2A-2AN Manual Servicio Cilindro
2A-2AN Manual Servicio Cilindro
2A-2AN Manual Servicio Cilindro
62
40 43
41 45
HEAD END
40
43
41
45
ROD SEAL KIT
RK kit contains 1 each of the following: symbol 40, rod Wiperseal symbol 41, rod Lipseal symbol 43, backup washer for rod Lipseal symbol 45, O-ring, gland to head seal. Symbol 43, backup washer for rod lipseal, not required on 31/2" and larger diameter rods.
Rod Seal Kits Class 1 (Std.) Buna-N (Nitrile) RK2AHL0051 RK2AHL0061 RK2AHL0101 RK2AHL0131 RK2AHL0171 RK2AHL0201 RK2AHL0251 RK2AHL0301 RK2AHL0351 RK2AHL0401 RK2AHL0451 RK2AHL0501 RK2AHL0551
Buna-N (Nitrile) RG2AHL0051 RG2AHL0061 RG2AHL0101 RG2AHL0131 RG2AHL0171 RG2AHL0201 RG2AHL0251 RG2AHL0301 RG2AHL0351 RG2AHL0401 RG2AHL0451 RG2AHL0501 RG2AHL0551
/2 " /8 "
1" 13/8" 13/4" 2" 21/2" 3" 31/2" 4" 41/2" 5" 51/2"
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Catalog AU03-0900P-2/NA
Maintenance Instructions
Installation
Before installing a new gland, inspect the surface of the piston rod for scratches, burrs, dents or other damage. A damaged piston rod surface will result in premature rod seal failure. Lubricate the bore of the gland and the seals, and slide the gland over the end of the piston rod. Thread the gland into the retainer until it is seated firmly against the head. THE SEALS ARE PRESSURE ACTUATED, SO NO FURTHER ADJUSTMENTS ARE NECESSARY.
40 43 14 41 45
HEAD END
63-A
63
c) Slide the gland off the piston rod and remove the seals. Thoroughly clean the gland and seal grooves. Inspect gland bore for wear. If bore is worn, replace using gland cartridge (RG) kit complete with seals. d) If gland is not worn, replace seals only using rod seal (RK) kit. Lubricate gland seal grooves and all new seals. Install wiperseal, Sym. #40, in groove closest to end of gland. Slightly collapse back-up washer, Sym. #43, and install in seal groove, making sure it is flat against wall of groove. Install lipseal, Sym. #41, in seal groove. Lips of seal should point toward the long bearing side of the gland. e) An O-ring, Sym. #45, is supplied with each gland cartridge kit. It serves as a seal between the gland and the head. This O-ring is a static seal and does not normally require replacement. The original O-ring may be left in place, unless it is known to be leaking (fluid flow around gland thread).
When replacing a gland on a rod which is threaded to the full diameter or so shaped that it could damage the seals, a slight rotary motion of the gland will help prevent damage. In addition, because full-diameter threads are usually supplied with the crest of the threads slightly truncated, a piece of shim stock or other thin, tough material can be wrapped around the threads to help protect the gland seals when they are being passed over the threads.
Tie Rod Torque* Cyl. Bore Size Brass
1"
11/2" 2"& 21/2" 31/4" 4" 5" 6" 6" 7" 8" 8" 10" 12" 14" 113 ft.-lbs. 148 ft.-lbs. 228 ft.-lbs. 153 N-m 201 N-m 309 N-m 80 ft.-lbs. 108 N-m 12 in.-lbs. 36 in.-lbs. 72 in.-lbs. 18 ft.-lbs. 18 ft.-lbs. 44 ft.-lbs. 44 ft.-lbs. 14 cm-kg 42 cm-kg 83 cm-kg 24 N-m 24 N-m 50 N-m 50 N-m
Fiberglass
78 ft.-lbs. 78 ft.-lbs. 118 ft.-lbs. 106 N-m 106 N-m 160 N-m
*(-0%, +5% tolerance) When assembling the cylinder, be sure to torque the tie rods evenly.
