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    Work Instruction Sheet Tata Motors India

    Uploaded by

    Pranjal Tiwari
    This document provides work instructions for a partial body respotting process in a manual welding station. The 3 key steps are: 1) Pull the gun stopper after the green light and select the correct welding program for the sheet thickness. 2) Perform spot welding at specified points using the spot plan sheet and park the gun properly. 3) Fill out the BIW history card with name, ticket number and date. The instructions emphasize safety precautions like wearing proper PPE and calling a supervisor in case of any abnormalities.

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    Attribution Non-Commercial (BY-NC)
    Download as XLS, PDF, TXT or read online from Scribd

    Work Instruction Sheet Tata Motors India

    Uploaded by

    Pranjal Tiwari
    1K views1 page
    This document provides work instructions for a partial body respotting process in a manual welding station. The 3 key steps are: 1) Pull the gun stopper after the green light and select the correct welding program for the sheet thickness. 2) Perform spot welding at specified points using the spot plan sheet and park the gun properly. 3) Fill out the BIW history card with name, ticket number and date. The instructions emphasize safety precautions like wearing proper PPE and calling a supervisor in case of any abnormalities.

    Original Description:

    WIS of exaple of a product station at tata Motors

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    © Attribution Non-Commercial (BY-NC)

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    This document provides work instructions for a partial body respotting process in a manual welding station. The 3 key steps are: 1) Pull the gun stopper after the green light and select the correct welding program for the sheet thickness. 2) Perform spot welding at specified points using the spot plan sheet and park the gun properly. 3) Fill out the BIW history card with name, ticket number and date. The instructions emphasize safety precautions like wearing proper PPE and calling a supervisor in case of any abnormalities.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    1K views1 page

    Work Instruction Sheet Tata Motors India

    Uploaded by

    Pranjal Tiwari
    This document provides work instructions for a partial body respotting process in a manual welding station. The 3 key steps are: 1) Pull the gun stopper after the green light and select the correct welding program for the sheet thickness. 2) Perform spot welding at specified points using the spot plan sheet and park the gun properly. 3) Fill out the BIW history card with name, ticket number and date. The instructions emphasize safety precautions like wearing proper PPE and calling a supervisor in case of any abnormalities.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    of 1

    Business Unit : Plant : Deptt / Shop : Line : Station No : Product Name:PRIMA BIW

    CVBU Jamshedpur Cab & Cowl Factory PRIMA BIW Shop OP 30B2 Model : C Cab

    WORK INSTRUCTION SHEET


    Process Number : 1 Process Description : Partial body respot in mainline manual station
    Deptt Production MQ Planning Prepared By Reviewed By Approved By Date

    WIS NO : WIS First Issue Date : WIS Revision No : WIS Revision Date :

    Seq. No.

    Symbol

    Operation Sequence ( What is to be done & How it is to be done )

    Check Method ( Measure, Visual,Touch,F eel, Count, Listen )

    Why ( Result of not doing properly ) Operation Time in Seconds Quality Standard ( Specification) Quality ( Effect on down stream process, End user )

    Safety / Environment ( Operational )

    Process Steps / Sketch / Photograph

    Pull the GUN STOPPER after the green light appears (when track has returned to home position and cab is on fixture) to Obtain Gun & select welding program for corresponding sheet thickness.

    Not using PPE(Hand Gloves, Ensure correct welding program is arm sleeves) could lead to hand injury selected

    Wrong program selection, would lead to weak spot resulting in spot failure at customer end.

    Do Spot Welding at the specified points (refer spot plan sheet) & dispose gun at proper parking stand

    Visual

    Ensure proper pitch, no: of spots and spot quality

    Holding Gun at wrong position could lead to hand injury Improper spot quality could Not using PPE(Hand Gloves, lead to weak spot resulting in arm sleeves and apron) could spot failure at customer end. lead to hand injury Holding Gun at wrong position could lead to hand injury Improper spot quality could Not using PPE(Hand Gloves, lead to weak spot resulting in arm sleeves and apron) could spot failure at customer end. lead to hand injury Not using PPE(Hand Gloves, arm sleeves) could lead to hand injury

    Fill up the BIW HISTORY CARD with name,ticket no & date

    Visual

    Ensure proper pitch, no: of spots and spot quality

    Validate work done by pressing the operator acknowledgement button

    10
    Takt Time in Seconds Part Details Part Code Total Cycle Time in Seconds

    Part No.

    Part Description

    Model

    Validity

    Manifesto

    Do's
    a. Always wear the PPEs as identified in the WIS. b. Follow the Quality Stds as mentioned in WIS. c. Follow Waste Management System.

    Don'ts
    a. Do not leave your work station, before completing the operation cycle for any reason, except incase unsafe condition/emergency.

    Symbols :

    Operational Safety

    Critical To Quality

    Inspection

    WIS Revision History


    Sr. No. Date Revision Details Revised by Approved by Equipment Code
    1 2 3 4 5 6

    Equipment Details
    Equipment No.
    Manual weld gun

    Health & Safety PPE Details


    Sr. No. PPE Details 1 2 3 4 5 6 Safety Helmet Hand Gloves Safety shoes Safety Glasses Nose Mask ear plug Qty/Pair 1 1 1 1 1 1 Part Number Remarks Mandatory Mandatory Mandatory Mandatory Keep keep

    Equipment Description

    SAFETY POINT = WHEN YOU HAVE ANY ABNORMALITY CALL YOUR SUPERVISOR AND WAIT. EMERGENCY STOP TO BE USED FOR SAFETY & EMERGENCY ISSUES.

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