BUL Parker IHP Welding en
BUL Parker IHP Welding en
BUL Parker IHP Welding en
Welding Products
WARNING
FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS AND/OR SYSTEMS DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY DAMAGE.
This document and other information from Parker Hannifin Corporation, its subsidiaries and authorized distributors provide product and/ or system options for further investigation by users having technical expertise. It is important that you analyze all aspects of your application, including consequences of any failure, and review the information concerning the product or system in the current product catalog. Due to the variety of operating conditions and applications for these products or systems, the user, through its own analysis and testing, is solely responsible for making the final selection of the products and systems and assuring that all performance, safety and warning requirements of the application are met. The products described herein, including without limitation, product features, specifications, designs, availability and pricing, are subject to change by Parker Hannifin Corporation and its subsidiaries at any time without notice.
Offer of Sale
The items described in this document are hereby offered for sale by Parker Hannifin Corporation, its subsidiaries and its authorized distributors. This offer and its acceptance are governed by the provisions stated in the full Offer of Sale.
Copyright 2009, Parker Hannifin Corporation. All Rights Reserved. Trademarks used herein are the property of their respective owners.
Contents
Parker Capabilities and Service Commitment Welding Hose Applications Welding Hose Standards Grade T Siameez Twin Line Welding Hose Series 7109 Single Line Welding Hose Series 7141, 7142 Heavy-Duty Single Line Welding Hose Series 7228T, 7229T Grade RM Siameez Twin Line Welding Hose Series 7110 Grade R Siameez Twin Line Welding Hose Series 7126 Single Line Welding Hose Series 7120, 7121 Oxygen Supply Hose Series 7031R Inert Gas Hose Series 7123 Non-Conductive Cable Cover Hose Series 7172 Oxygen Charging Hose Series 7293 LPG (Liqueed Petroleum Gas / Propane) Hose Series 7132 Air & Multi-Purpose Hose Series 7395, 7219, 7092 / 7093 Safety Precautions in the Use of Rubber Welding Hose
2 4 5 6 7 8 9 10 11 12 13 14 15 16 16 17
7 8 11
7 8 11 12
Parker then rigorously tests the products to ensure they meet performance requirements and industry standards before leaving the factory.
Welding hose, fitting and fitted hose assembly standards are established by the Rubber Manufacturers Association (RMA) and Compressed Gas Association (CGA). All Parker welding hoses meet or exceed these standards. Parker also offers European Standard EN559 hose as a non-catalog product.
Parker Hose Series 7109, 7141, 7142 7110 7120, 7121, 7126
Hose Grade T RM R
Fuel Gas
Use of any fuel gas other than acetylene requires the use of Grade T hose. Due to safety concerns, CGA publications E-1 and SB-11 recommend the exclusive use of Grade T welding hose for all oxygen-fuel gas welding applications.
Oil Resistance
When exposed to an oily environment, the cover of Grade R hose may become soft and tacky, leading to separation of the hose cover from the reinforcement, or excessive wear of the cover. Both of these conditions may lead to premature hose failure and/or decreased service life. Grade T hose provides resistance to oil, both outer cover and internal tube Grade RM hose provides resistance to oil, outer cover only Grade R hose does not provide resistance to oil
Flame Resistance
Flame-resistant welding hose will not be consumed and will self-extinguish within a specified period of time. Flame resistance provides significant safety advantages when subjected to adverse conditions such as flashbacks, hot slag or inadvertent exposure to flame. Grade T hose provides resistance to flame, both outer cover and internal tube Grade RM hose provides resistance to flame, outer cover only Grade R hose does not provide resistance to flame
Compare To:
Part Number ID (in)
Series 7109 is a premium twin line welding hose featuring both a flame-resistant and oilresistant tube and cover. This hose is compatible with most commonly used fuel gases, including acetylene, hydrogen, natural gas, propane and propylene. The non-blooming tube minimizes the migration of combustible waxes or plasticizers to the surface of the rubber. Parker-fabricated hose assemblies incorporate non-sparking brass fittings attached with external ferrules one inch in length, ensuring full coverage and support of the fitting inserted into the hose. The longitudinal crimp provides full and secure contact with the hose along the entire circumference and length of the ferrule. The brass left-hand thread nuts on the red fuel gas hose feature red plating to further differentiate the oxygen hose line from the fuel gas hose line.