Gland Wrench (Symbol 63) 069590 0000 069590 0000 069591 0000 069592 0000 069593 0000 069594 0000
Spanner Wrench (Symbol 63-A) 011676 0000 011703 0000 011677 0000 011677 0000
Gland Wrench (Symbol 63) 069595 0000 069596 0000 069597 0000 069598 0000 069599 0000 069600 0000
011678 0000
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Catalog AU03-0900P-2/NA
Service kits of expendable parts for fluid power cylinders are stocked in principal industrial locations across the U.S.A. and other countries. For prompt delivery and complete information, contact your nearest distributor or Parker Hannifin office. Service kits of expendble parts for fluid power cylinders are available for Class 1 fluid service.
RG KIT
45
Standard Seals Class 1 Service Kits are standard, and contain seals of Nitrile (Buna-N) elastomers. These seals are suitable for use when air is in the operating medium. The recommended operating temperature range for Class 1 seals is -10F to +165F. These seals will function at temperatures up to 200F with reduced life.
HEAD END
RG Gland Cartridge Kit No. Bore Size 5/8" 1" 1 3/8" 1 3/4" 2" 2 1/2" 3" 3 1/2" 4" 4 1/2" 5" 5 1/2" Includes RK Kit RG2AN00061 RG2AN00101 RG2AN00131 RG2AN00171 RG2AN00201 RG2AN00251 RG2AN00301 RG2AN00351 RG2AN00401 RG2AN00451 RG2AN00501 RG2AN00551
RK Rod Seal Kit No. Contains Rod Seals RK2AN00061 RK2AN00101 RK2AN00131 RK2AN00171 RK2AN00201 RK2AN00251 RK2AN00301 RK2AN00351 RK2AN00401 RK2AN00451 RK2AN00501 RK2AN00551
Retainer Bolt Torque* For Cylinders with Round or Small Square Gland Retainer Screw Size #10 1/4" 5/16" 3/8" 7/16"
*-0%, +5% tolerance.
*(-0%, +5% tolerance) When assembling the cylinder, be sure to torque the tie rods evenly.
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Catalog AU03-0900P-2/NA
40
41
45
Installation
Before installing a new gland, inspect the surface of the piston rod for scratches, burrs, dents or other damage. A damaged piston rod surface will result in premature rod seal failure. Lubricate the bore of the gland and the seals with Parker Lube-ACyl, and slide the gland over the end of the piston rod. Thread the gland into the retainer until it is seated firmly against the head.
45
RG KIT
HEAD END
63-A
When replacing a gland on a rod which is threaded to the full diameter or so shaped that it could damage the seals, a slight rotary motion of the gland will help prevent damage. In addition, because full-diameter threads are usually supplied with the crest of the threads slightly truncated, a piece of shim stock or other thin, tough material can be wrapped around the threads to help protect the gland seals when they are being passed over the threads.
63
c) Lubricate the rod with Lube-A-Cyl. d) Slide the gland off of the piston rod and remove the seals, wicks and washers, if present. Thoroughly clean the gland and seal grooves. Inspect gland bore for wear. If bore is worn, replace using gland cartridge kit of proper size. e) If gland is not worn, replace seals only, using rod seal kit, with Lube-A-Cyl. Lubricate gland seal grooves and all new seals. Install wiperseal, Sym. 40, in groove closest to end of gland. Install lipseal, Sym. 41, on seal grove. Lips of seals should point toward the long bearing side of gland. For 3" to 5 1/2" rod sizes: If gland is not worn, replace seals only, using rod seal kit containing seals for proper size. Lubricate gland seal grooves and all new seals. Install wiperseal, Sym. 40, in groove closest to end of gland. Install lipseal, Sym. 41, in seal groove. Lips of seal should point toward the long bearing side of gland. Install wick, Sym. 131, and washer, Sym. 132. Immerse gland assembly in standard petroleum lubricating oil Union Oil UN-ax-AW-315 or equivalent to soak wicks. f) An O-ring, Sym. 45, is supplied with each gland cartridge kit. It serves as a seal between the gland and the head. This O-ring is a static seal and does not normally require replacement. The original O-ring may be left in place, unless it is known to be leaking.
