Myanmar Cement-1
Myanmar Cement-1
Myanmar Cement-1
November, 2006 Hideyuki TANAKA Technical Expert International Engineering Dept., The Energy Conservation Center, Japan
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Water
SP & calciner
Cement silo
Shipping pier
Cements
Others
Preheating Sintering Zoning Water content of raw meal : 38 40% Raw meal
Vaporization of physically adsorbed water Vaporization of chemically bonded water Decomposition of MgCO3 Decomposition of CaCO3, Formation of 2CaOSiO2 Transition to 2CaOSiO2 Formation of 3CaOAl2O3, 4CaOAl2O3Fe2O3 Formation of 2CaOSiO2, Sintering of Al2O3, Fe2O3, Na2O, K2O, etc During a course of cooling, pebble-like black colored clinker is formed, which consists of the following components;
Drying
Calcining
Sintering
13001450
Cooling
150200
: Referred to as Alite or C3S : Referred to as Belite or C2S : Referred to as aluminate phase or C3A
105 99
Note 1: JCA: Japan Cement Association 2: Estimated based on 1.40 m3N/kg-cl in SP kiln
Second step
Third step
1) Conversion from wet process to dry process 2) Replacement of ball or tube mill by vertical roller mill 3) Pneumatic transfer of raw material to mechanical transfer
Preheater Section
T O
2
Kiln Section
O
2
T T T
Air leak
Cooler Section
2ry air Clinker
10
(40) (0.65)
kcal/m3Ndeg C 0.338
Heat for evaporating water in raw material O4 Sensible heat of kiln or preheater exhaust gas Radiation heat on kiln surface Radiation heat on preheater surface Radiation heat on cooler surface Unaccountable heat losses O5 O6 O7 O8 O9
Base of temperature : Ambient air temperature Base of heat amount : kcal per kg of clinker (kcal/kg-cl) 13
Thank you!
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