Configurable Multi-input with time-proportioning output XE Series

INSTRUCTION MANUAL
MIU.XE-6/96.12/E
COD. J30-154-1AXE- ING

ASCON spa

GENERAL INDEX
1 2 3 4 5 6 7 IDENTIFICATION OF MODEL ....................................... page 1 FUNCTION OF KEYS AND DISPLAYS ......................... page 3 DIMENSIONS, INSTALLATION ..................................... page 6 ELECTRICAL WIRING ................................................... page 8 Y2 - Y3 AUXILIARY OUTPUTS ...................................... page 14 PASSWORDS ................................................................ page 17 PROGRAMMING PROCEDURE (see enclosed leaflet) CONFIGURATION PARAMETERS OPERATING DIRECTIONS (see enclosed leaflet) SET POINT AUTO-TUNE

10 TECHNICAL DATA ......................................................... page 18

SERIAL COMMUNICATION (see the instruction manual SERIAL COMMUNICATION SUPPLEMENT MIU.-CS/E supplied separately)

1 IDENTIFICATION OF MODEL
Thank you for choosing an ASCON controller The instruments of the XE series belong to the last generation of microprocessor based controller, are universal, very powerful but simple to use. They are fitted with AUTO-TUNE, as aid for system start-up, and serial communication for introduction into a distributed control network. They are complete because all possible variables are always present. Configuration of the instrument permits determination of the operating mode according to the application required.
1.1 Identification of model Model code
Configuration code Beginning and end of scale

XE - A B C

Power supply 100240 V 50/60 Hz 16 28 V 50/60 Hz and 2030 Vdc Serial communication
OPTIONS

3 5
B

239.5

239.5

None 20mA C.L. Std Ascon protocol 20mA C.L. Modbus/Jbus protocol
Auxiliary output Y3

0 1 2
C

None Fitted

0 1
1

1 IDENTIFICATION OF MODEL
1.2 Configuration code
Model code

Configuration code D E F G H

Beginning and end of scale

1st part

Input X Main output Y1 Auxiliary output Y2

D E F G H

239.5

239.5

nd part OPZIONI 2

Auxiliary output Y3

Beginning and end of scale (for mA and Volt input only)

I L

The controller is normally configured in the factory. If this appears at the power-up

9.999

the controller IS NOT CONFIGURED

9999

In order to configure the controller, follow the configuration procedure reported in the enclosed leaflet
2

2 FUNCTION OF KEYS AND DISPLAYS

239.5
Auxiliary output Y2 ON Auxiliary output Y3 ON Functions (menu)

1 2 6 7 3b 3

Process variable "X" Set point W Auto-tune in course Active serial communication Auxiliary output Y1F (Cool)ON Main output Y1"ON" Main output Y1 (heat) "ON" Edit Set point Increment digit Confirm data Select digit

4 5 11

239.5

3a 8 10 12 9

Face seal IP54 Withdrawal screw

Front cover

2 FUNCTION OF KEYS AND DISPLAYS

NUMERIC INDICATORS X, W
1 -Process The value of measure X is expressed in engineering Variable (X) (green) units. If above end of scale If below beginning of scale In programmation: displays parameter values 10 In configuration: displays the values of the 1st part of the configuration code (see enclosed leaflet)

239.5
239.5
1

8888 ____ 8888 ----

2 - Set point W
(green) 7.5

Displays the operating Set point value In programmation: displays the parameter codes In configuration: displays the index values of the 2nd part of the configuration code (see enclosed leaflet) LEDS FOR OUTPUT STATE Lit with output Y1 ON De-activated with continuous or dual action discontinuous output Lit with output Y1 (heat) ON Lit with output Y1F (cool) ON Lit with output Y2 ON

3 - Output Y1 (red)

3a - Output Y1 (heat)

3b - Output Y1F (cool)