2 2 2 2
15 21 28 32
7109KABC-150* 7109KABC-300* 7109NLC-150 7109NLC-300* 7109NLC-600* 7109NLC-1200* 7109NLF-150* 7109NLF-300 7109NLF-600 7109NLF-900* 7109NLF-1200 7109NLA-300* 7109NLA-600* 7109NLA-1200* 7109NLM-300 7109NLM-600 7109NLM-1200
3/16 3/16 3/16 3/16 3/16 3/16 1/4 1/4 1/4 1/4 1/4 5/16 5/16 5/16 3/8 3/8 3/8
4.8 4.8 4.8 4.8 4.8 4.8 6.4 6.4 6.4 6.4 6.4 7.9 7.9 7.9 9.5 9.5 9.5
Carton Carton Carton Carton Carton Carton Carton Carton Carton Carton Carton Carton Carton Carton Carton Carton Carton
10 10 10 10 5 5 10 10 5 5 5 10 5 5 10 5 5
2 4 2 4 7 14 3 6 11 16 21 7 14 29 8 16 32
A&B A&B B&B B&B B&B B&B B&B B&B B&B B&B B&B B&B B&B B&B B&B B&B B&B
Series 7141 and Series 7142 are premium single line welding hoses featuring both a flameresistant and oil-resistant tube and cover. This hose is compatible with most commonly used fuel gases, including acetylene, hydrogen, natural gas, propane and propylene. The non-blooming tube minimizes the migration of combustible waxes or plasticizers to the surface of the rubber. These hose covers are twice as ozone-resistant than required by RMA IP-7. This is important for combination plasma/oxy-fuel welding and cutting equipment applications, which frequently require Grade T fuel gas hose. This application generates intense amounts of ozone, which may quickly deteriorate the covers of some Grade T hose, causing premature hose failure.
Compare To:
Part Number
ID (in)
7141-19200 7141-25200 7141-31200* 7141-38200 7141-50200 7142-19200* 7142-25200 7142-31200* 7142-38200 7142-50200
3/16 1/4 5/16 3/8 7/2 3/16 7/4 5/16 3/8 1/2
4.8 6.4 7.9 9.5 12.7 4.8 6.4 7.9 9.5 12.7
2 2 2 2 4 2 2 2 2 4
0.438 0.531 0.594 0.656 0.875 0.438 0.531 0.594 0.656 0.875
11.1 13.5 15.1 16.7 22.2 11.1 13.5 15.1 16.7 22.2
8 10 14 16 28 8 10 14 16 28
2.0 2.5 3.0 4.0 5.0 2.0 2.5 3.0 4.0 5.0
200 200 200 200 200 200 200 200 200 200
800 800 700 700 500 800 800 700 700 500
Series 7228T and Series 7229T are premium single line welding hoses featuring both a flameresistant and oil-resistant tube and cover. This hose is compatible with most commonly used fuel gases, including acetylene, hydrogen, natural gas, propane and propylene. The non-blooming tube minimizes the migration of combustible waxes or plasticizers to the surface of the rubber. These hoses are designed for heavy-duty welding service. The textile braids provide additional kink-resistance and superior fitting retention. The thicker covers resist punishment from heat, sharp edges and rough treatment typically encountered in industrial plants, mine sites and steel mills.
