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    Fender Design For Latest Container Ships

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    Rohit Rumade
    The document discusses the development of fender systems to accommodate increasingly larger container vessels over time, from the 1960s to present day. It also provides a case study on designing a fender system for the latest generation of container vessels. Key aspects of the design process included applying relevant standards, selecting appropriate rubber fender units based on energy and reaction requirements, and designing steel panels to support the fenders. The required berthing energy has increased over 1400% from early container vessels to modern largest designs.

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    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd

    Fender Design For Latest Container Ships

    Uploaded by

    Rohit Rumade
    239 views21 pages
    The document discusses the development of fender systems to accommodate increasingly larger container vessels over time, from the 1960s to present day. It also provides a case study on designing a fender system for the latest generation of container vessels. Key aspects of the design process included applying relevant standards, selecting appropriate rubber fender units based on energy and reaction requirements, and designing steel panels to support the fenders. The required berthing energy has increased over 1400% from early container vessels to modern largest designs.

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    Fender Design for container ship

    Original Title

    Fender Design for Latest Container Ships

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    The document discusses the development of fender systems to accommodate increasingly larger container vessels over time, from the 1960s to present day. It also provides a case study on designing a fender system for the latest generation of container vessels. Key aspects of the design process included applying relevant standards, selecting appropriate rubber fender units based on energy and reaction requirements, and designing steel panels to support the fenders. The required berthing energy has increased over 1400% from early container vessels to modern largest designs.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    239 views21 pages

    Fender Design For Latest Container Ships

    Uploaded by

    Rohit Rumade
    The document discusses the development of fender systems to accommodate increasingly larger container vessels over time, from the 1960s to present day. It also provides a case study on designing a fender system for the latest generation of container vessels. Key aspects of the design process included applying relevant standards, selecting appropriate rubber fender units based on energy and reaction requirements, and designing steel panels to support the fenders. The required berthing energy has increased over 1400% from early container vessels to modern largest designs.

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    FENDERSYSTEMS FOR THE LATEST GENERATION OF CONTAINER VESSELS

    by: Dominique Polte Sales Manager FenderTeam GmbH

    FENDERTEAM GMBH
    Germany based company specialised in the design, and supply of customised Fender Solutions. well experienced employees and partners, working in the Fender Business for more than 20 years. FullService provider, starting from design stage up to supervision of Fender installation. Our exclusive partner for engineering and design; Civil engineering consultant, specialised in design of FenderSystems and waterfront structures.

    TABLE OF CONTENT
    1.
    a. b. c. d. e.

    DEVELOPMENT OF FENDERSYSTEMS VS. VESSEL SIZES


    THE 60s THE 70s THE 80s THE 90s 2000 TODAY

    2. 3.
    a. b. c. d. e. f. g.

    DEVELOPMENT OF REQUIRED BERTHING ENERGY CASE STUDY: DESIGN OF A FENDERSYSTEM FOR THE LATEST GENERATION OF CONTAINER VESSELS
    APPLICABLE STANDARDS AND RECOMMENDATIONS TYPICAL DESIGNS OF CONTAINER QUAY WALLS SELECTION OF RUBBER FENDER UNIT DESIGN OF THE STEEL PANEL FINAL DESIGN OF THE FENDERSYSTEM ORDER EXECUTION & AFTERSALES SERVICE CHECKLIST FOR COMPARING FENDER DESIGNS

    4.

    Summary

    DEVELOPMENT OF FENDERSYSTEMS VS. VESSEL SIZES THE 60s THE 70s THE 80s THE 90s 2000 TODAY DEVELOPMENT OF REQUIRED BERTHING ENERGY

    DEVELOPMENT OF FENDERSYSTEMS VS. VESSEL SIZES Timber Bushes / Truck Tyres Cylindrical Rubber Fender

    CASE STUDY: DESIGN OF A FENDERSYSTEM FOR THE LATEST GENERATION OF CONTAINER VESSELS APPLICABLE STANDARDS AND RECOMMENDATIONS TYPICAL DESIGNS OF CONTAINER QUAY WALLS SELECTION OF RUBBER FENDER UNIT DESIGN OF THE STEEL PANEL FINAL DESIGN OF THE FENDERSYSTEM ORDER EXECUTION & AFTERSALES SERVICE CHECKLIST FOR COMPARING FENDER DESIGNS

