes. OFF Heater Defrosting 1) Comp, F-fan, R-fan : OFF D-HTR : ON 2) Time limit 30 seconds : Heater is ON regardless of D-sensor temperature right after defrosting start 30 minutes : in case of D1- Error 80 minutes : in normal control state 3) If D-sensor 13, Heater Defrosting is OFF

Heater Defrosting

Pause

Pause Time : 7 minutes Comp, F-fan, R-fan, Heater etc. : OFF

Fan-Delay

Fan-Delay 1) Time : 5 minutes Comp : ON and F-fan, R-fan, Heater : OFF

2.The defrost mode start with the following conditions 1) Total operation time of comp. becomes : 6,8,10, 24 hours. Comp. operating rate : more 85% Total door open time : 2 minutes (Any door, F or R open time is over 2 minutes.) Any error mode : R1, F1, D1, F3, RT/S, Door-switch etc.) 2) Defrosting mode starts unconditionally as long as total comp. work time is 24 hours, even if the above conditions 1) are not satisfied. 3) Defrosting mode starts immediately as long as total time of [comp. ON + comp. OFF] is over 60 hours, even if the above 1) and 2) conditions are not satisfied. 3. In providing initial power (or returning power failure) If D-sensor temp. 3.5, defrosting mode starts .

14

CONTENTS
4. Flow Chart of Defrosting Start Start

REMARKS

Comp. operating time is over 2 hours?

YES

NO

YES

Total time is over 60 hours?

NO

YES

Comp. operating time is over 24 hours?

NO

Comp. operating time is over 6 hours?

YES

NO

YES

Comp. operating rate is more 85%?

NO

YES

Any error ?

NO

YES

Total door open time is over 2 min?

NO

Defrosting start

End

15

4-3. (Forced Defrosting) Mode

INPUT CONTROL OBJECT 1. Comp 2. F-Fan 3. R-Fan 4. D-Heater REMARKS

1. Defrosting Cycle

CONTENTS
1. A/S Defrosting Mode (Heater defrost Pause Fan Delay)

Heater Defrosting

Heater Defrosting 1) Comp, F-fan, R-fan : OFF D-HTR : ON 2) Time limit 30 seconds : Heater is ON regardless of D-sensor temperature right after defrosting start 30 minutes : in case of D1-Error 80 minutes : in normal control state 3) If D-sensor 13, Heater Defrosting is OFF

Pause

Pause Time : 7 minutes Comp, F-fan, R-fan, Heater etc. : OFF

Fan-Delay

Fan-Delay 1) Time : 5 minutes Comp : ON F-fan, R-fan, Heater : OFF

2. How to start 1) Push REF.TEMP button 5 times while pushing FRZ.TEMP button simultaneously. --------- FRS-U20IA 2) In LOCK mode, push REFRIGERATOR SET button 5 times while pushing FREEZER SET button simultaneously. ------ FRS(N)-U20DA 3. How to proceed 1) Delete Pre-cool mode. (Others are same as normal defrosting) 2) Heater is ON regardless of D-sensor temp. at first 30 seconds. (Check of defrosting current)

4-4. Fan Voltage of Control Mode

INPUT 1. F-Sensor 2. R-Sensor CONTENTS
1. Fan voltage of control mode

CONTROL OBJECT 1. F-FAN, R-FAN, C-FAN REMARKS

FAN Voltage

F-FAN 13 V

R-FAN 13 V

C-FAN 13 V

Refer to the 5-4. (Fan Function ) 16

4-5. Louver Heater Control

INPUT 1. Comp CONTENTS
It is linked with comp.

CONTROL OBJECT Louver Heater REMARKS

4-6. Buzzer or Alarm Control

INPUT 1. Control (Inner or F-PCB) buttons 2. Door Switch 3. Initial Power Input CONTENTS
1. Buzzer sounds if any button of Inner Control is pushed. 2. Buzzer sounds 4 times 3 seconds after initial power input. 3. Buzzer sounds for 3 or 1 times in case of A/S forced defrosting and short (pull down) operation or explanation mode. 4. If door is open, buzzer sounds after every 1 minutes for 5 minutes (Door open alarm)

CONTROL OBJECT Buzzer REMARKS

4-7. Control of Interior Lights (FRS(N)-U20DA)

INPUT 1. Refrigerator door switch 2. Freezer door switch 3. Home bar door switch 4. Dispenser switch CONTENTS
1. Control refrigerator compartment lights R-Lights turn ON/OFF by R-door switch ON/OFF ( For 10 minutes after sensing door open, the lights turn off automatically through door close is not sensed.) 2. Control of freezer compartment lights. F-Light turn ON/OFF by F-door switch ON/OFF ( For 10 minutes after sensing door open, the lights turn off automatically through door close is not sensed.) 3. R-lights ON/OFF by home bar door switch ON/OFF. ( for only model with home bar ) R-lights turn ON for 10 minutes after sensing home bar door switch open. 4. Dispenser lamp control ( for only model with water/ice dispenser ) Dispenser lamp turns ON/OFF by Dispenser switch. Dispenser lamp turns ON for 4 seconds after sensing switch close.

CONTROL OBJECT Lamp

REMARKS

17

4-8. Demonstration
4-8-1. Basic Model
INPUT 1. FRZ. TEMP 2. Door Switch CONTENTS
1. Start Open and close Freezer door switch 5 times while pushing FRZ. TEMP button simultaneously. 2. Control 1) All other electrical components are OFF except for F-fan / R-fan 2) Fan Control Door open Fan ON / Door close Fan OFF. 3) Display control FRZ. LED and REF. LED are ON in good order 3. Stop 1) During Demo mode, push Freezer door switch open and close 5 times while pushing FRZ. TEMP button simultaneously. 2) Power in again

CONTROL OBJECT Comp F/R-Fan Heater REMARKS

4-8-2. Dispenser Model

INPUT 1. FREEZER SET, WATER/ICE Button , Door switch CONTENTS
1. Start Push ICE/WATER button 5 times while pushing FREEZER SET button simultaneously. 2. Control 1) All other electrical components are OFF except for F-fan / R-fan 2) Fan Control Door OPEN Fan ON / Door close Fan OFF. 3. Stop or termination 1) During Demo mode, push ICE/WATER button 5 times while pushing FREEZER SET button simultaneously. 2) Power in again

CONTROL OBJECT Comp F/R-Fan Heater REMARKS

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4-9. Compensation of R-sensor ON/OFF Point

INPUT Main PCB CONTENTS CONTROL OBJECT Resistance of R-sensor Mid ON/OFF Point REMARKS

Compensation of R-sensor ON/OFF temp. (down) In case temperature of refrigerator compartment is weak or insufficient, take the following action.

FRS(N)-U20IA

FRS(N)-U20DA

R-SENSOR

R-SENSOR

Refer to the 5-2. (Function of each sensor)

R36

R36

R37

R37

R38

J2

J1

R38

J19

J18

J1 J2

J18,19

R36 : R-SENSOR standard resistance in normal mode (31.4K) R37 : In case of weak ref., cut J1 (or J18) to down the standard resistance by 1.5deg(2K) R38 : In case of weak ref., cut J2 (or J19) to down the standard resistance by 1.5deg(2K) J1 J2 Temperature compensation J18 J19 Temperature compensation 0 0 cut -1.5 cut -1.5 cut cut 3 cut cut 3

FRS(N) -U20IA

FRS(N) -U20DA

19

4-10. Error Display

4-10-1. Basic Model (LED Display of Inner Control)
INPUT Temperature Control Buttons CONTENTS
1. How to start 1) Press FRZ.TEMP button 5 times while pressing REF.TEMP button at the same time. 2. How to stop 1) Push FRZ.TEMP button 1 time. 2) It stops automatically in 4 minutes from the start. 3. All the error codes are reset if they turn to be normal. 4. Error display

CONTROL OBJECT Lamp LED of Inner control REMARKS

CONTENTS F-sensor : open (Lo), short (Hi) R-sensor : open (Lo), short (Hi) RT-sensor : open (Lo), short (Hi) D-sensor : open (Lo), short (Hi) R-Door Switch : defective F-Door Switch : defective Cycle : defective Return after defrosting : defective EEPROM : defective Full Down mode Forced defrost mode for A/S

Display FRZ. LED 5 is on and off FRZ. LED 4 is on and off FRZ. LED 3 is on and off FRZ. LED 2 is on and off FRZ. LED 1 is on and off REF. LED 5 is on and off REF. LED 3 is on and off REF. LED 2 is on and off REF. LED 1 is on and off REF. LED 1 is on REF. LED 1 is on and off (twice)

(Full down mode and forced defrost mode are displayed while pressing REF.TEMP button at the error display mode)

20

CONTENTS
5. Control way of Errors (if any) 1) F-sensor error Cause : F-sensor open or short Control : Condition of ambient temperature How to reset : If F-sensor is normal, the error is terminal temperature.