Compare To:
Part Number ID (in)
2 2 2 2
27 33 27 33
Compare To:
Series 7110 is a twin line welding hose for use with ACETYLENE FUEL GAS ONLY. The nonblooming tube minimizes the migration of combustible waxes or plasticizers to the surface of the rubber. The tube is neither flamenor oil-resistant. However, the cover is flame- and oil-resistant. Parker-fabricated hose assemblies incorporate non-sparking brass fittings attached with external ferrules one inch in length, ensuring full coverage and support of the fitting inserted into the hose. The longitudinal crimp provides full and secure contact with the hose along the entire circumference and length of the ferrule. The brass left-hand thread nuts on the red fuel gas hose feature red plating to further differentiate the oxygen hose line from the fuel gas hose line.
Part Number
ID (in)
2 2 2 2
15 20 25 31
25 50 100
10 5 5
6 11 21
WARNING
Most twin line welding hose looks alike. Grade RM hose is for use with acetylene fuel gas only. Ensure that the hose selected is compatible with the fuel gas selected.
Compare To:
Part Number ID (in)
Series 7126 is a twin line welding hose for use with ACETYLENE FUEL GAS ONLY. The nonblooming tube minimizes the migration of combustible waxes or plasticizers to the surface of the rubber. However, the tube is neither flame- nor oil-resistant. The cover is neither flame- nor oil-resistant. Parker-fabricated hose assemblies incorporate non-sparking brass fittings attached with external ferrules one inch in length, ensuring full coverage and support of the fitting inserted into the hose. The longitudinal crimp provides full and secure contact with the hose along the entire circumference and length of the ferrule. The brass left-hand thread nuts on the red fuel gas hose feature red plating to further differentiate the oxygen hose line from the fuel gas hose line.
2 2 2 2
13 20 25 28
7126KAAC-150* 7126KAAC-300* 7126KABC-150* 7126KABC-300* 7126NLC-150 7126NLC-300 7126NLC-600 7126NLC-1200 7126NLF-150* 7126NLF-300 7126NLF-600 7126NLF-1200 7126NLM-300* 7126NLM-600 7126NLM-1200
3/16 3/16 3/16 3/16 3/16 3/16 3/16 3/16 1/4 1/4 1/4 1/4 3/8 3/8 3/8
4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 6.4 6.4 6.4 6.4 9.5 9.5 9.5
Carton Carton Carton Carton Carton Carton Carton Carton Carton Carton Carton Carton Carton Carton Carton
10 10 10 10 10 10 5 5 10 10 5 5 10 5 5
2 4 2 4 2 4 7 14 2 6 11 20 8 15 28
A&B A&B A&B A&B B&B B&B B&B B&B B&B B&B B&B B&B B&B B&B B&B
WARNING
Most twin line welding hose looks alike. Grade R hose is for use with acetylene fuel gas only. Ensure that the hose selected is compatible with the fuel gas selected.
10
Series 7120 and Series 7121 are single line welding hoses for use with ACETYLENE FUEL GAS ONLY. The non-blooming tube minimizes the migration of combustible waxes or plasticizers to the surface of the rubber. However, the tube is neither flame- nor oil-resistant. The cover is neither flame- nor oil-resistant.