    THE 60s
    First onpurpose built Container Vessel FAIRLAND 440TEU

    Summary

    DEVELOPMENT OF FENDERSYSTEMS VS. VESSEL SIZES THE 60s THE 70s THE 80s THE 90s 2000 TODAY DEVELOPMENT OF REQUIRED BERTHING ENERGY

    DEVELOPMENT OF FENDERSYSTEMS VS. VESSEL SIZES Cylindrical Rubber Fender CSSFender (Cell Fender)

    CASE STUDY: DESIGN OF A FENDERSYSTEM FOR THE LATEST GENERATION OF CONTAINER VESSELS APPLICABLE STANDARDS AND RECOMMENDATIONS TYPICAL DESIGNS OF CONTAINER QUAY WALLS SELECTION OF RUBBER FENDER UNIT DESIGN OF THE STEEL PANEL FINAL DESIGN OF THE FENDERSYSTEM ORDER EXECUTION & AFTERSALES SERVICE CHECKLIST FOR COMPARING FENDER DESIGNS

    THE 70s
    Container Vessel HAMBURG EXPRESS 3010TEU

    Summary

    DEVELOPMENT OF FENDERSYSTEMS VS. VESSEL SIZES THE 60s THE 70s THE 80s THE 90s 2000 TODAY DEVELOPMENT OF REQUIRED BERTHING ENERGY

    DEVELOPMENT OF FENDERSYSTEMS VS. VESSEL SIZES CSSFender (Cell Fender) SXFender (Arch Fender) FEFender (Fender Elements)

    CASE STUDY: DESIGN OF A FENDERSYSTEM FOR THE LATEST GENERATION OF CONTAINER VESSELS APPLICABLE STANDARDS AND RECOMMENDATIONS TYPICAL DESIGNS OF CONTAINER QUAY WALLS SELECTION OF RUBBER FENDER UNIT DESIGN OF THE STEEL PANEL FINAL DESIGN OF THE FENDERSYSTEM ORDER EXECUTION & AFTERSALES SERVICE CHECKLIST FOR COMPARING FENDER DESIGNS

    THE 80s
    Container Vessel MARCHEN MAERSK ~4300TEU

    Summary

    DEVELOPMENT OF FENDERSYSTEMS VS. VESSEL SIZES THE 60s THE 70s THE 80s THE 90s 2000 TODAY DEVELOPMENT OF REQUIRED BERTHING ENERGY

    DEVELOPMENT OF FENDERSYSTEMS VS. VESSEL SIZES CSSFender (Cell Fender) FEFender (Fender Elements) SPCFender (Conical Fender)

    CASE STUDY: DESIGN OF A FENDERSYSTEM FOR THE LATEST GENERATION OF CONTAINER VESSELS APPLICABLE STANDARDS AND RECOMMENDATIONS TYPICAL DESIGNS OF CONTAINER QUAY WALLS SELECTION OF RUBBER FENDER UNIT DESIGN OF THE STEEL PANEL FINAL DESIGN OF THE FENDERSYSTEM ORDER EXECUTION & AFTERSALES SERVICE CHECKLIST FOR COMPARING FENDER DESIGNS

    THE 90s
    Container Vessel SOVEREIGN MAERSK ~8300TEU

    Summary

    DEVELOPMENT OF FENDERSYSTEMS VS. VESSEL SIZES THE 60s THE 70s THE 80s THE 90s 2000 TODAY DEVELOPMENT OF REQUIRED BERTHING ENERGY

    DEVELOPMENT OF FENDERSYSTEMS VS. VESSEL SIZES CSSFender (Cell Fender) Ocean Guard Foam Fender SPCFender (Conical Fender)

    CASE STUDY: DESIGN OF A FENDERSYSTEM FOR THE LATEST GENERATION OF CONTAINER VESSELS APPLICABLE STANDARDS AND RECOMMENDATIONS TYPICAL DESIGNS OF CONTAINER QUAY WALLS SELECTION OF RUBBER FENDER UNIT DESIGN OF THE STEEL PANEL FINAL DESIGN OF THE FENDERSYSTEM ORDER EXECUTION & AFTERSALES SERVICE CHECKLIST FOR COMPARING FENDER DESIGNS