REMARKS

RT-S ON/OFF (min)

~ 9 14 / 50

~ 15 16 / 41

~ 21 27 / 45

~ 31 26 / 22

~ 41 35 / 20

Over 41 35 / 20

2) R-sensor error Cause : R-sensor open or short Control : Condition of ambient temperature How to reset : If R-sensor is normal, the error is terminal temperature. RT-S ON/OFF (min) ~ 9 OFF ~ 15 3 / 50 ~ 21 2 / 10 ~ 31 3/7 ~ 41 4/6 Over 41 6/4

3) RT-sensor error Cause : RT-sensor open or short (full down) Control : Normal operation, deletion of control by RT-sensor If RT-sensor is normal, the error is terminated automatically. 4) D-sensor error Cause : D-sensor open or short (full down) Control : Time limit (30 min) of defrosting return If D-sensor is normal, the error is terminated automatically. 5) Door error Cause : in case it senses that door is open for more than 1 hour. Control : Deletion of function related door switch sensing If door switch (open & close) is sensed, the error is terminated automatically. 6) Cycle error Cause : in case comp. works for over 3 hours when D-sensor temp. is over -5 Control : normal operation When D-sensor temp. is below -5 in comp. off it is terminated. 7) Return after defrosting error Cause : in case defrosting return is done by time limit of 80 min Control : Deletion of Pre-cool mode in defrosting mode If defrosting return is done by D-sensor, it is terminated. 8) A/S forced defrosting mode Push REFRIGERATOR SET button 5 times while pushing FREEZER SET button Simultaneously. Control : A/S forced defrosting control (Pre-cool is deleted) If D-sensor temp. is over 10, the mode is terminated automatically. When all error code is normal, the Refrigerator reset

21

4-10-2. Dispenser Model (CLED Display of Front PCB)

INPUT Temperature Control Buttons CONTENTS
1. How to start 1) Under LOCK mode, press SUPER FREEZER button 5 times while pressing FREEZER SET button at the same time. 2) The front CLED displays as the right diagram shows ( [Ex.] Time Display of 0003 signifies 3 minutes of power on time.) 3) Press FREEZER SET button and the following value is displayed successively. Time F-Sensor temperature D-Sensor temperature R-Sensor temperature RT-Sensor temperature P Factor display (Refer to water supply mode of automatic icemaker) Filter remaining time until change (First check ; 4,320Hr) Refer to Filter Information Reset of CLED of front control panel. 4) Error is displayed only if there is any ; it is skipped if no error. 2. How to stop 1) Push LOCK button 1 time. 2) It stops automatically in 4 minutes from the start. 3. All the error Codes are reset if they turn to be normal. 4. Error code

CONTROL OBJECT 88 Display CLED REMARKS

ERROR CODE F1 r1 rt d1 dr dF dH EI EF Et Eg ES EA Eu C1 F3 Co D2

CONTENTS F-sensor : disconnection (Lo), short (Hi) R-sensor : disconnection (Lo), short (Hi) RT-sensor : disconnection (Lo), short (Hi) D-sensor : disconnection (Lo), short (Hi) R-Door Switch : defective F-Door Switch : defective Home bar Door Switch : defective I-sensor : disconnection (Lo), short (Hi) Flow sensor : defective Horizontal switch : error Water supply : error Micro switch : error Drop the ice while Et Full ice switch : error Cycle : abnormal or defective Return after defrosting : abnormal or defective Display Full Down mode Display forced defrost mode for A/S
22

CONTENTS
5. Control way of Error (if any) 1) F1 error Cause : F-sensor disconnection or short Check point : Measure the resistance between both terminals after separating CN8 (or CN15) of the Main PCB. (Refer to the 5-2.) If F-sensor is disconnected or shorted , change the F-sensor in the freezer compartment. How to reset : If F-sensor is normal, the error is terminal temperature. 2) R1 error Cause : R-sensor disconnection or short Check point : Measure the resistance between both terminals after separating CN7 (or CN14) of the Main PCB. (Refer to the 5-2.) If R-sensor is disconnected or shorted , change the F-sensor in the refrigerator compartment. How to reset : If R-sensor is normal, the error is terminal temperature. 3) rt error Cause : RT-sensor disconnection or short (full down) Check point : Measure the voltage of A part on the Main PCB. If the voltage is 0.5V~4.5V, it is normal. If the voltage is 0V (short) or 5V (disconnected), change the RT-sensor on the Main PCB How to reset : If RT-sensor is normal, the error is terminated automatically. A A

REMARKS

< Basic Model >

< Dispenser Model >

4) d1 error Cause : D-sensor disconnection or short (full down) Check point : Measure the resistance between both terminals after separating CN8 (or CN15) of the Main PCB. (Refer to the 5-2.) If D-sensor is disconnected or shorted , change the D-sensor on the evaporator. How to reset : If D-sensor is normal, the error is terminated automatically. 5) Door error (dF dR dH on display) Cause : in case it senses that door is open for more than 1 hour. Check point : F/R door is opened or not. 6) C1 error Cause : in case comp. works for over 3 hours when D-sensor temp. is over -5 Check point : Refrigerant leakage. 7) F3 error Cause : in case defrosting return is done by time limit of 80 min Check point : Measure the resistance between both terminals of the defrost heater. (Assembled with evaporator) If the resistance is (disconnected) or 0 (short) change the 8) d2 mode (A/S forced defrosting mode) Push REFRIGERATOR SET button 5 times while pushing FREEZER SET button simultaneously. Control : A/S forced defrosting control (Pre-cool is deleted) If D-sensor temp. is over 10, the mode is terminated automatically. Refer to the 4-3. . 23

CONTENTS

REMARKS

9) EIERROR Cause : I-SENSOR disconnection / short Check point : Measure the resistance between both terminals after separating CN11 of the Main PCB. (Refer to the 5-2.) If F-sensor is disconnected or shorted , change the I-sensor in the automatic ice maker. 10) EF ERROR Cause : When Flow-sensor ERROR (There is no Pulse during some time) The number of pulse signal is below 10 by 1 sec during water supply. Check point : Water supply line 11) Eg ERROR Cause : I-sensor temp (5min after water supply) doesnt go up. Check the I-sensor or water supply line. 12) ES error (MICRO switch error) Cause : When it senses 1min continuously Check the MICRO switch of the dispenser.

13) Ea error Cause : Malfunction of ice drop motor. Check the motor by pushing test switch. 14) Eu error Cause : Switch (which senses if the ice is full or not) is in error. Control : When dropping the ice, the motor just rotates 90 degree. Termination : When the switch is in normal.

15)EA ERROR Cause : When sensing Ice dropping by time 3 times in level sensor SW Error. Control : Stop of Ice Maker Termination : With normal level switch. Re-input of power or push if icemaker test switch. 16)Et ERROR Cause : Level switch error (No pulse is sensed for some time) Control : By time (Supply mode is skipped) Termination : Normal condition. * When all ERROR CODE is normal, the Refrigerator reset

24

4-11. Summary of Function

4-11-1. Basic Model (Inner Control)
INPUT Each button CONTENTS CONTROL OBJECT Resistance of R-sensor Mid ON/OFF Point REMARKS

Element A/S Function Forced Defrosting Pull Down Demo function Error display FRZ.TEMP + REF.TEMP 5 times REF.TEMP+ FRZ.DOOR OPEN/CLOSE 5 times FRZ.TEMP+ FRZ.DOOR OPEN/CLOSE 5 times REF.TEMP+ FRZ.TEMP 5 times

4-11-2. Dispenser Model (Front PCB)

INPUT Each button CONTENTS CONTROL OBJECT Resistance of R-sensor Mid ON/OFF Point REMARKS

1. All the modes are started LOCK mode (except FILTER RESET mode) 2. Element A/S Function Forced Defrosting Reset water filter Demo function Pull Down Error display EEPROM clear Ice maker test FREEZER SET + REFRIGERATOR SET 5 times Push RESET WATER FILTER for 3 seconds REFRIGERATOR SET + WATER/ICE 5 times REFRIGERATOR SET+ FREEZER SET+ WATER/ICE5 times FREEZER SET+ SUPER FREEZER 5 times WATER/ICE+ RESET WATER FILTER 5times WATER/ICE + ICE MAKER LOCK 5 times

25

4-12. Back up Function (Basic Model)

INPUT None CONTENTS
1. Filter Exchange Information : Record as a real-time from the point of power input 2. P Factor (Information about Ice Maker)

CONTROL OBJECT 1. F-FAN, R-FAN, C-FAN REMARKS

4-13. Automatic Icemaker ( Dispenser Model)

INPUT Full ice sensing switch Ice Maker Lock Sensors CONTENTS
1. Flow of ice making

CONTROL OBJECT

Ice separating motor REMARKS

START

Ice making mode

Ice is being made

(water supply stand by)

Ice separating mode

Ice tray is twisted to separate

ice cubes

Water supply mode

Water is supplied to ice tray

Water supply check mode

Check is water is supplied OK.

RETURN

1) Press TEST switch under the Icemaker for more than 1 second and test starts. * Test mode starts from ice separating mode. * In case test switch has an error of short, test is done only once.

26

CONTENTS
2) With the initial power input, Ice tray turns to be horizontal and ice making mode starts.

REMARKS

3) Control of water hose heater * Heater is always ON if RT-sensor has an error or RT is below 15 degree. * Heater is always ON for 60 minutes (max. Limit time) if Flow-sensor has an error

4) Water supply stand-by Condition : if ice is sensed full Operation : proceeds to Ice making mode (Ice separating and water supply Modes stop)

5) Crusher Function It stops operation when freezer door is open It operates if freezer door is closed.

2 Ice making mode

START

NO
130 min passed?

I-S-9.5

NO

YES

YES

I-S12.5

NO

15 min passed?

NO

YES

YES

Ice saparating mode

1) Ice making stops if ice-sensor is below -12.5 after 130 minutes. 2) Ice making also stops if ice-sensor is below -9.5 for 15 minutes, though ice-sensor is not below -12.5 after 130 minutes. 3) In case of ice sensor, ice making stops after 4.8 hours.