Compare To:
Black EPDM Multiple textile spirals Green (oxygen) and red (acetylene fuel gas) ribbed EPDM -40F to +200F (-40C to +93C) Series 7120 - white ink; Series 7121 - black ink PARKER 7120 WELDING WARNING ACETYLENE ONLY 1/4 ID MAX WP 200 PSI RMA IP-7-(YEAR) STD DUTY GRADE R COUPLE WITH 1 INCH FERRULES MADE IN USA (DATE CODE) 4:1 RMA IP-7 Maintenance and repair applications such as bending, brazing, cutting, fabricating, gouging, joining, piercing, pre-heating, post-heating, severing, soldering, straightening, surfacing and trimming Construction, factories, foundries, manufacturing, maritime, mining, salvage/scrap and steel mills Goodyear Wingfoot Grade R, Thermoid Single Line Grade R
ID Reinf (mm) Layers OD (in) OD (mm) Approx Min Max Std Wt (lbs)/ Bend Rec WP Pack 100 ft Rad (in) (psi) Qty (ft)
Part Number
ID (in)
7120-19200 7120-25200 7120-31200 7120-38200 7120-50200* 7121-19200 7121-25200 7121-31200 7121-38200 7121-50200
3/16 1/4 5/16 3/8 1/2 3/16 1/4 5/16 3/8 1/2
4.8 6.4 7.9 9.5 12.7 4.8 6.4 7.9 9.5 12.7
2 2 2 2 4 2 2 2 2 4
0.438 0.531 0.594 0.656 0.875 0.438 0.531 0.594 0.656 0.875
11.1 13.5 15.1 16.7 22.2 11.1 13.5 15.1 16.7 22.2
7 10 13 14 25 7 10 13 14 25
2.0 2.5 3.0 4.0 5.0 2.0 2.5 3.0 4.0 5.0
200 200 200 200 200 200 200 200 200 200
800 800 750 700 500 800 800 750 700 500
WARNING
Most single line welding hose looks alike. Grade R fuel gas hose is for use with acetylene fuel gas only. Ensure that the hose selected is compatible with the fuel gas selected.
11
Series 7031R is a single line oxygen hose. The non-blooming tube minimizes the migration of combustible waxes or plasticizers to the surface of the rubber. However, the tube is neither flame- nor oil-resistant. The cover is neither flame- nor oil-resistant. Oxygen hose in this size is frequently used as an oxygen supply/transfer line.
Compare To:
Part Number ID (in)
Black EPDM Multiple textile spirals Green smooth EPDM -40F to +212F (-40C to +100C) White ink PARKER 7031 GST II/OXYGEN 3/4 ID (19.1 MM) MAX WP 300 PSI (200 PSI OXYGEN) RMA IP-7-(YEAR) STD DUTY GRADE R MADE IN USA (DATE CODE) 4:1 RMA IP-7 Maintenance and repair applications such as bending, brazing, cutting, fabricating, gouging, joining, piercing, pre-heating, post-heating, severing, soldering, straightening, surfacing and trimming Construction, factories, foundries, manufacturing, maritime, mining, salvage/scrap and steel mills Thermoid Green GP Oxygen
ID Reinf (mm) Layers OD (in) OD (mm) Approx Min Max Std Wt (lbs)/ Bend Rec WP Pack 100 ft Rad (in) (psi) Qty (ft)
7031-75304R
3/4
19.1 19.1
4 4
1.156 1.156
29.4 29.4
39 39
6.0 6.0
200 200
350 50
7031-7530450R* 3/4
Packaging: Fitting Recommendation:
Reels; * Carton As specified in CGA publication E-1 Industrial crimp and reattachable
12
Part Number
7123-19200 7123-25200
3/16 1/4
4.8 6.4
2 2
0.438 0.500
11.1 12.7
7.0 9.0
2.0 2.5
200 200
250 250
Arc welding is a process that does not require oxygen or fuel gas. This process produces heat via electricity, which arcs (jumps) from the electrode in the torch to the weld piece. Arc welding frequently incorporates a shield gas (an inert/noble gas, such as argon, carbon dioxide and helium) to shield the weld pool from airborne contaminants and remove residual heat. These atmospheric contaminants may cause defects in the weld if they come in contact with the electrode, the electrical arc or the welding metal.
13
Part Number
2 2 2 2
6 7 8 10
Arc welding is a process that does not require oxygen or fuel gas. This process produces heat via electricity, which arcs (jumps) from the electrode in the torch to the weld piece. The electrical cable from the power source to the torch is typically enclosed within a nonconductive hose that acts as a conduit. Series 7172 may also be used as a water outlet hose to cool the torch. A tap water/ antifreeze solution may be used as coolant through a closed system containing a heat evacuation device. Due to the high electrical content of the application, non-conductive hose is frequently used to conduct water and/or act as an insulator. This hose is non-conductive to a minimum of one megohm resistance per inch at 1,000 volts DC.