    2000today
    Container Vessel EMMA MAERSK ~14000TEU

    Summary

    DEVELOPMENT OF FENDERSYSTEMS VS. VESSEL SIZES THE 60s THE 70s THE 80s THE 90s 2000 TODAY DEVELOPMENT OF REQUIRED BERTHING ENERGY

    DEVELOPMENT OF REQUIRED BERTHING ENERGY THE 60s FAIRLAND TODAY LATEST DESIGN VESSELS

    CASE STUDY: DESIGN OF A FENDERSYSTEM FOR THE LATEST GENERATION OF CONTAINER VESSELS APPLICABLE STANDARDS AND RECOMMENDATIONS TYPICAL DESIGNS OF CONTAINER QUAY WALLS SELECTION OF RUBBER FENDER UNIT DESIGN OF THE STEEL PANEL FINAL DESIGN OF THE FENDERSYSTEM ORDER EXECUTION & AFTERSALES SERVICE CHECKLIST FOR COMPARING FENDER DESIGNS

    Summary

    EA = 259 kNm

    EA = 3685 kNm
    + 1400 %

    DEVELOPMENT OF FENDERSYSTEMS VS. VESSEL SIZES THE 60s THE 70s THE 80s THE 90s 2000 TODAY DEVELOPMENT OF REQUIRED BERTHING ENERGY

    CASE STUDY

    CASE STUDY: DESIGN OF A FENDERSYSTEM FOR THE LATEST GENERATION OF CONTAINER VESSELS APPLICABLE STANDARDS AND RECOMMENDATIONS TYPICAL DESIGNS OF CONTAINER QUAY WALLS SELECTION OF RUBBER FENDER UNIT DESIGN OF THE STEEL PANEL FINAL DESIGN OF THE FENDERSYSTEM ORDER EXECUTION & AFTERSALES SERVICE CHECKLIST FOR COMPARING FENDER DESIGNS

    Design of a FenderSystem for the latest generation of Container Vessels

    Summary

    DEVELOPMENT OF FENDERSYSTEMS VS. VESSEL SIZES THE 60s THE 70s THE 80s THE 90s 2000 TODAY DEVELOPMENT OF REQUIRED BERTHING ENERGY

    APPLICABLE STANDARDS AND RECOMMENDATIONS PIANC2002: Guidelines for the Design of FenderSystems British Standard 6349: Maritime Structures EAU 2004: Recommendations of the Committee for Waterfront Structures DIN 18800: Design and Construction of Structural Steelwork EUROCODE 3: Design and Construction of Structural Steelwork

    CASE STUDY: DESIGN OF A FENDERSYSTEM FOR THE LATEST GENERATION OF CONTAINER VESSELS APPLICABLE STANDARDS AND RECOMMENDATIONS TYPICAL DESIGNS OF CONTAINER QUAY WALLS SELECTION OF RUBBER FENDER UNIT DESIGN OF THE STEEL PANEL FINAL DESIGN OF THE FENDERSYSTEM ORDER EXECUTION & AFTERSALES SERVICE CHECKLIST FOR COMPARING FENDER DESIGNS

    Summary

    DEVELOPMENT OF FENDERSYSTEMS VS. VESSEL SIZES THE 60s THE 70s THE 80s THE 90s 2000 TODAY DEVELOPMENT OF REQUIRED BERTHING ENERGY

    TYPICAL DESIGNS OF CONTAINER QUAY WALLS Sheet Pile Wall Combi Wall (Sheet Pile Section with Piles, or Beams) Open / SemiOpen Pile Structure Concrete deepwall (Euromax) Gravity Structures (Caissons, Concrete Blocks)

    CASE STUDY: DESIGN OF A FENDERSYSTEM FOR THE LATEST GENERATION OF CONTAINER VESSELS APPLICABLE STANDARDS AND RECOMMENDATIONS TYPICAL DESIGNS OF CONTAINER QUAY WALLS SELECTION OF RUBBER FENDER UNIT DESIGN OF THE STEEL PANEL FINAL DESIGN OF THE FENDERSYSTEM ORDER EXECUTION & AFTERSALES SERVICE CHECKLIST FOR COMPARING FENDER DESIGNS

    Summary

    DEVELOPMENT OF FENDERSYSTEMS VS. VESSEL SIZES THE 60s THE 70s THE 80s THE 90s 2000 TODAY DEVELOPMENT OF REQUIRED BERTHING ENERGY