27

CONTENTS
3. Ice separating (drop) mode

REMARKS

status of ice tray Ice separation start level SW MAX1.1sec 8.5~12.2sec 0.2sec

Horizontal position

8~11sec normal level SW motor revolution

CW 10 sec

CCW 11 sec

CW 1.1 sec

STOP

level SW error

1) Time of each zone used to verify level switch error 2) The rotation of motor is sensed at each zone 3) In case of level switch error, ice separation is done by time. 4) If ice separating motor has error, the mode stop. 4. Water supply mode
START

Water supply valve ON

Water flow Pulse Count = 0

1sec passed after water valve ON ? Y

N Water flow Pulse > 10

Flow-Sensor Error mode operation

Water flow Pulse spec Pulse spec N N water supply time time spec

water supply valve OFF

END

28

CONTENTS
1) Water supply valve is open when water supply mode starts after separation of ices.

REMARKS

2) Water is supplied by time in case sensor has error. 3) Factor valve is variable which can be useful in AS action Water flow pulse is set to 238 if flow sensor is in normal condition. (If water is supplied by time, maximum water supply time 165 seconds) In case water flow sensor has error, water time is 5.5 seconds.

5. Water supply check mode 5 minutes after water supply the status can be checked by RT-sensor and increase of temp. Ice sensor. RT-S I-S 9 -10 ~15 -9 ~21 -8 ~31 -7 ~41 -6 41 -5

4-14. Dispenser Control Function

INPUT Dispenser switch WATER/ICE Button ICE MAKER LOCK Button Freezer Door Switch CONTENTS
1) Initial mode : water (Mode change : Water Cubed ice Crushed ice) - Selected icon LED turns ON and others are OFF. 2) ICE MAKER LOCK Button Icemaker Lock function and its ICON Turn ON/OFF by pressing the button. 3) Display Water ICON turns ON as default mode The ICON of each mode turns ON by pressing its button. (If display switch makes error during operation of a mode, its ICON turns OFF) When Icemaker Lock ICON turns ON. - ICE MAKER LOCK ICON turns ON - If it is in the mode of Cubed Ice or Crushed Ice, the mode is changed to Water and Water ICON turns ON - If there is no button input for 1 hour after selecting Cubed Ice or Crushed Ice the mode turns to Water (default)

CONTROL OBJECT Dispenser Lamp Crusher Motor Flap Solenoid Crusher Solenoid Dispenser Water Valve REMARKS

29

CONTENTS
4) Control Flow & Timing Chart Crushed Ice

REMARKS

D.P SW

D A A C

D.P Lamp D.P S/V (Flap) Gear Motor

Cubed Ice

D.P SW D.P Lamp Cube S/V D.P S/V (Flap) Gear Motor

A A A B

Water

D.P SW

D A

D.P Lamp Water S/V

Delay time : A = 500ms, B = 500ms, C = 2.0s, D = 5.0s

30

5. CIRCUIT OPERATION
5-1. Power Circuit Diagram
- Basic Model
A B

- Dispenser Model

Voltage of every part

Parts Voltage A MC1 230Vdc B CE1 310Vac C CE3 12Vdc D CE4 14.5Vdc E CE6 5Vdc

Caution : Since high voltage (DC310V) is maintained at the power terminal, please take a measure after more than 3minutes have passed after removing power cords in the abnormal operation of a circuit. 31

5-2. Function of Each Sensor

- Dispenser Model
CONTENTS REMARKS

Compensation of R-sensor ON/OFF temp. B

IC1 (MICOM)

[F-sensor] 1) It senses the temperature of freezer compartment and control Comp., F-fan ON/OFF 2) How it works; Working Point Working Temp. Resistance Sensing Voltage Low ON -11 9.32 3.24V Mid OFF -16 15.19 2.93V High OFF -19 15.58 2.73V

[R-sensor] 1) It senses the temperature of refrigerator compartment and control R-fan ON/OFF 2) How it works; Working Point Working Temp. Resistance Sensing Voltage Low ON 7.7 23.33 2.96V Mid OFF 5.2 24.05 2.83V High OFF 3.2 24.76 2.72V

[D-sensor] 1) It senses return point of defrosting heater. 2) How it works; Working Point Working Temp. Resistance Sensing Voltage Return point of defrosting heater 13 22.56 3.08V

* In case temperature of refrigerator compartment is weak or insufficient though comp. and R-fan operate in normal way; 1) Cut J1 on the M-PCB, then temp. is lowered 1.5 than [Mid OFF point] 2) Cut J1 and J2 on the M-PCB, then the temp, is lowered 3.

32

- Dispenser Model

CONTENTS

REMARKS

Compensation of R-sensor ON/OFF temp. B

IC1 (MICOM)

[F-sensor (A)] 1) It senses the temperature of freezer compartment and control Comp., F-fan ON/OFF 2) How it works; Working Point Working Temp. Resistance Sensing Voltage Low ON -11 9.32 3.24V Mid OFF -16 15.19 2.93V High OFF -19 15.58 2.73V

[R-sensor (B)] 1) It senses the temperature of refrigerator compartment and control R-fan ON/OFF 2) How it works; Working Point Working Temp. Resistance Sensing Voltage Low ON 7.7 23.33 2.96V Mid OFF 5.2 24.05 2.83V High OFF 3.2 24.76 2.72V

[D-sensor (C)] 1) It senses return point of defrosting heater. 2) How it works; Working Point Working Temp. Resistance Sensing Voltage Return point of defrosting heater 13 22.56 3.08V

* In case temperature of refrigerator compartment is weak or insufficient, though comp. and R-fan operate in normal way; 1) Cut J18 on the M-PCB, then temp. is lowered 1.5 than [Mid OFF point] 2) Cut J18 and J19 on the M-PCB, then the temp, is lowered 3

33

5-3. Relay Function

- Basic Model
CONTENTS REMARKS

1. Circuit Diagram

IC1 (MICOM)

Comp

Comp R-Lamp Louver Heater F-Lamp D-Heater

Louver Heater

D-Heater

2. How it works;
Control Mode Method Relay 1 Relay 3 Relay 5 ON Condition MICOM Port #15.0V #35.0V #55.0V IC7 IC ULN2004 Output pin #100.7V #120.7V #140.7V OFF Condition MICOM Port #10V #30V #50V IC7 IC ULN2004 Output pin #1012V #1212V #1412V

Control Comp Louver Heater D-Heater

34

- Dispenser Model
CONTENTS REMARKS

1. Circuit Diagram

IC1 (MICOM)

Comp R-Lamp Louver Heater F-Lamp D-Heater

2. How it works;
Control Comp R-Lamp H/B Heater Dispenser-Lamp Dispenser-Solenoid Water (Ice) Water (Dispenser) Geared-Motor D-Heater F-Lamp Cube-Solenoid Water Pipe Heater Control Mode Method Relay 1 Relay 2 Relay 3 Relay 4 Relay 5 Relay 6 Relay 7 Relay 8 Relay 9 Relay 10 Relay 11 Relay 12 ON Condition IC ULN2004 Output pin #100.7V IC7 #110.7V #120.7V #130.7V #140.7V #150.7V #100.7V #110.7V #120.7V #130.7V #140.7V #150.7V OFF Condition IC ULN2004 Output pin #1012V IC7 #1112V #1212V #1312V #1412V #1512V #1012V #1112V #1212V #1312V #1412V #1512V

MICOM Port #15.0V #25.0V #35.0V #45.0V #55.0V #65.0V #75.0V #85.0V #95.0V #105.0V #115.0V #125.0V

MICOM Port #10V #20V #30V #40V #50V #60V #70V #80V #90V #100V #110V #120V

IC8

IC8

35

5-4. Fan Function

1. Circuit Diagram

- Basic Model

- Dispenser Model

2. Explanation for the operation * TA7291P is the drive IC for the only DC motor, and used for control of the fan motor * One input and output is used for the control of the fan motor Input Motor IC No.5 Pin (R:MT2/F:MT3/C:MT1) High Low Output Motor IC No.2 Pin (R:MT2/F:MT3/C:MT1) High Low Remark 13V Stop

- Vref is the reference voltage for the adjustment of the output voltage by the voltage distribution of Vs (Maximum output voltage), and the output voltage applied to the fan is determined by the PWM control using the software. 36

6. DIAGRAM
6-1. Wiring Diagram
- Basic Model

37

- Dispenser Model

38

6-2. Circuit Diagram of Main PCB

- Basic Model

39

40

- Dispenser Model

41

42

7. COMPONENT LOCATE WIEW

7-1. Front View ( Dispenser + Home bar Model )

Front PCB

Home bar Door (Option)

Dispenser Button

7-2. Inner View

Automatic Ice Maker F-Fan Motor Geared Motor

R-Fan Motor

R-Sensor R-Lamp

Inner R-Sensor Controller

F-Door Switch

F-Sensor F-Lamp

R-Door Switch

R-Door Switch

Freezer Compartment (Dispenser Model)

Refrigerator Compartment (Dispenser Model)

Refrigerator Compartment (Basic Model)

43

7-3. Evaporator
Water Pipe

D-Sensor

Temp Fuse Evaporator Defrost Heater

7-4. Machine Compartment

Power cord

Compressor

Condenser

Running Capacitor

OLP & PTC

Dryer

Condenser Fan-Motor

Tray Drip

Water Valve

44

8. HOW TO CHECK EACH PARTS

8-1. Hose Ice Maker Tube Assembly
1) Disassembling Procedure
NO 1 DISASSEMBLING PROCEDURE NO 5 DISASSEMBLING PROCEDURE

Pull forward Ice Storage Case 2 6

Remove 2 screws at the Cove Guide Cab W/Tube A.