Only for HEAT/COOL time proportional output control

4 - Output Y2 (red)
2

5 - Output Y3 (red)
3

Lit with output Y3 ON (only with Y3 option) De-activated with continuous or dual action discontinuous output

2 FUNCTION OF KEYS AND DISPLAYS

LEDS FOR OPERATING STATE 6 - Auto-Tune (green)
AT

Lit when Auto-Tune or Expert-Tune is in course Permanently lit when the serial communication is enabled to write. Flashes with signal in transit With output Y2 active and configured as Loop Break Alarm, all the front displays are flashing (see p. 14)

7 - Serial comm. (green)

SCI

Loop Break Alarm

239.5

239.5

8 - Edit Set Point

KEYS To modify Set point

9 - Digit selection

Selects the digit to be modified (see enclosed leaflet)

10 - Increment digit

Increments the value of the flashing digit, from 0 to 9

Keys for modifying numeric values of any data

11 - Functions

12 - Enter

Keys for data programming Enter or Scroll of values and modes of and pressing operation

Permits access to menu of functions to be programmed

3 DIMENSIONS - INSTALLATION
3.1 - Overall dimensions (in compliance with DIN 43700)
48 14 120

96
W

Front cover projection 44 Wiring protection plate

Ring with hook and locking screw

60 min. 65 min. with protetection IP65

Advised thickness 1 16

110 min. 150 min. with protetection IP65

92

+0.8

45

+0.6

Panel apertures

3 DIMENSIONS - INSTALLATION
3.2 - Panel installation A Panel fitting
Install away from: heat sources corrosive gases dusty environments

B Fixing with ring

Knurl for hook hold

Holding hooks

AMBIENT Temperature: 0 50C Humidity : 30 ... 85uR%

Seal ring fitting

Locking screws

C Screw locking

D Plate for engineering units

275.8

275.8

if different from C, remove and apply plate with requested unit.

F % HR% mV V mA A kW

Pa kPa MPa l/m m3/h Nm3/h CO% O2% m rh

Do NOT force cross-screwdriver labels supplied

psi Bar

4 ELECTRICAL WIRING
A Terminal board
28 screw terminals M3.5 Plate pin

B Freeing the terminals

1 Lift the plate to free the pin

Wiring protection plate

2 Rotate downwards

Plate screw

Cold joint compensation thermometer

3 gilded terminals for input signals

C Effecting the connections

With eyelet terminals
Cable wires section N 2

D Protecting the terminal board

max.6.9
With fork terminals
1
0.25 2.5 AWG 22 14

2 Depress the plate to engage the pin 1 Rotate upwards

max.6.9
With tinned wire

67

Preferential

4 ELECTRICAL WIRING
Although this controller is designed to resist the heaviest disturbances present in industrial environments (level IV of standard (IEC 801-4), it is advised to keep to the following precautions:

Precautions
Single out supply line from power line

Keep away from teleruptors, electromagnetic contactors and powerful motors Keep away from power groups, in particular if with phase control

Advised conductor course

Power supply and output channels

C D
Serial communication Analogic inputs Power supply Outputs

C D

A B C D

Channel for low level signal conductors

4 ELECTRICAL WIRING
Wiring diagram

1 6
Serial communication (optional) RX TX

11 12 13 14
Y2

2 3 4 5

Single power supply 100240 Vac - 50/60 Hz

15
+ 24 Vdc (2) (-) Y1 (+) Y13 (-)

Relay Auxiliary output

X i 2-wire transmitter Input process variable (X)

420 mA A

6 7 9

16
Relay Main output

3 5

17 18 19

Relay Auxiliary output (2nd channel cool)

B B mA Volt J, L, K, S Pt100

Y1

10

20

Main output Logic 0/15 Vdc

Schema 1 Single di power collegamento supply

Switching type

11
Single power supply

Standard: 100 a 240Vac -15% +10% for low tension: Absorbed power 4VA 24Vac -15% +10% 24Vdc 15%