    SELECTION OF RUBBER FENDER UNIT Design criteria: Energy Reaction Hull Pressure = 2765 kNm = <4000 kN = < 300 kN/m

    CASE STUDY: DESIGN OF A FENDERSYSTEM FOR THE LATEST GENERATION OF CONTAINER VESSELS APPLICABLE STANDARDS AND RECOMMENDATIONS TYPICAL DESIGNS OF CONTAINER QUAY WALLS SELECTION OF RUBBER FENDER UNIT DESIGN OF THE STEEL PANEL FINAL DESIGN OF THE FENDERSYSTEM ORDER EXECUTION & AFTERSALES SERVICE CHECKLIST FOR COMPARING FENDER DESIGNS

    Berthing Angle = 6 Standoff = <2000 mm

    Selected Fender: 2nos. SPC1400H G2.2 E = 1416 kNm * 2 = 2832 kNm (>2765) R = 3862 kN (<4000)

    Summary

    DEVELOPMENT OF FENDERSYSTEMS VS. VESSEL SIZES THE 60s THE 70s THE 80s THE 90s 2000 TODAY DEVELOPMENT OF REQUIRED BERTHING ENERGY

    DESIGN OF THE STEEL PANEL Net Size: 12.88 m (R/HP = Net Size) Closed Box Steel Panel Type with 100mm side and 300mm top Chamfer FOS 1.4 onnon permanent loads, further capacity check acc. to DIN 18800 Line Loads vs. Flat Contact Lower or Upper Contact, Panel/Vessel Flare Angle of Vessel Steel grade S355J2, thickness acc. to PIANC2002 Coating acc. to ISO 12944C5M

    CASE STUDY: DESIGN OF A FENDERSYSTEM FOR THE LATEST GENERATION OF CONTAINER VESSELS APPLICABLE STANDARDS AND RECOMMENDATIONS TYPICAL DESIGNS OF CONTAINER QUAY WALLS SELECTION OF RUBBER FENDER UNIT DESIGN OF THE STEEL PANEL FINAL DESIGN OF THE FENDERSYSTEM ORDER EXECUTION & AFTERSALES SERVICE CHECKLIST FOR COMPARING FENDER DESIGNS

    Summary

    DEVELOPMENT OF FENDERSYSTEMS VS. VESSEL SIZES THE 60s THE 70s THE 80s THE 90s 2000 TODAY DEVELOPMENT OF REQUIRED BERTHING ENERGY

    DESIGN OF THE STEEL PANEL DETAILED PROCESS (SIMPLE SYSTEM)

    CASE STUDY: DESIGN OF A FENDERSYSTEM FOR THE LATEST GENERATION OF CONTAINER VESSELS APPLICABLE STANDARDS AND RECOMMENDATIONS TYPICAL DESIGNS OF CONTAINER QUAY WALLS SELECTION OF RUBBER FENDER UNIT DESIGN OF THE STEEL PANEL FINAL DESIGN OF THE FENDERSYSTEM ORDER EXECUTION & AFTERSALES SERVICE CHECKLIST FOR COMPARING FENDER DESIGNS

    Summary

    DEVELOPMENT OF FENDERSYSTEMS VS. VESSEL SIZES THE 60s THE 70s THE 80s THE 90s 2000 TODAY DEVELOPMENT OF REQUIRED BERTHING ENERGY

    DESIGN OF THE STEEL PANEL DETAILED PROCESS (ADVANCED SYSTEM)

    CASE STUDY: DESIGN OF A FENDERSYSTEM FOR THE LATEST GENERATION OF CONTAINER VESSELS APPLICABLE STANDARDS AND RECOMMENDATIONS TYPICAL DESIGNS OF CONTAINER QUAY WALLS SELECTION OF RUBBER FENDER UNIT DESIGN OF THE STEEL PANEL FINAL DESIGN OF THE FENDERSYSTEM ORDER EXECUTION & AFTERSALES SERVICE CHECKLIST FOR COMPARING FENDER DESIGNS

    Summary

    RSTAB: Software for 3Dframework analysis

    DEVELOPMENT OF FENDERSYSTEMS VS. VESSEL SIZES THE 60s THE 70s THE 80s THE 90s 2000 TODAY DEVELOPMENT OF REQUIRED BERTHING ENERGY