Remove 2 screws. 3 7

Disassemble Cover Guide Cab W/Tube A

Pull forward Ice Maker. 4 8

Pull forward Hose Ice Maker Tube As.

Remove Water Hose Heater's 2P housing.

Check Hose Ice Maker Tube As.

2) How to check Hose Ice Maker Tube As.

How to check Measure the resistance of two wire CRITERION Good: 9680(8%) (8900 ~ 10456) If defective, change

45

8-2. Bracket Geared Motor Assembly

1) Disassembling Procedure
NO 1 DISASSEMBLING PROCEDURE NO 4 DISASSEMBLING PROCEDURE

Remove 2 screws. 2 5

Pull forward Bracket Geared Motor.

Unscrew (4 points). 3 6

Unscrew (red 4 screws). Unscrew (blue 4 screws).

Separate 6 pin housing of Bracket Geared Motor from the top connector.

Check Solenoid Valve and Geared Motor.

2) How to Check Hose Ice Maker Tube Assembly

PARTS SPEC. SPEC. NAME :DAG-6502DEC Geared Motor VOLTAGE :220/240V,50Hz Check resistance value of 2 terminals with a Multi Tester. HOW TO CHECK CRITERION GOOD : 11.3(10%) (10.8 ~ 12.7) DEFECTIVE ; Change the Geared Motor.

Cube Sol Valve

SPEC. NAME :Cube SN8 VOLTAGE :220/240V,50Hz Check resistance value of 2 terminals with a Multi Tester.
46

GOOD : 145(8%) (133 ~ 156) DEFECTIVE ; Change the Cube Sol Valve.

8-3. Dispenser Micro Switch

1) Disassembling Procedure
NO 1 DISASSEMBLING PROCEDURE NO 3 DISASSEMBLING PROCEDURE

Insert (-) screw driver into bottom hole of Dispenser Button Guide. Pull up forward to remove the guide. (Be careful not to damage guide surface.) 2 4

Separate wire connectors from Micro Switch.

Remove Micro switch.

Check Micro Switch.

2) How to Check Micro Switch

PARTS HOW TO CHECK GOOD : Tact Switch (Blue Circle) ON (Close) VOLTAGE :125V,3A Check both terminals (red circle) with a Multi Tester (Tester Mode : Resistance (). OFF (Open) Terminals (Red circle) Connected Disconnected Tester Result (Resistance Mode) Some Value No value (0) CRITERION

SPEC. NAME : VP333A-OD-8

DEFECTIVE : Change Micro Switch.

47

8-4. Dispenser Solenoid Valve

1) Disassembling Procedure
NO 1 DISASSEMBLING PROCEDURE NO 4 DISASSEMBLING PROCEDURE

Insert (-) screw driver into bottom left groove of Cover Dispenser Box. Pull forward with a snap.(Be careful not to damage cover and door surface.) 2 5

Separate 2 terminals from Sol Valve and 2P Housings from Cover Ice Flap.

Separate 2 housings of 10P / 7P from Front PCB. (Do not hold only wires to pull out.) 3 6

Unscrew (3 points) to remove Sol Valve.

Unscrew (2 points) to remove Box Dispenser Shut.

Unscrew (1 point) to remove Cover Ice Flap.

2) How to Check Micro Switch

PARTS SPEC. HOW TO CHECK CRITERION

SPEC. NAME :SOL2003-01B Dispenser Sol Valve VOLTAGE :220/240V,50Hz Check resistance value of both terminals with a tester.

Good : 215(10%) (193 ~ 236) DEFECTIVE : 0 Change Sol Valve.

Flap Heater Assembly

VOLTAGE :DC 12V,1.5W Check resistance value of both terminals with a tester.
48

GOOD : 96(8%) (88 ~ 104) DEFECTIVE ; Change Flap Heater AS.

8-5. Main PCB

- Basic Model

1 6 3

2 5 4
NO 1 ITEM Compensation of Weak Refrigeration Making R-temp cooler Relay Power Controller Fan Power Controller CHECK POINT REMARK

J1 J2

* Used when making R-temp. down to compensate for weak refrigeration without changing FCP temp. setting. Cutting of J1 ; down by 1.5 Cutting of J1, J2 ; down by 3

* To check normal voltage of each electrical devices to & from Mi-com. Check input & output voltage of MICOM and IC7 * To check input & output voltage of Fan #2 : Input

F
4 5

#5 : Output

Electric Current Fuse * To check when each device does not work (250V,3.15A) Time Shortening Switch Regulator IC(5V) * To shorten time in PCB checkup (Pressing 1 time is regarded as 1 minute has passed.) * To check voltage of MICOM and IC Voltage check of IC#6 (Input :12V,Output : 5V)

49

- Dispenser Model

1 6 3 5

NO 1

ITEM Compensation of Weak Refrigeration Making R-temp cooler Relay Power Controller Fan Power Controller

CHECK POINT

REMARK

J18,19

* Used when making R-temp. down to compensate for weak refrigeration without changing FCP temp. setting. Cutting of J18 ; down by 1.5 Cutting of J18, J19 ; down by 3

* To check normal voltage of each electrical devices to & from Mi-com. Check input & output voltage of MICOM and IC7, 8. * To check input & output voltage of Fan #2 : Input

F
4 5

#5 : Output

Electric Current Fuse * To check when each device does not work (250V,3.15A) Time Shortening Switch Regurator IC(5V) * To shorten time in PCB checkup (Pressing 1 time is regarded as 1 minute has passed.) * To check voltage of MICOM and IC Voltage check of IC#6 (Input :12V,Output : 5V)

50

8-6. Ice Maker

1) Disassembling Procedure
NO 1 DISASSEMBLING PROCEDURE NO 6 DISASSEMBLING PROCEDURE

Remove 2 screws on top front of ice maker. 2 7

Remove full ice sensing switch and level switch.

Pull forward ice maker. 3 8

Unscrew (3 points) Plate Gear Fixture.

Unscrew Fixture of Frame Ice Maker. 4 9

Check if ice dropping motor is normal (OK).

Separate Ice Maker Assembly from Frame Ice Maker. 5 10

Remove 2 pin housing from Plate Gear Fixture.

Separate Cover I/M (A) from Cover I/M (B) with a (-) screw driver. * Follow the reverse order when assembling.
51

Remove I-sensor (ice sensor) from Case Icing As.

2) How to Check Ice Maker

PARTS Ice Dropping Motor HOW TO CHECK CRITERION GOOD : RS-360RH-14250 : 6 ~ 14 DEFECTIVE : Change the motor. Check resistance value of 2 wires with a Multi Tester.

I-Sensor (Ice Sensor)

GOOD : 4.4 ~ 50k (It depends on surround temp.) DEFECTIVE : Change the sensor. Check resistance value of 2 wires with a Multi Tester.

Full Ice Sensing Switch

GOOD : Tact Switch (Blue Circle) ON (Close) OFF (Open) Check resistance value of 2 terminals with a Multi Tester. Terminals (Red circle) Connected Disconnected Tester Result (Resistance Mode) Some Value No value (0)

DEFECTIVE : Change the switch. GOOD : Tact Switch (Blue Circle) ON (Close) OFF (Open) Terminals (Red circle) Connected Disconnected Tester Result (Resistance Mode) Some Value No value (0)

Level Switch

Check resistance value of 2 terminals with a Multi Tester.

DEFECTIVE : Change the switch.

52

9. TROUBLE DIAGNOSIS
9-1. Faulty Start (F/R lights OFF , F-PCB Power OFF)
Start

Power cord or Fuse is disconnected ?

Y
Change the Main Fuse (AC250V 15A)
(In the left side of machine compartment)

N
1st power of SMPS is on?

N
Check power Cord connection from machine compartment and to CN1 of M-PCB.

Y
Main PCB Fuse is disconnected?

Y
Change the Fuse (AC250V 3.15A) (on the Main PCB)

N
Voltage (DC12V/14.5V/5V) on Main PCB is OK?

N
Refer to the 5-1. (Power circuit diagram)

Y
Wire connection of F-PCB is OK?

Change Main PCB

N
Checkup and connect F-PCB wires. Change F-PCB AS.

How to replace Front PCB

1) Insert a flat tip driver into the left down groove of panel frame and snap it out smoothly. 2) Separate 2 housings of 10P / 7P from Front PCB. (Do not hold only wires to pull out.) 3) Unscrew (7 points) to remove Front PCB. * Follow the reverse order when assembling.
53

9-2. Freezer Compartment

9-2-1. Freezing failure . (Foods are not frozen / cold.) Start

Any Error code on F-PCB?

Y
Refer to error display in operation and function Refer to the 4-10. (Error Display)

Does Comp. work?

OLP/PTC is OK?

N
Change OLP/PTC

Change the Comp.

F/C-Motor works OK?

N
F/C-Motor is OK? Change F/C-Motor

Y
Wiring connection Is OK?

Y
Change M-PCB

N
Check lead wire Temp. Fuse Is OK?

Y N
Defrost Heater Is Ok? Defrost Heater : 192W (252 )

Change Fuse. Temp Left-lower side of Evaporator (4th pipe from buttom)

Change the Defrost Heater

Ice formation on Eva. Is OK?

Y
54

Check ice formation on Eva. And if refrigerant leak is found, repair it.

Removing and replacing Freezer parts

(1)

1) Remove foods. 2) Remove Ice Bucket, shelves and cases in Freezer compartment.

(2)

* Remove 2 screws of Ice Maker.