011678 0000
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Catalog AU03-0900P-2/NA
Detail
Kits for 2A Series Cylinders
contain 2 each of the following: symbol 42, Lipseal, piston symbol 44, Back-up washer symbol 47, O-ring, cylinder body to head and cap seal Service kits of expendable parts for fluid power cylinders are stocked in principal industrial locations across the U.S.A. and other countries. For prompt delivery and complete information, contact your nearest distributor. Standard Seals Standard Seal Kits contain Buna-N seals for standard fluid service. These seals are suitable for use when air, or hydraulic oil, water-glycol fluid or water-in-oil emulsions are the operating medium. The recommended operating temperature range for standard seals is -10F (-23C) to +165F (+74C). Fluorocarbon Seals Fluorocarbon Seal Kits contain fluorocarbon seals and are especially suited for elevated temperature service or for some fire resistant fluids (consult factory). Fluorocarbon seals should be used for high temperature service within a temperature range of -10F (-23C) to +250F (+121C). Fluorocarbon seals may be operated to +400F (+204C) with limited service life. For temperatures above +250F (+121C) must be manufactured with a non-studded piston rod end thread and a pinned piston to rod connection. Backup washer only used on specific bore sizes.
Bore Size 1 11/2 2 21/2 31/4 4 5 6 7 8 10 12 14 Buna-N Seals 2A Series Contains 2 ea. Symbols: 42, 44 & 47 Part No. PK1002A001 PK1502A001 PK2002A001 PK2502A001 PK3202A001 PK4002A001 PK5002A001 PK6002A001 PK7002A001 PK8002A001 PK9002A001 PK9202A001 PK9402A001 Bore Size 1 11/2 2 21/2 31/4 4 5 6 7 8 10 12 14
! Warning The pistons rod stud and the piston rod to piston threaded connections are secured with an anaerobic adhesive which is temperature sensitive. Cylinders specified with fluorocarbon seals are assembled with anaerobic adhesive having a maximum operating temperature rating of +250F (+121C). Cylinders specified with all other seal compounds are assembled with anaerobic adhesive having a maximum operating temperature rating of +165F (+74C). These temperature limitations are necessary to prevent the possible loosening of threaded connections. Cylinders originally manufactured with standard seals that will be exposed to ambient temperatures above +165F (+74C) must be modified for higher temperature service. Contact the factory immediately and arrange for the piston to rod and the stud to piston rod connections to be properly reassembled to withstand the higher temperature service.
Fluorocarbon Seals 2A Series Contains 2 ea. Symbols: 42, 44 & 47 Part No. PK1002A005 PK1502A005 PK2002A005 PK2502A005 PK3202A005 PK4002A005 PK5002A005 PK6002A005 PK7002A005 PK8002A005 PK9002A005 PK9202A005 PK9402A005
Parker Hannifin Corporation Actuator Division Wadsworth, Ohio USA
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Catalog AU03-0900P-2/NA
Steel
35 in.-lbs. 60 in.-lbs. 11 ft.-lbs. 25 ft.-lbs. 60 ft.-lbs. 90 ft.-lbs. 110 ft.-lbs. 148 ft.-lbs. 172 ft.-lbs. 275 ft.-lbs. 41 cm-kg 69 cm-kg 15 N-m 34 N-m 81 N-m 122 N-m 149 N-m 201 N-m 233 N-m 373 N-m
Figure 1
Figure 2
2" & 21/2" 31/4" & 4" 5" & 6" 7"
80 ft.-lbs. 108 N-m 113 ft.-lbs. 153 N-m 148 ft.-lbs. 201 N-m 228 ft.-lbs. 309 N-m
*-0%, +5% tolerance. When assembling the cylinder, be sure to torque the tie rods evenly. See note above.
