Craftsman 3 Bin Craftsman Bagger 917.249890
Craftsman 3 Bin Craftsman Bagger 917.249890
Craftsman 3 Bin Craftsman Bagger 917.249890
Manual
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42" Mower
GRASS CATCHER
Model No. 917.249890
CAUTION: Read and follow all Safety Rules and Instructions before operating equipment. this
Sears,
Roebuck
and
Co., Hoffman
Estates,
II 60179
SAFETY RULES
Safe Operation Practices for Ride-On Mowers
AI_
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. I. GENERALOPERATION Read, understand, and follow all instructions in the manual and on the machine before starting Only allow responsible adults, who are familiar with the instructions, to operate the machine. Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. Never carry passengers. Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. Slow down before turning. Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. Turn off blades when not mowing. Stop engine before removing grass catcher or unclogging chute. Mow only in daylight or good artificial light. Do not operate the machine while under the influence of alcohol or drugs. Watch for traffic when operating near or crossing roadways. Use extra care when loading or unloading the machine into a trailer or truck. Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious iniury. Keep machine free of grass, leaves or other debris buildup which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves or other debris which can cause build-up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage. II. SLOPE OPERATION DO NOT: Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. Donotmow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. Do not mow on wet grass. Reduced traction could cause sliding. Do not try to stabilize the machine by putting your foot on the ground. Do not use grass catcher on steep slopes. IlL CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them. Keep children out of the mowing area and under the watchful care of another responsible adult. Be alert and turn machine off if children enter the area. Before and when backing, children. look behind and down for small
Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. Never allow children to operate the machine. Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. IV. SERVICE Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. Use only an approved container. Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. Never refuel the machine indoors. Never store the machine or fuel container inside where there is an open flame, such as a water heater. Never run a machine inside a closed area. Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. Never tamper with safety devices. Check their proper operation regularly. Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing. Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. Never make adjustments or repairs with the engine running. Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary. Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. Check brake operation frequently. Adjust and service as required.
Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury ordeath. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.
DO: Mow up and down slopes, not across. Remove obstacles such as rocks, tree limbs, etc. Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Taft grass can hide obstacles. Use slow speed, Choose a low gear so that you will not have to stop or shift while on the slope. Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability. Use extra care with grass catchers or other attachments. These can change the stability of the machine. Keep all movement on the slopes s/owand gradual Do not make sudden changes in speed or direction. Avoid starting or stopping on a slope, if tires lose traction, disengage the blades and proceed slowly straight down the slope.
SAFETY RULES
Safe Operation Practices for Ride-On Mowers
Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. Never carry passengers or children even with the blades off. Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. Keep children out of the mowing area and under the watchful care of another responsible adult. Be alert and turn machine off if children enter the area. Before and when backing, look behind and down for small children. Mow up and down slopes (15 Max), not across. Remove obstacles such as rocks, tree limbs, etc. Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. If machine stops while going uphill, disengage blades, shift into reverse and back down slowly. Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.
Look for this symbol to point out important safety precautions. It means CAUTION!!! BECOME ALERT!t! YOUR SAFETY IS INVOLVED, CAUTION: Do not coast down a hill in neutral, you may lose control of the tractor.
CAUTION: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operateonlyat the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.
CAUTION: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.
CONGRATULATIONS on your purchase of a new Grass Catcher. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problems you cannot easily remedy, please contact your nearest authorized service center/ department. They have competent, well trained technicians and the proper tools to service or repair this unit. Please read and retain this manual. The instructions will enable you to assemble and maintain your Grass Catcher properly. Always observe the "SAFETY RULES".
NOTE: To make debris disposal easier 30 gallon plastic trash bags may be inserted in plastic grass containers. To orde r, see repair parts section of this manual.
SAFETY RULES ........................................................ 2-3 ASSEMBLY ................................................................ 5-8 OPERATION .................................................................. 9 CUSTOMER RESPONSIBILITIES .............................. 10
10 10 12-13
KNOW
YOUR GRASS
CATCHER
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE ASSEMBLING OR OPERATING YOUR GRASS CATCH ER. Compare the illustrations with the carton contents to familiarize yourself with the parts before starting the assembly. Study the operating instructions and safety precautions thoroughly to insure proper functioning of your Grass Catcher and to prevent injury to yourself and others. Save this manual for future reference.
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields before starting your tractor and while mowing. We recommend a wide vision safety mask for over the spectacles or standard safety glasses.
