MCT 2010 Tester Training Module
MCT 2010 Tester Training Module
MCT 2010 Tester Training Module
1.0 2.0 PRODUCT OVERVIEW TINY LOGIC FAMILY 2.1 2.2 2.3 3.0 HS/HST SERIES UHS SERIES BASIC EQUIVALENT CIRCUIT
BASIC TEST CONFIGURATIONS 3.1 3.2 3.3 3.4 3.5 GROSS TEST FUNC TEST ICC VOL VOH
4.0
TINYLOGIC AUTOMATIC TEST EQUIPMENT (ATE) 4.1 MCT2000 BASIC TESTER CONFIGURATION 4.2 MCT2000 MAINTENANCE QUALIFICATION and TROUBLESHOOTING
PRODUCT OVERVIEW
Fairchilds TinyLogic family consists of a broad spectrum of high speed, low power, CMOS single-gate logic functions in a choice of two space saving packages: the SOT23-5 and SC70-5 Lead.
2 OUT
GND
*TinyLogic is categorized into three: HS, HST, and the UHS series.
HS SERIES: TinyLogic High Speed (HS) series with CMOS input. *NC7S00 *NC7S02 *NC7S04 *NC7SU04 *NC7S08 *NC7S14 *NC7S32 *NC7S86 > > > > > > > > 2- Input NAND Gate 2- Input NOR Gate Inverter HS Unbuffered Inverter 2- Input AND Gate Inverter w/ Schmitt Trigger Input 2- Input OR Gate 2- Input Exclusive-OR Gate
2- Input NAND Gate 2- Input NOR Gate Inverter 2- Input AND Gate 2- Input OR Gate 2- Input Exclusive-OR Gate
UHS SERIES: Ultra High Speed Series *NC7SZ00 > 2- Input NAND Gate *NC7SZ02 > 2- Input NOR Gate *NC7SZ04 > Inverter *NC7SZU04 > Unbuffered Inverter *NC7SZ05 > Inverter (Open Drain Output) *NC7SZ08 > 2- Input AND Gate *NC7SZ14 > Inverter w/ Schmitt Trigger Input *NC7SZ32 > 2- Input OR Gate *NC7SZ38 > 2- Input NAND Gate (Open Drain Output)
HS, HST & UHS>>Whats the difference? ***HS (High Speed) Intended for use in 5V application. Operates on a voltage range of 2V-6V Propagation delay of 4 nsec. ***HST(High Speed w/ TTL input) Operates on a voltage range of 4.5 V-5.5V Propagation delay of 7 nsec. ***UHS (Ultra High Speed) Vcc voltage range of 1.8V 5.5V Propagation delay of 2.9 nsec
AND Gate
OUT
IN A
IN B
NAND Gate
OUT
Basic Inverter
Vin N
Vout
NOTE: P-Channel - Normally off - Need Neg (-) signal to turn on TRUTH TABLE INPUT A L H OUTPUT Y H L
V in
V out
BASIC TEST CONFIGURATION GROSS Test: Vcc=0.3 v 2.5u > Icc >-0.3u
FUNC Test
A B
OUTPUT
OUTPUT
SUPPLY VOLTAGE: +5 to +15 V. Speed & Power: Slower, but has negligible quiescent power dissipation
Controller module
Keyboard
Provide system control and mass storage for the Test System. POWER SUPPLY MODULE:
Supplies DC power and cooling air to the test head. Power supply module contains eight DC power supply. Power supplies 1 through 3 are located on the top of the module with supply 1 being toward the back of the module and supply three being toward the front.Power supplies 4 through 8 are located in the front of the module with supply four being toward the top of the module and supply eight at the bottom. The power supply module also contains two high capacity blowers , a line matching transformer that provides 230Vac to the dc supplies and a step down transformer that converts 230Vac to 115 Vac for the backpanel receptacle. This receptacle accepts the 110V power cord from the controller module. A flexible hose transfers air from the power supply module blower to the test head. The hose contains conductors that transfer dc power and communication signals between the power supply module and controller, and the test head. A pair of high-temperature sensors in the power supply module monitor the temperature within the power supply cabinet, and sends power supply module high-temperature signals to the controller.