14
Part Number
ID (in)
ID (mm)
Reinf Layers
OD (in)
OD (mm)
Approx Min Max Std Wt (lbs)/ Bend Rec WP Pack 100 ft Rad (in) (psi) Qty (ft)
2 2 2 2 2 4
In basic oxygen steelmaking, molten iron from a blast furnace is charged (loaded) into a refractorylined steelmaking furnace. Oxygen is then blown through a hose with a lance (injector) at high speeds into the molten iron, resulting in oxidation of carbon and impurities. By charging pure oxygen into rough molten pig iron, the temperature rises to approximately 3,000F (1,700C). This process reduces the carbon content of the alloy, changing the material into low-carbon steel. It is the use of oxygen instead of air that improves the process, for the nitrogen and other gases contained in air do not react with the charge as oxygen does. Series 7293 features a green cover color-coded for oxygen service. The tube is cleaned and the ends are capped at the factory to prevent contaminants from causing a combustion reaction.
7293-1500 7293-2000*
15
Impression PARKER 7132 CSA CAN 1-8.1 TYPE I / CAUTION - LP GAS HOSE MH6737 UR US (UL Recognized component, with backwards R) ISSUE NO. XXXX 350 PSI MAX WP MADE IN USA DE1 (DATE CODE) 5:1 UL 21, Canadian Standards Association Type I Bobtail delivery trucks, cookers, grills, heaters
16
7092
PERFORM FREQUENT WELDING HOSE INSPECTIONS REPLACE AND DISCARD DAMAGED HOSE OR HOSE ASSEMBLIES
DO
Blow out residue from the interior of the hose prior to each use Ensure that fittings are wrench-tight and leak-free prior to each use Establish a regular and systematic welding hose preventative maintenance and replacement program Inspect the entire length of the hose prior to each use Perform periodic leak tests Purge hoses of gas in a wellventilated area when not in use for thirty minutes or longer Purge hoses of gas by shutting off gas first at the torch and then at the regulator or supply source Remove dirt and oil from the cover of the hose prior to each use (do not use solvent) Use only fittings that are in accordance with the Compressed Gas Association publication E-1 Use only ferrules to permanently secure fittings onto the hose Use only ferrules that are a minimum of one inch long Use Grade T hose for all fuel gases, including acetylene
DO NOT
Abrade the cover of the hose Bend, kink or pinch the hose to shut off the flow of gas Drag the hose over sharp edges or hot metal Expose the hose to flame, oil or sparks Gouge the cover of the hose Hang or pull the hose by the attached torch Leave hoses pressurized when not in use Pull equipment by using the hose as a tether Recouple the hose ends Repair the hose or hose assemblies by using splicers, tape, or any other method Reuse damaged hose Strain/stress the hose/fitting interface Use adjustable clamps or bands to attach fittings to the hose (use permanently crimped ferrules) Use or store hose in an area with inadequate ventilation Use solvent to clean the hose Use acetylene at any pressure above 15 psi Use other fuel gases at any pressure above 40 psi Use Grades R or RM hose with any fuel gas other than acetylene
Even with proper selection and installation, hose life may be significantly reduced without a continuing maintenance program. The severity of the application, risk potential from a possible hose failure, and experience with any hose failures in the application or in similar applications, should help determine the frequency of the inspection and the replacement of products. The safe use of welding hose requires the knowledge of the various hose grades, types, and attributes, including their compatibility with various fuel gases and applications; the discipline to institute a comprehensive and thorough training, safety and maintenance program; and the awareness to seek, recognize and eliminate unsafe practices. For further information refer to: Compressed Gas Association CGA (www.cganet.com)
E-1 Standard Connections for Regulator Outlets, Torches and Fitted Hoses for Welding and Cutting Equipment Use of Rubber Welding Hose
SB-11
17
Information and specications subject to change without notice and without liability therefor.
Parker Hannin Corporation Industrial Hose Division Strongsville, OH Toll Free IHP Customer Service: phone 866 810 HOSE (4673) www.safehose.com