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    28-21 Engine Speed Sensor Checking and Adjusting

    Uploaded by

    Muhammad Nico Permana
    This document provides instructions for checking and adjusting an engine speed (RPM) sensor. It describes using a multimeter to check resistance values at the sensor connector to determine if the sensor needs replacing. It also provides steps to check the wiring between the sensor and ECM connector using a test box if resistance values are correct. Additional checks include inspecting the starter ring gear teeth and replacing the ECM or adjusting the sensor bracket position if needed.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd

    28-21 Engine Speed Sensor Checking and Adjusting

    Uploaded by

    Muhammad Nico Permana
    98 views0 pages
    This document provides instructions for checking and adjusting an engine speed (RPM) sensor. It describes using a multimeter to check resistance values at the sensor connector to determine if the sensor needs replacing. It also provides steps to check the wiring between the sensor and ECM connector using a test box if resistance values are correct. Additional checks include inspecting the starter ring gear teeth and replacing the ECM or adjusting the sensor bracket position if needed.

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    © Attribution Non-Commercial (BY-NC)

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    This document provides instructions for checking and adjusting an engine speed (RPM) sensor. It describes using a multimeter to check resistance values at the sensor connector to determine if the sensor needs replacing. It also provides steps to check the wiring between the sensor and ECM connector using a test box if resistance values are correct. Additional checks include inspecting the starter ring gear teeth and replacing the ECM or adjusting the sensor bracket position if needed.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    98 views0 pages

    28-21 Engine Speed Sensor Checking and Adjusting

    Uploaded by

    Muhammad Nico Permana
    This document provides instructions for checking and adjusting an engine speed (RPM) sensor. It describes using a multimeter to check resistance values at the sensor connector to determine if the sensor needs replacing. It also provides steps to check the wiring between the sensor and ECM connector using a test box if resistance values are correct. Additional checks include inspecting the starter ring gear teeth and replacing the ECM or adjusting the sensor bracket position if needed.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 0

    28-21

    Engine speed (RPM) sensor,


    checking and adjusting
    Notes:

    To functionally check the engine speed sensor
    Repair Group 01, Read measuring value
    block, display group 003.

    Component locations page 28-1 .
    Checking

    - Make sure sensor is correctly installed and
    securely connected.

    - Disconnect (gray) engine speed sensor harness
    connector.

    If the specified value is not obtained:
    If the specified value is obtained:
    - Switch Fluke 83 multimeter to resistance range and connect between
    terminals 1 and 2 of engine speed sensor connector using jumper
    wires from VW 1594 connector test kit.

    Specified value: approx. 1
    - Replace engine speed sensor.
    Page 1of 6 Engine speed (RPM) sensor, checking and adjusting
    11/23/2002 http://127.0.0.1:8080/audi/servlet/Display?action=Goto&type=repair&id=AUDI.B5.FU01.28.6
    - Connect multimeter between terminals 1 and 3, then between terminals
    2 and 3.

    Specified values: infinite (open)
    Page 2of 6 Engine speed (RPM) sensor, checking and adjusting
    11/23/2002 http://127.0.0.1:8080/audi/servlet/Display?action=Goto&type=repair&id=AUDI.B5.FU01.28.6
    28-22

    If the specified value is not obtained:

    - Replace engine speed sensor.
    If the specified value is obtained:

    - Check wiring between engine speed sensor
    harness connector and ECM harness connector
    as follows:

    - Connect VAG 1598/19 test box to ECM harness
    connector page 01-255 .

    If the specified values are not obtained:
    - Check engine speed sensor shielding for continuity between connector
    terminal 3 and engine Ground (GND).

    Specified value: max. 1
    - Check engine speed sensor ground (GND) wire for continuity between
    connector terminal 1 and test box socket A11.

    Specified value: max. 1
    - Check engine speed sensor signal wire for continuity between
    connector terminal 2 and test box socket A9.

    Specified value: max. 1
    - Eliminate short circuit to Ground (GND).
    Page 3of 6 Engine speed (RPM) sensor, checking and adjusting
    11/23/2002 http://127.0.0.1:8080/audi/servlet/Display?action=Goto&type=repair&id=AUDI.B5.FU01.28.6
    28-23


    RPM sensor
    terminal number
    ECM connector A or
    Engine Ground (GND)
    1 A11
    2 A9
    3 Engine Ground (GND)
    If no malfunction is found:

    - Check condition of starter ring gear teeth (starter
    must be removed).

    - Turn engine slowly and check ring gear at edge
    surface, also check for broken or damaged
    teeth, and replace if necessary.
    If no malfunction was found in any of these
    checks:

    - Replace ECM page 01-265 .
    Adjusting
    Note:
    The bracket for the engine speed sensor is
    movable via slots. Bracket position is adjusted at
    the factory and should not be changed. If for any
    reason the bolts were loosened, and the bracket
    moved, adjust as follows:
    Page 4of 6 Engine speed (RPM) sensor, checking and adjusting
    11/23/2002 http://127.0.0.1:8080/audi/servlet/Display?action=Goto&type=repair&id=AUDI.B5.FU01.28.6

    - Turn crankshaft to TDC position.
    Page 5of 6 Engine speed (RPM) sensor, checking and adjusting
    11/23/2002 http://127.0.0.1:8080/audi/servlet/Display?action=Goto&type=repair&id=AUDI.B5.FU01.28.6
    28-24


    - Remove engine speed sensor from left side of
    cylinder block.

    TDC opening in cylinder block must be located
    behind hole for crankshaft position sensor
    (which can be seen and felt).

    - Thread in crankshaft mounting tool 3242 into hole of removed
    crankshaft position sensor and tighten slightly.
    - Remove engine speed sensor and heat shield.
    - Loosen bracket.

    - Insert adjustment tool 3308 (must lock into ring gear).
    - Tighten bracket.
    - Install sensor and attach heat shield.
    Page 6of 6 Engine speed (RPM) sensor, checking and adjusting
    11/23/2002 http://127.0.0.1:8080/audi/servlet/Display?action=Goto&type=repair&id=AUDI.B5.FU01.28.6

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