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    SC2035 PDF

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    A Mahmood
    Resins Versatics

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    SC2035 PDF

    Uploaded by

    A Mahmood
    212 views4 pages
    Resins Versatics

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    SC2035.PDF

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    Resins Versatics

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    212 views4 pages

    SC2035 PDF

    Uploaded by

    A Mahmood
    Resins Versatics

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    You are on page 1of 4

    Starting

    formulation
    No. 4004 Ambiant Cure Epoxy Adhesive for Metallic Bonding
    EPON Resin 828/EPIKURE Curing Agents 3125
    Re-issued: July 2004

    SC: 2035-01 Introduction

    This epoxy adhesive is especially good at bonding various metal substrates at ambient temperature of 25C or more. It also provides some tolerance to trace amounts of lubricants which may remain on bond surfaces when cleaning conditions are not ideal. Ability to bond to various metal substrates Tolerance to trace/small amounts of residual surface oil At least one hour working time at 25C Good strength development in 24 hours Bonding of metals, at ambient temperatures. It will also bond well to concrete, glass and many rigid plastics.

    Features

    Suggested Uses

    EPIKOTE

    EPON EPIKURE EPI-REZ HELOXY CARDURA

    VEOVA

    SC: 2035-01 Starting Formulation No. 4004

    Page 2

    Formula

    Part A EPON Resin 828 Aluminum Powder 120 Part B EPIKURE Curing Agent 3125

    Supplier ALCOA Specialty Metals Division sub-total

    Pounds 100.0 100.0 200.0 54.5

    Gallons 10.31 4.44 14.75 6.73

    Mixing Instructions

    Disperse the aluminum powder into a portion (50-70%) of the EPON Resin 828 using dispersing equipment capable of mixing viscous, paste-like materials, such as a planetary type mixer. Mix until uniform consistency is attained. Add remaining EPON Resin 828 and mix until a uniform consistency is attained. This formulation is a basic starting point and can be modified with other filler types, such as talc, alumina, ground silica, wollastonite, or calcium carbonate. Modification with silane coupling agents, such as DOW CORNING Z-6040 silane improves bonds to concrete and glass. Pigment may be incorporated into either or both portion for the purpose of color coding. As with all pigments, their effect on the performance of the final, cured product should be investigated prior to production approval.

    Typical Handling Properties

    Units Resin : Curing Agent mix ratio by weight by volume Expected Working Life @ 25C (1 pint) Form/Viscosity Part A/Part B @ 25C Part A/Part B @ 40C minutes --P

    Value 100:27 2.2:1 60 Paste 80 -120

    EPIKOTE

    EPON EPIKURE EPI-REZ HELOXY CARDURA

    VEOVA

    SC: 2035-01 Starting Formulation No. 4004

    Page 3

    Application Instructions

    All surfaces to be bonded should be free of dust, dirt, grease, or other contaminants. For optimum adhesion it is recommended to roughen bonding surfaces. This can be accomplished with abrasive media appropriate for the materials being bonded (such as medium grit emery paper, abrasive disks, grit blasting, wire brushes, etc.). Abrasion should always be followed by degreasing to remove contaminates and loose particles. Chemical etching is another method to provide a rough surface for improved adhesion. Thoroughly mix the adhesive components and apply immediately by spreading a thin film over the surface to be bonded. Maintain light pressure during cure for optimum bonding.

    Cure Schedule

    Room Temperature: 2-3 days @ 23C. or Elevated Temperature: Adhesive can be heat cured to shorten cure time. Maximum cure temperature should not exceed 250F. Table 1 / Adhesive Properties Aluminum 2024 T-3, Acid Etched Test Property Tensile Shear Strength Cured 24 hrs @ 23C Cured 48 hrs @ 23C Cured 24 hrs @ 23C Cured 48 hrs @ 23C ASTM D-1002 Tested at 25C 25C 121C 121C Units psi psi psi psi Value 1500 2050 550 775

    Typical Cured State Properties

    Disclaimer

    These are starting point formulations and are not proven for use in the users particular application but are simply meant to demonstrate the efficacy of the products and to assist in the development of the users own formulations. It is the users responsibility to fully test and qualify the formulation, along with the ingredients, methods, applications, or equipment identified herein (Information), by the users knowledgeable formulator or scientist, and to determine the appropriate use conditions and legal restrictions, prior to use of any Information.

    EPIKOTE

    EPON EPIKURE EPI-REZ HELOXY CARDURA

    VEOVA

    Resolution Performance Products PO Box 4500 Houston, Texas 77210-4500 For product prices, availability, or order placement, call our toll-free customer service number at: 1-877-859-2800 For sales in North and South America outside the United States, call: 1-832-366-2365 For literature and additional technical assistance, visit our website at: www.resins.com

    SAFETY & HANDLING


    These products are capable of producing adverse health effects ranging from minor skin irritation to serious systemic effects. Exposure to these materials should be minimized and avoided, if feasible, through the observance of proper precautions, use of appropriate engineering controls and proper personal protective clothing and equipment, and adherence to proper handling procedures. None of these materials should be used, stored, or transported until the handling precautions and recommendations as stated in the Material Safety Data Sheet (MSDS) for these and all other products being used are understood by all persons who work with them. Questions and request for information on Resolution Performance Products LLC (RPPLLC) products should be directed to your RPPLLC sales representative, or the nearest RPPLLC sales office. Information and MSDSs on non-RPPLLC products should be obtained from the respective manufacturer.

    Warranty; Warranty Disclaimer


    NOTHING CONTAINED HEREIN CONSTITUTES AN OFFER FOR THE SALE OF ANY PRODUCT. ALL PRODUCTS SUPPLIED BY RESOLUTION PERFORMANCE PRODUCTS LLC (RPPLLC) ARE SUBJECT TO THE TERMS AND CONDITIONS OF THE APPLICABLE SALES CONTRACT AND NOTHING CONTAINED HEREIN SHALL AMEND OR MODIFY ANY SUCH CONTRACT. SUBJECT TO THE FOREGOING, RPPLLC WARRANTS ONLY THAT ITS PRODUCTS WILL MEET SPECIFICATIONS SET FORTH IN THE APPLICABLE SALES CONTRACT. RPPLLC MAKES NO OTHER WARRANTIES, EITHER EXPRESS OR IMPLIED, WITH RESPECT TO ITS PRODUCTS OR THE RESULTS TO BE OBTAINED FROM THE USE THEREOF, OR WITH RESPECT TO ANY INFORMATION PROVIDED BY RPPLLC, INCLUDING WITHOUT LIMITATION THAT ANY PRODUCT WILL BE MERCHANTABLE OR FIT FOR ANY PARTICULAR PURPOSE OR THAT THE USE OF ANY PRODUCT OR INFORMATION PROVIDED BY RPPLLC WILL NOT INFRINGE ANY PATENT OR OTHER INTELLECTUAL PROPERTY RIGHTS. ALL SUCH WARRANTIES ARE HEREBY DISCLAIMED AND EXCLUDED.
    2000 Resolution Performance Products LLC. All rights reserved.

    EPIKOTE

    EPON EPIKURE EPI-REZ HELOXY CARDURA

    VEOVA

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