UNPACKING
INSTRUCTIONS
TOOLS
REQUIRED
FOR
ASSEMBLY
Remove all parts and packing materials from carton. Check carton contents against list. Besureall parts are there. CONTENTS: (1) Support Assembly (1) Cover Assembly (2) Shoulder Bolts (1) Retainer Spring
CARTON
(3) ContainerTops (3) Container Bottoms (1) Upper Chute (1) Lower Chute
PARTS
IDENTIFICATION
COVER ASSEMBLY
CHUTE
LATCH
NOTE: When right hand (R.H.) and left hand (L.H.) are mentioned in this manual, it means when you are seated on the tractor, in the operator's position. CAUTION: BEFORE ASSEMBLING GRASS CATCHER TO TRACTOR: control lever in "NEUTRAL" position,
Depress clutch/brake pedal fully and set parking brake. Place gearshift/motion
Place attachment clutch in "DISENGAGED" Turn ignition key "OFF" and remove key.
position,
Make sure the blade and all moving parts have completely stopped. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug,
1
1.
ASSEMBLY
MOUNTING SUPPORT COVER ASSEMBLY ASSEMBLY (See Fig. TO 2) NOTE: For ease of assembly, you may wish to obtain the assistance of another person for mounting cover assembly to tractor. 1. 2. 3. Position cover assembly on ground behind tractor as shown. Lift and rotate cover to align cover brackets with support assembly tubes. Slide cover assembly down onto the support tubes,
Remove and discard the upper bolt on both sides of the drawbar. Using the same holes, installthe shoulder bolts supplied and tighten securely.
REMOVE AND DISCARD UPPER BOLTS AND INSTALL SHOULDER BOLTS SUPPLIED
COVER ASSEMBLY
DRAWBAR FIG. 1A
2. 3.
Align support assembly pin with hole in drawbar and hang assembly over the shoulder bolts. Be sure support assembly is seated properly and secure with retainer spring supplied.
SUPPORT ASSEMBLY
SHOULDER BOLTS
SU PPORT"**'_
PIN
FIG. 1B
FIG. 2
CONTAINER
1. 2. 3.
ASSEMBLY
(See Fig. 3)
1.
CONTAINER
MOUNTING
(See Fig. 4)
Place bottom half inside of top half, as shown. Place one foot inside bottom half and lifttop half to meet bottom half.
Install one container to left side first with warning to outside of unit. Install another container to center position and one in right position.
Press halves tightlytogether while liftingtop to lock into place as shown. IMPORTANT: BEFORE LOCKING THE TABS, HOOKED EDGES ON BOTH HALVES MUST OVERLAP TO FORM SEAL AS SHOWN IN INSET. Repeat for other containers.
NOTE: Right container should always overlap left container at center supports. 2. Close cover and lock latch handles over center support tubes.
4.
CONTAINER WARNING PRESS TOGETHER TO FORM SEAL WHILE LIFTING TOP HALF LOCKING TAB CONTAINER HANDLE
ASSEMBLY CHECK: Squeeze sides of lower half of container and check that there is no gap between upper and lower halves. If a gap appears, unlock tabs to separate container halves and repeat instructions above. FIG. 4
FIG. 3
OPTIONAL
LOWER REAR EDGE BETWEEN GAUGE WHEEL BRACKET TAB AND MOWER HOUSING
4.
5.
NOTE: While hooking the latches, the deflector shield may try to push the chute away from the mower deck opening. It is important to hold the chute in position while hooking the latches to the mower deck. If your tractor is equipped with gage wheels on the deck, then it will be necessary to hook the rear latch into the hole in the R.H. gage wheel bracket. CAUTION: Do not remove discharge guard from mower. Raise and hold guard when attaching lower chute and allow it to rest on chute while in operation. I
PUSHIN
EXTENDED EDGE "B" Must be under deflector shield and along side the hinge bracket
FIG. 5
DEFLECTOR SHIELD
FRONT LATCH
WITHOUT GAGEWHEELS
REAR
LATCH
UPPER
1. 2.
CHUTE
LEVEL
MOWER
DECK
Lower mower deck to its lowest cutting position. Assemble upperchute by inserting curved end intohole in back of cover.
Be sure deck is properly leveled for best mower performance. See your tractors owner's manual for instructions.
4. 5.
Align the bosses on lower chute with alignment slots on upper chute and slide together. Secure with rubber latch by hooking hole in latch over latch pin. FULL BAGGER UPPER INDICATOR HANDLE COVER ,_, _2_.
CHUTE
LOWER CHUTE
/
FIG. 6A
ALIGNMENT LATCH PIN
FIG. 6B
BAGGING
instructions
OPERATION:
in your tractor
When operating your grass catcher on a lawn where grass and leaf bagging equipment has not been used, you are picking up thatch and debris that has accumulated for long periods of time. The amount collected and the total time of operation may be greater than you will experience with regular use of your grass catcher. Always run throttle at full speed when bagging. Select a gear low enough to give good mower cutting performance, good quality cut and good bagging performance. NOTE: It may be necessary to overlap width of cut to suit your conditions. If grass is extremely tall, it should be mowed twice. The first time relatively high, the second time to desired height. Use left hand side of mower for trimming. Plastic trash bags can be inserted inside grass catcher containers for ease of debris disposal. To remove the plastic trash bags when full: a. Raise seat. Unlatch and raise cover. b. Remove one container at a time by grasping container handles and pulling toward the rear, off of the tube rails.