(4)

* Remove 4 screws of Geared Motor.

(3)

* Remove the Housing of Ice Maker AS. (Right side)

(5)

* Remove the Housing of Geared Motor AS. (Center)

55

Removing and replacing Freezer parts

(6) * Remove light cover screws. (12) * Remove the screw cap on the F-Louver A with a flat tip driver.

(7) * Pull down smoothly the bottom of light cover to remove.

(13) * Remove 3 screws of F-Louver A.

(8) * Remove the screw of bracket F-Lamp.

(14) * Hold the end of F-Louver A and pull forward slowly.

(9) * Remove the left housing. (15)

* Remove the housing.

(10) (16) * Pull out smoothly the bracket F-Lamp AS. to remove. * Remove the screw of F-Return cover and pull out cover.

(11)

(17

* Hold the end of F-Fan cover and pull forward slowly.

* Hold the end of F-Louver B and pull forward slowly.

56

Removing and replacing Freezer parts

D-Sensor Housing F-Louver B Heater Housing Temp. Fuse Housing 1st : F-Louver B Heater Housing 2nd : None. 3rd : Defrost Heater Housing. Temp. Fuse

Defrost Heater

D-Sensor

Defrost Heater

57

9-2-2. Ice Formation on F-Louver

Start

Dews are formed on the gasket surface inside F compartment ?

Gasket has a gap between cabinet ?

Remove the gap.

N N
Door is hanged down ?

Y
Reassemble the door.

Door is open and closed too frequently ?

Explain not to open doors too frequently.

Heat appliances are too close to the refrigerator ?

Make enough distance between heat appliances and refrigerator.

Watery or hot foods are stored in refrigerator compartment ?

Wipe out dews on the louver surface and run the refrigerator again.

Louver heater is disconnected ?

Change the louver assembly.

58

9-2-3. Disconnection / breaking of Freezer Lights Wires Start

Freezer light filament is disconnected or breaking ?

N N

Change the light bulb.

Connection of F door switch is OK ? Y Check the F door switch connection and F-light socket.

Repair the F-door switch.

Change of F Lights

Change of F Door Switch

* Remove 2 screws of light cover.

* Insert a flat tip screw driver Into a gap of door switch to pull forward.

* Hold the bottom of light cover and pull forward to remove.

* Disconnect the housing and change the switch for a new one. Be careful when changing the switch. F and R door switch are different in type and shape.

* Change the light bulb. (AC240V 25W)

Follow the reverse order of disassembling after changing the light.

Follow the reverse order of disassembling after changing the switch.

59

9-3. Refrigerator Compartment

9-3-1. Refrigeration failure (Foods does not get cool or cold soon.) Start

Any error mode on F-PCB?

Refer to the 4-10. (Error Display)

Solve error code problem, if any.

R-Motor works OK ?

R-Motor is OK ?

Change the R-Motor.

Y
Wiring connection Is OK ?

Change the Main PCB.

R-Sensor is OK (normal) ?

N
Check the wirings.

Y
Freezer compartment Is OK ?

Change the R-Sensor and check connector.

Y
Refrigerator gasket have gap ?

Refer to Freezing does not work.

Gasket have any gap ?

Repair to eliminate the gap of gasket.

N N N Y
Explain not to place foods close to R-sensor or cold air spout. Door is hanged down to make gap between cabinet ?

Reassemble doors.

Foods are placed just close to R-Sensor ?

N
Refrigerator door openings are too often ?

Explain not to open doors unnecessarily or frequently. * Advise to use in HIGH mode * Jumper cutting of Main PCB to prevent weak refrigeration ; Option 1 : cut J18 to down 1.5. Option 2 : cut J19 to down 1.5.

60

9-3-2. Disconnection / Breaking of Refrigerator Lights Wires Start

Freezer light filament is disconnected or breaking ?

N N

Change the light bulb.

Connection of R door switch is OK ? Y Check the R-door switch connection and R-light socket.

Repair the R-door switch.

Change of R Lights
* Remove screws of light cover.

Change of F Door Switch

* Insert a flat tip screw driver into a gap of door switch to pull forward.

* Hold the bottom of cover and pull forward to remove.

* Disconnect the housing and change the switch for a new one. Be careful when changing the switch. F and R door switch are different in type and shape.

* Change the light bulbs. (AC240V 25W)

Follow the reverse order of disassembling after changing the switch.

Follow the reverse order of disassembling after changing the light.

61

9-3-3. Dews on Refrigerator Compartment

Start

Dews are formed on the gasket inside R-compartment?

Gasket has Any gap ?

Repair to eliminate the gap.

N N

N
Door is hanged down ?

Reassemble the doors.

Y
Door is open too long ? Explain not to open doors too long.

Door is open and closed too frequently ?

Explain not to open doors unnecessarily.

Heat appliances are used near the refrigerator ?

Make enough distance between the appliances and refrigerator.

Watery or hot foods are stored in the R-compartment?

Advise to cool down foods, wrap or cover foods with much water before storing in the compartment.

N
R-fan works OK ? Repair and change R-motor.

Y
62

9-3-4. Excessive Refrigeration of Vegetable Case

Start

Refrigerator temp. mode is HIGH ? N

Explain the temperature modes. Advise to set the temp. to Middle or LOW mode.

R-check valve Works OK ? Y

Repair and/or Change the R-check valve. Refer to Repair /Change of Check Valve.

Is there any R-sensor error code ? Y

N R-sensor is OK ?

Change the R-sensor.

Check the R-sensor connection. (Check the connector to Main PCB.)

63

Removing of Check Valve

* Remove screws of light cover.

* Hold the bottom and right of damper to pull down to remove.

* Hold the bottom of cover and pull forward to remove.

* Lift up a piece of Check Valve Flap and insert a finger to the valve frame to hold out.

* Disconnect light housing.

* Remove screws with a (+)screw driver.

64

9-4. Operation Noise of Refrigerator

9-4-1. Comp. operation Noise

Start

Refrigerator is leveled ?

Level the refrigerator by adjusting wheels. Refer to Users Guide and SVC Manual. Y

Front cover or door gasket is assembled wrong ?

Set it right.

Rubber absorber comp is distorted or aged ?

Change the Rubber absorber.

Sound from Comp itself or Vibration ?

Attach a restrainer on the comp. head to reduce vibration and high frequency noise.

Change the compressor.

Remarks Compressor sound is somewhat normal because it works like a heart to circulate the refrigerant in the pipes during the refrigerator operation. Rattling or metallic touch sound of motor, piston of comp. can be heard when it starts or stops.
65

9-4-2. Refrigerant Flow Sound

Start

Water flowing or hiss sounds from the refrigerator ?

Attach an absorber gum on the capillary tube.

Refrigerant sound of hiss or sizzling sound when comp. starts ?

Apply a gum on the accumulator.

Refrigerant sound of hiss or sizzling when comp. stops ?

Apply a gum on the accumulator.

Any shaking sound from F-compartment when comp. works ? N

Fasten the evaporator in Fcompartment tightly against touching (liner) surfaces.

Explain refrigerator work mechanism and sound to the users or customers.

Remarks Water flowing sound, hiss or sizzling sound can make while refrigerant in the pipes is changing from liquid to gas state when comp. starts or stops. It is normal to the refrigerator.
66

Troubleshooting of Evaporator Sound

1. Hiss Sound from Capillary Tube

I tube

1) I tube is used to connect the capillary tube and evaporator. (2 welding points : , ) 2) When such a sound is made, attach a absorber on the tube including 2 welding points.

2. Sizzling Sound from Accumulator

Attach a absorber on point (accumulator).

3. Shaking or trembling Sound of Evaporator

1) Check whether evaporator is fastened tight with the fasteners of , . 2) Insert a soft spacer (EPS) between left and right wall. Evaporator not to be shaken or trembled during refrigerator operation.

67

9-4-3. Fan Noise

Start

Fan is damaged or transformed ? N

Change the fan.

Fan is touching the surround ?

Set it right not to touch.

Fan-motor assembly is moving or shaking ?

Set it right not to move.

Motor has its own noise or vibration when working ?

Change the motor assembly.

Explain to the customers how fan is working to circulate cold air in the compartments.

Remarks The fan is sending out cold air to circulate it through the compartments. When the air is touching the surface of louver or liner wall, such sound can make.
68

Troubleshooting of Fan Noise

1. Fixing or Fastening of Fan Motor

1) Check if fan motor frame of the assembly is fastened tightly with screws to the liner wall. Unless it is tight, vibration of shaking can make.

2) Check if fan motor and fan are hanged down. Fan working sound can be louder if they are not set right.

2. Any Touch Sound from Fan

1) Check if sealing sponge on the insulator touches the fan. If so, set it again not to touch it. 2) If any damage on the insulator around the fan rotation is found, set the fan motor assembly right not to touch it.

69

9-4-4. Pipe Noise

Start

Pipes are touching in the machine compartment ?

Separate the touching pipes, if any.

Tray drip makes noise by Condenser shaking ?

Apply cushion material between Comp. base and Tray drip.

Pipe itself is shaking much ?

Move or change the points of vibration absorber rubbers on the pipes to reduce the shaking. Y

Compressor itself is shaking much ?

Attach a absorber on the comp. head.

Explanation to the users.

Remarks Refrigerant is erupting rapidly from the compressor to circulate pipes, so pipe shaking noise can make to some degree. In case compressor vibration is sent to a pipe directly, apply vibration absorber rubbers to welding points of the pipe and comp. or to a much bent point on the pipe.
70

9-5. Door
9-5-1. Door Opening Alarm Continues though the door is closed.