    FINAL DESIGN OF THE FENDERSYSTEM

    CASE STUDY: DESIGN OF A FENDERSYSTEM FOR THE LATEST GENERATION OF CONTAINER VESSELS APPLICABLE STANDARDS AND RECOMMENDATIONS TYPICAL DESIGNS OF CONTAINER QUAY WALLS SELECTION OF RUBBER FENDER UNIT DESIGN OF THE STEEL PANEL FINAL DESIGN OF THE FENDERSYSTEM ORDER EXECUTION & AFTERSALES SERVICE CHECKLIST FOR COMPARING FENDER DESIGNS

    Summary

    DEVELOPMENT OF FENDERSYSTEMS VS. VESSEL SIZES THE 60s THE 70s THE 80s THE 90s 2000 TODAY DEVELOPMENT OF REQUIRED BERTHING ENERGY

    ORDER EXECUTION & AFTERSALES SERVICE 1. 2. 3. 4. 5. Release of production only after technical approval Quality control process and Third Party Verification Final documentation (manuals, mill certificates etc.) Supervision of Fender installation at site Availability of spare parts and local support

    CASE STUDY: DESIGN OF A FENDERSYSTEM FOR THE LATEST GENERATION OF CONTAINER VESSELS APPLICABLE STANDARDS AND RECOMMENDATIONS TYPICAL DESIGNS OF CONTAINER QUAY WALLS SELECTION OF RUBBER FENDER UNIT DESIGN OF THE STEEL PANEL FINAL DESIGN OF THE FENDERSYSTEM ORDER EXECUTION & AFTERSALES SERVICE CHECKLIST FOR COMPARING FENDER DESIGNS

    Summary

    DEVELOPMENT OF FENDERSYSTEMS VS. VESSEL SIZES THE 60s THE 70s THE 80s THE 90s 2000 TODAY DEVELOPMENT OF REQUIRED BERTHING ENERGY

    CHECKLIST FOR COMPARING FENDER DESIGNS TO BE CONSIDERED


    Fully compliant with Standards (worst case) Submittal of complete set of Drawings Submittal of Structural Calculation (FOS!) Consideration of Line Loads, Beltings etc. Clarification of Steel Grades S355J2 Submittal of Third Party Testing Certificates Approved Coating System for Marine Application (incl. DFT Protocol) Submittal of Installation and Maintenance Manuals

    QUOTE A
    NO YES (YES) NO NO NO (YES) NO

    QUOTE B
    YES YES YES YES YES YES YES YES

    CASE STUDY: DESIGN OF A FENDERSYSTEM FOR THE LATEST GENERATION OF CONTAINER VESSELS APPLICABLE STANDARDS AND RECOMMENDATIONS TYPICAL DESIGNS OF CONTAINER QUAY WALLS SELECTION OF RUBBER FENDER UNIT DESIGN OF THE STEEL PANEL FINAL DESIGN OF THE FENDERSYSTEM ORDER EXECUTION & AFTERSALES SERVICE CHECKLIST FOR COMPARING FENDER DESIGNS

    Summary

    DEVELOPMENT OF FENDERSYSTEMS VS. VESSEL SIZES THE 60s THE 70s THE 80s THE 90s 2000 TODAY DEVELOPMENT OF REQUIRED BERTHING ENERGY

    SUMMARY The increase in vessel sizes and new developments e.g. special coatings, leads to new requirements on Fender Solutions. Designs have to incorporate all conditions at site and available Norms. Vital data (e.g. velocity) and requirements (e.g. standoff) have to be collected and evaluated thoroughly. The demand for Customised Fender Solutions is increasing and challenges especially the final client when comparing fender designs.

    CASE STUDY: DESIGN OF A FENDERSYSTEM FOR THE LATEST GENERATION OF CONTAINER VESSELS APPLICABLE STANDARDS AND RECOMMENDATIONS TYPICAL DESIGNS OF CONTAINER QUAY WALLS SELECTION OF RUBBER FENDER UNIT DESIGN OF THE STEEL PANEL FINAL DESIGN OF THE FENDERSYSTEM ORDER EXECUTION & AFTERSALES SERVICE CHECKLIST FOR COMPARING FENDER DESIGNS

    Summary

    TREND: STANDARDIZATION => CUSTOMIZATION

    Thanks for your kind attention!

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