PS1 = -5 V @ 35 A PS2 = -5 V @ 35 A PS3 = -5 V @ 35 A PS4 = +5 V @35 A PS5 = +5 V @ 35 A PS6 = - 5V @ 35 A PS7 = +15V @ 15 A PS8 = -15V @ 15 A
Cut-away view of power supply module showing location of the power supplies. TEST HEAD Contains the circuits that perform device testing. Elements in the test head have short conductor paths to the device under test (DUT) in order to maintain signal integrity. There are four large boards attached to each other and transfer signals by means of vertical connectors. Note: The test contains a power interrupt switch. This switch will automatically remove power to the test head when the test head cover is removed. This circuit will prevent a power to ground short from occurring when pin cards or APS card are removed or inserted into the test head. It is recommended, however , that when any work is done in the test head, test system power be turned off.
TOP COVER
SHROUD
MOTHER BOARD TIMING GENERATOR AC ACMEASURE MEASURE FUNCTIONAL SEQUENCER FRAME FRAME
MOTHER BOARD
TEST HEAD COMPONENTS *Mother Board Interface Board *Reference Generator *Motherboard *APS *PEC *Timing Generator *AC Measurement Board *Functional Sequencer PIN CARDS
Up to 64 pin cards (also called Pin Electronics Cards or PECs) are located in the test head. Each pin card is the connecting link between one pin of a DUT (device under test) and the tester. The basic pin card performs two basic functions on all models: DC parametric force/measure, and functional drive/compare. On 2020 models the pin cards also include a virtual timing generator (VTG) circuit which allows software control and calibration of T0, TGEN or strobe clock signal edges reaching the DUT. The pin cards plug into 64 connectors on the motherboard in a radial pattern. To shorten drive and sense lines most of the high-speed logic is located on the pin cards in the test head. This reduces settling time and waveform distortion to provide faster and more accurate testing. Also, since there is one pin card per pin, the customer needs to install only as many pin cards as there are pins on the device to be tested.
REFERENCE GENERATOR
Provides accurate reference voltages used for calibration, dynamic functional testing, ac parametric testing, and for setting the output voltage of the auxiliary output supplies. These voltages are available to each pin card and the auxiliary power supply board on the mother board via the analog bus. Except for calibration voltages, all reference voltages are programmable. AUXILIARY POWER SUPPLIES
The test head contains one auxiliary power supply board with two programmable supplies, each able to supply up to +/-1.5A of DC power in the 10 to +10 Volt range.
The contoller transfers data and addresses from the Multibus to the test head over the MCbus and makes them available to test head elements via the stack bus and the ring bus. The motherboard interface board decodes address signals on the MCbus to determine the test head destination or source for MCbus data signals. Test programs running in the controller transfer data over the MCbus by executing reads and writes to the test head. The test head is memory mapped, therefore, the CPU sees no difference between RAM and test memory locations. TIMING GENERATOR
Provides three programmable pulse trains called TO (time zero), TG (timing generator) and STROBE. These pulses are available to each PIN card and are used for dynamic functional and ac parametric testing. FUNCTIONAL SEQUENCER Addresses functional memory for two purposes: to address functional memory so it can have data written to it, and can write out the functional operands to the driver and comparator circuits for functional testing. AC MEASUREMENT The AC measurement circuit consists of two 64-to-1 matrices and one ac measurement device. The ac measurement device is a multiple sample, time differential digitizer that determines the time between two positive going waveform edges.