Start

Door switch is pushed well ?

Check if interior light is ON.

Attach a thin pad on the door liner or change the door assembly.

Door switch is soaked with water or there is water in the switch ? N

Change the door switch.

PCB input is OK ?

Check #5,6 of CN8 (F-Door) and #4,6 of CN7 (F-Door). Open : 5V, Close : 0V

Repair any disconnection of wires and defective Door switch.

Connector insertion to Main PCB is OK ?

Repair the defective connection.

Door switch itself is OK ?

Change the switch.

Check it up.
71

10. COOLING CYCLE HEAVY REPAIR

10-1. Summary of Heavy Repair Process Remove refrigerant Residuals Contents * Cut charging pipe ends (Comp. & Dryer) and discharge refrigerant from drier and compressor. Tools * Nipper, side cutters

Parts replacement and welding

* Confirm refrigerant (R-134a or R-600a) and oil for compressor and drier. * Confirm N2 sealing and packing conditions before use. Use good one for welding and assembly. * Weld under nitrogen gas atmosphere. * Repair in a clean and dry place.

* Pipe Cutter, Gas welder, N2 gas

Vacuum

* Evacuate for more than forty minutes after connecting manifold gauge hose and vacuum pump to high (drier) and low (compressor) pressure sides.

* Vacuum pump , Manifold gauge.

Refrigerant charging and charging inlet welding

* Weigh and control the bombe in a vacuum conditions with electronic scales and charge through compressor inlet (Process tube). * Charge while refrigerator operates). * Weld carefully after inlet pinching.

* Bombe (mass cylinder), refrigerant manifold gauge, electronic scales, punching off flier, gas welding machine

* Check leak at weld joints. Note :Do not use soapy water for check. Check * Check cooling capacity refrigerant leak Check condenser manually to see if warm. and cooling Check hot pipe manually to see if warm. capacity Check frost formation on the whole surface of the evaporator.

* Electronic Leak Detector, Driver.

Compressor compartment and tools arrangement

* Remove flux from the silver weld joints with soft brusher wet rag. (Flux may be the cause of corrosion and leaks.) *Clean tools and store them in a clean tool box or in their place.

* Copper brush, Rag, Tool box

Transportation and installation

* Installation should be conducted in accordance with the standard installation procedure. (Leave space of more than 5 cm from the wall for compressor compartment cooling fan mounted model.)

72

10-2. Precautions During Heavy Repair Items Use of tools. Precautions 1) Use special parts and tools for R-134a or R-600a

Removal of retained refrigerant.

1) Remove retained refrigerant more than 5 minutes after turning off a refrigerator. (If not, oil will leak inside.) 2) Remove retained refrigerant by cutting first high pressure side (drier part) with a nipper and then cut low pressure side. (If the order is not observed, oil leak will happen.)
Low pressure side Evaporator

Suction tube

Compressor

Hot Pipe

Dryer Process tube Discharge tube Condenser High Pressure side

Replacement of drier.

1) Be sure to replace drier when repairing pipes and injecting refrigerant. 1) Weld under nitrogen atmosphere in order to prevent oxidation inside a pipe. (Nitrogen pressure : 0.1~0.2 kg/cm2.)

Nitrogen blowing welding.

Others.

1) Nitrogen only should be used when cleaning inside of cycle pipes inside and sealing. 2) Check leakage with an electronic leakage tester. 3) Be sure to use a pipe cutter when cutting pipes. 4) Be careful not the water let intrude into the inside of the cycle.

73

10-3. Practical Work for Heavy Repair

Items 1. Removal of residual refrigerant.

Precautions

1) Remove residual refrigerant more than 5 minutes later after turning off the refrigerator. ( If not, compressor oil may leak inside.) 2) Remove retained refrigerant slowly by cutting first high pressure side (drier part) with a nipper and then cut low pressure side.
Suction tube Low pressure side Evaporator

Compressor

Hot Pipe

Dryer Process tube Discharge tube Condenser High Pressure side

2. Nitrogen blowing welding.

Compressor

Low pressure side

Evaporator

Hot Pipe

Dryer Process tube

Condenser

High Pressure side

* When replacing a drier: Weld and parts by blowing nitrogen (0.1~0.2kg/cm2) to high pressure side after assembling a drier. * When replacing a compressor: Weld and parts by blowing nitrogen to the low pressure side. Note) For other parts, nitrogen blowing is not necessary because it does not produce oxidized scales inside pipe because of its short welding time. KEYPOINTING Welding without nitrogen blowing produces oxidized scales inside a pipe, Which affect on performance and reliability of a product.

74

Items

Precautions * Pipe Connection Connect a red hose to the high pressure side and a blue hose to the low pressure side. * Vacuum Sequence Open , valves and evacuate for 40 minutes. Close valve . Evaporator

3.Vacuum degassing.

Compressor

Hot Pipe

Condenser

Dryer

Low Pressure Vaccum Pump Blue Yellow

High Pressure

Red

KEYPOINTING 1) If power is applied during vacuum degassing, vacuum degassing shall be more effective. 2) Operate compressor while charging refrigerant. (It is easier and more certain to do like this.) * Charging sequence 1) Check the amount of refrigerant supplied to each model after completing vacuum degassing. 2) Evacuate bombe with a vacuum pump. 3) Measure the amount of refrigerant charged. - Measure the weight of an evacuated bombe with an electronic scale. - Charge refrigerant into a bombe and measure the weight. Calculate the weight of refrigerant charged into the bombe by subtracting the weight of an evacuated bombe. Indicate the weight of an evacuated bombe KEYPOINTING 1) Be sure to charge the refrigerant at around 25C. 2) Be sure to keep -5g in the winter and +5g in summer.

4.Refrigerant charging.

Calculation of amount of refrigerant charged the amount of refrigerant charged = a weight after charging - a weight before charging (a weight of an evacuated cylinder)

75

Items 4.Refrigerant charging.

Precautions 4) Refrigerant Charging Charge refrigerant while operating a compressor as shown above. 5) Pinch a charging pipe with a pinch-off plier after completion of charging. 6) Braze the end of a pinched charging pipe with copper brazer and take a gas leakage test on the welded parts. Compressor Evaporator

Hot Pipe

Bombe Condenser 5. Gas-leakage test 6. Pipe arrangement in each cycle Dryer

* Take a leakage test on the welded or suspicious area with an electronic leakage tester. * Check each pipe is placed in its original place before closing a cover back-M/C after completion of work.

10-4. Standard Regulations for Heavy Repair

1) Observe the safety precautions for gas handling. 2) Use JIG (or wet towel) in order to prevent electric wires from burning during welding. (In order to prevent insulation break and accident.) 3) The inner case shall be melted and insulation material (polyurethane) shall be burnt if not cared during welding inner case parts. 4) The copper pipe shall be oxidized by overheating if not cared during welding. 5) Not allow the aluminum pipes to contact to copper pipes. (In order to prevent corrosion.) 6) Make sure that the inner diameter should not be distorted while cutting a capillary tube. 7) Be sure that a suction pipe and a filling tube should not be substituted each other during welding. ( High efficiency pump.)

76

10-5. Brazing Reference Drawings. Accumulator Hot Pipe I-Pipe

Suction Pipe F Evaporator R

Pipe Suc Conn Condenser Dryer Pipe Conn B Capi-Tube Welding Point Compressor

Copper Welding (Ag 5%) Silver Welding (Ag 35%)

7 Points 3 Points

Flow of Refrigeration Cycle Wire-Con. Pipe Capillary Tube Pipe Conn. B Hot Pipe

Dryer

High
Compressor

Low
Accumulator Suction Pipe Evaporator

Pipe Suction Conn

77

11. INSTALLATION GUIDE

11-1. Installation Preparation
Check if the refrigerator can pass a doorway or enter a door first.
Dimensions( including Door Handles) (Width*Depth*Height)

903mm X 734.5mm X 1790mm

Find a suitable place to install

Sufficient space from refrigerator back to the wall for free air ventilation

Avoid direct sunlight.

Once the installation place is ready follow the installation instructions. If surround temperature of refrigerator is low (below 10)), foods can be frozen or the refrigerator can work in abnormal way.

78

11-2. If the refrigerator can not enter the door

Removing Freezer Door

Remove front bottom cover first, if it is attached.

Remove front bottom cover first, Pull out the left collar of the coupling first, then hold the coupling and pull out the left water tube.

Unscrew top hinge cover with a screw driver. Remove the hinge cover.

Turn top hinge bolt counterclockwise . Disconnect the harness wires.

Lift up the front of hinge to remove. ( After the hinge is removed the door can fall down forward. Be careful !)

Be careful not to damage the water line when removing the door.

Removing Refrigerator Door

Unscrew top hinge cover with a screw driver. Remove the hinge cover.

Turn top hinge fastener counterclockwise. Disconnect harness wires.

Lift up the front of hinge to remove. (After the hinge is removed the door can fall down forward. Be careful !)

Lift the door straight up to remove.

79

Replacing Freezer Door

Insert the water tube into the hole Of the bottom hinge pin first, then Insert the bottom of freezer door Into the bottom hinge pin.

Insert the bottom hole of freezer door straight to the bottom hinge pin.

Let the top of door close to the cabinet and insert the top hinge pin to the top hole of freezer door. ( Insert the back of hinge to the groove of protrusion first, then front to the top hole of door.)

Turn the hinge fastener tightly to The end. Connect harness wire and screw ground wire.

Insert the water tube far into the coupling.