Avoid cutting wet grass or in the morning while the dew is still heavy. Grass clippings collected under these conditions tend to be sticky and adhere to the walls of the flow path causing clogging, Your bagger is equipped with a full bagger indicator. As the bags become full, movement of the wheel will slow down and/or stop, indicating that the bags are full or the chutes have become clogged. Care should be taken not to damage the parts and that the wheel spins freely at the beginning of each use. If the grass catcher fails to pick up cut grass or leaves, it is an indication that clogging has occurred in the system or that the grass catcher containers are full. Usually this is indicated by the stopped movement of the full bagger indicator. a. Disengage blades, shift into neutral, engage the parking brake and stop the engine. - Raise seat. Unlatch and raise cover. - Slide out containers and dispose of clippings. - Replace containers, close cover, and latch. b. Unlatch chutes and check for clogging. - Remove all debris in chutes. - Reassemble and latch chutes c. Checktoinsure full bagger indicator has not become clogged. - The air passage hole must be clear of debris. Gently insert a small twig or wire into passageway to clear.
c. With the container resting on the g round, close and secure the top of the plastic lawn bag. d. Tip the container on its side and slide the filled bag from the container. e. Install a new plastic lawn bag with the edges of the bag draped over upper lip of the Container (for replacement bags refer to REPLACEMENT PARTS). f. Repeat for other containers. g. Reinstall containers making sure right container overlaps left container at center supports. h. Close cover and secure latches over center support tubes.
CAUTION Do not operate mower with grass catcher partially installed. Disengage blades and stop engine before leaving tractor seat to empty containers, unclogging chutes, etc. Close cover before starting. Disengage mower when crossing driveways or gravel surfaces and other areas where thrown objects could be a hazard. Do not attempt to vacuum up cans or other potentially hazardous projectiles.
GENERAL
RECOMMENDATIONS
STORAGE
When grass catcher is to be stored for a period of time, clean it thoroughly, remove all dirt, grass, leaves, etc. Store in a clean, dry place.
Always observe safety rules when performing any maintenance. Before each use check for loose fasteners. Clean unit thoroughly after each use,
BLADE
CARE
A
owner's
For best results mower blades must be kept sharp, Replace bent or damaged blades.
CAUTION: Do not leave grass in bagger containers. Empty containers after each use and before storing. Failure to do so may result in spontaneous combustion which could develop into a fire.
CAUTION: BEFORE PERFORMING ANY MAINTENANCE, SERVICE OR ADJUSTMENTS: Depress clutch brake pedal fully and set parking brake. Place gearshift/motion control lever in "NEUTRAL" position. Place clutch control in "DISENGAGED" position. Turn ignition key to "OFF" position. Make sure blades and all moving parts have completely stopped. Disconnect spark plug wire(s) from spark plug(s) and place wire where it cannot come ,n contact with plug.
CAUTION: Grass catcher components are subject to wear, damage and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary.
10
NOTES
11
REPAIR PARTS
GRASS CATCHER - - MODEL NUMBER 917.249890
6 7
10 2O 37
12 9
18
\ \ \ 15
2O
16
26 35 22 31
31 31
36
REPAIR PARTS
GRASS CATCHER - - MODEL NUMBER 917.249890
KEY NO. 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 18 20 21 22
PART NO. 69180 127533 139906 126840 18021008 130933 87175 19061216 7206J STD541810 STD551110 109808X 2029J 130760 130759 162803 71161010 132796 140809
DESCRIPTION Nut, Crownlock#10-24 Screen, Cover Cover Chute, Upper Screw, Special #10-14xl/2 Full Bagger Indicator Screw, #10-24 x 1-1/8 Washer 3/16x3/4x16 Ga. Spacer, Split Nut, Acorn #10-24 Washer, lock #10 Latch, Chute Nut, Weld Latch, Hook Rubber, Latch Chute, Lower Screw #10-24 x 5/8 Truss Head Spring, Cover L.H. (black) Spacer, Cover
PART NO. 132983 4939M 179534 176997 165898 174083 176990 128600 127534 129584 129586 134637 130895 155857X500 71141008 74760536 104419X 178269
DESCRIPTION Spring, Cover R.H. (gray) Spring, Retainer Support Assembly Shoulder Bolt Spring, Retainer Plug, Tubing End Bagger, Frame Pin, Hinge Gasket, Cover Container, Top Container, Bottom Seal, Cover Latch Handle, Cover Strip, Reinforcement Screw #10-24 x 1/2 Bolt, Hex 5/16-18 x 2-1/4 Bag, 3.0 mil. 30 Gallon Trash (not included with bagger) Owner's Manual
NOTES
14
NOTES
15
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178269
Rev. 3 08.06.01
rad
Printed in U.S.A.