POSITIVE FLOW SEQUENCE OF EVENTS Turn on main breaker Cabinet blower on ------------------------ NO YES Power on tester Main blower on --------------------------- NO
NEGATIVE FLOW-RESPONSE 1. Check AC input power and cables. 2. Check/replace 208 volt AC converter or matching swi 3. Check main breakers.
1. Check 230 volt AC input at Hubble connector on back of power module. 2. Check main and aux, breakers, 120 volt AC out of power Maintenance Troubleshooting and Qualification module for controller and disk drive, also line fuse in back of controller. 3. Check solid state relays SSR1 and SSR2 in the power module. YES 4. Check for 10 volts from power controller board pin 9 to P77 (power controller cable) 5. Check and replace front switch panel if necessary. 10 sec power lights---------------------- NO 1. Check 120 volt AC controller and disk drive. 2. Check and replace power controller board if require. YES Boot system 1. If cursor present, check CRT controller or power sequencer board. 2. If no cursor present, turn up intensity, look for retrace. 3. If present check video inputs. If not check AC power to YES the CRT. 4. Check and swap keyboard if required. 5. Reset the board or replace CPU. Run Autocal1 DC------------------ FAILED
PASSED
SOME PINS
PASSED
1. Reseat or swap reference generator . 2. IOL/IOH, check APS fuse or replace APS. Also check diagnostic board. 3. VIs and VOs replaced timing generator. NOTE: One PEC could cause the other PECs to appear bad. Remove all PECs one at a time, until bad PEC is found.
1.Seat/Reseat failing cards. 2. Move failing PEC to a new location . If the PEC fails, replace it. 3. Place a good PEC in the bad location. If PEC fail ,card slot probably is bad. 4. Reseat diagnostic board.
1.Check, reseat, swap the deskew 1.Check, reseat, swap the deskew 1. Remove any dut board from test head and rerun cal routine. board board. 2. Replace timing generator board. 2. Check, reseat, swap the APS 2. Seat/Reseat failing PEC. card. 3. Move failing PEC to a new ALL PINS SOME PINS 3. Check the inputs to the deskew location . If the PEC fails, board. If bad , reseat , swap the replace it. ac board. 4. Place a good PEC in the bad location. If PEC fail., card slot probably is bad. 1.Verify that input, output and control lines are connected to pin cards. 2. Move cables to a different set of PECs . 3. Re-autocal FP,AP. 4. Replace inverter box. 5. Replace AC board.
1. Reseat and / or replace 1. Reseat/ replace failing PEC. timing generator board. Also same with func. Seq. POSITIVE FLOW SEQUENCE OFbrd. EVENTS NOTE:
Note: One PEC could cause the other One PEC could cause the PECs to appear bad. Check the other PECs to appear bad. error count displayed to ALL PINS Run DCQUAL------------------------------------FAILED Remove all PECs except first determine the failing PEC. three. Replace PEC one at a 1.Check seating of diagnostic time, until bad PEC is found. board. PASSED 2. Re-autocal DC. 3. Swap DC diagnostic board. 4. Swap APS board. NOTE: One PEC could cause the other PECs to appear bad. Remove all PECs except for first one. Replace PECs one at a time, until bad PEC is found
SOME PINS
1. Check , reseat , swap the diagnostic board. 2. Seat/Reseat failing PEC. 3. Move failing PEC to a new location. If PEC fails, replace it. 4. Place a good PEC in the bad location. If PEC fail, card slot probably is bad.
1. Check, reseat, swap the diagnostic board. 2. Re-autocal 3. IOH/IOL check fuses on APS card 1. Rerun autocal 1 and autocal 2. 2. Replace AC board.
NOTE: SYSQUAL does not require dut or load board, however test head opening must be covered.
Run COAX-------------------------------------FAILED
1. Re-autocal AP and save results. 2. Reseat and/or replace the timing generator board. Also reseat and/or replace the AC parametric board 1. Reseat and/or swap failing PEC. Re-autocal AC and AP. 2. Replace failing PEC.
PASSED
SYSTEM IS WORKING