Replacing Refrigerator Door

Insert the bottom hole of refrigerator door straight to the bottom hinge pin.

Let the top of door close to the cabinet and insert the top hinge pin to the top hole of refrigerator door. ( Insert the back of hinge to the groove of protrusion first, then front to the top hole of door.)

Turn the hinge fastener tightly to the end. Connect harness wirings and screw ground wire. Click and screw the top hinge cover.

80

11-3. Refrigerator Leveling & Door Adjustment

Refrigerator must be level in order to maintain optimal performance and desirable front appearance. (If the floor beneath the refrigerator is uneven, freezer and refrigerator doors look unbalanced.)

In case freezer door is lower than refrigerator door

Insert a screw driver (flat tip) into a groove of the left wheel (bottom of freezer) and turn it clockwise until the door is balanced. (clockwise to raise freezer door ; counterclockwise to lower)

In case refrigerator door is lower than refrigerator door

Insert a screw driver (flat tip) into a groove of the right wheel (bottom of refrigerator) and turn it clockwise until the door is balanced. (clockwise to raise refrigerator door ; counterclockwise to lower)

Caution

The front of refrigerator needs to be higher just a little than the back for easy door closing, but if the wheel is raised too much for door balance, i.e. front of refrigerator is too higher than the back, it can be difficult to open the door.

81

11-4. Water Line Installation

How to install Water Line
1.The water pressure should be 3kgf/cm2 or more to run the automatic icemaker. Checkup your tap water pressure ; if a cup of 180cc is full within 10 seconds, the pressure is OK. 2.When installing the water tubes, ensure they are not close to Any hot surface. 3.The water filter only filters water ; it does not eliminate any bacteria or microbes. 4.If the water pressure is not so high to run the icemaker, call the local plumber to get an additional water pressure pump. 5.The filter life depends on the amount of use. We recommend you replace the filter at least once every 6months. When attaching the filter, place it for easy access (removing & replacing) 6.After installation of refrigerator and water line system, select [WATER] on your control panel and press it for 2~3 minutes to supply water into the water tank and dispense water. 7.Use sealing tape to every connection of pipes/tubes to ensure there is no water leak. 8.The water tube should be connected to the cold water line.

Installation Procedure 1. Join connector to water tap

2. Get ready to install water line

1) Measure an approximate distance between the filter and the Water Tube and cut the tube off filter vertically. 2) Connect the tubes to the filter as the figure shows.

Leave a sufficient distance when cutting the tubes.

82

3. Remove any substance from filter

1) Open the main tap water valve and check if water comes out of the Water Tube. 2) Check if the Water Valve is open in case water does not come out. 3) Leave the valve open until clean water is coming out. Initial water may contain some substances out of filter (manufacturing process).

4. Attach the filter box

1)Screw and fasten the filter holder to the left/right side of the back of refrigerator. In case the holder is not fastened well, remove the back paper of the tape on the filter holder and attach it. 2)Insert the filter box into the holder.

5. Connect water tube

1)Remove the rear cover at the bottom back of the refrigerator. 2)Insert the fastening ring into the Water tube. (Be careful to follow the direction of the nut.) 3)Insert the Water Tube into the top of Water Valve, turn the nut clockwise to fasten it. (The Water valve is to the right of the motor.) 4)Check for any bent tubes or water leaks; if so, re-check installation procedure. 5)Replace the rear cover. (The Water Tube should be placed between the groove of the refrigerator back and motor cover.)

Set the tube upright as the figure shows.

6. Fasten water tube 1) Fasten the Water Tube with the [Fastener A] . 2) Check if the tube is bent or sqeezed. If so, set it right to prevent any water leak.

7. After installation 1) Plug the refrigerator, press the [WATER] button on the control panel for 2~3 minutes to remove any air (bubble) in the pipes and drain out the initial water. 2) Check the water leak again through the water supply system (tubes, connectors and pipes) Rearrange the tubes again and do not move the refrigerator.

83

11-5. Dispenser Water Flow

84

Cabinet
NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 3012924400 3012924300 3016042300 7051401065 3011446200 3011446100 7112401211 3010968400 7112401211 30143D6061 30143D5072 3011446000 7112401211 3013224800 3012530200 3011444100 3011202000 3019974800 3012924000 3012923900 3016001240 3010657200 3012105100 3016001240 3013064200 3012019500 3011447200 7142401511 PART-CODE PART NAME ASSY CAB URT HINGE *T *R AS HINGE *T *L AS SPECIAL *T HI BOLT SCREW MACHINE COVER *T HI *R COVER *T HI *L SCREW TAPPING CAP CAB COVER SCREW TAPPING PCB MAIN AS PCB MAIN AS COVER MAIN PCB BOX SCREW TAPPING HOSE ICE MAKER TUBE AS GUIDE CAB W/TUBE A AS COVER GUIDE CAB W/T A CLAMP WATER TUBE A S/PAER FILTER WATER AS HINGE *U *R AS HINGE *U *L AS SPECIAL BOLT *T BRACKET ADJ FOOT FOOT ADJ AS SPECIAL BOLT *T HOLDER TUBE A FIXTURE TUBE FIT B COVER CAB BRKT SCREW TAPPING PO T3.0+PAINT PO T3.0+PAINT 6X13 SWCH18A PAN 4X10 SW BSNI PP PP T1 TRS 4X12 MFZN PP T1 TRS 4X12 MFZN FRU-571I (R-134a) FRU-541F (R-134a) PP(V-235) T1 TRS 4X12 MFZN FRU-541D FRU-541D HIPS PA-66, 5N FR-S660CW P/O T5.0 + PAINT P/O T5.0 + PAINT 6X22 SWCH22A(YL) SPCC T3.0 PP 6X22 SWCH22A(YL) ACETAL PP PP T2 TRS 4X16 MFZN SPEC. Q'ty

20IB 20DB 20EB 20FB 20GB 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 4 4 4 4 4 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 6 6 6 6 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1 2 2 2 2 2 1 1 1 1 1 3 3 3 3 3

- Some parts can be chaged for improving their perfomance without notice. - Above parts number doesn't describe your own colour & printing. Please remind! Date

A mendment Note

85

Machine Room / Eva Part

NO 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 95 95-1 95-2 95-3 95-4 95-5 3011181300 3013201710 3015402800 3015402300 3014461510 3012021700 3015916100 3018500300 3018500200 3011834700 3011200500 3016808100 3011497000 7112401211 3017053500 3012818300 3012818400 3014806900 3012023600 301720200 4017Z90590 3016002500 3010101600 3010101480 7112401211 7051401065 PART-CODE 3010340400 3016003300 PART NAME BASE COMP AS SPEICAL BOLT CORD POWER AS SCREW TAPPING SCREW MACHINE CAPACITOR RUN COMP SPECIAL WASHER RUBBER ABSORBER COMP ABSORBER COMP AS SWITCH P RELAY AS COVER RELAY CASE VAPORI AS HOSE DRN B VALVE WATER AS PIPE WICON AS FIXTURE MOTR MOTOR C FAN AS M/BELL B M/BELL A FAN CLAMP FAN DRYER AS COVER MACH ROOM AS SCREW TAPPING EVA AS HEATER SHEATH AS SENSOR D AS FIXTURE D SENS FUSE TEMP AS FIXTURE FUSE TEMP T1 TRS 4X12 MFZN PAN 4X10 SW BSNI Model dependent Model dependent SK-5, T0.8 NBR FRU-541D Model dependent Model dependent PP PE FRB-5350NT 110~127V 60Hz 220~240V 50,60Hz TSW OD4.76XT0.7 PP DC-2213DWCA-3 PP PP ABS OD3.17XD150 SUS 304 C1220T SBHG T0.35 T1 TRS 4X12 MFZN FRU-571I AC220V/ 192W AC115V/ 192W PBN-43 PP AC250V 10A 77C PP SPEC. FRU-571I T2 M6.5X20 Q'ty

20IB 20DB 20EB 20FB 20GB 1 1 1 1 1 4 4 4 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 4 4 4 4 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 7 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 7 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 7 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 7 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 7 1

1
1 1 1 1

- Some parts can be chaged for improving their perfomance without notice. - Above parts number doesn't describe your own colour & printing. Please remind! Date

A mendment Note

86

Refrigerator Room
NO 60 60-1 61 62 62-1 63 63-1 64 65 66 67 69 71 72 73 74 75 76 77 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 93 94 PART-CODE 3011492810 3014235200 3012214100 3012024200 3015916000 3011495100 3014807100 3012514500 3011185740 3012514600 3013602500 3013602800 3015510800 3018124000 3017842810 3017842800 3017844220 3017843300 3017843310 3017842910 3017842900 3012514500 3012514600 3011114630 3018701800 3011445900 3011446700 3012529700 3012529800 3011114730 3011446800 3010548200 3016767100 3011450901 3012529500 3012529600 3010551000 3011115040 3011170050 3018201000 PART NAME SPEC. 20IB 20DB Q'ty 20EB 20FB 20GB