12

10

4 ELECTRICAL WIRING
2 Process Variable (X)
A - For thermocouples J-L-K-S-R

Respect polarities For eventual extensions, use a compensated cable suitable for the type of thermocouple used The eventual shield must be well earthed at only one end For 3-wire connection, use cables of same section (min. 1 sq.mm)

7 9
Line: max. 150

B - For RTD Pt100

A

7
For 2-wire connection, use cables of adequate section (min. 1.5 sq.mm.)

B B for 3-wire connection only Line: max. 20 per wire

9 10
Note: with a 15 m. probe to controller distance and a 1.5 sq.mm. section cable, the error is about 1C.
For 2-wire transmitter For 3 or 4-wire transmitter

C Continuous, mA, Volt

Auxiliary supply for transmitter

6 7
Rin

+24 Vdc
X

420 mA

+24 Vdc

+24 Vdc

6 7

6 7
Rin
i

Input mA, Volt

Transmitter

9
Rin = 30 per mA Rin= 10 K per Volt com.

9
Transmitter

11

Rin

4 ELECTRICAL WIRING
3 Main output Y1
A Relay Single Action
Load Y1

16
V~

NO contact, capacity 3A/250Vac Load for resistive loads (transition 2 x 105 min. at 3A/250Vac)

17
B Logic Single Action
Load

19
Y1 V~

Output 0/15Vdc (20mA max.) galvanically isolated

20
Relay or static contactor

4 Auxiliary output Y2 (see pag.14)

14
Y2 Load V~

15

NO contact, capacity 3A/250Vac Load for resistive loads (transition 2 x 105 min. at 3A/250Vac)

5 Auxiliary output Y3 (option)

17
Y3 Load V~

18

NO contact, capacity 3A/250Vac Load for resistive loads (transition 2 x 105 min. at 3A/250Vac)

12

4 ELECTRICAL WIRING
6 Serial communication (option)

1
Transmission TX

Interface 20mA C.L. passive and galvanically isolated Consult Directions for use SERIAL COMMUNICATION SUPPLEMENT MIU.-CS/E supplied separately.

2
Zener Reception 2,7 V

3
RX

Note Zener 2,7 V Only for 20mA C.L.

13

5 Y2 - Y3 AUXILIARY OUTPUTS
Deviation
W1 On Off

Active high (above) Active low (under)

Set point W (1) -0...300 units compared to W1

H W -300 units +300 units

Band
W1 On Off

Active Out (above) Active In (under)

Set point IWI (1) -0...300 units compared to W1

H IWI -300 units IWI

+300 units

Independent
W1 On Off On Off H W Beginning of scale End of scale

Active high (above) Active low (under)

Set point (1): from beginning to end of scale

(1)- The Set point of Y2 and Y3 is not limited by the limits of the main Set point W1, but only by the scale span.

14

5 Y2 - Y3 AUXILIARY OUTPUTS
Deviation with startup inhibition
W W1 On Off Startup W1 W inhibition On Off Startup inhibition

Active high (above) Active low (below)

Set point W (1) -300...+300 units compared to W1

Loop-Break-Alarm LBA (control loop defect/interruption)

Any interruption in the connections or any anomaly in the operation of one of the control loop components, will cause the output Y2 to be energized after a few minutes and the whole front display will be flashing. The alarm state will stop when the anomaly causing it stops or depressing any key for silencing it.

239.5

239.5
Y1

With ON-OFF action "LBA" feature is not available

mA C

15

5 Y2 - Y3 AUXILIARY OUTPUTS
Double time programmable intervention (Heat - Cool) (Y3)
Only for models with option Y3 is possible to have a double action regulation (for instance Heat - Cool). Output Y3 with index H=9, is available as cool output. Proportional band, cycle time, and maximum output are settable separately for Heat and Cool.