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Catalog AU03-0900P-2/NA
129
42
130
42
Parker Lube-A-Cyl
is recommended for use in air cylinders during normal operation, and particularly when servicing and re-assembling cylinders. It is a multi-purpose lubricant in grease form, that provides lubrication without deteriorating effects on synthetic seals. Particularly recommended for use in low pressure air cylinders because of its special ability to adhere to metal surfaces. It produces a thin film which will not blow out with exhaust air. It provides piston, rod and seal lubrication, and has excellent resistance to water and mechanical breakdown with temperature range of -10F (-23C) to +350F (+177C). Lube-A-Cyl is packaged in 4-oz. tubes, a sufficient quantity for average size air cylinder. One application should last for a period of from 6 to 18 months, depending upon service. Lube-A-Cyl is available in 4-oz. tubes. Order by part #0761630000.
Bore Size 11/2" 2" 21/2" 31/4" 4" 5" 6" 7" 8" 10" 12" 14"
CB Cylinder Body Seal Kit For 2AN Series Cylinders CB152H L001 CB202H L001 CB252H L001 CB322A 0001 CB402A 0001 CB502A 0001 CB602A 0001 CB702A 0001 CB802A 0001 CB902A 0001 CB922A 0001 CB942A 0001
Rod Dia.
5
Gland Cartridge Wrenches Part No. 069590 0000 069591 0000 069592 0000 069593 0000 069594 0000 069595 0000 069597 0000 069598 0000 083777 0000 069599 0000 069600 0000
Spanner Wrenches Part No. 011676 0000 011676 0000 011703 0000 011677 0000 011677 0000 011677 0000 011677 0000 011678 0000 011677 0000 011678 0000 011678 0000
/8"
1" 13/8" 13/4" 2" 21/2" 31/2" 4" 4 /2" 5" 51/2"
1
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Catalog AU03-0900P-2/NA
129
Detail B, Style 2
130
Apply Lube-A-Cyl to the outside diameter of the piston and seal. Then insert the piston in the cylinder body as shown in Figure 1. Next, turn the cylinder body on its side and push the piston through the barrel just far enough to expose the groove for the second seal (See Figure 2 below). Be careful not to
Fit the cap with its seal onto the body. Then stud into the trunnion collar the four tie rods that connect the cap to the trunnion collar. Bring up the four tie rod nuts at the cap. Distances from the inner face of cap to finished face of trunnion collar should then be made equal at all four tie rods when all four tie rod nuts are in contact with the cap. Finally, when the assembly is ready for final tightening, it may be necessary to adjust the tie rod nuts at the cap when torquing the tie rod nuts at the head in order to position the trunnion collar in its final position.
NOTE: An extreme pressure lubricant (such as molybdenum disulphate) should be used on the tie rod threads and nut bearing faces to control friction and reduce tie rod twist. Tie rod twist can be eliminated by chalking a straight line on each tie rod before torquing, and backing off the nut after torquing so this line is straight again. This is particularly important on longstroke cylinders.
Retainer Bolt Torque* For Cylinders with Round or Small Square Gland Retainer Screw Size #10 1/4" 5/16" 3/8" 7/16"
*-0%, +5% tolerance.
*(-0%, +5% tolerance) When assembling the cylinder, be sure to torque the tie rods evenly.
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Catalog AU03-0900P-2/NA
Parts Identification
42 44 7 17 47 15 23
18 47
37 36 35 34
73 74 19 71 69 72 62 14 1 45 40 41 43 27
69 70
42 44 60 17 18 61
18
59 57 58
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Catalog AU03-0900P-2/NA
Piston & rod assembly, double rod type - non-cush. Piston & rod assembly, double rod type - cush. one end Piston & rod assembly, double rod type - cush. both ends Cushion Kits See table below. _
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