COVER DAMP AS FRU-571I PANEL CONTL *I AS FRAME CHECK VALVE AS FRU-571I FIXTURE MOTR AS MOTOR R FAN D4612AAA20 COVER DAMP AS FRU-541D SENSOR R AS PBN-43B GUIDE CASE A *L AS ABS CASE CHILD GPPS(CRYSTAL) GUDIE CASE A *R AS ABS AC 240V 25W(S) LAMP F/R AC 125V 25W WINDOW R LAMP MIPS SWITCH DR SP201R-7DR (R-134a) NUDE GLASS SHELF R A AS PRINTED GLASS SHELF WINE FRU-54,57 SUS304 NUDE GLASS SHELF R C AS PRINTED GLASS NUDE GLASS SHELF R B AS PRINTED GLASS GUIDE CASE A *L AS ABS GUDIE CASE A *R AS ABS CASE VEGETB B AS NANO DEO ANTI AS W40XT5XL40 COVER RETURN DUCT PP COVER VEGETB CASE B GPPS GUIDE CASE C *L AS ABS GUIDE CASE C *R AS ABS CASE VEGETB C AS NANO COVER CHANGE RM GPPS BOX CHANGE RM HIPS DAMPER AS DU24-012 COVER DUCT CH RM AS PP+SEAL GUDIE CHANGE RM *L ABS GUDIE CHANGE RM *R ABS BOX CONTL CH RM AS CASE CHANGE RM AS FRU-547E, CASE+FRAME CASE EGG AS CASE+TRAY+VINYL TANK WATER AS FRU-541D

1 1 1 1 1 1 1 1 1 2 1 1 2
-

1 1 1 1 1 1 1 1 1 1 2 1 1
2

1 1 1 1 1

1 1 1 1 1

2 1 1 2

2 1 1
2

2
1 1 2

1 1 1 1 1 1 1 1 1 1 1

1 1
1 1 1 1 1 1 1 1 1

Option 1 1
1 1 1 1 1 -

1 1
1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 -

1 -

1 1

1 1 1 1 1 1 1 1 1 1

1 1

1 1 1 1 1 1 1 1 1 1

- Some parts can be chaged for improving their perfomance without notice. - Above parts number doesn't describe your own colour & printing. Please remind!

87

Freezer Room
NO 76 77 96 97 98 100 101 102 103 105 106 107 111 112 113 114 115 116 117 118 119 120 121 122 124 126 127 128 129 130 131 132 133 PART-CODE 3012514500 3012514600 3012529000 3017842700 3011186300 3015915900 3018921300 3011834500 3011200510 3010968600 3018921500 3011443200 3012205600 3000025910 3012517800 3012517900 3010656500 3010658110 3012520510 3012517710 3011115202 3001401701 3001401711 3014531900 3017906600 3013602500 3013602800 3015510700 3014807000 3011442600 3018124010 3017842610 3017842600 3011114800 3012529700 3012529800 3011114900 PART NAME GUIDE CASE A *L AS GUDIE CASE A *R AS GUIDE DRN SHELF F ICE AS CASE ICE MOTOR F FAN LOUVER F A FAN CLAMP FAN CAP F LOUVER B LOUVER F B AS COVER F RETURN FRAME ICE MAKER CASE I/MAKER AS GUIDE G/MOTR BRKT *L GUIDE G/MOTR BRKT *R BRACKET GEARED MOTR AS GUIDE ICE CRUSHER *L GUIDE ICE CRUSHER *R CASE I/CRUSHER AS COVER F FAN AS COVER F FAN AS PLATE F LAMP SOCKET F LAMP AS LAMP F/R WINDOW F LAMP SENSOR F AS COVER F SENS SWITCH DR SHELF F AS SHELF F AS CASE F A AS GUIDE CASE C *L AS GUIDE CASE C *R AS CASE F B AS ABS ABS GA NUDE GLASS PP D4612AAA21 ABS ABS OD3.17XD130 SUS 304 HIPS HIPS HIPS HIPS FRU-541D ABS ABS 120V/60Hz 220~240/50Hz ABS ABS FRU-541D FRU-571I FRU-541D SGCC T0.8 FRU-571I AC 240V 25W(S) AC 125V 25W MIPS PT-38 ABS SP201R-7DL (R-134a) NUDE GLASS PRINTED GLASS NANO ABS ABS NANO SPEC. Q'ty

20IB 20DB 20EB 20FB 20GB 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 3 1 1 1 1 1 1 1 2 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 3 1 1 1 1 3 1 1 1 1

3 1 1 1 1

1 1 1 1 1 1 2 1 1 1 1

1 1 1 1 1 1 2
1 1 1 1

- Some parts can be chaged for improving their perfomance without notice. - Above parts number doesn't describe your own colour & printing. Please remind!

88

Freezer Door
NO 134 135 136 136-1 136-2 136-3 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 PART-CODE 3019026700 3019027401 3019026600 3000067600 3000067610 3010964600 3012318800 3000057940 3000057930 3012027200 3012018700 3015311500 7002401011 3016040100 3012645300 3016040200 3017903702 3013600020 3013600050 3010544000 3011494700 3015102200 3011495300 3012019700 3015404100 3015403200 3018125800 3012213200 3016304600 3012406900 PART NAME POCKET F *T POCKET F AS POCKET F ASSY F DR ASSY F DR CAP ICE PATH FRAME GASKET F DR AS ASSY F DR URT ASSY F DR URT FIXTURE HNDL SUPORT *T FIXTURE HNDL SUPORT *M SUPPORTER HNDL *U SCREW MACHINE SPECIAL SCREW HNDL HANDLE BAR AS SPECIAL SCREW FRAME SOCKET DISP LAMP AS LAMP AS BOX DISPNS ICE SHUT AS COVER DISPNS BOX AS SPRING ICE D/LEVER COVER ICE FLAP AS FIXTURE ICE SHUT LVR VALVE SOL DISP VALVE SOL DISP SWITCH MICRO FRAME DISPNS BUTTON BUTTON DISPNS GRILL DISPENSER HIPS FRU-541D FRU-571I FRU-547E, SUS FRU-577I, SUS HIPS PVC FRU-547F FRU-577I HIPS HIPS ABS+SPRAY TRS 4X10 MFZN M5X20 FRU-577/547 4X14, S18C 250V 1A 14BASE 240V/15W 110V/15W FRU-541D FRU-541D SUS FRU-541D SUS 110~115V/60Hz 230V/50Hz VP333A-2D ABS SILICON ABS SPEC. Q'ty

20IB 20DB 20EB 20FB 20GB 1 1 1 1 1 3 3 3 3 5 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 1 1 1 1 1 4 4 4 4 4 4 4 4 4 4 1 1 1 1 1 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1

1
1 1 1 1

- Some parts can be chaged for improving their perfomance without notice. - Above parts number doesn't describe your own colour & printing. Please remind! Date

A mendment Note

89

Refrigerator Door
NO 137 138 139 140 141 142 143 156 157 158 159 160 161 161-1 161-2 161-3 161-4 161-5 161-6 161-7 161-8 161-9 PART-CODE 3012027200 3012018700 3015311500 7002401011 3016040100 3012645300 3016040200 3019027500 3019027200 3019026800 3011187000 3019027700 3019027300 3019026900 3000067700 3000067710 3012318900 3012319300 3000058050 3000058060 3015204500 3015204400 3012319400 3011765000 3011497200 3018125600 PART NAME FIXTURE HNDL SUPORT *T FIXTURE HNDL SUPORT *M SUPPORTER HNDL *U SCREW MACHINE SPECIAL SCREW HNDL HANDLE BAR AS SPECIAL SCREW FRAME POCKET DAIRY AS POCKET R *M AS POCKET R CASE H/BAR AS POCKET R H/BAR AS POCKET R *S AS POCKET R *S ASSY R DR ASSY R DR GASKET R DR AS GASKET H/BAR B AS ASSY R DR URT ASSY R DR URT STOPPER H/BAR DR *R STOPPER H/BAR DR *L GASKET H/BAR A AS DOOR H/BAR URT AS COVER FRAME H/BAR SWITCH H/BAR DR AS HIPS HIPS ABS+SPRAY TRS 4X10 MFZN M5X20 FRU-577/547 4X14, S18C FRU-571I FRU-541D FRU-571I FRU-541F FRU-541F FRU-541D FRU-571I FRU-547F, SUS FRU-571I, SUS PVC PVC FRU-547F FRU-577I PO T4.0 PO T4.0 PVC FRU-541F ABS SP101B-2D1(T) SPEC. Q'ty

20IB 20DB 20EB 20FB 20GB 1 1 1 1 1 2 2 2 2 2 1 1 1 1 1 4 4 4 4 4 4 4 4 4 4 1 1 1 1 1 2 2 2 2 2 1 1 1 1 1 2 2 1 1 2 1 1 1 1 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

- Some parts can be chaged for improving their perfomance without notice. - Above parts number doesn't describe your own colour & printing. Please remind! Date

A mendment Note

90

1. 1. Electric Device
Compressor
Specification Part Code

Reference

Capacitor Run
Specification Part Code

Switch P Relay AS
Specification Part Code

Remark 220~240V/50Hz 220~240V/50Hz 110`115V/60Hz 220~240V/50Hz(R-600a)

HPL30YG-5 MK183Q-L2U MK183C-L2U MK4A5Q-R1U

395S130R50 3956183D50 3956183D10 3956145250

400VAC/ 5 350VAC/ 5 250VAC/ 12 350VAC/ 5

3016401920 3016401170 3016405000 3016401170

308NHB, S330 265RHB, S330 445PHB, 4R7M 265RHB, S330

3018129810 3018129600 3018129610 3018129600

2. Power Cord
Shape Description CP-2PIN Part Code 3011304100 Shape Description KP-550 (China) Part Code 3011301070

CP-2PIN(Ferrite)

3011346701

KP-550 (Australia)

3011301080

KP-30

3011348300

MP5004 (SINGAPORE)

3011302870

KP-211

SA16A ( South Africa)

3011302170

BS-1363 (U.K)

3011347300

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