Cool 100% Y1F limit (0-100%)

Y1F

Y1C

Heat 100% Y1F limit (0-100%)

-100%

0 0 Dead zone

100%

Where is Y1F Where is Y1C

Y3 = Cool outputs Y1 = Heat outputs

16

6 PASSWORDS
In order to prevent tampering or inadvertent alterations of the configuration or of some important parameters at the programming stage, 2 passwords have to be entered.

6.1 Password of access to configuration

3333

WpAss
NO

Enter password of access to configuration (see enclosed leaflet)

3333

OK
YES

Return to normal function

Introduction into configuration

6.2 Password of access to the 4th parameter group

1111

WpAss
NO

Enter password of access to the 4th group (see enclosed leaflet)

1111

OK
YES

Return to normal function

Introduction into the 4th group

17

10 TECHNICAL DATA
0.2% 1 digit (for input with RTD Pt100 and thermocouples) 0.1% 1 digit (for input in current and voltage) RTD Pt100 Process Variable "X" (configurable) Thermocouples Direct current Direct voltage 1 Local Set point Distinct ascent and descent gradient slope Higher and lower limit Control mode Algorithm Proportional band (P) Integral action time (I) Derivative action time (D) Cycling time Hysteresis Dead zone Auto - Tune 0.1...120.0% scale/min. or step gradient from beginning to end of scale PID, PI, PD, P or On - Off 0,5..1000% 0.1..100min., excludable 0.01..10min., excludable 1..200 sec. 0.1..10% (for on-off control) 0..10% for dual action (heat-cool) control Pt100 (IEC 751) J-K-S-R (IEC 584), L (DIN 43710) 4..20mA, 0..20mA, Ri 30 0..1Vdc, 0..10Vdc, Ri 10K With configurable scale field

Accuracy (a25C amb.)

For automatic parameter adjustment (One shot) Discontinuous with direct or reverse action

Main output Y1

Relay with dual action Logic

2 contacts NO, 3A/250Vac, 2x105 transitions galvanically isolated )

0.15 Vdc, 20mA max. (for static relays) 10..100% (1st channel

Maximum output

) -10.. -100% (2nd channel

18

10 TECHNICAL DATA
Relay Action mode Hysteresis Auxiliary outputs Y2 - Y3 (configurable) 2 contacts NO, 3A/250Vac, 2x105 transitions active high (above the set point) active low (below the set point) 0,1..10% deviation Type of Set point band independent 300 digit (with or without inhibited startup) 0..300 digit from beginning to end of scale

Loop-Break-Alarm (signal of control loop defect) Special functions Double action regulation "Heat - Cool" (only with Y3 option)

Serial Interface 20mA C.L. passive and galvanically isolated communication For other data, see manual MIU.-CS/E (option) Access to parameters Protections On three levels for: modification, indication only, no access Immunity to disturbances level IV, standard IEC 801-4

All significant data are stored in a non-volatile memory Single power supply Standard model Low voltage model Absorbed power 100..240V, 48..63Hz, -15% + 10% 24V, 48..63Hz, -15% + 10% or 24Vdc 15% about 4VA

Auxiliary 24Vdc 10%, 20mA max. for 2-wire or 3 or 4-wire transmitter power supply Isolation group Climatic group Ambient temperature General features Protection Material Weight Dimensions C according to VDE 0110 KWF according to DIN 40040 0...50C., humidity 35...85HR% Front:IP54 standard (IP65 with Kit AXIP65- 1) Cover: IP30, terminal board IP20 Self-extinguishing UL94V1 about 350 g. 48 x 96, depth 120mm, according to DIN 43700

19

GUARANTEE
The equipment is guaranteed free from manufacturing defects for 1 year after installation, for a maximum of 18 months after delivery. Faults caused by use other than that described in these operating instructions are excluded from the guarantee.

ASCON spa
20021 Bollate (Milano), Italy Via Falzarego, 9/11 - Tel. (0039 - 2) 33337.1 Fax (0039 - 2) 3504243 - Telex 322451 ASCON I