Heinzmann Controls
Heinzmann Controls
Heinzmann Controls
Upgrade solutions on a Waukesha L7042 GSI gas engine with HEINZMANNs ARIADNE and PHLOX
Jay Industries recognized a need to upgrade the existing detonation control systems and ignition systems on a Waukesha L7042 GSI gas engine. They operate their generator sets at high load demands, and combined with ambient temperature; detonation has been experienced historically. It was further determined that the existing detonation control was not dependable in detecting and preventing knocking of the engine; and the ignition system was also considered to not be optimal for their application, due to low-output energy, limited I/O, and limited diagnostics. Upon evaluating all available control solutions, Doug Mackey of Kraft Power and Jay Industries determined that the Ariadne Detonation Controller and the PHLOX capacitive-discharge Ignition System (both systems from HEINZMANN) were optimal for their upgrade project and successful, long-term ongoing operations.
ARIADNE allows variable quality fuel to be combusted; as customers fuel supplies may vary or fluctuate. Less electronics on the engine; a single ARIADNE Module can monitor up to 20 cylinders. ARIADNE monitors each cylinder on a cycle-by-cycle basis. This makes it possible for individual cylinders to be finetuned, improving engine performance and lowering emissions.
Press Release
ARIADNE supports a low cost application option, with the capability of monitoring multiple cylinders using a single sensor. ARIADNE is fully compatible with other HEINZMANN systems and the HEINZMANN advanced software user interface DcDesk 2000 or the PANOPTES Touch Screen HMI. ARIADNE has an integrated basic operational and diagnostic display; which is extremely useful and user-friendly for operators. ARIADNE has a wide range of I/O options, making it suitable for all applications, from use as a stand-alone unit or to utilize as a highly integrated component in an engine management system.
Press Release
HEINZMANN also offers a full complement of ignition leads, spark plug extensions, ignition rails, coils, harnesses, magnetic pick-ups, trigger discs, and spark plugs for all gas engine applications. Upon installation, a series of tests were performed and compared to the existing equipment results that were taken prior to the installation. Additionally, the Jay Industries operators were kind enough to vary the load and speed of the engines across the complete load and speed range of the engine, in order to simulate all load and speed ranges experienced by the engine in actual service. Upon conclusion of the successful field tests; representatives from Jay Industries, Kraft Power, and HEINZMANN met to discuss the final evaluation.
It was confirmed that the response characteristics and stability benchmarks were significantly improved over the previous equipment and that the systems were optimized for both maximum protection and performance of this critical engine. Mr. Jeff Hale, the Maintenance Electrical Technician from Jay Industries stated; We have realized significantly better performance and stability with the HEINZMANN equipment installed, we can operate at rated speeds, and maximum rated loads without worrying about detonation and potential catastrophic failures of our prime mover. Mr. Doug Mackey from Kraft Power stated; The HEINZMANN components were extremely simple to install, program, and commission in the field. The DcDesk 2000 Visualization Software allows for the optimum configuration of all parameters; in this case the detonation levels, and variable timing curves. The ARIADNE Detonation Controller system and the PHLOX Ignition System have now been operating flawlessly for several months in continuous use; and are highly recommended for all customers that operate gas engines. Figure 4: HEINZMANN Ariadne Knock control and Phlox Ignition Control installed on Waukesha gas engine
The HEINZMANN network of authorized central distributors in Canada and the USA
All HEINZMANN products are available through a network of authorized central distributors that include Advantage Governor & Controls Inc. (Western-Canada); Emission Compliant Controls Corporation (US-West Coast), Kraft Power Corporation (US East Coast and Great Lakes), Waukesha-Pearce Industries (US-Gulf Coast), Wajax Power East (Eastern Canada), and HEINZMANN America, Inc. (US-Rocky Mountain). Kraft Power Corporation is a leading provider of solutions for generators and generator power systems, power transmission products, diesel and gas engines, as well as parts and accessories. Kraft also focuses on the distribution, maintenance, and rental of a wide range of high quality power products for industrial, residential, marine, and CHP/co-generation applications.
Press Release
HEINZMANN Company Profile
The HEINZMANN Group is one of the leading system suppliers worldwide for engine and turbine management solutions, specialising in all relevant technologies. Complete common rail systems Electronic fuel injection systems Mechanical and electronic speed governing systems Air fuel ratio, ignition and monitoring systems for gas fuelled engines Dual fuel system solutions Generator management Digital and analogue controls Electromechanical and hydraulic actuators Safety systems for combustion engine The product portfolio is completed by engine emission management, safety systems for combustion engines, communication software and a variety of accessories. Our system solutions optimise the management of diesel, gas and dual fuel engines and gas, steam and hydro turbines. HEINZMANN has the appropriate control and system solution for any application involving marine drives, locomotive control systems, construction and agricultural vehicles or gen-sets. HEINZMANN was founded in 1897 and has been growing ever since. At the end of 2005, HEINZMANN acquired REGULATEURS EUROPA, which supplies electro-hydraulic actuators and diesel engine governors of highest quality. Data Process, a specialist in monitoring and control systems for marine applications, became part of the Group in 2011. HEINZMANN has two other divisions: Innovative hybrid drives for industrial vehicles driven by diesel, gas and petrol Electric drive systems for the whole range of industrial applications. This division was expanded in 2008 with the acquisition of Perm Motor GmbH HEINZMANN continues to pursue a strategy of innovation and absolute customer focus, enabling it to offer the best possible solutions both today and in the future.
Press Contact: Martina Denhard-Aisenpreis Heinzmann GmbH & Co. KG Am Haselbach 1 D-79677 Schnau/Germany Phone: +49 7673 8208 - 0 Fax: +49 7673 8208 - 188 Email: [email protected]
Sales Contact & further information: Brent Powers HEINZMANN/REGULATEURS EUROPA AMERICA, Inc. 1305 Duff Drive, Unit 1A Fort Collins, CO 80524 USA Phone: +1 - 970 - 484 1863 Fax: +1 - 970 - 484 0073 Email: [email protected]
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Engine & Turbine Management